CN214300764U

CN214300764U - Vacuum dry-wet dual-purpose shaping steam box

Info

Publication number: CN214300764U
Application number: CN202022150255.XU
Authority: CN
Inventors: 张丛荣
Original assignee: Jinhu Jinqing Light Industry Machinery Co ltd
Current assignee: Jinhu Jinqing Light Industry Machinery Co ltd
Priority date: 2020-09-25
Filing date: 2020-09-25
Publication date: 2021-09-28
Anticipated expiration: 2030-09-25

Abstract

The utility model belongs to the technical field of the steam ager of stereotyping, a wet dual-purpose steam ager of stereotyping is futilely in vacuum is disclosed. This wet dual-purpose setting steam ager is done in vacuum, the equal fixed mounting of the left and right ends of base surface has drive mechanism, drive mechanism includes the bracing piece, and bracing piece top fixed mounting has support one, and a support inside wall fixed mounting has gyro wheel one, a gyro wheel fixed surface is connected with belt one, and bracing piece one side fixed mounting has motor one, and a motor output passes through shaft coupling one and is connected with the gyro wheel transmission, base surface middle part fixed mounting has the mount pad, and mount pad top fixed mounting has the box, the equal fixedly connected with sealing device in box both sides, sealing device includes the cylinder, and cylinder output end fixedly connected with sealing layer. The vacuum dry-wet dual-purpose shaping steam box can meet the production requirements of large-scale enterprises, and improves the efficiency and the quality.

Description

Vacuum dry-wet dual-purpose shaping steam box

Technical Field

The utility model relates to a technical field of setting steam ager specifically is a wet dual-purpose setting steam ager is done in vacuum.

Background

With the rapid development of the textile, printing and dyeing and printing industries, the textile structure changes with the ground coverage, the foreign advanced textile technology continuously affects the textile industry of China, the raw materials are also changed from the original single variety to the diversified pattern at present, the shaping steam box is used for carrying out vacuum heat shaping on continuous silk threads with weaving conditions after merging and twisting, namely, the humidity is increased under the conditions of multiple vacuums and a certain temperature range, the shrinkage rate of the yarns is reduced, the hand feeling and the glossiness of finished products are improved, the tension and the strength of the yarns are improved, the coloring effect is improved, the existing equipment in the market adopts a push-pull design, the production efficiency is reduced, the condition that the yarns are not uniformly shaped exists, the existing equipment is only suitable for the operation of small workshops and cannot meet the production requirements of large-scale enterprises, and the condition needs to be improved by one equipment.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a wet dual-purpose setting steam ager is done in vacuum, the problem of proposing in the background art has been solved.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a vacuum dry-wet dual-purpose shaping steam box is characterized in that transmission mechanisms are fixedly mounted at the left end and the right end of the surface of a base, each transmission mechanism comprises a support rod, a first support is fixedly mounted at the top end of each support rod, a first roller is fixedly mounted on the inner side wall of each support, a first belt is fixedly connected to the surface of each roller, a first motor is fixedly mounted at one side of each support rod, the output end of each motor is in transmission connection with the corresponding roller through a first coupling, a mounting seat is fixedly mounted at the middle of the surface of the base, a box body is fixedly mounted at the top end of the mounting seat, sealing devices are fixedly connected to the two sides of the box body, each sealing device comprises an air cylinder, a sealing layer is fixedly connected to the output end of the air cylinder, a sliding rail is fixedly mounted on the surface of the mounting seat, a sliding block is movably connected to the surface of the sliding rail, a box door is fixedly mounted at the top end of the sliding block and is in contact with the surface of the sealing layer, a second motor is fixedly mounted at the top of the box door, gears are fixedly mounted at the output ends of the two motors, the top end of the box body is fixedly provided with a rack which is in meshed transmission with the gear;

the safety box is characterized in that a box safety valve is fixedly mounted at the top of the box body, a vacuum pipe connector is fixedly mounted at the top of the box body and positioned on the right side of the box safety valve, a lower body drain pipe is fixedly mounted at the bottom of the box body, an interlayer is fixedly mounted on the inner side wall of the box body, an interlayer safety valve is fixedly mounted at the top of the interlayer, an interlayer air inlet pipe is fixedly mounted at the top of the interlayer and positioned on the left side of the interlayer safety valve, an interlayer exhaust pipe is fixedly mounted at the top of the interlayer and positioned on the left side of the interlayer air inlet pipe, an interlayer water outlet pipe is fixedly mounted at the bottom of the interlayer, a box pressure gauge is fixedly mounted at one side of the box body, an interlayer pressure gauge is fixedly mounted at one side of the box body and positioned on the right side of the box pressure gauge, a connecting seat is fixedly mounted on the inner side wall of the box body, a support II is fixedly mounted on the connecting seat, a belt II is movably connected with the surface of the roller II, and a support rod is fixedly mounted on the surface of the belt II, an opening is formed in the surface of the belt II, a motor III is fixedly mounted on one side of the connecting seat, and the output end of the motor III is in transmission connection with the roller II through a coupler II.

Preferably, the transmission mechanism comprises a support rod, a first support, a first roller, a first belt, a first motor and a first coupling, and the transmission mechanism is symmetrically arranged on two sides of the box body.

Preferably, the sealing layer is made of rubber and is propped against the box door by the output end of the cylinder.

Preferably, the sealing device comprises an air cylinder, a sealing layer, a sliding rail, a sliding block, a box door, a second motor, a gear and a rack, and the two sealing devices are fixedly arranged on the left side and the right side of the box body.

Preferably, a certain interval is kept between the interlayer arranged on the inner side wall of the box body and the box body, and the interval distance is ten centimeters.

Preferably, the support rods are arranged on the two surfaces of the belt at equal intervals, and the distance between the support rods is thirty centimeters.

By adopting the technical scheme, the beneficial effects of the utility model are that:

1. this wet dual-purpose setting steam ager is done in vacuum, the conveyer belt surface can place multiple different specification yarns, and the conveyer belt surface has the through-hole, and heating, humidification are more even, make the yarn more do benefit to the backing-off, improve the yarn effect of coloring, make the fabric more gorgeous.

2. This wet dual-purpose setting steam ager is done in vacuum need not make a round trip to close and open the chamber door when material loading and getting, reduces the time waste, and the assembly line design is convenient for cooperate with other equipment.

Drawings

Fig. 1 is a front view of the present invention;

FIG. 2 is a front sectional view of the present invention;

FIG. 3 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;

in the figure: the device comprises a base 1, a transmission mechanism 2, a support rod 3, a support I4, a roller I5, a belt I6, a motor I7, a coupling I8, a mounting seat 9, a box 10, a sealing device 11, a cylinder 12, a sealing layer 13, a sliding rail 14, a sliding block 15, a box door 16, a motor II 17, a gear 18, a rack 19, a box safety valve 20, a vacuum pipe joint 21, a box drainage pipe 22, an interlayer 23, an interlayer safety valve 24, an interlayer air inlet pipe 25, an interlayer exhaust pipe 26, an interlayer water outlet pipe 27, a box pressure gauge 28, an interlayer pressure gauge 29, a connecting seat 30, a support II 31, a roller II 32, a belt II 33, a support rod 34, an opening 35, a motor III 36 and a coupling II 37.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a vacuum dry-wet dual-purpose shaping steam box is characterized in that transmission mechanisms 2 are fixedly mounted at the left end and the right end of the surface of a base 1, each transmission mechanism 2 comprises a support rod 3, a support frame 4, a roller 5, a belt 6, a motor 7 and a coupling 8, the transmission mechanisms 2 are symmetrically mounted at two sides of a box body 10, so that a user can conveniently feed and discharge materials, and the transmission mechanism 2 comprises a support rod 3, the support frame 4 is fixedly mounted at the top end of the support rod 3, the roller 5 is fixedly mounted on the inner side wall of the support frame 4, the surface of the roller 5 is fixedly connected with the belt 6, the motor 7 is fixedly mounted at one side of the support rod 3, the output end of the motor 7 is in transmission connection with the roller 5 through the coupling 8, a mounting seat 9 is fixedly mounted at the middle part of the surface of the base 1, the box body 10 is fixedly mounted at the top end of the mounting seat 9, and sealing devices 11 are fixedly connected at two sides of the box body 10, the spacing distance between the interlayer 23 arranged on the inner side wall of the box body 10 and the box body 10 is ten centimeters, so that a vacuum environment in the box body is ensured, the sealing device 11 comprises an air cylinder 12, the output end of the air cylinder 12 is fixedly connected with a sealing layer 13, the surface of the mounting seat 9 is fixedly provided with a slide rail 14, the surface of the slide rail 14 is movably connected with a slide block 15, the top end of the slide block 15 is fixedly provided with a box door 16 and is in surface contact with the sealing layer 13, the top of the box door 16 is fixedly provided with a second motor 17, the output end of the second motor 17 is fixedly provided with a gear 18, and the top end of the box body 10 is fixedly provided with a rack 19 and is in meshing transmission with the gear 18;

the top of the box body 10 is fixedly provided with a box body safety valve 20 to ensure that the pressure of the box body is not overlarge, the top of the box body 10 and the right side of the box body safety valve 20 are fixedly provided with a vacuum pipe connector 21, the bottom of the box body 10 is fixedly provided with a lower body drain pipe 22 to facilitate drainage, the inner side wall of the box body 10 is fixedly provided with an interlayer 23, the top of the interlayer 23 is fixedly provided with an interlayer safety valve 24 to ensure that the pressure in the interlayer is not overlarge, the top of the interlayer 23 and the left side of the interlayer safety valve 24 are fixedly provided with an interlayer air inlet pipe 25, the top of the interlayer 23 and the left side of the interlayer air inlet pipe 25 are fixedly provided with an interlayer exhaust pipe 26, the bottom of the interlayer 23 is fixedly provided with an interlayer water outlet pipe 27 to prevent water vapor from corroding the interlayer, one side of the box body 10 is fixedly provided with a box body pressure gauge 28, and the right side of the box body pressure gauge 28 is fixedly provided with an interlayer pressure gauge 29, box 10 inside wall fixed mounting has connecting seat 30, and connecting seat 30 fixed mounting has two 31 supports, and two 31 fixed mounting of support have two 32 gyro wheel of gyro wheel two 32 surface swing joint have two 33 belts, and two 33 surface fixed mounting of belt have branch 34, and branch 34 equidistance is installed on two 33 surfaces of belt, and the distance between branch 34 and the branch 34 is thirty centimetres, and two 33 surfaces of belt are provided with opening 35, connecting seat 30 one side fixed mounting has motor three 36, and motor three 36 output passes through two 37 couplings and is connected with two 32 transmissions of gyro wheel.

When the vacuum dry-wet dual-purpose shaping steam box works, materials are put into the box body, the box door is closed, the machine body is preheated, in the yarn steaming process, the water drop spots on the yarns can cause dyeing and other problems of the subsequent process, the vacuum pumping is carried out, the boiling point of water is reduced, the required low-temperature saturated steam is generated once, the low-temperature saturated steam is heated to be uniformly permeated into the yarns, the heat is preserved, the vacuum state is changed into the low-temperature saturated steam state, the whole yarns including the packaging material are completely treated, the moisture of the cold steam is transferred to the yarns, the moisture distribution of the yarns is absolutely uniform, and the consistent yarn strength and friction value are achieved, meanwhile, the twist is loosened by heat treatment, the dyed yarns cannot be produced, the vacuum is extracted for the second time, the treatment effect of the yarns is ensured, the secondary heating and heat preservation are realized, the moisture regain of the yarns is ensured to be improved, the quality of the yarns is modified, and the work is finished.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a wet dual-purpose setting steam ager futilely in vacuum, includes base (1), its characterized in that: the automatic sealing device is characterized in that transmission mechanisms (2) are fixedly mounted at the left end and the right end of the surface of the base (1), each transmission mechanism (2) comprises a support rod (3), a first support (4) is fixedly mounted at the top end of each support rod (3), a first roller (5) is fixedly mounted on the inner side wall of each first support (4), a first belt (6) is fixedly connected to the surface of each first roller (5), a first motor (7) is fixedly mounted on one side of each support rod (3), the output end of each first motor (7) is in transmission connection with the corresponding first roller (5) through a first coupler (8), a mounting seat (9) is fixedly mounted in the middle of the surface of the base (1), a box body (10) is fixedly mounted at the top end of each mounting seat (9), sealing devices (11) are fixedly connected to two sides of the box body (10), each sealing device (11) comprises an air cylinder (12), and a sealing layer (13) is fixedly connected to the output end of each air cylinder (12), a sliding rail (14) is fixedly installed on the surface of the installation seat (9), a sliding block (15) is movably connected to the surface of the sliding rail (14), a box door (16) is fixedly installed at the top end of the sliding block (15) and is in surface contact with the sealing layer (13), a second motor (17) is fixedly installed at the top of the box door (16), a gear (18) is fixedly installed at the output end of the second motor (17), and a rack (19) is fixedly installed at the top end of the box body (10) and is in meshing transmission with the gear (18);

the safety valve box is characterized in that a box safety valve (20) is fixedly mounted at the top of the box body (10), a vacuum pipe connector (21) is fixedly mounted at the top of the box body (10) and positioned on the right side of the box safety valve (20), a box water discharge pipe (22) is fixedly mounted at the bottom of the box body (10), an interlayer (23) is fixedly mounted on the inner side wall of the box body (10), an interlayer safety valve (24) is fixedly mounted at the top of the interlayer (23), an interlayer air inlet pipe (25) is fixedly mounted at the left side of the interlayer safety valve (24), an interlayer exhaust pipe (26) is fixedly mounted at the top of the interlayer (23) and positioned on the left side of the interlayer air inlet pipe (25), an interlayer water outlet pipe (27) is fixedly mounted at the bottom of the interlayer (23), a box pressure gauge (28) is fixedly mounted on one side of the box body (10), and an interlayer pressure gauge (29) is fixedly mounted on the right side of the box pressure gauge (28), the utility model discloses a box, including box (10), connecting seat (30) inside wall fixed mounting have connecting seat (30), and connecting seat (30) fixed mounting has two (31) supports, and two (31) fixed mounting have two (32) gyro wheel (32) surface swing joint have belt two (33), and two (33) surface fixed mounting of belt have branch (34), and two (33) surfaces of belt are provided with opening (35), connecting seat (30) one side fixed mounting has motor three (36), and motor three (36) output passes through two (37) couplings and is connected with two (32) transmissions of gyro wheel.

2. The vacuum wet and dry shaping steamer of claim 1, wherein: the transmission mechanism (2) comprises a support rod (3), a first support (4), a first roller (5), a first belt (6), a first motor (7) and a first coupler (8), and the transmission mechanism (2) is symmetrically arranged on two sides of the box body (10).

3. The vacuum wet and dry shaping steamer of claim 1, wherein: the sealing layer (13) is made of rubber and is propped against the box door (16) from the output end of the air cylinder (12).

4. The vacuum wet and dry shaping steamer of claim 1, wherein: the sealing device (11) comprises two cylinders (12), a sealing layer (13), a sliding rail (14), a sliding block (15), a box door (16), a second motor (17), a gear (18) and a rack (19), and the sealing devices (11) are fixedly arranged on two sides of the box body (10).

5. The vacuum wet and dry shaping steamer of claim 1, wherein: the spacing distance between the interlayer (23) arranged on the inner side wall of the box body (10) and the box body (10) is ten centimeters.

6. The vacuum wet and dry shaping steamer of claim 1, wherein: the supporting rods (34) are equidistantly arranged on the surface of the second belt (33), and the distance between the supporting rods (34) is thirty centimeters.