CN105862297B - A kind of rapid steamer using two phase process technique - Google Patents

A kind of rapid steamer using two phase process technique Download PDF

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Publication number
CN105862297B
CN105862297B CN201610379699.6A CN201610379699A CN105862297B CN 105862297 B CN105862297 B CN 105862297B CN 201610379699 A CN201610379699 A CN 201610379699A CN 105862297 B CN105862297 B CN 105862297B
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CN
China
Prior art keywords
case
cloth
phase process
rapid steamer
auxiliary agent
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CN201610379699.6A
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Chinese (zh)
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CN105862297A (en
Inventor
陈培刚
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Jiangyin Beifa Printing And Dyeing Machinery Co Ltd
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Jiangyin Beifa Printing And Dyeing Machinery Co Ltd
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Priority to CN201610379699.6A priority Critical patent/CN105862297B/en
Publication of CN105862297A publication Critical patent/CN105862297A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0029Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
    • D06B19/0035Fixing of chemicals, e.g. dyestuffs, on textile materials by steam the textile material passing through a chamber
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B17/00Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
    • D06B17/06Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in festooned form

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention relates to a kind of rapid steamers using two phase process technique,Including evaporating case,The cloth intlet for evaporating case is disposed with cloth-feeding device and dewing padding machine,The cloth outlet for evaporating case is provided with cloth discharge device, outlet assembly,It evaporates and looping system is provided in case,The wet padding machines of looping system Yu Give and cloth discharge device, outlet assembly form a cloth cycle,It evaporates and automatic temperature control is additionally provided on case,Automatic temperature control is connected to the heat-exchange device evaporated in case by delivery pipe,Automatic temperature control is also connect with being arranged on the temperature inductor evaporated in case,It evaporates and steam humidifying device is additionally provided in case,The present invention breaks through traditional handicraft for two phase process rapid steamer,It can carry out single or double and roll auxiliary agent,100% abundant moisture absorption of PRINTED FABRIC,Uniform moisture absorption,It is few and uniformly enter back into rapid steamer and evaporate that padding machine regrates rear fabric residual solution,Make the moisture absorption of PRINTED FABRIC 100%,100% uniformity;It carries out evaporating in case again, overcomes that color development is incomplete, the non-uniform defect of color development.

Description

A kind of rapid steamer using two phase process technique
Technical field
The present invention relates to a kind of rapid steamers using two phase process technique, belong to dyeing apparatus technical field.
Background technology
In two phase printing technique, dye efficient steaming and color fixing, the fast reaction in tens of seconds after alkali is rolled, and do not stain Bai Di, patterns of fabric are clear-cut.Two phase printing technique is in the short steaming two phase printing of reducing dye and reactive dye high temperature Exploration of Mechanism influence the factor of printing quality and slave device technique and cost etc. and a traditional phase method printing technology into Row Integrated comparative has energy-saving and environmental protection and improves many merits such as product quality.
It is the process that PRINTED FABRIC is handled with steam to evaporate.The purpose evaporated is that PRINTED FABRIC is made to complete fiber and mill base Moisture absorption and heating, so as to promote the reduction of dyestuff and dissolving, and be transferred and fixed into fiber.Rapid steamer is for fabric Decatize is carried out after stamp or dyeing, makes the special equipment of dyestuff fixation on the fabric.In rapid steamer, fabric encounters saturated vapor After be brought rapidly up, condensation water can make dyestuff in mill base, chemical reagent dissolving at this time, and some is penetrated into it also occur that chemical reaction In fiber, well is spread to fibrous inside, achievees the purpose that fixation.It is completed needed for this process so rapid steamer must provide Temperature and humidity condition.Existing rapid steamer is due to evaporating temperature in cabinet and humidity cannot reach 100% uniformly and stamp Fabric cannot be adsorbed onto 100% humidity, so causing that color development is incomplete and color development is uneven;And since mill base will be by urine The auxiliary agents such as element are catalyzed, and rear road washing is caused to generate the ammonia nitrogen compound of high concentration, causes sewage disposal difficulty big, of high cost Major defect.
Invention content
The technical problem to be solved by the present invention is to:In order to overcome the problems referred above, a kind of evaporating using two phase process technique is provided Machine.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of rapid steamer using two phase process technique, including evaporating case, the cloth intlet for evaporating case, which is disposed with, to be sent Cloth apparatus and dewing padding machine, the cloth outlet for evaporating case are provided with cloth discharge device, outlet assembly, and described evaporate is provided with looping system in case, The wet padding machine of the looping system Yu Suo Shu Give and cloth discharge device, outlet assembly form a cloth cycle, and described evaporate is additionally provided with temperature on case Automaton, the automatic temperature control are connected to the heat-exchange device evaporated in case, institute by delivery pipe State automatic temperature control also be arranged on it is described evaporate the temperature inductor in case and connect, described evaporate in case is additionally provided with Steam humidifying device.
The wet padding machines of preferably , Suo Shu Give include rack, and a pair that outer diameter is identical and rotates in opposite directions is provided in the rack Roll is provided with auxiliary groove below the pair of roll, auxiliary agent roller is provided in the auxiliary groove, the auxiliary agent roller both ends are set It puts and is additionally provided with the first slewing rollers on the inside both ends of the auxiliary groove, the rack, it is described fabric to be redirect to On auxiliary agent rod.
Preferably, apparatus for automatically lifting is provided in the auxiliary groove, the apparatus for automatically lifting includes:
Two connecting plates are separately positioned on the auxiliary groove both ends;
At least two hinge bars are separately positioned on two connecting plates, and the both ends of each hinge bar are respectively hinged at On the connecting plate and the rack;
Two cylinders, one end are hinged in rack, and its external part is respectively hinged on two hinge bars;
Sliding groove, the lateral section at the both ends of the auxiliary groove are stretched into the sliding groove;
Liquid level detector is arranged on inside the auxiliary groove, is connected with control unit, for controlling two cylinders External part carry out extending and retracting action, so as to drive the auxiliary groove complete to rise or fall in the sliding groove it is dynamic Make.
Preferably, the auxiliary groove is also connected with being provided with additive feeding mouth, and the lower part of the auxiliary groove is additionally provided with auxiliary agent Outlet, the auxiliary agent outlet connect auxiliary agent collecting tank, circulating pump, the outlet of the circulating pump are provided on the auxiliary agent collecting tank It is connected with the additive feeding mouth.
Preferably, the dewing padding machine further includes:
One group of expander and the open-width slewing rollers being matched therewith;
First sub-wire roller and the first motor being matched therewith and the first sub-wire slewing rollers;
Second sub-wire roller and the second motor being matched therewith and the second sub-wire slewing rollers.
Preferably, the dewing padding machine further includes the case being arranged in the rack, and the roll is respectively stainless steel Rod and rubber rollers, and scraper is respectively arranged on the stainless steel rod and the rubber rollers, to clear up roll surface.
Preferably, the automatic temperature control includes controller and control valve connected to it, the temperature sense Device is connect with the controller.
Preferably, the looping system includes being horizontally set on the driven roller evaporated in case, and the driven roller is simultaneously Driving translation chain assemblies and conveyor chain component, the conveyor chain component include multiple driven vollers and are looped around institute in closed loop Two groups of conveyor chains on multiple driven vollers are stated, one of them described driven voller is driven by the driven roller, the translation chain Component includes two groups of translation chains being arranged side by side, and described translation chain one end is arranged on the driving wheel in the driven roller, The other end is set on the driven wheel, and one section of lower backhaul section with translating chain described in two groups of conveyor chain described in two groups is located at together One horizontal plane is simultaneously overlapped, and uniform intervals are provided with multigroup hanging feet, conveyor chain described in two groups respectively on conveyor chain described in two groups Between by corresponding hanging feet fixing have multiple conveying levers.
Preferably, described evaporate is additionally provided with exhaust apparatus in case.
Preferably, the exhaust apparatus includes:Motor, impeller;
Air inlet, the air inlet are located at the wheel nose;
Housing, the housing include runner and air outlet, and the housing is set to the impeller periphery;
The impeller is connected to by axle sleeve on motor shaft, and the axle sleeve is lengthens axle sleeve;
Fan, the extension shaft that the fan is set between the impeller and motor are put on;
Sealing ring is further included, the sealing ring is located on the lengthening axle sleeve periphery;The sealing ring sets hatch frame, The hatch frame is connected to the lengthening axle sleeve, and the hatch frame is used to add in lubricant.
The beneficial effects of the invention are as follows:Advantages of the present invention:
1st, speed is fast, yield is high;Tradition rapid steamer max. speed 50m/min improves 40% on year-on-year basis, and speed is up to 70m/ min;
2nd, fabric is bright-colored after evaporating, stablizes!Since mangle handles cloth cover, color development is uniform, chromogenic rate 100%;
3rd, energy consumption substantially reduces;Since cloth cover mangle humidifies, it is 130 DEG C to evaporate temperature, is assisted without steam humidification, is only Humidification is used, and steam consumption greatly reduces, and to rapid steamer, original humidity requires to be not required to require;Steam, water-saving are saved, is saved on year-on-year basis 50%.
4th, PRINTED FABRIC color development is not required to urea, reduces ammonia nitrogen, and sewage disposal difficulty is greatly reduced, and is to accomplish really Energy-saving and emission-reduction.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structure chart of one embodiment of the invention;
Fig. 2 is the front view for inventing the dewing padding machine;
Fig. 3 is the left view for inventing the dewing padding machine;
Fig. 4 is the right view for inventing the dewing padding machine;
Fig. 5 is the vertical view for inventing the dewing padding machine;
Fig. 6 is the left view for inventing the auxiliary groove;
Fig. 7 is the front view of looping system of the present invention;
Fig. 8 is the vertical view of looping system of the present invention;
Fig. 9 is the enlarged drawing of part A in Fig. 7;
Figure 10 is the structure chart of hanging feet of the present invention;
Figure 11 is the half sectional view of exhaust apparatus of the present invention;
Figure 12 is the vertical view of exhaust apparatus of the present invention.
It is marked in figure:1- racks;2- rolls;3- auxiliary grooves;4- auxiliary agent rollers;The first slewing rollers of 5-;31- connecting plates;32- is cut with scissors Extension bar;33- cylinders;34- sliding grooves;35- auxiliary agents export;6- auxiliary agent collecting tanks;7- circulating pumps;8- expanders;9- open-widths turn to Roller;The first sub-wire rollers of 10-;The first motors of 101-;102- the first sub-wire slewing rollers;The second sub-wire rollers of 11-;The second motors of 111-; 112- the second sub-wire slewing rollers;12- cases;13- scrapers;14- driving motors;20- cloth-feeding devices;21- dewing padding machines;22- steams Change case;23- automatic temperature controls;24- exhaust apparatus;25- heat-exchange devices;26- looping systems;27- cloth discharge device, outlet assemblies; 28- temperature inductors;29- steam humidifying devices;231- control valves;41- driven rollers;42- driven vollers;43- conveyor chains;44- Translate chain;45- driven wheels;46- conveying levers;47- hanging feets;48- gap;49- inverted triangle sections;50- flat segments;51- housings; 52- intermediate plates;53- tubular parts;54- fans;55- motor cabinets;56- hatch frames;57- protective covers;58- sealing rings;59- adds Long axle sleeve;510- motors;511- impellers;512- impeller pressing plates;513- air inlets;514- opening-nozzles;515- air outlets.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with Illustration illustrates the basic structure of the present invention, therefore it only shows composition related to the present invention.
Embodiment 1
A kind of rapid steamer using two phase process technique of the present invention as shown in Figure 1, it is described to evaporate including evaporating case 22 The cloth intlet of case 22 is disposed with cloth-feeding device 20 and dewing padding machine 21, and the cloth outlet for evaporating case 22, which is provided with out, to be arranged 27 are put, described evaporate is provided with looping system 26 in case 22, the wet padding machine of the 26 Yu Suo Shu Give of looping system and cloth discharge device, outlet assembly 27 Form cloth cycle, cloth after cloth discharge device, outlet assembly 27 is transported to the wet padding machines of Suo Shu Give, cloth successively the wet padding machines of Jing Guo Give and Looping system 26 is finally transported from cloth discharge device, outlet assembly 27, completes whole process.
Described evaporate is additionally provided with automatic temperature control 23 on case 22, the automatic temperature control 23 is by defeated Pipe is sent to be connected to the heat-exchange device 25 evaporated in case 22, the automatic temperature control 23 is also with being arranged on the steaming The temperature inductor 28 changed in case 22 connects, and during evaporating, since conventional steam is conveyed into after evaporating case 22, temperature is only 100-110 or so can be reached, when needs when being evaporated for 130 degree or so, are then needing the heat-exchange device 25 in the present invention It is further heated, and the temperature control during evaporating is extremely important, therefore passes through the temperature inductor in the present invention 28 evaporate temperature in case 22 to sense at any time, by automatic temperature control 23 control conveying deep fat amount, to reach Control evaporates temperature in case 22 and has the function that preset temperature, and the process for ensureing to evaporate is under preset temperature.
Described evaporate is additionally provided with steam humidifying device 29 in case 22, the steam humidifying device 29 is used for evaporating case 22 Interior conveying steam, and humidify.
The present invention breaks through traditional handicraft for two phase process rapid steamer, can carry out single or double and roll auxiliary agent, PRINTED FABRIC 100% Abundant moisture absorption, uniform moisture absorption, it is few and uniformly enter back into rapid steamer and evaporate that padding machine regrates rear fabric residual solution, makes PRINTED FABRIC 100% moisture absorption, 100% uniformity;It carries out evaporating in case again, overcomes that color development is incomplete, the non-uniform defect of color development.
Embodiment 2
The wet padding machines of , Suo Shu Give include rack on the basis of a kind of rapid steamer using two phase process technique described in embodiment 1 1;Outer diameter is identical and a pair roller 2 for rotating in opposite directions is arranged in the rack 1;Auxiliary groove 3 is arranged on the pair of roll 2 Below, to contain auxiliary agent;Auxiliary agent roller 4 is arranged in the auxiliary groove 3, and both ends are arranged on the inside of the auxiliary groove 3 Both ends;First slewing rollers 5, both ends are arranged in the rack 1, fabric is redirect on the auxiliary agent rod 4.
Above-mentioned technical proposal is the core technology scheme of the present invention, identical and opposite by being provided with outer diameter in rack 1 A pair roller 2 of rotation makes the fabric by auxiliary groove 3 pass through this and carries out mangle to roll 2, extra auxiliary agent and moisture are rolled It removes, ensure that the consistency of auxiliary agent and moisture on fabric, while auxiliary agent and moisture enter after extruding inside fabric fibre;This When, the PRINTED FABRIC containing auxiliary agent and moisture enters after steam box that color development is abundant, color fixation fastness is high, substantially without loose colour;Back segment is washed Process is light, and it is few to generate sewage, it is most important that washing is generated in sewage without oxynitrides.
Specifically, as shown in Fig. 2, the rack 1 includes vertical left-right parts, certainly, left and right portion can also be included Divide the coupling part of bottom end, the rack 1 is made of existing any method, is such as formed using welded steel, mainly made The 1 unexpected equipment of rack and component are removed with for fixed and installation.
A pair roller 2 is arranged on the upper end of the left-right parts of the rack 1, is rotated to be opposite, for being carried out to fabric Mangle.The diameter dimension of two can be identical, can also be different, and in the present embodiment, the diameter of the preferably a pair roller 2 is equal For 400mm, it is driven using driving motor 14, and then is moved toward one another;A pair roller during in order to keep mangle It beats small, and left, center, right pressure is basically identical, the roll 2 is respectively stainless steel rod and rubber rollers, and during in order to keep mangle Roll surface is highly polished, is respectively arranged with scraper 13 on the stainless steel rod and the rubber rollers, to clear up roll surface, and clears up Under compounding agent solution enter be arranged in the auxiliary groove 3 below the roll 2, the scraper 13 include wing and connection scrape Blade and the lever arm of the rack 1.
The auxiliary groove 3 is arranged below the pair of roll 2, to contain auxiliary agent;Its form and structure are a variety of more Sample, as long as ensureing that fabric being capable of convenient and simple coating compounding agent solution.In the present embodiment, as shown in Figure 2-5, the auxiliary agent Slot 3 is set by two parts connection, and bottom end in cambered surface, as the radian of cambered surface, is not limited, here, can basis Depending on the specific facilities of each component in the rack 1.In order to be consistent the liquid level in the auxiliary groove 3, it is In order to be consistent the auxiliary agent coated on fabric, apparatus for automatically lifting, the automatic lifting dress are provided in the auxiliary groove 3 The setting form put is varied, and in the present embodiment, the apparatus for automatically lifting includes:Two connecting plates 31, are set respectively At 3 both ends of auxiliary groove;At least two hinge bars 32 are separately positioned on two connecting plates 31, and each hinge bar 32 Both ends be respectively hinged in the connecting plate 31 and the rack 1, in the present embodiment, the hinge bar 32 four, two Two are separately positioned on two connecting plates 31;Two cylinders 33, one end are hinged in rack 1, and its external part is cut with scissors respectively It is connected on two hinge bars 32;Sliding groove 34, the lateral section at the both ends of the auxiliary groove 3 are stretched into the sliding groove 3;Liquid level Detector is arranged on inside the auxiliary groove 3, is connected with control unit, for controlling the external part of two cylinders 33 It carries out extending and retracting action, so as to which the auxiliary groove 3 be driven to complete to rise or fall action in the sliding groove 34, so as to The compounding agent solution in the auxiliary groove 3 is kept in a liquid level.
In order to which fabric is made to be coated in auxiliary agent uniformly, auxiliary agent roller 4 is set in the auxiliary groove 3, and both ends are arranged on institute The inside both ends of auxiliary groove 3 are stated, the auxiliary agent roller 4 can rotate under the drive of the fabric.
In order to realize that the fabric in transmission enters according to the angle of design in the auxiliary groove 3, it is additionally provided with the first steering Roller 5, both ends are arranged in the rack 1, and fabric is redirect on the auxiliary agent rod 4, first slewing rollers 5 can be with It is rotated under the drive of the fabric.
Further, the auxiliary groove 3 is also connected with being provided with additive feeding mouth, and the additive feeding mouth can be the prior art In the entrance setting of any solution when adding in container, such as simple point, a pipe, one end is exactly additive feeding mouth.
In order to efficiently use the auxiliary agent that the scraper 13 scrapes, the lower part of the auxiliary groove 3 is additionally provided with auxiliary agent outlet 35, As shown in fig. 6, the auxiliary agent outlet 35 connects auxiliary agent collecting tank 6, circulating pump 7 is provided on the auxiliary agent collecting tank 6, it is described to follow The outlet of ring pump 7 is connected with the additive feeding mouth.
Further, one group of expander 8 and the open-width slewing rollers 9 being matched therewith are further included;Further include the first sub-wire roller 10 and the first motor 101 and the first sub-wire slewing rollers 102 that are matched therewith;Further include the second sub-wire roller 11 and with its phase The second motor 111 and the second sub-wire slewing rollers 112 of cooperation;Above-mentioned component is primarily to make fabric be arrived into auxiliary groove 3 Roll 2 and go out after roll 2 fabric not crimping, it is wrinkle resistant, position in rack 1 according to the transmission route of fabric and its The position of his component and equipment and design.
For effective protection dewing padding machine 21 and processing safety, further include and be arranged in the two side ends of the rack 1 Case 12 in the rack 1.
In a preferred embodiment, the automatic temperature control 23 includes controller and control valve connected to it 231, the temperature inductor 28 is connect with the controller.
Embodiment 3
On the basis of a kind of rapid steamer using two phase process technique described in above example, the looping system 26, such as Shown in Fig. 7 and Fig. 8, it is described evaporate in case 1 be horizontally disposed with have driven roller 41, the driven roller 41, the driven roller 41 is driven simultaneously Dynamic translation chain assemblies and conveyor chain component, therefore the translation chain assemblies and the realization of conveyor chain component are fixed same Step, centre is without any other link, therefore entire looping system 26 is steady, reliable, the conveyor chain component include it is multiple from Dynamic roller 42 and two groups of conveyor chains 43 being looped around in closed loop on the multiple driven voller 42, one of them described driven voller 42 by The driven roller 41 drives, and the translation chain assemblies include two groups of translation chains 44 being arranged side by side, the translation chain 44 One end is arranged on the driving wheel in the driven roller 41, and the other end is arranged on driven wheel 45, conveyor chain 43 described in two groups One section be located at same level and be overlapped with translating the lower backhaul section of chain 44 described in two groups, as shown in figure 9, defeated described in two groups It send on chain 43 that uniform intervals are provided with multigroup hanging feet 47 respectively, passes through the corresponding extension between conveyor chain 43 described in two groups The fixing of foot 47 has multiple conveying levers 46, specifically during production, is run to after the conveying lever 46 on the conveyor chain 43 hangs up properly cloth When intersecting with translation chain 44, conveying lever 46 is translated chain 44 and holds up to be translated, while conveyor chain 43 continues to transport backward backward Row, when the hanging feet 47 on conveyor chain 43, which reaches 44 tail portion of translation chain, to intersect again with translation chain 44, conveyor chain 43 On hanging feet 47 lift one while reach translation chain 44 on conveying lever 46, one cyclization action complete;Reciprocal successively, In cycles.
Because the conveying lever 46 is hung on the hanging feet 47 of conveyor chain 43, remove, put it is very convenient, once conveying It is very easy that bar 46 has damage phenomenon to replace.
In a preferred embodiment, the conveyor chain 43 is preferably identical with translation 44 pitch of chain, such Set the conveying lever 46 that can be easily transitioned into from conveyor chain 43 on translation chain 44, and can be according to PRINTED FABRIC The sensibility of color carries out conveying lever 46 1 every a conveying, one every two conveyings, endless can amplify fabric face gap, it is ensured that print Loom figured phase mutual friction absolutely not in intermediate box cuts marks!
30%~60% is improved compared to original rapid steamer speed, improves efficiency, energy consumption is accordingly greatly reduced, improves Product quality!Prevented cloth cover staining, cut marks and caused by defective product lose, alleviate labor intensity and machine maintenance and safeguard Time, cost.
In a preferred embodiment, one group of hanging feet most preferably is set at interval of 20 pitches on the conveyor chain 43 47。
In a preferred embodiment, the hanging feet 47 is the cavity of upward opening, and the inside cavities are fixed on described On conveyor chain 43, also there are the gap 48 slipped into for the conveying lever 46 on the outside of the cavity, as shown in Figure 10.
In a preferred embodiment, the gap 48 includes the inverted triangle section 49 of upside and the flat segments 50 of downside, institute Tell that conveying lever 46 is slipped into from inverted triangle section 49, into flat segments 50 after fix including, when conveying lever 46 is lifted up, you can Conveying lever 46 is detached from hanging feet 47.
In a preferred embodiment, the setting of driven voller 42 is preferable to provide 8-12, and specific number can be according to reality Border is selected.
In a preferred embodiment, the driven voller 42 most preferably setting 9, at least there are four the driven vollers 42 It is distributed in four angles for evaporating case 1.
Embodiment 4
On the basis of a kind of rapid steamer using two phase process technique described in above example, described evaporate also sets in case 22 It is equipped with exhaust apparatus 24;As shown in figure 11, the exhaust apparatus 24 includes:Including:Motor 510, impeller 511, air inlet 513, The air inlet 513 is located at 511 front end of impeller;Housing 51, the housing 51 include runner and air outlet 515, the shell Body 51 is set to 511 periphery of impeller;The impeller 511 is connected to by axle sleeve on motor shaft, and the axle sleeve is extension shaft Set 59;Fan 54, the fan 54 are set on the lengthening axle sleeve 59 between the impeller 511 and motor 510.
Above-mentioned technical proposal is the core technology scheme of the present invention, and axle sleeve 59 is lengthened, and in impeller 511 by adjusting setting Fan between the lengthening axle sleeve 59 between motor 510 is set, on the one hand effectively realizes the operating of fan 54, while the wind Fan 54 is cooling fan, and the front and back of such motor 510 has fan 54 to carry out forced cooling to motor 510 so that electricity Temperature is greatly reduced machine in the process of running, and the first step is burnt to prevent the motor 510 caused by temperature is excessively high.It can be effective Extend electrical machinery life, be with a wide range of applications, in particular for dyeing apparatus, can effectively improve the same of electrical machinery life When, printing and dyeing effect is improved, there is extensive economic benefit and social benefit, can promote the use of.
In a preferred embodiment, the lengthening axle sleeve is "T"-shaped, facilitates the connection of impeller 511 and motor shaft;This reality It applies in example, the also impeller sub-assembly of impeller 511 sets impeller pressing plate 512, impeller pressing plate between impeller 511 and air inlet 513 512 are used to fix impeller sub-assembly.
In a preferred embodiment, motor cabinet 55 is further included, as shown in figure 12, the motor cabinet 55 is set to housing 51 Between motor 510, the motor 510 is fixed on motor cabinet 10.10 one side of motor cabinet plays fixed motor 510 Effect, on the other hand, by the way that motor cabinet 10 is set to further function as heat-blocking action, so as to which the high temperature for further reducing hot steam is made Into burning for motor.
In a preferred embodiment, sealing ring 58 is further included, the sealing ring 58 is set to the housing 51 and motor Between seat 55, the sealing ring 58 is located on 59 periphery of lengthening axle sleeve.Hot steam can be converted to by the sealing ring 58 Condensed water barrier, condensed water is avoided to enter in motor, so as to avoid the damage of motor, sealing ring 58 plays in the present embodiment Impermeable role effectively avoids motor contact water and causes burn-down of electrical machinery.
In a preferred embodiment, the sealing ring 58 is dual rotary sealing ring, and the dual rotary sealing ring setting is opened Mouth structure 56, the hatch frame 56 are connected to the lengthening axle sleeve 59, and the hatch frame 56 is used to add in lubricant.Bispin Turn sealing ring by setting hatch frame 56, described by adding in lubricant, such as lubricating grease, shedding mechanism 6 is connected to lengthening Axle sleeve 59 ensures dual rotary sealing ring and lengthens the lubrication between axle sleeve, and can effectively improve dual rotary sealing ring uses the longevity Life and sealing effect.Specifically, tubular part 53 is set in hatch frame 56, the tubular part 53 lubricates convenient for adding in Agent.
In a preferred embodiment, intermediate plate 52 is further included, the intermediate plate 52 is set to 51 outer wall of housing, is placed in Between housing 51 and sealing ring 58.Sealing effect by setting 52 sealing ring 58 of intermediate plate is more prominent.
In a preferred embodiment, protective cover 57 is further included, the protective cover 57 is set to impeller 511 and motor 510 Between, the 57 lower section setting opening-nozzle 514 of protective cover.It is described to be set to the protection positioned at sealing ring 58 and motor cabinet 55 In cover 57.The protective cover 57 can effectively play protection effect, while opening-nozzle 514 is set below protective cover 57, Such as dual rotary sealing ring is drawn because of leak after long-time service aging, further condensed water and motor 510 are obstructed, make motor 510 It can never intake and burn.
Using above-mentioned desirable embodiment according to the present invention as enlightenment, by above-mentioned description, relevant staff is complete Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property range is not limited to the content on specification, it is necessary to determine its technical scope according to right.

Claims (9)

1. a kind of rapid steamer using two phase process technique, which is characterized in that including evaporating case, the cloth intlet for evaporating case is successively Cloth-feeding device and dewing padding machine are provided with, the cloth outlet for evaporating case is provided with cloth discharge device, outlet assembly, and described evaporate in case is provided with Looping system, the looping system form a cloth with the dewing padding machine and cloth discharge device, outlet assembly and recycle, described to evaporate on case also Automatic temperature control is provided with, the automatic temperature control is connected to the heat evaporated in case by delivery pipe and hands over Changing device, the automatic temperature control also be arranged on it is described evaporate the temperature inductor in case and connect, it is described to evaporate case Inside it is additionally provided with steam humidifying device;The dewing padding machine includes rack, and identical and opposite turn of outer diameter is provided in the rack Dynamic a pair roller is provided with auxiliary groove below the pair of roll, auxiliary agent roller, the auxiliary agent is provided in the auxiliary groove Roller both ends are arranged on the inside both ends of the auxiliary groove, and the first slewing rollers are additionally provided in the rack, fabric to be turned To on the auxiliary agent roller.
2. the rapid steamer of two phase process technique is used as described in claim 1, which is characterized in that be provided in the auxiliary groove certainly Dynamic lifting gear, the apparatus for automatically lifting include:
Two connecting plates are separately positioned on the auxiliary groove both ends;
At least two hinge bars are separately positioned on two connecting plates, and the both ends of each hinge bar be respectively hinged at it is described On connecting plate and the rack;
Two cylinders, one end are hinged in rack, and its external part is respectively hinged on two hinge bars;
Sliding groove, the lateral section at the both ends of the auxiliary groove are stretched into the sliding groove;
Liquid level detector is arranged on inside the auxiliary groove, is connected with control unit, for stretching for two cylinders of control Outlet carries out extending and retracting action, so as to which the auxiliary groove be driven to complete to rise or fall action in the sliding groove.
3. the rapid steamer of two phase process technique is used as claimed in claim 2, which is characterized in that the auxiliary groove is also connected with setting There is auxiliary agent charge door, the lower part of the auxiliary groove is additionally provided with auxiliary agent outlet, and the auxiliary agent outlet connection auxiliary agent collecting tank is described Circulating pump is provided on auxiliary agent collecting tank, the outlet of the circulating pump is connected with the additive feeding mouth.
4. the rapid steamer of two phase process technique is used as claimed in claim 3, which is characterized in that the dewing padding machine further includes:
One group of expander and the open-width slewing rollers being matched therewith;
First sub-wire roller and the first motor being matched therewith and the first sub-wire slewing rollers;
Second sub-wire roller and the second motor being matched therewith and the second sub-wire slewing rollers.
5. the rapid steamer of two phase process technique is used as claimed in claim 4, which is characterized in that the dewing padding machine, which further includes, to be set Put the case in the rack, the roll is respectively stainless steel riders and rubber rollers, and in stainless steel riders and described Scraper is respectively arranged in rubber rollers, to clear up roll surface.
6. the rapid steamer of two phase process technique is used as described in claim 1, which is characterized in that the automatic temperature control Including controller and control valve connected to it, the temperature inductor is connect with the controller.
7. the rapid steamer of two phase process technique is used as described in claim 1, which is characterized in that the looping system includes level The driven roller evaporated in case is arranged on, the driven roller drives translation chain assemblies and conveyor chain component simultaneously, described Conveyor chain component includes multiple driven vollers and two groups of conveyor chains being looped around in closed loop on the multiple driven voller, wherein one A driven voller is driven by the driven roller, and the translation chain assemblies include two groups of translation chains being arranged side by side, described Translation chain one end is arranged on the driving wheel in the driven roller, and the other end is set on the driven wheel, carrier chain described in two groups One section of item is located at same level and be overlapped with translating the lower backhaul section of chain described in two groups, divides on conveyor chain described in two groups Other uniform intervals are provided with multigroup hanging feet, and being fixed between conveyor chain described in two groups by the corresponding hanging feet has multiple conveyings Bar.
8. the rapid steamer of two phase process technique is used as described in claim 1, which is characterized in that described evaporate in case is additionally provided with Exhaust apparatus.
9. the rapid steamer of two phase process technique is used as claimed in claim 8, which is characterized in that the exhaust apparatus includes:Electricity Machine, impeller;
Air inlet, the air inlet are located at the wheel nose;
Housing, the housing include runner and air outlet, and the housing is set to the impeller periphery;
The impeller is connected to by axle sleeve on motor shaft, and the axle sleeve is lengthens axle sleeve;
Fan, the extension shaft that the fan is set between the impeller and motor are put on;
Sealing ring is further included, the sealing ring is located on the lengthening axle sleeve periphery;The sealing ring sets hatch frame, described Hatch frame is connected to the lengthening axle sleeve, and the hatch frame is used to add in lubricant.
CN201610379699.6A 2016-06-01 2016-06-01 A kind of rapid steamer using two phase process technique Active CN105862297B (en)

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Publication number Priority date Publication date Assignee Title
CN108950952A (en) * 2017-05-23 2018-12-07 江阴市倍发印染机械有限公司 A kind of rapid steamer indirect heating system, rapid steamer and evaporate method
CN112339455A (en) * 2020-11-02 2021-02-09 江阴市倍发印染机械有限公司 Intelligent steaming equipment

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201901775U (en) * 2010-10-26 2011-07-20 枣庄福源印染机械有限公司 Micro positive pressure overheat steaming reaction box
CN202925301U (en) * 2012-04-19 2013-05-08 山东金纺印染机械有限公司 Open-width high-speed efficiency rapid steamer
CN205662727U (en) * 2016-06-01 2016-10-26 江阴市倍发印染机械有限公司 Adopt rapid steamer of two phase process technology

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201901775U (en) * 2010-10-26 2011-07-20 枣庄福源印染机械有限公司 Micro positive pressure overheat steaming reaction box
CN202925301U (en) * 2012-04-19 2013-05-08 山东金纺印染机械有限公司 Open-width high-speed efficiency rapid steamer
CN205662727U (en) * 2016-06-01 2016-10-26 江阴市倍发印染机械有限公司 Adopt rapid steamer of two phase process technology

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