CN214289133U

CN214289133U - Transformer coil and I piece automatic dispensing detection assembling machine

Info

Publication number: CN214289133U
Application number: CN202023211645.XU
Authority: CN
Inventors: 何卜良; 廖国辉; 张念波; 刘星
Original assignee: Chaoren Automation Technology Dongguan Co ltd
Current assignee: Chaoren Automation Technology Dongguan Co ltd
Priority date: 2020-12-28
Filing date: 2020-12-28
Publication date: 2021-09-28
Anticipated expiration: 2030-12-28

Abstract

The utility model relates to an automatic equipment field of transformer, it discloses a transformer coil and I piece automatic point are glued and are detected kludge, which comprises a frame, a plurality of is used for bearing the tool of a plurality of transformer coils, install the conveyor in the frame, install the material feeding unit who is used for propelling movement of tool to the conveyor feed inlet in the frame, and install the automatic adhesive deposite device who sets gradually in the frame and along conveyor's direction of delivery respectively, an automatic checkout gear for detecting whether qualified is glued to the point of coil that is arranged in the tool on conveyor, an I piece automatic feeding equipment mechanism that is used for carrying out autoloading to I piece and with I piece automatic loading to the coil that is arranged in the tool on conveyor and an unloader that is used for shifting out the tool that is arranged in the conveyor discharge gate department, it is glued to coil point in solving current transformer assembly technology, The technical problems of low efficiency and unstable quality of coil glue amount detection and I piece assembly are solved.

Description

Transformer coil and I piece automatic dispensing detection assembling machine

Technical Field

The utility model relates to an automatic equipment field of transformer especially relates to a transformer coil and automatic point of I piece are glued and are detected kludge.

Background

The assembly process of the existing transformer comprises three processes of coil glue dispensing, coil glue amount detection, I piece assembly and the like, the three processes are mostly finished manually, the manual operation has the defects of high cost, low efficiency and unstable quality of produced products, and the requirements of the current society on the high-efficiency and high-quality production of the transformer cannot be met.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome the above-mentioned defect among the prior art, provide a transformer coil and I piece automatic point and glue detection kludge, it is solved among the current transformer equipment technology coil point and is glued, the coil glues the volume and detect and assemble I piece inefficiency and the unstable technical problem of quality.

In order to achieve the above purpose, the utility model provides an automatic glue dispensing and detecting assembly machine for transformer coils and I pieces, the automatic dispensing device comprises a rack, a plurality of jigs for bearing a plurality of transformer coils, a conveying device arranged on the rack and used for conveying the jigs, a feeding device arranged on the rack and used for pushing the jigs to a feed inlet of the conveying device, an automatic dispensing device respectively arranged on the rack and sequentially arranged along the conveying direction of the conveying device and used for automatically dispensing the coils in the jigs on the conveying device, an automatic detection device used for detecting whether the dispensing quality of the coils in the jigs on the conveying device is qualified or not, an I sheet automatic feeding assembly mechanism used for automatically feeding the I sheets and automatically loading the I sheets onto the coils in the jigs on the conveying device, and a discharging device used for moving out the jigs at the discharge outlet of the conveying device.

In the technical scheme, the feeding device comprises a first baffle and a second baffle which are respectively arranged on the rack, wherein the side faces, opposite to the first baffle and the second baffle, of the first baffle are provided with jig limiting grooves, the jigs are vertically stacked and placed between the first baffle and the second baffle, one end of each jig is inserted into the jig limiting groove of the first baffle, and the other end of each jig is inserted into the jig limiting groove of the second baffle.

In the above technical scheme, the feeding device further comprises a driving piece arranged on the frame and located between the first baffle and the second baffle, and a pushing block in transmission connection with the driving piece.

Among the above-mentioned technical scheme, automatic adhesive deposite device is including installing the dispensing head power supply of fixed connection in the frame, the dispensing head mount pad of being connected with dispensing head power supply transmission and installing the dispensing head of fixed connection on dispensing head mount pad.

Among the above-mentioned technical scheme, automatic checkout device is including installing the mounting panel in the frame and installing the visual detection subassembly on the mounting panel.

Among the above-mentioned technical scheme, fixedly connected with first regulating block on the mounting panel fixedly connected with second regulating block on the first regulating block, the visual detection subassembly is installed fixed connection on the second regulating block, be provided with length direction on the first regulating block along fore-and-aft first waist type hole, be provided with length direction on the second regulating block along horizontal second waist type hole.

In the above technical scheme, the I-piece automatic feeding and assembling mechanism comprises an I-piece automatic feeding device which is fixedly connected to the frame and is used for automatically feeding the I-piece, and an I-piece automatic assembling device which automatically takes the I-piece at the discharge port of the I-piece automatic feeding device in a negative pressure suction manner and automatically loads the I-piece into a coil in a jig on the conveying device.

In the technical scheme, the I-piece automatic feeding device comprises a vibrating disc and a dislocation device which are respectively arranged on the rack and fixedly connected; the dislocation device comprises a dislocation driving cylinder arranged on one side of a discharge port of the vibration disc, a dislocation driving block in transmission connection with the dislocation driving cylinder, and a sensor arranged at the tail end of the discharge port of the vibration disc and in signal connection with the dislocation driving cylinder.

In the technical scheme, the blanking device comprises a blanking cylinder arranged on one side of a discharge port of the conveying device, a blanking guide plate arranged on the other side of the discharge port of the conveying device and a blanking push block in transmission connection with the blanking cylinder.

In the above technical solution, the conveying device includes a first belt conveyor and a second belt conveyor which are respectively installed on the frame and fixedly connected, and a pushing device installed at one side of the end of the discharge port of the first belt conveyor; the pushing device is used for pushing the jig at the tail end of the discharge port of the first conveyor belt device to the second conveyor belt device.

Compared with the prior art, the beneficial effects of the utility model reside in that:

during operation, a plurality of coils are placed in the jig by manpower or a mechanical arm, then the jig provided with the coils is pushed to the conveying device by the feeding device, the conveying device conveys the jig provided with the coils, in the process of conveying the jig, the coils in the jig are automatically dispensed by the automatic dispensing device, then the automatic detection device detects whether the dispensing quality of the coils in the jig is qualified, then the I sheet automatic feeding assembly mechanism automatically feeds the I sheets and automatically loads the I sheets into the coils in the jig, and finally the jig positioned at the discharge port of the conveying device is moved out by the discharging device, so that the functions of automatic dispensing, automatic glue amount detection and automatic assembly of the I sheets of the coils are completed.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of an automatic dispensing, detecting and assembling machine for transformer coils and I-pieces provided by the present invention;

fig. 2 is a schematic structural view of the transformer coil and the I-piece automatic dispensing detecting and assembling machine provided by the present invention at another angle;

FIG. 3 is an enlarged view of a portion of FIG. 2 at A;

fig. 4 is a schematic structural diagram of the automatic detection device provided by the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

As shown in fig. 1 and 2, the utility model provides a transformer coil and I piece automatic point are glued and are detected kludge, it includes frame 1, a plurality of is used for bearing a plurality of transformer coil's tool 2, install conveyor 3 who is used for transporting a plurality of tool 2 in frame 1, install and be used for carrying out the material feeding unit 4 of automatic point gluing with tool 2 propelling movement to conveyor 3 feed inlet in frame 1, and install respectively in frame 1 and be used for carrying out the automatic point gluing device 5 that carries out the automatic point gluing to the coil that is located tool 2 on conveyor 3 who sets gradually along conveyor 3's direction of delivery, be used for detecting whether qualified automated inspection device 6 of the point gluing quality of the coil that is located tool 2 on conveyor 3 in the tool 2, be used for carrying out autoloading and with I piece automatic loading to be located tool 2 on conveyor 3 on the coil on I piece automatic feeding equipment mechanism 7 and be used for carrying out the tool 2 that will be located the discharge gate department of conveyor 3 with I piece carries out qualified auto-feeding And a moving-out blanking device 8.

The following detailed description of the various devices or mechanisms is provided in connection with the accompanying drawings.

Referring to fig. 1 and 2, the feeding device 4 includes a first baffle 41 and a second baffle 42 respectively mounted on the frame 1, jig limiting grooves 411 are respectively disposed on opposite sides of the first baffle 41 and the second baffle 42, a plurality of jigs 2 are longitudinally stacked between the first baffle 41 and the second baffle 42, one end of each of the jigs 2 is inserted into the jig limiting groove 411 of the first baffle 41, and the other end of each of the jigs 2 is inserted into the jig limiting groove 411 of the second baffle 42. In addition, the feeding device 4 further comprises a driving member 43 mounted on the frame 1 and located between the first blocking plate 41 and the second blocking plate 42, and a pushing block 44 in transmission connection with the driving member 43. Wherein the drive member 43 is preferably a relatively low cost pneumatic cylinder. During operation, only the driving part 43 is required to drive the pushing block 44 to advance, the pushing block 44 pushes the bottommost jig 2 in the jig limiting groove 411 to the conveying device 3, and after the driving part 43 drives the pushing block 44 to shorten and reset, the jig 2 originally located below the jig limiting groove 411 and having the penultimate jig automatically falls to the bottommost part due to the gravity, so that the bottommost jig 2 in the jig limiting groove 411 is ensured, and the operation efficiency is improved.

Referring to fig. 1 and 2, the automatic dispensing device 5 includes a dispensing head power source 51 fixedly connected to the frame 1, a dispensing head mounting base 52 connected to the dispensing head power source 51 in a transmission manner, and a dispensing head 53 fixedly connected to the dispensing head mounting base 52. In operation, when the jig 2 on the conveying device 3 is located below the dispensing head 53, the dispensing head power source 51 drives the dispensing head 53 to move downward, and then the dispensing head 53 starts dispensing to the coil in the jig 2. By driving the dispensing head power source 51 up and down, it is ensured that the dispensing head 53 can approach the coil in the jig 2, and the dispensing head 53 does not obstruct the transportation of the jig 2 on the conveying device 3.

Referring to fig. 4, the automatic inspection device 6 includes a mounting plate 61 mounted on the frame 1, and a visual inspection unit 62 mounted on the mounting plate 61. Specifically, the first regulating block 63 of fixedly connected with on the mounting panel 61 fixedly connected with second regulating block 64 on the first regulating block 63, visual detection subassembly 62 is installed fixed connection on second regulating block 64, be provided with length direction on the first regulating block 63 along fore-and-aft first waist type hole 631, be provided with length direction on the second regulating block 64 along horizontal second waist type hole 641. Pass first waist type hole 631 through the screw, can pass first regulating block 63 and mounting panel 61 fixed connection, pass second waist type hole 641 through the screw, can be with first regulating block 63 and second regulating block 64 fixed connection, through to the structural design more than automatic checkout device 6 for visual detection subassembly 62 can both adjust its and frame 1 between the relative position in horizontal direction and vertical direction, thereby ensure to detect the reliability of gluing the volume, have the convenient advantage of regulation.

Referring to fig. 1-3, the automatic I-piece feeding and assembling mechanism 7 includes an automatic I-piece feeding device 71 mounted on the frame 1 and fixedly connected to the frame for automatically feeding I-pieces, and an automatic I-piece assembling device 72 for automatically taking I-pieces at the discharge port of the automatic I-piece feeding device 71 in a negative pressure suction manner and automatically loading the I-pieces into the coils of the jig 2 on the conveying device 3. The automatic I-piece assembling device 72 is a cam-driven material taking mechanism, a robot, or a plurality of linear modules in transmission connection.

Referring to fig. 1-3, the automatic feeding device 71 for I-sheets includes a vibration plate 711 and a dislocation device 712, which are respectively mounted on the frame 1 and fixedly connected thereto. The dislocation device 712 comprises a dislocation driving cylinder 7121 arranged at one side of the discharge hole of the vibration disc 711, a dislocation driving block 7122 in transmission connection with the dislocation driving cylinder 7121, and a sensor 7123 arranged at the tail end of the discharge hole of the vibration disc 711 and in signal connection with the dislocation driving cylinder 7121. Specifically, vibration dish 711 can constantly carry the I piece, when sensor 7123 detected vibration dish 711 discharge gate department has the I piece, the dislocation drives the extension of actuating cylinder 7121 drive dislocation drive piece 7122, dislocation drive piece 7122 will be located a slice I piece of vibration dish 711 discharge gate department and stagger, thereby be convenient for I piece automatic assembly device 72 and take away the I piece, consequently, this technical scheme's I piece automatic feeding 71 has the intelligent high advantage, ensure that I piece automatic assembly device 72 can both take away the I piece each time, ensure the reliability of operation.

Referring to fig. 1 and 2, the feeding device 8 includes a feeding cylinder 81 disposed at one side of the discharge port of the conveying device 3, a feeding guide plate 82 disposed at the other side of the discharge port of the conveying device 3, and a feeding push block 83 drivingly connected to the feeding cylinder 81.

Referring to fig. 1-3, the conveying device 3 includes a first belt conveyor 31 and a second belt conveyor 32 respectively mounted on the frame 1 and fixedly connected to each other, and a pushing device 33 mounted on one side of a discharge port of the first belt conveyor 31; the pushing device 33 is used for pushing the jig 2 at the end of the discharge port of the first conveyor belt device 31 to the second conveyor belt device 32.

The specific operation process of the technical scheme is as follows: firstly, placing a plurality of coils into a jig 2 by a manual or mechanical hand, then driving a pushing block 44 by a driving piece 43 to advance, pushing the jig 2 provided with the coils at the bottommost in a jig limiting groove 411 to a first conveying device 31 by the pushing block 44, conveying the jig 2 provided with the coils by the first conveying device 31, in the process of conveying the jig 2, firstly, automatically dispensing the coils in the jig 2 by a dispensing head 53 in an automatic dispensing device 5, then, detecting whether the dispensing amount of the coils in the jig 2 is qualified or not by an automatic detecting device 6 in a visual detection mode, conveying I pieces by a vibrating disc 711 while carrying out material taking operation on the I pieces by an I piece automatic assembling device 72, and pushing the jig 2 positioned at the tail end of a discharge port of the first conveying device 31 to a second conveying device 32 by the pushing device 33 when the jig 2 is conveyed to the discharge port of the first conveying device 31, then the I piece is automatically loaded on the coil in the jig 2 positioned on the second conveyor belt device 32 by the I piece automatic assembling device 72, the blanking cylinder 81 drives the blanking push block 83 to extend out, the blanking push block 83 pushes the jig 2 positioned at the discharge port of the second conveyor belt device 32 to the blanking guide plate 82, the jig 2 slides out along the blanking guide plate 82 for blanking, and therefore the functions of automatic coil glue dispensing, automatic glue quantity detection and automatic I piece assembling are completed.

The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.

Claims

1. The utility model provides a transformer coil and I piece automatic point are glued and are detected kludge, which comprises a frame (1), a serial communication port, still include a plurality of tool (2) that are used for bearing a plurality of transformer coil, install conveyor (3) that are used for transporting a plurality of tool (2) on frame (1), install and be used for propelling movement tool (2) to material feeding unit (4) of conveyor (3) feed inlet on frame (1), and install respectively in frame (1) and be used for carrying out the automatic dispensing device (5) of gluing to the coil that is arranged in tool (2) on conveyor (3) that set gradually along conveyor's (3) direction of delivery, be used for detecting whether qualified automatic detection device (6) of the point quality of the coil that is arranged in tool (2) on conveyor (3), be used for carrying out autoloading and with I piece automatic loading to the I piece I on the coil that is arranged in tool (2) on conveyor (3) on The automatic sheet feeding and assembling mechanism (7) and the blanking device (8) used for moving out the jig (2) positioned at the discharge port of the conveying device (3).

2. The automatic dispensing detection and assembly machine for the transformer coils and the I chips according to claim 1, wherein the feeding device (4) comprises a first baffle (41) and a second baffle (42) which are respectively arranged on the rack (1), jig limiting grooves (411) are respectively arranged on the opposite side surfaces of the first baffle (41) and the second baffle (42), a plurality of jigs (2) are longitudinally stacked between the first baffle (41) and the second baffle (42), one end of each jig (2) is inserted into the jig limiting groove (411) of the first baffle (41), and the other end of each jig (2) is inserted into the jig limiting groove (411) of the second baffle (42).

3. The automatic dispensing and detecting assembly machine for transformer coils and I chips as claimed in claim 2, wherein the feeding device (4) further comprises a driving member (43) mounted on the frame (1) and located between the first baffle plate (41) and the second baffle plate (42), and a pushing block (44) in transmission connection with the driving member (43).

4. The automatic dispensing detection and assembly machine for transformer coils and I chips according to claim 1, wherein the automatic dispensing device (5) comprises a dispensing head power source (51) fixedly connected to the frame (1), a dispensing head mounting base (52) in transmission connection with the dispensing head power source (51), and a dispensing head (53) fixedly connected to the dispensing head mounting base (52).

5. The transformer coil and I chip automatic dispensing detection assembling machine according to claim 1, wherein the automatic detection device (6) comprises a mounting plate (61) mounted on the machine frame (1) and a visual detection assembly (62) mounted on the mounting plate (61).

6. The automatic dispensing detection assembling machine for transformer coils and I chips according to claim 5, wherein a first adjusting block (63) is fixedly connected to the mounting plate (61), a second adjusting block (64) is fixedly connected to the first adjusting block (63), the visual detection assembly (62) is fixedly connected to the second adjusting block (64), a first kidney-shaped hole (631) with a length direction along a longitudinal direction is formed in the first adjusting block (63), and a second kidney-shaped hole (641) with a length direction along a transverse direction is formed in the second adjusting block (64).

7. The transformer coil and I-piece automatic dispensing detection assembling machine according to claim 1, wherein the I-piece automatic feeding and assembling mechanism (7) comprises an I-piece automatic feeding device (71) which is fixedly connected to the frame (1) and is used for automatically feeding I-pieces, and an I-piece automatic assembling device (72) which is used for automatically taking I-pieces at a discharge port of the I-piece automatic feeding device (71) in a negative pressure suction manner and automatically loading the I-pieces onto coils in a jig (2) on the conveying device (3).

8. The transformer coil and I-chip automatic dispensing detection assembling machine according to claim 7, wherein the I-chip automatic feeding device (71) comprises a vibrating disk (711) and a dislocation device (712) which are respectively arranged on the frame (1) and fixedly connected with each other;

the dislocation device (712) comprises a dislocation driving cylinder (7121) arranged on one side of a discharge hole of the vibration disc (711), a dislocation driving block (7122) in transmission connection with the dislocation driving cylinder (7121), and a sensor (7123) arranged at the tail end of the discharge hole of the vibration disc (711) and in signal connection with the dislocation driving cylinder (7121).

9. The automatic dispensing detection assembling machine for transformer coils and I pieces according to claim 1, wherein the blanking device (8) comprises a blanking cylinder (81) arranged on one side of a discharge port of the conveying device (3), a blanking guide plate (82) arranged on the other side of the discharge port of the conveying device (3), and a blanking push block (83) in transmission connection with the blanking cylinder (81).

10. The automatic transformer coil and I-piece dispensing and detecting assembly machine according to any one of claims 1-9, wherein the conveying device (3) comprises a first conveyor belt device (31) and a second conveyor belt device (32) fixedly connected to the frame (1), respectively, and a pushing device (33) mounted on one side of a discharge port of the first conveyor belt device (31); the pushing device (33) is used for pushing the jig (2) positioned at the tail end of the discharge hole of the first conveyor belt device (31) to the second conveyor belt device (32).