CN214256072U - Magnetic steel pushing magnetic separation sheet recovery equipment and assembly machine - Google Patents
Magnetic steel pushing magnetic separation sheet recovery equipment and assembly machine Download PDFInfo
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- CN214256072U CN214256072U CN202120247475.6U CN202120247475U CN214256072U CN 214256072 U CN214256072 U CN 214256072U CN 202120247475 U CN202120247475 U CN 202120247475U CN 214256072 U CN214256072 U CN 214256072U
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Abstract
The utility model provides a magnet steel propelling movement separates magnetic sheet recovery plant, including guiding mechanism, feed mechanism and push mechanism, feed mechanism install in guiding mechanism is last, just a plurality of magnet steels have been held in the feed mechanism, and adjacent two be equipped with between the magnet steel and separate the magnetic sheet, push mechanism includes power spare and blocks the piece, power spare with it connects to block the transmission, block the piece slide in guiding mechanism is last, it can follow to block the feed mechanism with pass through between the guiding mechanism, seted up on blocking and held separate the first accommodation hole of magnetic sheet. The magnetic steel is automatically assembled, the magnetic separation sheet is recovered, the working efficiency is effectively improved, and the structure is more compact.
Description
Technical Field
The utility model relates to a rotor processing equipment field especially relates to a magnet steel propelling movement separates magnetic sheet recovery plant and assembly machine.
Background
The magnetic steel is one of main parts on the motor rotor, the assembly of the magnetic steel is an important process in the assembly process of the motor rotor, the current common method is that the magnetic steel is assembled in a manual mode, the defects of low assembly precision, low speed and the like exist, in addition, in order to ensure the performance of the motor, the magnetic steel adopts strong magnetic steel with strong suction force, the magnetic steel is easy to clamp operating personnel due to the magnetic steel attraction in the assembly process, in addition, two adjacent magnetic steels are isolated through a magnetism isolating sheet, the magnetism isolating sheet needs to be recovered, and great inconvenience is brought to the operation of the operating personnel.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an degree of automation is high, and effectively improves the magnetism sheet recovery plant and the assembly machine of magnet steel propelling movement of assembly efficiency.
The utility model provides a magnetic steel propelling movement separate magnetic sheet recovery plant, includes guiding mechanism, feed mechanism and push mechanism, feed mechanism install in guiding mechanism is last, just a plurality of magnet steels have been held in the feed mechanism, and adjacent two be equipped with between the magnet steel and separate the magnetic sheet, push mechanism includes power spare and blocks the piece, power spare with block the transmission and connect, block slide in guiding mechanism is last, block and to follow feed mechanism with pass through between the guiding mechanism, block and seted up on the piece and hold separate the first accommodation hole of magnetic sheet.
Optionally, the feeding mechanism comprises a shell, the upper end of the shell is a feeding hole, the lower end of the shell is a discharging hole, and the discharging hole is opposite to the blanking station.
Optionally, a through hole opposite to the first accommodating hole is formed between the power part and the guide mechanism, so that the magnetism isolating sheet can be recovered through the through hole.
Optionally, a collection container is further included, the collection container being located below the via.
Optionally, a guide slideway is arranged on the guide mechanism, and a blanking station opposite to the feeding mechanism is arranged on the guide slideway.
An assembly machine comprises the magnetic steel pushing magnetic separation sheet recovery equipment of the embodiment.
Optionally, the positioning device is located on a side of the guiding mechanism facing away from the pushing mechanism, and is used for supporting a rotor disc, and a plurality of magnetic steel slots are arranged on the outer periphery of the rotor disc at equal intervals.
Optionally, the positioning device comprises a positioning plate, the rotor disc is fixed on the positioning plate, and the positioning plate is flush with the guide slideway.
Optionally, the positioning device further includes a cover plate and a connecting member, the cover plate and the positioning plate abut against the upper and lower sides of the rotor disc, respectively, and the cover plate and the positioning plate are connected by the connecting member.
Optionally, the positioning device further comprises a rotating device, and the rotating device is in transmission connection with the positioning device to drive the positioning device to rotate.
Compared with the prior art, the technical scheme has the following advantages:
the power part drives the blocking part to slide on the guide mechanism so as to push the plurality of magnetic steels, and the magnetic steels are clamped in the magnetic steel grooves of the rotor disc. Wherein the interval sets up the magnet steel with separate the magnetic sheet and fall one by one extremely guiding mechanism is last, and works as push mechanism propelling movement replies, just first accommodation hole with when feed mechanism is relative, separate the magnetic sheet in the feed mechanism and drop extremely first accommodation hole, and along with push mechanism resets and retrieves, not only accomplishes the assembly of magnet steel automatically, still realizes simultaneously separate the recovery of magnetic sheet, effectively improves work efficiency, still makes the structure compacter.
The present invention will be further described with reference to the accompanying drawings and examples.
Drawings
Fig. 1 is a schematic structural view of the magnetic steel pushed magnetism isolating sheet recycling device of the present invention;
fig. 2 is a partially enlarged schematic view of the magnetic steel pushed magnetic separation sheet recycling device of the present invention;
fig. 3 is a schematic structural view of the guide passage of the present invention;
fig. 4 is a schematic structural diagram of the position sensor and the magnetic pole sensor according to the present invention;
fig. 5 is a schematic structural diagram of the assembly machine of the present invention.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents and other technical solutions without departing from the spirit and scope of the invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in a generic and descriptive sense only and not for purposes of limitation, as the terms are used in the description to indicate that the referenced device or element must have the specified orientation, be constructed and operated in the specified orientation, and not for the purpose of limitation.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
As shown in fig. 1 to 4, the magnetic steel pushed magnetism isolating piece recycling apparatus 120 includes a guiding mechanism 121, a feeding mechanism 122 and a pushing mechanism 123, the feeding mechanism 122 is installed on the guiding mechanism 121, and the feeding mechanism 122 accommodates a plurality of magnetic steels 220, and a magnetism isolating piece 230 is disposed between two adjacent magnetic steels 220, the pushing mechanism 123 includes a power member 1231 and a blocking member 1232, the power member 1231 is in transmission connection with the blocking member 1232, the blocking member 1232 slides on the guiding mechanism 121, the blocking member 1232 can pass through between the feeding mechanism 122 and the guiding mechanism 121, and the blocking member 1232 is provided with a first accommodating hole 12321 for accommodating the magnetism isolating piece 230.
The power element 1231 drives the blocking element 1232 to slide on the guiding mechanism 121, so as to push the plurality of magnetic steels 220, and further to clamp the magnetic steels 220 in the magnetic steel slot 211 of the rotor disc 210. Wherein the interval sets up magnet steel 220 with magnetism isolating piece 230 falls one by one on guiding mechanism 121, and works as push mechanism 123 propelling movement replies, just first accommodation hole 12321 with feed mechanism 122 is relative, magnetism isolating piece 230 in feed mechanism 122 drops to first accommodation hole 12321, and along with push mechanism 123 resets and retrieves, not only accomplishes magnet steel 220's assembly automatically, still realizes simultaneously magnetism isolating piece 230's recovery, effectively improves work efficiency, still makes the structure compacter.
The power element 1231 may be an air cylinder, and the power element 1231 may also adopt an oil cylinder or a lead screw to push the magnetic steel 220 to move.
The first accommodation hole 12321 is matched with the magnetic shielding sheet 230 in shape, so that when the blocking member 1232 moves to face the discharge hole 1223, the magnetic shielding sheet 230 can fall into the first accommodation hole 12321 and can be reset and discharged along with the pushing mechanism 123.
Specifically, when the pushing mechanism 123 pushes the magnetic steel 220 to move and the first accommodating hole 12321 is opposite to the discharge hole 1223, the magnetism isolating sheet 230 falls into the first accommodating hole 12321 and can move along with the blocking member 1232, and when the blocking member 1232 is away from the positioning device 110 and is reset, the magnetism isolating sheet 230 can pass through the through hole 151 between the power member 1231 and the guiding mechanism 121 and fall into the collection container 130, referring to fig. 1.
More specifically, there is a gap between the power member 1231 and the guide mechanism 121, and the through hole 151 is located in the gap, wherein when the first receiving hole 12321 of the blocking member 1232 moves to the gap, since the bottom of the first receiving hole 12321 is no longer blocked by the guide mechanism 121, the magnetic shielding sheet 230 can pass through the through hole 151 and fall into the collection container 130.
The magnetic shielding plate 230 may have a square shape, and the first receiving hole 12321 has a rectangular shape.
As shown in fig. 4, a blanking station 1212 is disposed on the guiding mechanism 121, that is, the feeding mechanism 122 is opposite to the blanking station 1212, and conveys the magnetic steel 220 to the blanking station 1212.
As shown in fig. 2, the feeding mechanism 122 includes a housing 1221, an upper end portion of the housing 1221 is a feeding port 1222, a lower end portion of the housing 1221 is a discharging port 1223, the discharging port 1223 is opposite to the blanking station 1212 and is located at an upper portion of the blanking station 1212, the magnetic steels 220 can be placed inside the housing 1221 from the feeding port 1222 and can fall onto the blanking station 1212 from the discharging port 1223 one by one, the housing 1221 can accommodate a plurality of magnetic steels 220, the magnetic steels 220 are arranged in sequence from top to bottom, and a magnetism isolating sheet 230 can be disposed between two adjacent magnetic steels 220 to prevent the two magnetic steels from being adsorbed to affect the feeding of the magnetic steels 220 one by one.
It should be noted that, in the pushing process of the blocking member 1232, the discharge hole 1223 is blocked by the blocking member 1232, and the dropping phenomenon cannot occur, and when the blocking member 1232 is reset, the blocking effect of the discharge hole 1223 is released, and at this time, the magnetism isolating sheet 230 falls on the blanking station 1212, so as to wait for the pushing mechanism 123 to push again.
More specifically, an insertion plate may be installed on the discharge port 1223, and when the insertion plate is pulled out, the discharge port 1223 is opened to discharge the magnetic steel 220 therein.
As shown in fig. 1 to 5, the assembling machine includes the magnetic steel pushing and magnetic steel separating sheet recycling apparatus 120 of the above embodiment. Because the magnetic steel pushed magnetism isolating piece recovery equipment 120 of the above embodiment is adopted in the assembly machine, the assembly machine refers to the above embodiment for the beneficial effects brought by the magnetic steel pushed magnetism isolating piece recovery equipment 120.
The assembly machine further comprises a positioning device 110, the positioning device 110 is located on one side of the guide mechanism 121, which is away from the pushing mechanism 123, the positioning device 110 is used for supporting the rotor disc 210, a plurality of magnetic steel slots 211 are equidistantly arranged on the outer periphery of the rotor disc 210 at intervals, and when the magnetic steel slots 211 are opposite to the guide mechanism 121, the magnetic steel 220 is pushed by the pushing mechanism 123 to move and be clamped in the magnetic steel slots 211.
As shown in fig. 2, the positioning device 110 includes a positioning plate 111, and the rotor disc 210 is fixed on the positioning plate 111 and can be positioned by using a positioning pin and a hole, so as to effectively improve the mounting accuracy and avoid affecting the subsequent assembly of the magnetic steel 220.
With continued reference to fig. 2, the positioning device 110 further includes a cover plate 112 and a connecting member 113, the cover plate 112 and the positioning plate 111 abut against the upper and lower sides of the rotor disc 210, and the cover plate 112 and the positioning plate 111 are connected by the connecting member 113, so as to effectively improve the stability of the fixation of the rotor disc 210. The middle of the rotor disc 210 is provided with a circular hole, the connecting member 113 can be inserted into the circular hole to be connected with the cover plate 112 and the positioning plate 111, the connecting member 113 can be a bolt, and the like, and the number of the connecting members can be multiple, which is not limited herein.
Specifically, the area of the positioning plate 111 is larger than the area of the rotor disc 210, and the positioning plate 111 can cover the magnetic steel groove 211, so that the magnetic steel 220 separated from the guide mechanism 121 can continuously move on the positioning plate 111 until being clamped in the magnetic steel groove 211, and at this time, the bottom surface of the magnetic steel 220 contacts with the positioning plate 111, thereby effectively improving the stability of the movement of the magnetic steel 220. For example, the rotor disc 210 and the positioning plate 111 are circular, and when the rotor disc 210 is mounted on the positioning plate 111, the two are coaxially disposed, wherein the diameter of the positioning plate 111 is larger than that of the rotor disc 210, so that the positioning plate 111 covers the magnetic steel slot 211. While the shape and size of the cover plate 112 are not limited, in one embodiment, the cover plate 112 is circular and is disposed coaxially with the positioning plate 111, and has a size capable of avoiding the magnetic steel slot 211. In another embodiment, the cover plate 112 is circular and is sized to partially cover the magnetic steel slot 211.
As shown in fig. 2 to 4, the guiding mechanism 121 includes a guiding slide 1211, two ends of the guiding slide 1211 are respectively opposite to the pushing mechanism 123 and the positioning device 110, and the guiding slide 1211 is flush with the positioning plate 111, so that the magnetic steel 220 separated from the guiding slide 1211 can be directly moved onto the positioning plate 111. Preferably, the guide slide 1211 abuts against the positioning plate 111 to make the two seamlessly connected so that the magnetic steel 220 can move, for example, the positioning plate 111 is circular, and the end of the guide slide 1211 abutting against the positioning plate 111 is arc-shaped, so that the guide slide 1211 does not affect the rotation of the positioning plate 111.
The blanking station 1212 is located on the guide slide 1211, and the position sensor 124 and the magnetic pole sensor 125 are disposed around the blanking station, and are configured to detect whether there is a magnetic steel 220 on the blanking station 1212 and the direction of the magnetic steel 220.
Whether the magnetic steel 220 exists at the blanking station 1212 is judged by the position sensor 124, and whether the direction of the magnetic steel 220 is correct is judged by the magnetic pole sensor 125, wherein the direction refers to the orientation position of the N, S pole of the magnetic steel 220, if the direction is correct, the magnetic steel 220 is pushed by the pushing mechanism 123 and clamped in the magnetic steel groove 211, and the orientation position of the N, S pole of the magnetic steel 220 on the rotor disc 210 is correct, so that the assembly of the magnetic steel 220 and the rotor disc 210 is completed, the assembly is convenient and fast, the automatic detection of the direction of the magnetic steel can be carried out, and the assembly efficiency is effectively improved.
The position sensors 124 may be infrared sensors, etc., and the number of the position sensors may be two, and the two position sensors are respectively located at the left and right sides of the blanking station 1212, that is, the two position sensors 124 are arranged at intervals along the axial direction of the guide slide 1211 and located at the two sides of the blanking station 121. The number of the magnetic pole sensors 125 may be one, and is located at the lower side of the blanking station 1212, refer to fig. 4. After the feeding mechanism 122 conveys the magnetic steel 220 to the blanking station 1212, the position sensor 124 detects the magnetic steel 220, and meanwhile, the magnetic pole sensor 125 detects whether the direction of the magnetic steel 220 is correct.
The assembly machine 100 further comprises an alarm device, the alarm device is in communication connection with the magnetic pole sensor 125, and when the magnetic pole sensor 125 detects that the direction of the magnetic steel 220 is wrong, the alarm device gives an alarm to remind an operator to prevent waste products and even damage to the magnetic steel 220. The alarm device can give an alarm in the modes of a warning lamp, sound and the like, and can also directly carry out shutdown treatment on the assembly machine.
The housing 1221 and the guide mechanism 121 and the like may be made of a non-magnetic material including aluminum and the like.
As shown in fig. 1 to 4, the assembling machine 100 further includes a rotating device, which is in transmission connection with the positioning device 110 to drive the positioning device 110 to rotate, so that the plurality of magnetic steel slots 211 of the rotor disc 210 can be sequentially opposite to the guide mechanism 121 to assemble the plurality of magnetic steels 220, and the rotating device can drive the positioning device 110 to rotate by using a motor. At this time, the number of the magnetism-isolating sheet recovery devices 120 pushed by the magnetic steel can be one or more than one, and when the number of the magnetism-isolating sheet recovery devices 120 pushed by the magnetic steel is two, the two magnetism-isolating sheet recovery devices 120 pushed by the magnetic steel are respectively arranged on two sides of the positioning device 110. Certainly, the rotating device can drive the magnetism isolating sheet recycling equipment 120 pushed by the magnetic steel to rotate around the positioning device 110, so that the magnetism isolating sheet recycling equipment 120 pushed by the magnetic steel can correspond to the magnetic steel grooves 211 one by one.
In another embodiment, the number of the magnetism isolating sheet recycling devices 120 pushed by the magnetic steel is equal to that of the magnetic steel grooves 211, and the magnetism isolating sheet recycling devices are arranged in a one-to-one correspondence manner. As shown in fig. 5, the number of the magnetism isolating sheet recycling equipment 120 pushed by the magnetic steel and the number of the magnetic steel grooves 211 are four, and the included angle between two adjacent magnetism isolating sheet recycling equipment 120 pushed by the magnetic steel can be 90 °. At this time, the positioning device 110 does not need to rotate, and the magnetic steel 220 is clamped on the rotor disc 210 directly through the magnetic separation sheet recovery device 120 pushed by the magnetic steel, so that the assembly efficiency is effectively improved.
As shown in fig. 1, the assembling machine 100 further includes a display screen 140 and a workbench 150, wherein the positioning device 110, the guiding mechanism 121, the feeding mechanism 122, the pushing mechanism 123 and the display screen 140 are all fixed on the workbench 150, and the display screen 140 can be used for displaying information such as alarm and assembly.
It should be noted that the alarm device, the feeding mechanism 122, the pushing mechanism 123, and the like are all controlled by the controller 160 to complete the automatic assembly and the automatic detection of the magnetic steel 220, and the method is as follows:
(1) fixing the rotor disc 210 on the positioning device 110, and fixing the feeding mechanism 122 on the guiding mechanism 121, and making the discharge hole 1223 opposite to the blanking station 1212, so that the magnetic steel 220 in the feeding mechanism 122 falls onto the blanking station 1212;
(2) when the position sensor 124 detects that there is one magnetic steel 220 on the blanking station 1212 and the magnetic pole sensor 125 detects that the direction of the magnetic steel 220 is correct, the pushing mechanism 123 is started to push the magnetic steel 220 to move and be clamped in the magnetic steel groove 211, and if the direction of the magnetic steel 220 is incorrect, an alarm is given through the alarm device.
After that, the pushing mechanism 123 is reset to wait for the next assembly of the magnetic steel 220. The assembled rotor disk 210 can be removed by a robot or manually.
In conclusion, the magnetic steel 220 is fed one by one through the feeding mechanism 122, the position sensor is used for detecting whether the magnetic steel 220 exists in the blanking station 1212 or not, the magnetic pole sensor is used for detecting whether the direction of the magnetic steel 220 is correct or not, and then the magnetic steel 220 is pushed by the pushing mechanism 123 to move and be clamped in the magnetic steel groove 211, so that the automatic degree is high, the assembling efficiency is effectively improved, the potential safety hazard caused by manual assembly in the prior art is avoided, and the damage phenomenon caused by the wrong direction of the magnetic steel 220 is avoided.
Besides, the person skilled in the art can also change the positioning device 110, the shape, structure and material of the guiding mechanism 121 according to the actual conditions, as long as the utility model discloses on the basis of the above-mentioned disclosure, adopted with the same or similar technical scheme of the utility model, solved with the same or similar technical problem of the utility model, and reached with the same or similar technical effect of the utility model, all belong to within the protection scope, the specific embodiment of the utility model does not use this as the limit.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
It will be understood by those skilled in the art that the embodiments of the present invention as described above and shown in the drawings are given by way of example only and are not limiting of the present invention. The objects of the present invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the embodiments without departing from the principles, embodiments of the present invention may have any deformation or modification.
Claims (10)
1. The utility model provides a magnetic steel propelling movement separate magnetic sheet recovery plant, its characterized in that, includes guiding mechanism, feed mechanism and push mechanism, feed mechanism install in guiding mechanism is last, just a plurality of magnetic steels have been held in the feed mechanism, and adjacent two be equipped with the magnetic sheet that separates between the magnetic steel, push mechanism includes power spare and blocks, power spare with block the transmission and connect, block slide in guiding mechanism is last, block and can follow feed mechanism with pass through between the guiding mechanism, seted up on blocking and held separate the first accommodation hole of magnetic sheet.
2. The magnetic steel pushing magnetism-isolating sheet recycling device according to claim 1, wherein the feeding mechanism comprises a housing, the upper end of the housing is a feeding port, the lower end of the housing is a discharging port, the guiding mechanism is provided with a blanking station, and the discharging port is opposite to the blanking station.
3. The magnetic steel pushing magnetism isolating sheet recycling device according to claim 1, wherein a through hole opposite to the first accommodating hole is formed between the power piece and the guide mechanism, so that the magnetism isolating sheet is recycled through the through hole.
4. The magnetic steel pushed magnetism-isolating sheet recycling device according to claim 3, further comprising a collection container located below the through hole.
5. The magnetic steel pushing magnetism-isolating sheet recycling device according to claim 1, wherein a guide slide way is provided on the guide mechanism, and a blanking station opposite to the feeding mechanism is provided on the guide slide way.
6. An assembling machine characterized by comprising a magnetic steel pushing and magnetic shield piece recovering apparatus according to any one of claims 1 to 5.
7. Assembly machine according to claim 6, further comprising positioning means located on the side of said guide means facing away from said pushing means, said positioning means being intended to support a rotor disc, the outer periphery of said rotor disc being provided with a plurality of magnetic steel slots at equidistant intervals.
8. Assembly machine according to claim 7, characterised in that said positioning means comprise a positioning plate to which said rotor discs are fixed, said positioning plate being flush with said guide runners.
9. The assembly machine of claim 8, wherein said positioning means further comprises a cover plate and a connecting member, said cover plate and said positioning plate abut against upper and lower sides of said rotor disc, respectively, and said cover plate and said positioning plate are connected by said connecting member.
10. The assembly machine of claim 7 further comprising a rotation device drivingly connected to said positioning device for rotating said positioning device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202120247475.6U CN214256072U (en) | 2021-01-22 | 2021-01-22 | Magnetic steel pushing magnetic separation sheet recovery equipment and assembly machine |
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CN202120247475.6U CN214256072U (en) | 2021-01-22 | 2021-01-22 | Magnetic steel pushing magnetic separation sheet recovery equipment and assembly machine |
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CN214256072U true CN214256072U (en) | 2021-09-21 |
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CN202120247475.6U Active CN214256072U (en) | 2021-01-22 | 2021-01-22 | Magnetic steel pushing magnetic separation sheet recovery equipment and assembly machine |
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2021
- 2021-01-22 CN CN202120247475.6U patent/CN214256072U/en active Active
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