CN214186072U - Rotor magnetic steel assembling equipment of radial motor - Google Patents

Rotor magnetic steel assembling equipment of radial motor Download PDF

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Publication number
CN214186072U
CN214186072U CN202120189254.8U CN202120189254U CN214186072U CN 214186072 U CN214186072 U CN 214186072U CN 202120189254 U CN202120189254 U CN 202120189254U CN 214186072 U CN214186072 U CN 214186072U
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magnetic steel
stator core
radial motor
rotor magnetic
guide
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CN202120189254.8U
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Chinese (zh)
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汪柳明
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Zhejiang PanGood Power Technology Co Ltd
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Zhejiang PanGood Power Technology Co Ltd
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Abstract

The utility model provides a rotor magnetic steel assembling device of a radial motor, which comprises a positioning device, a rotating device and an assembling device, the positioning device comprises a connecting piece, the connecting piece is sleeved and fixed with a stator core, the outer periphery of the stator core is provided with a plurality of magnetic steel grooves at equal intervals, the assembling device comprises a guide mechanism, a feeding mechanism and a pushing mechanism, the guide mechanism is positioned between the stator core and the pushing mechanism, the feeding mechanism is used for conveying the magnetic steel to the guide mechanism, the connecting piece is connected with the rotating device, the rotating device drives the stator core to rotate, so that the guide mechanism is opposite to the plurality of magnetic steel grooves one by one, the pushing mechanism is used for pushing the magnetic steel to move and clamp in the magnetic steel groove, the degree of automation is high, and then effectively improve assembly efficiency, avoid appearing the potential safety hazard that manual assembly caused among the prior art.

Description

Rotor magnetic steel assembling equipment of radial motor
Technical Field
The utility model relates to a rotor processing equipment field especially relates to a rotor magnet steel rigging equipment of radial motor.
Background
The magnetic steel is one of main parts on the motor rotor, and in the process of assembling the motor rotor, the assembly of the magnetic steel is an important process, and the current common method is that the magnetic steel is assembled by a manual mode, so that the defects of low assembly precision, low speed and the like exist, and in addition, in order to ensure the performance of the motor, the magnetic steel adopts strong magnetic steel with strong suction force, so that the magnetic steel is very easy to attract and clamp operating personnel in the process of assembling, and great inconvenience is brought to the operation of the operating personnel.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an degree of automation is high, and effectively improves assembly efficiency's radial motor's rotor magnet steel rigging equipment.
The utility model provides a radial motor's rotor magnet steel rigging equipment, includes positioner, rotary device and assembly quality, positioner includes the connecting piece, fixed stator core is cup jointed outward to the connecting piece, stator core's outer peripheral edges equidistance interval is equipped with a plurality of magnetic steel grooves, assembly quality includes guiding mechanism, feed mechanism and push mechanism, guiding mechanism is located stator core with between the push mechanism, feed mechanism be used for carry the magnet steel extremely on the guiding mechanism, the connecting piece is connected with rotary device, rotary device drives stator core rotates, makes guiding mechanism one by one with a plurality of the magnetic steel groove is relative, and then passes through the push mechanism propelling movement the magnet steel remove and clamp in the magnetic steel groove.
Optionally, the guiding mechanism includes a guiding slide way, two ends of the guiding slide way are respectively opposite to the pushing mechanism and the stator core, and a blanking station opposite to the feeding mechanism is arranged on the guiding slide way.
Optionally, the feeding mechanism is mounted above the guide mechanism and comprises a shell, the upper end of the shell is a feeding hole, the lower end of the shell is a discharging hole, and the discharging hole is opposite to the blanking station.
Optionally, the housing is removably mounted to the guide mechanism.
Optionally, a magnetic separation sheet is arranged between two adjacent magnetic steels.
Optionally, a first accommodating hole is formed in the blanking station and used for the magnetic separation sheet to pass through and blocking the magnetic steel to pass through.
Optionally, the pushing mechanism comprises a power part and a blocking part, the blocking part is in transmission connection with the power part, and the blocking part slides on the guide slideway.
Optionally, a second accommodating hole is formed in the blocking piece, the magnetic separation sheet passes through the second accommodating hole, and a through hole which is opposite to the second accommodating hole and used for discharging the magnetic separation sheet is formed between the power piece and the guide mechanism.
Optionally, the shell is provided with an inserting plate for opening and closing the discharge hole.
Optionally, the blanking device further comprises a position sensor, and the position sensor is mounted on the blanking station.
Compared with the prior art, the technical scheme has the following advantages:
the magnet steel utilizes feed mechanism carries out automatic feeding, and utilizes push mechanism carry out the magnet steel propelling movement and with stator core assembly still utilizes rotary device drives stator core rotates, in order to accomplish magnet steel assembly on the stator core, degree of automation is high, and then effectively improves assembly efficiency, avoids appearing the potential safety hazard that manual assembly and cause among the prior art.
The present invention will be further described with reference to the accompanying drawings and examples.
Drawings
Fig. 1 is a front view of a rotor magnetic steel assembling device of a radial motor according to the present invention;
fig. 2 is a perspective view of the rotor magnetic steel assembling device of the radial motor of the present invention;
fig. 3 is a perspective view of the rotor magnetic steel assembling device of the radial motor according to the present invention in another direction;
fig. 4 is a schematic structural diagram of the guiding mechanism of the present invention.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art. The basic principles of the invention, as defined in the following description, may be applied to other embodiments, variations, modifications, equivalents and other technical solutions without departing from the spirit and scope of the invention.
It will be understood by those skilled in the art that in the present disclosure, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in a generic and descriptive sense only and not for purposes of limitation, as the terms are used in the description to indicate that the referenced device or element must have the specified orientation, be constructed and operated in the specified orientation, and not for the purpose of limitation.
It is understood that the terms "a" and "an" should be interpreted as meaning that a number of one element or element is one in one embodiment, while a number of other elements is one in another embodiment, and the terms "a" and "an" should not be interpreted as limiting the number.
As shown in fig. 1 to 3, the rotor magnetic steel assembling apparatus 100 of the radial motor includes a positioning device 110, a rotating device and an assembling device 120, the positioning device 110 includes a connecting member 111, the connecting member 111 is sleeved and fixed around the stator core 210, the stator core 210 has a plurality of magnetic steel slots 211 at equal intervals on the outer circumference thereof, the assembling device 120 includes a guiding mechanism 121, a feeding mechanism 122 and a pushing mechanism 123, the guide mechanism 121 is located between the stator core 210 and the pushing mechanism 123, the feeding mechanism 122 is used for conveying the magnetic steel 220 to the guiding mechanism 121, the connecting piece 111 is connected with the rotating device, the rotating device drives the stator core 210 to rotate, so that the guide mechanism 121 is opposite to the plurality of magnetic steel slots 211 one by one, and the magnetic steel 220 is pushed by the pushing mechanism 123 to move and be clamped in the magnetic steel groove 211.
The length direction of the magnetic steel slot 211 is parallel to the axis of the stator core 210, and the axis of the stator core 210, the axis of the guide mechanism 121 and the axis of the pushing mechanism 123 are also parallel, so that the magnetic steel 220 moves along the axis direction of the stator core 210 and is clamped in the magnetic steel slot 211.
Wherein, magnet steel 220 utilizes feed mechanism 122 carries out automatic feeding, and utilizes push mechanism 123 carry out the propelling movement of magnet steel 220 and with stator core 210 assembles, still utilizes rotary device drives stator core 210 rotates, in order to accomplish magnet steel 220 assembly on the stator core 210 effectively improves assembly efficiency.
As shown in fig. 2, the guiding mechanism 121 includes a guiding slide 1211, and two ends of the guiding slide 1211 are respectively opposite to the pushing mechanism 123 and the stator core 210. Preferably, the guide slide 1211 may abut against an end surface of the stator core 210 to enable the stator core and the stator core to be connected seamlessly, so that the magnetic steel 220 can be directly clamped in the magnetic steel slot 211 after being separated from the guide slide 1211.
A blanking station is arranged on the guide slide 1211, and is opposite to the feeding mechanism 122, so that the feeding mechanism 122 conveys the magnetic steel 220 to the blanking station, and a position sensor can be arranged on the blanking station and is used for detecting whether the magnetic steel 220 is arranged on the blanking station. Wherein the position sensor 124 may be an infrared sensor, etc., and the number thereof may be one or more.
As shown in fig. 1 to 3, the feeding mechanism 122 is installed above the guiding mechanism 121, and includes a housing 1221, an upper end portion of the housing 1221 is a feeding port 1222, a lower end portion of the housing 1221 is a discharging port 1223, the discharging port 1223 is opposite to the blanking station 1212 and is located at an upper portion of the blanking station 1212, the magnetic steel 220 may be placed inside the housing 1221 through the feeding port 1222 and may drop onto the blanking station 1212 from the discharging port 1223 one by one, the housing 1221 may accommodate a plurality of magnetic steels 220, and the plurality of magnetic steels 220 are sequentially arranged from top to bottom.
The housing 1221 is detachably mounted on the guide mechanism 121, wherein the number of the magnetic steels 220 in the feeding mechanism 122 is equal to the number of the magnetic steel slots 211 in one stator core 210, so that the magnetic steels 220 are assembled on another stator core 210 by replacing the feeding mechanism 122.
The lower end of the housing 1221 is provided with two fasteners 1223, the discharge hole 1223 is located between the two fasteners 1223, and the fasteners 1223 are fastened to the guide mechanism 121. Through the fastener 1223 with guiding mechanism 121 lock joint, realize both's removable connection.
As shown in fig. 1, a plug board 1225 is arranged on the housing 1221, the plug board 1225 is adjacent to the discharge hole 1223, and is configured to open and close the discharge hole 1223, when the plug board is pulled out, the discharge hole 1223 is opened, so that the magnetic steel 220 inside the discharge hole can fall onto the blanking station.
A magnetism isolating sheet can be arranged between every two adjacent magnetic steels 220 to prevent the magnetic steels 220 from being adsorbed by each other and influencing the one-by-one feeding of the magnetic steels 220.
As shown in fig. 4, the blanking station 1212 is provided with a first accommodation hole 12111 for the magnetism isolating sheet to pass through and block the magnetic steel 220 from passing through, that is, when the magnetism isolating sheet falls onto the blanking station 1212, the shape of the magnetism isolating sheet is adapted to the first accommodation hole 12111, so that the magnetism isolating sheet can fall into the collection container below the guide mechanism 121 through the first accommodation hole 12111 to be recovered, and the outer diameter of the magnetic steel 220 is larger than the inner diameter of the first accommodation hole 12111, so that when the magnetic steel 220 falls onto the blanking station 1212, the magnetic steel 220 cannot pass through the first accommodation hole 12111. It should be noted that, in the pushing process of the pushing mechanism 123, the discharge hole 1223 is blocked by the pushing mechanism 123, and the magnetic shielding sheet 230 does not drop, and when the pushing mechanism 123 resets, the blocking effect of the discharge hole 1223 is released, and at this time, the magnetic shielding sheet 230 drops and can be discharged from the first accommodation hole 12111 until the next magnetic steel 220 drops on the blanking station 1212, so as to wait for the pushing mechanism 123 to push again.
As shown in fig. 2 and fig. 3, the pushing mechanism 123 includes a power component 1231 and a blocking component 1232, the power component 1231 is in transmission connection with the blocking component 1232, wherein the power component 1231 may be an air cylinder, and is located on a side of the guiding mechanism 121 facing away from the stator core 210, the blocking component 1232 slides on the guiding slideway 1211, and is driven by the power component 1231, and the blocking component 1232 pushes the magnetic steel and also blocks the discharge hole 1223. Of course, the power part 1231 may also adopt an oil cylinder or a lead screw to push the magnetic steel 220 to move.
The magnetic separator sheet 230 may also be discharged through the blocking member 1232. Specifically, referring to fig. 3, the blocking member 1232 is provided with a second receiving hole 12321, and the second receiving hole 12321 is adapted to the shape of the magnetic shielding sheet 230, so that when the blocking member 1232 moves to face the discharge hole 1223, the magnetic shielding sheet 230 can fall into the second receiving hole 12321 and can be reset and discharged along with the pushing mechanism 123.
Specifically, when the pushing mechanism 123 pushes the magnetic steel 220 to move and the second accommodating hole 12321 is opposite to the discharge hole 1223, the magnetism isolating sheet 230 falls into the second accommodating hole 12321 and can move along with the blocking member 1232, and when the blocking member 1232 is away from the positioning device 110 and is reset, the magnetism isolating sheet 230 can pass between the power member 1231 and the guiding mechanism 121 and fall into the collection container. Wherein, power piece 1231 with can be provided with between guiding mechanism 121 the exhaust via hole of magnet steel 220, the collection container is located the below of via hole.
The magnetic shielding plate 230 may have a square shape, and the second receiving hole 12321 may have a rectangular shape.
In addition, feed mechanism 122 can install in guide mechanism 121's below, magnet steel 220 from the bottom up is carried to one by one on blanking station 1212, has seted up on blanking station 1212 magnet steel 220 passes through the third accommodation hole.
As shown in fig. 1, the positioning device 110 further includes two cover plates 112, and the cover plates 112 respectively abut against two end surfaces of the stator core 210 and are locked to the connecting member 111, so that the stator core 210 is rotated stably. The rotating device may be a motor, and is in transmission connection with the connecting member 111 by using a gear or a rack, etc., so as to drive the stator core 210 to rotate.
The housing 1221 and the guide mechanism 121 and the like may be made of a non-magnetic material including aluminum and the like.
As shown in fig. 1, the rotor magnetic steel assembling device 100 of the radial motor further includes a display screen and a workbench, wherein the positioning device 110, the guiding mechanism 121, the feeding mechanism 122, the pushing mechanism 123 and the display screen 140 are all fixed on the workbench, and the display screen can be used for displaying information such as alarm and assembly.
It should be noted that the alarm device, the feeding mechanism 122, the pushing mechanism 123, and the like are all controlled by a controller to complete the automatic assembly and the automatic detection of the magnetic steel 220, and the method includes:
(1) fixing the rotor disc 210 on the positioning device 110, and fixing the feeding mechanism 122 on the guiding mechanism 121, and making the discharge hole 1223 opposite to the blanking station 1212, so that the magnetic steel 220 in the feeding mechanism 122 falls onto the blanking station 1212;
(2) when the position sensor 124 detects that there is one magnetic steel 220 on the blanking station 1212, the pushing mechanism 123 is activated to push the magnetic steel 220 to move and be clamped in the magnetic steel slot 211.
After that, the pushing mechanism 123 is reset to wait for the next assembly of the magnetic steel 220. The assembled rotor disk 210 can be removed by a robot or manually.
In conclusion, magnet steel 220 utilizes feed mechanism 122 carries out automatic feeding, and utilizes push mechanism 123 carries out the propelling movement of magnet steel 220 and with stator core 210 assembles, still utilizes rotary device drives stator core 210 rotates, in order to accomplish magnet steel 220 on the stator core 210 assembles, and degree of automation is high, and then effectively improves assembly efficiency, avoids appearing the potential safety hazard that manual assembly caused among the prior art.
Besides, the person skilled in the art can also change the positioning device 110, the shape, structure and material of the guiding mechanism 121 according to the actual conditions, as long as the utility model discloses on the basis of the above-mentioned disclosure, adopted with the same or similar technical scheme of the utility model, solved with the same or similar technical problem of the utility model, and reached with the same or similar technical effect of the utility model, all belong to within the protection scope, the specific embodiment of the utility model does not use this as the limit.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
It will be understood by those skilled in the art that the embodiments of the present invention as described above and shown in the drawings are given by way of example only and are not limiting of the present invention. The objects of the present invention have been fully and effectively accomplished. The functional and structural principles of the present invention have been shown and described in the embodiments without departing from the principles, embodiments of the present invention may have any deformation or modification.

Claims (10)

1. The utility model provides a radial motor's rotor magnet steel rigging equipment, its characterized in that, includes positioner, rotary device and assembly quality, positioner includes the connecting piece, fixed stator core is cup jointed outward to the connecting piece, stator core's outer peripheral edges equidistance interval is equipped with a plurality of magnetic steel grooves, assembly quality includes guiding mechanism, feed mechanism and push mechanism, guiding mechanism is located stator core with between the push mechanism, feed mechanism be used for carry the magnet steel extremely on the guiding mechanism, the connecting piece is connected with rotary device, rotary device drives stator core rotates, makes guiding mechanism one by one with a plurality of the magnetic steel groove is relative, and then passes through the push mechanism propelling movement the magnet steel remove and clamp in the magnetic steel groove.
2. The rotor magnetic steel assembling device of the radial motor according to claim 1, wherein the guide mechanism includes a guide slideway, two ends of the guide slideway are respectively opposite to the pushing mechanism and the stator core, and a blanking station opposite to the feeding mechanism is disposed on the guide slideway.
3. The rotor magnetic steel assembling device of the radial motor, as claimed in claim 2, wherein the feeding mechanism is installed above the guiding mechanism, and includes a housing, the upper end of the housing is a feeding port, the lower end of the housing is a discharging port, and the discharging port is opposite to the blanking station.
4. The rotor magnetic steel assembling apparatus of radial motor according to claim 3, wherein said housing is detachably mounted on said guide mechanism.
5. The rotor magnetic steel assembling apparatus of radial motor according to claim 3, wherein a magnetism isolating sheet is disposed between two adjacent magnetic steels.
6. The rotor magnetic steel assembling equipment for the radial motor, according to claim 5, wherein a first accommodating hole for the magnetic separation sheet to pass through and blocking the magnetic steel to pass through is formed in the blanking station.
7. The rotor magnetic steel assembling device of the radial motor, according to claim 5, wherein the pushing mechanism includes a power member and a blocking member, the blocking member is in transmission connection with the power member, and the blocking member slides on the guide slideway.
8. The rotor magnetic steel assembling device of the radial motor according to claim 7, wherein the blocking member is provided with a second accommodating hole through which the magnetism isolating sheet passes, and a through hole is provided between the power member and the guide mechanism, the through hole being opposite to the second accommodating hole and used for discharging the magnetism isolating sheet.
9. The rotor magnetic steel assembling equipment of the radial motor as claimed in claim 3, wherein the housing is provided with an inserting plate for opening and closing the discharge hole.
10. The rotor magnetic steel assembling equipment of the radial motor, according to claim 2, further comprising a position sensor, wherein the position sensor is installed on the blanking station.
CN202120189254.8U 2021-01-22 2021-01-22 Rotor magnetic steel assembling equipment of radial motor Active CN214186072U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120189254.8U CN214186072U (en) 2021-01-22 2021-01-22 Rotor magnetic steel assembling equipment of radial motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120189254.8U CN214186072U (en) 2021-01-22 2021-01-22 Rotor magnetic steel assembling equipment of radial motor

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CN214186072U true CN214186072U (en) 2021-09-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115139099A (en) * 2022-08-02 2022-10-04 广东恒翔电器有限公司 One-step assembling device for iron core inter-tooth insulators

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115139099A (en) * 2022-08-02 2022-10-04 广东恒翔电器有限公司 One-step assembling device for iron core inter-tooth insulators
CN115139099B (en) * 2022-08-02 2023-09-19 广东恒翔电器有限公司 One-time assembly device for inter-tooth insulators of iron cores

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