CN214161995U

CN214161995U - Split type junction box feeding device

Info

Publication number: CN214161995U
Application number: CN202023327580.5U
Authority: CN
Inventors: 丁而立; 汤弼琛; 金国平
Original assignee: Jiangsu Hollyson Electronic Technology Co Ltd
Current assignee: Jiangsu Hollyson Electronic Technology Co Ltd
Priority date: 2020-12-31
Filing date: 2020-12-31
Publication date: 2021-09-10
Anticipated expiration: 2030-12-31

Abstract

The utility model discloses a split type terminal box feedway, including terminal box vibration dish, belt transport mechanism, orienting mechanism and the control unit, be equipped with spiral shell screwing in on the inner wall of terminal box vibration dish and rise the delivery track, belt transport mechanism includes transfer orbit, belt and drive unit, and the belt is laid in transfer orbit, and drive unit is used for driving belt along transfer orbit removal. The utility model discloses a split type terminal box feedway process automation, the operation is stable orderly, and efficiency is higher.

Description

Split type junction box feeding device

Technical Field

The utility model relates to a split type terminal box feedway belongs to the mechanical equipment field.

Background

The solar junction box is a connector between a solar cell array formed by the solar cell module and the solar charging control device, the box body of the split type solar junction box is in a long strip shape, the split type solar junction box is installed on the double-glass solar cell module and cannot shield a cell, the using amount of a cable can be reduced to the maximum degree, and the cable cannot shield the cell. When the split type solar junction box is assembled, parts such as terminals, diodes and line cards need to be installed in the box body, and in order to facilitate assembly, the junction box needs to be placed in a specified direction.

A large amount of terminal box bodies are in scattered state before the equipment, and the mode of putting in order it is generally accomplished by the workman is manual, during the arrangement terminal box, because the direction of terminal box differs, the workman need put in order one by one and make the terminal box put according to appointed direction, nevertheless because the terminal box is more to make the arrangement inefficiency to the terminal box, the cost of labor is high, is unfavorable for automated production.

Disclosure of Invention

The to-be-solved technical problem of the utility model is to provide a process automation, the operation is stable orderly, the higher split type terminal box feedway of efficiency.

The utility model discloses a solve above-mentioned technical problem and propose a technical scheme is: a split junction box feeding device comprises a junction box vibrating disc, a belt conveying mechanism, an orientation mechanism and a control unit; the inner wall of the junction box vibration disc is provided with a spiral ascending conveying track, the belt conveying mechanism comprises a conveying track, a belt and a driving unit, the belt is laid in the conveying track, and the driving unit is used for driving the belt to move along the conveying track.

The positioning mechanism comprises a first mechanical claw, a second mechanical claw, a detector, a limiting seat, a positioning seat and a feeding track, the detector is arranged above the positioning seat, one end of the conveying track is connected with the conveying track, the other end of the conveying track is connected with the limiting seat, the positioning seat and the feeding track are horizontally arranged, the limiting seat is parallel to the positioning seat, the limiting seat is perpendicular to the feeding track, a rotating motor capable of driving the limiting seat to rotate 90 degrees clockwise or 90 degrees anticlockwise in the horizontal direction is arranged at the bottom of the positioning seat, the first mechanical claw is used for clamping and moving a junction box in the limiting seat into the positioning seat, and the second mechanical claw is used for clamping and moving the junction box after the positioning seat rotates 90 degrees clockwise or 90 degrees anticlockwise into the feeding track; the driving unit, the detector and the rotating motor are all electrically connected with the control unit.

Orientation mechanism still includes translation guide rail, translation slider, translation cylinder, lift cylinder, connecting plate and support, translation guide rail level sets up fixed connection on the support, translation slider locates on the translation guide rail and can follow the translation of translation guide rail, translation cylinder fixed connection is on the support, translation cylinder's push rod stretches out fixed connection on translation slider along the horizontal direction, lift cylinder fixed connection is at translation slider's top, lift cylinder's push rod stretches out fixed connection downwards on the connecting plate, the connecting plate level sets up, first gripper fixed connection is in the one end of connecting plate, second gripper fixed connection is at the other end of connecting plate.

The direction of the first mechanical claw is perpendicular to the direction of the second mechanical claw.

The first mechanical claw and the second mechanical claw are composed of two claw sheets which are symmetrically opened and closed.

The distance between the two claw sheets of the first mechanical claw and the second mechanical claw is matched with the width of the junction box.

The utility model discloses a split type terminal box feedway still includes infrared limit switch, infrared limit switch is located the one end that terminal box vibration dish was kept away from to the transfer orbit, infrared limit switch aims at the terminal box, infrared limit switch is connected with the control unit electricity.

The utility model discloses a split type terminal box feedway still includes the workstation, orienting mechanism locates on the workstation.

The junction box vibration plate comprises a junction box vibration plate, and is characterized in that a supporting frame is arranged at the bottom of the junction box vibration plate, the junction box vibration plate is arranged on the supporting frame in a coiled mode, a vibration motor is arranged at the bottom of the junction box vibration plate, and a plurality of supporting legs with adjustable heights are arranged at the bottom of the supporting frame.

And a baffle is arranged above the conveying track.

The utility model has the positive effects:

(1) the utility model discloses a split type terminal box feedway passes through the combination of terminal box vibration dish, belt transport mechanism and orienting mechanism, realizes that the terminal box feed is automatic, has guaranteed the accuracy of terminal box direction, and the in-process need not manual operation, guarantees the stable orderly incessant transport of terminal box when raising the efficiency.

(2) The utility model discloses a split type terminal box feedway's detector will be located the terminal box positional information of positioning seat and convey for the control unit, and the control unit control rotating electrical machines adjusts the position direction of terminal box, alleviates artifical burden, avoids artifical error, guarantees that the terminal box carries out process on next step with correct direction all the time.

(3) The utility model discloses a split type terminal box feedway's infrared limit switch can detect the position transmission of terminal box and give the control unit, guarantees that the stability of process is accurate goes on. The utility model discloses a split type terminal box feedway's baffle effectively avoids the terminal box to accumulate the dust in transfer track transmission process.

(4) The utility model discloses a split type terminal box feedway's braced frame's bottom is equipped with a plurality of height-adjustable's supporting legs, can finely tune braced frame's height for the height of adjustment and transmission track linking department.

Drawings

The split junction box feeding device of the present invention will be further described with reference to the accompanying drawings.

FIG. 1 is a top view of the feeding device of the split junction box of this embodiment;

FIG. 2 is a front view of the feeding device of the split junction box of the present embodiment;

FIG. 3 is a partially enlarged view of the orientation mechanism of the present embodiment;

FIG. 4 is a partially enlarged view of the terminal box vibratory pan and belt feed mechanism of this embodiment;

the above reference numerals are as follows:

junction box vibration dish 1, braced frame 11, vibrating motor 12, supporting legs 13, belt transport mechanism 2, transfer rail 21, baffle 211, belt 22, delivery track 3, orienting mechanism 4, spacing seat 40, positioning seat 42, translation guide rail 43, translation slider 44, translation cylinder 45, lift cylinder 46, feeding track 48, connecting plate 49, first gripper 411, second gripper 412, workstation 9, junction box 100.

Detailed Description

Examples

Referring to fig. 1 to 4, the split junction box feeding device of the embodiment includes a junction box vibrating tray 1, a belt conveying mechanism 2, an orientation mechanism 4 and a control unit. The inner wall of the junction box vibration disk 1 is provided with a spiral ascending conveying track 3, the belt conveying mechanism 2 comprises a conveying track 21, a belt 22 and a driving unit, the belt 22 is laid in the conveying track 21, and the driving unit is used for driving the belt 22 to move along the conveying track 21.

The orientation mechanism 4 comprises a first gripper 411, a second gripper 412, a detector, a limiting seat 40, a positioning seat 42 and a feeding track 48, the detector is arranged above the positioning seat 42, one end of the conveying track 21 is connected with the conveying track 3, the other end of the conveying track 21 is connected with the limiting seat 40, the positioning seat 42 and the feeding track 48 are horizontally arranged, the limiting seat 40 is parallel to the positioning seat 42, the limiting seat 40 is perpendicular to the feeding track 48, a rotating motor capable of driving the limiting seat 40 to rotate clockwise by 90 degrees or anticlockwise by 90 degrees in the horizontal direction is arranged at the bottom of the positioning seat 42, the first gripper 411 is used for clamping and moving the junction box 100 in the limiting seat 40 into the positioning seat 42, and the second gripper 412 is used for clamping and moving the junction box 100 after the positioning seat 42 rotates clockwise by 90 degrees or anticlockwise by 90 degrees into the feeding track 48. The driving unit, the detector and the rotating motor are all electrically connected with the control unit.

Orientation mechanism 4 still includes translation guide rail 43, translation slider 44, translation cylinder 45, lift cylinder 46, connecting plate 49 and support, translation guide rail 43 level sets up fixed connection on the support, translation slider 44 locates on translation guide rail 43 and can follow translation guide rail 43 translation, translation cylinder 45 fixed connection is on the support, translation cylinder 45's push rod stretches out fixed connection on translation slider 44 along the horizontal direction, lift cylinder 46 fixed connection is at translation slider 44's top, lift cylinder 46's push rod stretches out fixed connection downwards on connecting plate 49, connecting plate 49 horizontal arrangement, first gripper 411 fixed connection is in the one end of connecting plate 49, second gripper 412 fixed connection is at the other end of connecting plate 49.

Since the supply rail 48 is perpendicular to the transfer rail 21, the first gripper 411 is oriented perpendicular to the second gripper 412 for the convenience of transportation.

The first gripper 411 and the second gripper 412 are each composed of two symmetrically opened and closed gripper pieces.

The distance between the two claw pieces of the first gripper 411 and the second gripper 412 matches the width of the terminal box 100.

In order to ensure the stable and accurate operation of the process, the split junction box feeding device of the embodiment further includes an infrared limit switch, the infrared limit switch is located at one end of the conveying rail 21 far away from the junction box vibration disk 1, the infrared limit switch is aligned with the junction box 100, and the infrared limit switch is electrically connected with the control unit.

The split junction box feeding device further comprises a workbench 9, and the orientation mechanism 4 is arranged on the workbench 9.

The bottom of the junction box vibration disk 1 is provided with a supporting frame 11, the junction box vibration disk 1 is erected on the supporting frame 11, the bottom of the junction box vibration disk 1 is provided with a vibration motor 12, and the bottom of the supporting frame 11 is provided with a plurality of supporting legs 13 with adjustable height.

In order to reduce the dust accumulation of the junction boxes 100 in the transmission process of the conveying track 21, a baffle 211 is arranged above the conveying track 21.

The split type junction box feeding device of this embodiment, when using, junction box 100 is by vibration of junction box vibration dish 1 in junction box vibration dish 1 through conveying track 3 with junction box 100 neatly arranged according to the requirement in proper order, guarantee that the terminal box 100 that the position is correct passes through the transport of belt transport mechanism 2 steady order, snatch to positioning seat 42 on through first gripper 411 simultaneously, and the rotating electrical machines through positioning seat 42 rotates junction box 100 to the right direction, it can to carry on next step process to transport to feeding track 48 to rethread second gripper 412.

It should be understood that the above-described embodiments are merely examples provided for clearly illustrating the embodiments of the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And such obvious changes and modifications which fall within the spirit of the invention are deemed to be covered by the scope of the invention.

Claims

1. The utility model provides a split type terminal box feedway which characterized in that: the device comprises a junction box vibration disc (1), a belt conveying mechanism (2), an orientation mechanism (4) and a control unit; the inner wall of the junction box vibration disc (1) is provided with a spiral ascending conveying track (3), the belt conveying mechanism (2) comprises a conveying track (21), a belt (22) and a driving unit, the belt (22) is laid in the conveying track (21), and the driving unit is used for driving the belt (22) to move along the conveying track (21);

the orientation mechanism (4) comprises a first mechanical claw (411), a second mechanical claw (412), a detector, a limiting seat (40), a positioning seat (42) and a feeding track (48), the detector is arranged above the positioning seat (42), one end of the conveying track (21) is connected with the conveying track (3), the other end of the conveying track (21) is connected with the limiting seat (40), the positioning seat (42) and the feeding track (48) are horizontally arranged, the limiting seat (40) is parallel to the positioning seat (42), the limiting seat (40) is perpendicular to the feeding track (48), a rotating motor capable of driving the limiting seat (40) to rotate 90 degrees clockwise or 90 degrees anticlockwise in the horizontal direction is arranged at the bottom of the positioning seat (42), the first mechanical claw (411) is used for clamping and moving the junction box (100) in the limiting seat (40) into the positioning seat (42), the second mechanical claw (412) is used for clamping and moving the junction box (100) with the positioning seat (42) rotated by 90 degrees clockwise or 90 degrees anticlockwise into the feeding track (48); the driving unit, the detector and the rotating motor are all electrically connected with the control unit.

2. The split junction box feeder of claim 1, wherein: the orientation mechanism (4) also comprises a translation guide rail (43), a translation sliding block (44), a translation cylinder (45), a lifting cylinder (46), a connecting plate (49) and a bracket, the translation guide rail (43) is horizontally arranged and fixedly connected on the bracket, the translation sliding block (44) is arranged on the translation guide rail (43) and can translate along the translation guide rail (43), the translation cylinder (45) is fixedly connected to the bracket, a push rod of the translation cylinder (45) extends out along the horizontal direction and is fixedly connected to the translation sliding block (44), the lifting cylinder (46) is fixedly connected to the top of the translation sliding block (44), a push rod of the lifting cylinder (46) extends downwards and is fixedly connected to a connecting plate (49), the connecting plate (49) is horizontally arranged, the first mechanical claw (411) is fixedly connected to one end of the connecting plate (49), the second mechanical claw (412) is fixedly connected to the other end of the connecting plate (49).

3. The split junction box feeder of claim 1, wherein: the direction of the first mechanical claw (411) is perpendicular to the direction of the second mechanical claw (412).

4. The feeding device of a split junction box of claim 3, wherein: the first mechanical claw (411) and the second mechanical claw (412) are composed of two claw sheets which are symmetrically opened and closed.

5. The feeding device of split junction box of claim 4, wherein: the distance between the two claw sheets of the first mechanical claw (411) and the second mechanical claw (412) is matched with the width of the junction box (100).

6. The split junction box feeder of any one of claims 1 to 5, wherein: the terminal box vibration disc is characterized by further comprising an infrared limit switch, wherein the infrared limit switch is located at one end, far away from the terminal box vibration disc (1), of the conveying track (21), the infrared limit switch is aligned to the terminal box (100), and the infrared limit switch is electrically connected with the control unit.

7. The split junction box feeder of any one of claims 1 to 5, wherein: the device is characterized by further comprising a workbench (9), wherein the orientation mechanism (4) is arranged on the workbench (9).

8. The split junction box feeder of any one of claims 1 to 5, wherein: junction box vibration dish (1) bottom is equipped with braced frame (11), junction box vibration dish (1) erects on braced frame (11), the bottom of junction box vibration dish (1) is equipped with vibrating motor (12), the bottom of braced frame (11) is equipped with a plurality of height-adjustable's supporting legs (13).

9. The split junction box feeder of any one of claims 1 to 5, wherein: a baffle (211) is arranged above the conveying track (21).