CN114056925B - Split type photovoltaic junction box feeding device - Google Patents
Split type photovoltaic junction box feeding device Download PDFInfo
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- CN114056925B CN114056925B CN202111554167.9A CN202111554167A CN114056925B CN 114056925 B CN114056925 B CN 114056925B CN 202111554167 A CN202111554167 A CN 202111554167A CN 114056925 B CN114056925 B CN 114056925B
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- junction box
- track
- photovoltaic junction
- translation
- feeding
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- 238000007599 discharging Methods 0.000 claims abstract description 30
- 210000000078 claw Anatomy 0.000 claims abstract description 24
- 230000001174 ascending effect Effects 0.000 claims abstract description 4
- 238000007664 blowing Methods 0.000 claims description 8
- 230000007704 transition Effects 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 4
- 239000011521 glass Substances 0.000 description 6
- 210000004027 cell Anatomy 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/02—Jigging conveyors comprising helical or spiral channels or conduits for elevation of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/08—Supports or mountings for load-carriers, e.g. framework, bases, spring arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0225—Orientation of the article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
Abstract
The invention discloses a split type photovoltaic junction box feeding device which comprises a vibrating plate, a discharging track, a translation clamping mechanism, a shooting unit and a control unit. The inner wall of the vibration disc is provided with a spiral ascending feeding track, the translation clamping mechanism comprises a positioning seat, a limiting seat, a mechanical claw and a driving unit for driving the mechanical claw, one end of the discharging track is connected with a top discharging hole of the feeding track, the other end of the discharging track is connected with the positioning seat, when the camera shooting unit detects that the direction of a corresponding junction box is positive, the control unit drives the mechanical claw to clamp and translate the junction box in the positioning seat into the limiting seat through the driving unit, and when the camera shooting unit detects that the direction of the junction box is reverse, the control unit drives the mechanical claw to clamp and horizontally rotate the junction box in the positioning seat by 180 degrees and then translate into the limiting seat through the driving unit. The split type photovoltaic junction box feeding device can realize automation, is stable and orderly in operation and has higher efficiency.
Description
Technical Field
The invention relates to a device for feeding a split type photovoltaic junction box in a specified direction, and belongs to the technical field of photovoltaic production equipment.
Background
The photovoltaic junction box is a connector between a photovoltaic cell matrix formed by the photovoltaic cell components and the photovoltaic charging control device, and provides a combined connection scheme of a photovoltaic cell panel for a user. The double-glass photovoltaic cell assembly consists of two glass layers on the front side and the back side and a photovoltaic cell piece positioned in the middle of the glass layers. The insulation of the glass is superior to that of the back plate, the double-glass assembly can meet higher system voltage, the abrasion resistance advantage is obvious, and the double-glass assembly is suitable for photovoltaic power stations in areas with more acid rain or large salt mist. Because of its structure different from the back-plate solar cell module, a split photovoltaic junction box is generally employed.
The box body of the split type photovoltaic junction box is small in size, and in the production assembly process, a specially customized assembly line device is generally adopted for mass production in order to improve the production efficiency. The box body is in a scattered state before assembly, and if a worker manually completes feeding, labor and time are wasted, and the efficiency is low.
Chinese patent document CN208662965U (application number: 201820175210.8) discloses a junction box feeding mechanism and an assembling machine thereof, comprising a material circulation track, along which a junction box feeding mechanism, a metal piece assembling mechanism, a metal piece pressing mechanism, a diode assembling mechanism, a diode pressing mechanism and a positioning mechanism are sequentially arranged. The device aims at the double-outgoing-cable junction box with larger volume, the junction box manipulator only has the function of arranging the junction box into the junction box at the tail end of the first auxiliary rail, and the structure of the double-outgoing-cable junction box body is greatly different from that of the split-type photovoltaic junction box, so that the requirements of arrangement, sequencing and orientation are different.
Disclosure of Invention
The invention aims to solve the technical problem of providing a split type photovoltaic junction box feeding device which is capable of automatically sorting, ordering and orienting, stable and orderly in operation and high in efficiency.
The invention provides the following technical scheme for solving the technical problems: a split type photovoltaic terminal box feedway, includes vibration dish, ejection of compact track, translation clamp and get mechanism, camera shooting unit and control unit.
The utility model discloses a photovoltaic terminal box, including vibration dish, camera unit, control unit, camera unit and control unit, be equipped with spiral ascending pay-off track on the inner wall of vibration dish, the ejection of compact track top is opened, the camera unit is located ejection of compact orbital top and aligns ejection of compact track, translation clamp is got the mechanism and is included positioning seat, spacing seat, gripper and be used for the drive in the drive unit of gripper, positioning seat and spacing seat set up side by side, all be equipped with the recess with photovoltaic terminal box's shape assorted in positioning seat and the spacing seat, ejection of compact orbital one end links to each other with pay-off orbital top discharge gate, ejection of compact orbital other end links to each other with positioning seat, camera unit and drive unit all are connected with the control unit electricity, when camera unit detects that the direction of corresponding photovoltaic terminal box is forward, control unit drives this photovoltaic terminal box clamp in the positioning seat translation to spacing seat in, when camera unit detects that the direction of photovoltaic terminal box is reverse, the control unit drives translation behind the gripper 180 of photovoltaic terminal box clamp in the positioning seat. The camera unit of the split type photovoltaic junction box feeding device is positioned above the discharging track, the direction of the photovoltaic junction box can be accurately identified through the positive and negative sign on the photovoltaic junction box, the position information of the photovoltaic junction box is transmitted to the control unit, the control unit controls the translation clamping mechanism to adjust the position direction of the photovoltaic junction box, the manual burden is reduced, the manual error is avoided, and the photovoltaic junction box is ensured to always perform the next procedure in the correct direction.
The feeding track is provided with at least one height limiting stop lever, a guide plate, a guide column, an inclined plate, a height limiting baffle plate and a blanking port at intervals from bottom to top.
The height limiting stop lever extends in the direction slant of the feeding track from the inner wall of the vibration disk in an arc manner, a single photovoltaic junction box can be supplied to pass through the distance between the height limiting stop lever and the bottom plate of the feeding track, the guide plate is vertically arranged along the feeding track and is fixedly connected to the bottom plate of the feeding track by the bottom of the guide plate, the distance between one end, close to the height limiting stop lever, of the guide plate and the inner wall of the vibration disk is larger than the distance between one end, far away from the height limiting stop lever, of the guide plate and the inner wall of the vibration disk, is larger than the thickness of the photovoltaic junction box and smaller than the width of the photovoltaic junction box.
The guide post is set up and fixed connection on the orbital bottom plate of pay-off by its axial along the direction of deflector, the hang plate has two and is located the both sides of guide post respectively, the side height that the hang plate is close to the guide post is less than the side height of keeping away from the guide post, forms 120 ~ 160 contained angles between two hang plates.
The height limiting baffle extends obliquely inwards in the direction of the feeding track from the inner wall of the vibration disc in an arc shape, and the distance between the height limiting baffle and the bottom plate of the feeding track is larger than the thickness of the photovoltaic junction box and smaller than the width of the photovoltaic junction box.
The blanking mouth is offered on the orbital bottom plate of pay-off, the distance of blanking mouth edge to vibration dish inner wall is less than the orbital width of pay-off, a plurality of breach has been offered on the blanking mouth, the shape of breach and the inner chamber shape assorted of photovoltaic terminal box, the vibration dish is close to the below position department of blanking mouth and is equipped with the blanking inclined plane.
According to the split type photovoltaic junction box feeding device, the height limiting stop rods, the guide plates, the guide posts, the inclined plates, the height limiting baffle plates and the blanking ports are sequentially arranged at intervals from bottom to top, the distance between the height limiting stop rods and the bottom plate of the feeding rail can only be used for enabling single photovoltaic junction boxes to pass through, the guide plates are gradually narrowed, the photovoltaic junction boxes can laterally pass through along the length direction of the guide plates, the guide posts enable the photovoltaic junction boxes with the cavities inwards and the cavities outwards to be overturned into the cavities to be conveyed upwards through the different inclined plates, and the photovoltaic junction boxes which are not adjusted in place are screened out through the height limiting baffle plates and the blanking ports. The translation clamping mechanism further comprises a support, the driving unit of the translation clamping mechanism comprises a translation guide rail, a translation sliding block, a translation air cylinder, a lifting air cylinder and a rotating motor, the translation guide rail is horizontally arranged and fixedly connected to the support, the translation sliding block is arranged on the translation guide rail and can translate along the translation guide rail, the translation air cylinder is fixedly connected to the support, a push rod of the translation air cylinder extends out of the translation sliding block along the horizontal direction and is fixedly connected to the translation sliding block, the lifting air cylinder is fixedly connected to the top of the translation sliding block, the push rod of the lifting air cylinder extends out of the push rod of the lifting air cylinder downwards and is fixedly connected to the mechanical claw, and the rotating motor is fixedly connected to the top of the mechanical claw and can drive the mechanical claw to open and close and horizontally rotate by 180 degrees.
The split type photovoltaic junction box feeding device further comprises a vibrating platform, wherein the vibrating platform is positioned below the discharging track and is close to the positioning seat, and the platform surface of the vibrating platform is fixedly connected to the bottom of the discharging track.
The split type photovoltaic junction box feeding device further comprises a blowing pipe, and the blowing pipe stretches into the discharging track and is arranged towards the direction of the positioning seat.
The split type photovoltaic junction box feeding device further comprises infrared limit switches, wherein the infrared limit switches are positioned on two sides of the discharging track, through grooves corresponding to the positions of the infrared limit switches are formed in the discharging track, the infrared limit switches penetrate through the through grooves to align with the photovoltaic junction boxes in the discharging track, and the infrared limit switches are electrically connected with the control unit.
The transition track is arranged at the joint of the discharging track and the feeding track, and one end, close to the feeding track, of the transition track is inclined to be higher than one end, far away from the feeding track.
The split type photovoltaic junction box feeding device further comprises a workbench, the discharging rail and the translation clamping mechanism are arranged on the workbench, a triangular supporting seat is arranged on one side of the workbench, and the bottom of the vibrating platform is fixedly connected to the triangular supporting seat.
The vibrating tray is characterized in that a supporting frame is arranged at the bottom of the vibrating tray, the vibrating tray is erected on the supporting frame, a vibrating motor is arranged at the bottom of the vibrating tray, and a plurality of supporting feet with adjustable heights are arranged at the bottom of the supporting frame.
The mechanical claw consists of two claw sheets which are symmetrically opened and closed.
The invention has the positive effects that:
(1) According to the split type photovoltaic junction box feeding device, the automatic feeding of the photovoltaic junction box is realized through the combination of the vibration disc, the discharging track, the translation clamping mechanism, the camera shooting unit and the control unit, manual operation is not needed in the process, and the stable and orderly uninterrupted conveying of the photovoltaic junction box is ensured while the efficiency is improved.
(2) The air blowing pipe of the split type photovoltaic junction box feeding device provided by the invention stretches into the discharging track and is arranged towards the direction of the positioning seat, so that the photovoltaic junction box can be transported uninterruptedly in the discharging track, and a certain cleaning effect is achieved while power is provided. The vibration platform can assist the discharging track to convey the photovoltaic junction box through vibration. The infrared limit switch can detect the position of the photovoltaic junction box and transmit the position to the control unit.
(3) The bottom of the supporting frame of the split type photovoltaic junction box feeding device is provided with the supporting legs with the adjustable heights, so that the height of the supporting frame can be finely adjusted, the height and the gradient of a track joint can be adjusted, and a certain effect is achieved on the conveying speed of the photovoltaic junction box.
Drawings
The split photovoltaic junction box feeding device of the present invention is further described below with reference to the accompanying drawings.
Fig. 1 is a top view of a split photovoltaic junction box feeding device of the present embodiment;
fig. 2 is a front view of the feeding device for the split photovoltaic junction box of this embodiment.
The above reference numerals are as follows:
vibration dish 1, ejection of compact track 2, transition track 21, feeding track 3, limit for height pin 31, deflector 32, guide post 33, hang plate 34, limit for height baffle 35, blanking mouth 36, blanking inclined plane 37, blowing pipe 4, translation clamp mechanism 5, positioning seat 51, spacing seat 52, translation guide rail 53, translation slider 54, translation cylinder 55, lift cylinder 56, rotating electrical machines 57, gripper 58, support 59, infrared limit switch 6, camera unit 7, vibration platform 8, workstation 9, triangle supporting seat 91, braced frame 11, vibrating motor 12, supporting legs 13, photovoltaic terminal box 100.
Detailed Description
Examples
See fig. 1 and 2, the split type photovoltaic junction box feeding device of this embodiment includes vibration dish 1, ejection of compact track 2, gas blowing pipe 4, translation clamp and get mechanism 5, infrared limit switch 6, camera unit 7, control unit, vibrating platform 8 and workstation 9.
The inner wall of the vibration disc 1 is provided with a spiral ascending feeding track 3, the top of the discharging track 2 is open, the camera shooting unit 7 is a camera, the camera shooting unit 7 is located above the discharging track 2 and aligned in the discharging track 2, the translation clamping mechanism 5 comprises a positioning seat 51, a limiting seat 52, a mechanical claw 58 and a driving unit for driving the mechanical claw, the positioning seat 51 and the limiting seat 52 are arranged side by side, grooves matched with the shape of the photovoltaic junction box 100 are formed in the positioning seat 51 and the limiting seat 52, one end of the discharging track 2 is connected with a top discharge hole of the feeding track 3, the other end of the discharging track 2 is connected with the positioning seat 51, the camera shooting unit 7 and the driving unit are electrically connected with a control unit, when the camera shooting unit 7 detects that the direction of the corresponding photovoltaic junction box 100 is positive, the control unit drives the mechanical claw 58 to clamp the photovoltaic junction box 100 in the positioning seat 51 to translate into the limiting seat 52, and when the camera shooting unit 7 detects that the direction of the photovoltaic junction box 100 is reverse, the control unit drives the mechanical claw 58 to drive the photovoltaic junction box 100 in the positioning seat to rotate 180 degrees and then translate into the limiting seat 52.
The feeding track 3 is provided with two height limiting stop rods 31, a guide plate 32, a guide column 33, an inclined plate 34, a height limiting baffle 35 and a blanking port 36 at intervals from bottom to top.
The limit for height pin 31 extends in the direction slant of vibration dish 1 along feeding track 3 for the arc, distance between limit for height pin 31 and the bottom plate of feeding track 3 can supply single photovoltaic terminal box 100 to pass through, deflector 32 along feeding track 3 vertical setting and by its bottom fixed connection on the bottom plate of feeding track 3, the interval that deflector 32 is close to limit for height pin 31's one end and vibration dish 1 inner wall is greater than the interval that deflector 32 kept away from limit for height pin 31's one end and vibration dish 1 inner wall, the interval that deflector 32 kept away from limit for height pin 31's one end and vibration dish 1 inner wall is greater than photovoltaic terminal box 100's thickness and is less than photovoltaic terminal box 100's width.
The guide post 33 is axially arranged along the direction of the guide plate 32 and is fixedly connected to the bottom plate of the feeding track 3, two inclined plates 34 are respectively arranged on two sides of the guide post 33, the height of the side edge of the inclined plate 34, which is close to the guide post 33, is lower than that of the side edge, which is far away from the guide post 33, and an included angle of 150 degrees is formed between the two inclined plates 34.
The height limiting baffle 35 extends obliquely inwards from the inner wall of the vibration disc 1 along the direction of the feeding track 3 in an arc shape, and the distance between the height limiting stop lever 31 and the bottom plate of the feeding track 3 is larger than the thickness of the photovoltaic junction box 100 and smaller than the width of the photovoltaic junction box 100.
The blanking port 36 is arranged on the bottom plate of the feeding track 3, the distance from the edge of the blanking port 36 to the inner wall of the vibration disc 1 is smaller than the width of the feeding track 3, a plurality of notches 361 are arranged on the blanking port 36, the shape of the notches 361 is matched with the shape of the inner cavity of the photovoltaic junction box 100, and a blanking inclined plane 37 is arranged at the position, close to the blanking port 36, of the vibration disc 1.
The translation clamping mechanism 5 further comprises a bracket 59, the driving unit of the translation clamping mechanism 5 comprises a translation guide rail 53, a translation sliding block 54, a translation air cylinder 55, a lifting air cylinder 56 and a rotating motor 57, the translation guide rail 53 is horizontally arranged and fixedly connected on the bracket 59, the translation sliding block 54 is arranged on the translation guide rail 53 and can translate along the translation guide rail 53, the translation air cylinder 55 is fixedly connected on the bracket 59, a push rod of the translation air cylinder 55 extends out of the translation sliding block 54 along the horizontal direction and is fixedly connected on the translation sliding block 54, the lifting air cylinder 56 is fixedly connected at the top of the translation sliding block 54, the push rod of the lifting air cylinder 56 extends out of the push rod of the lifting air cylinder downward and is fixedly connected on the mechanical claw 58, and the rotating motor 57 is fixedly connected at the top of the mechanical claw 58 and can drive the mechanical claw 58 to open and close and horizontally rotate by 180 degrees. The mechanical claw 58 is composed of two symmetrically opened and closed claw pieces.
The split type photovoltaic terminal box feedway of this embodiment still includes vibrating platform 8, and vibrating platform 8 is located the below of ejection of compact track 2 and is close to positioning seat 51, and vibrating platform 8's platform face fixed connection is in the bottom of ejection of compact track 2.
The air blowing pipe 4 extends into the discharging track 2 and is arranged towards the direction of the positioning seat 51.
The infrared limit switch 6 is located the both sides of ejection of compact track 2, and the logical groove corresponding with infrared limit switch 6 position has been seted up on the ejection of compact track 2, and infrared limit switch 6 passes logical groove alignment ejection of compact track 2 in photovoltaic terminal box 100, and infrared limit switch 6 is connected with the control unit electricity.
The junction of ejection of compact track 2 and pay-off track 3 is equipped with transition track 21, and transition track 21 slope sets up and is close to the one end of pay-off track 3 and is higher than the one end that keeps away from pay-off track 3.
The discharging track 2 and the translational clamping mechanism 5 are arranged on the workbench 9, a triangular supporting seat 91 is arranged on one side of the workbench 9, and the bottom of the vibration platform 8 is fixedly connected to the triangular supporting seat 91.
The bottom of the vibration disk 1 is provided with a supporting frame 11, the vibration disk 1 is erected on the supporting frame 11, the bottom of the vibration disk 1 is provided with a vibration motor 12, and the bottom of the supporting frame 11 is provided with a plurality of supporting feet 13 with adjustable heights.
When the split type photovoltaic junction box feeding device of the embodiment is used, the photovoltaic junction box 100 is vibrated in the vibration disc 1 by the vibration disc 1, and the direction of the photovoltaic junction box 100 is adjusted by the height limiting stop rod 31, the guide plate 32, the guide post 33, the inclined plate 34, the height limiting baffle 35 and the blanking port 36 which are arranged on the feeding track 3, so that the photovoltaic junction box 100 is orderly arranged according to the requirement in sequence, the photovoltaic junction box 100 with the correct position is ensured to stably and orderly enter the positioning seat 51 through the transition track 21 and the discharging track 2, and meanwhile, the direction of the photovoltaic junction box 100 is adjusted by the camera shooting unit 7 positioned above the discharging track 2 and the translation clamping mechanism 5 on the workbench 9 so as to meet the correct installation requirement.
Claims (9)
1. Split type photovoltaic terminal box feedway, its characterized in that: comprises a vibrating disc (1), a discharging track (2), a translation clamping mechanism (5), a camera shooting unit (7) and a control unit; the utility model discloses a photovoltaic junction box (100) is got to the translation clamp, including vibration dish (1) and control unit, be equipped with spiral ascending pay-off track (3) on the inner wall of vibration dish (1), the top of ejection of compact track (2) is opened, camera shooting unit (7) are located the top of ejection of compact track (2) and aim at ejection of compact track (2), translation clamp gets mechanism (5) including positioning seat (51), spacing seat (52), gripper (58) and be used for driving gripper's drive unit, positioning seat (51) and spacing seat (52) set up side by side, all be equipped with the recess with the shape assorted of photovoltaic junction box (100) in positioning seat (51) and spacing seat (52), the one end of ejection of compact track (2) links to each other with the top discharge gate of pay-off track (3), the other end of ejection of compact track (2) links to each other with positioning seat (51), camera shooting unit (7) and drive unit all are connected with the control unit electricity, when camera shooting unit (7) detects that the direction of corresponding photovoltaic junction box (100) is forward, control unit drives gripper (58) and take the direction of photovoltaic junction box (100) when this photovoltaic junction box (100) in the opposite direction clamp is detected by gripper (52) in the drive unit (58), the control unit drives the mechanical claw (58) to clamp the photovoltaic junction box (100) in the positioning seat (51) to horizontally rotate 180 degrees and then horizontally move into the limiting seat (52);
the feeding rail (3) is sequentially provided with at least one height limiting stop lever (31), a guide plate (32), a guide column (33), an inclined plate (34), a height limiting baffle (35) and a blanking port (36) at intervals from bottom to top;
the height limiting stop lever (31) extends obliquely inwards from the inner wall of the vibration disc (1) along the direction of the feeding track (3), the distance between the height limiting stop lever (31) and the bottom plate of the feeding track (3) can be used for a single photovoltaic junction box (100) to pass through, the guide plate (32) is vertically arranged along the feeding track (3) and is fixedly connected to the bottom plate of the feeding track (3) through the bottom of the guide plate, the distance between one end, close to the height limiting stop lever (31), of the guide plate (32) and the inner wall of the vibration disc (1) is larger than the distance between one end, far away from the height limiting stop lever (31), of the guide plate (32) and the inner wall of the vibration disc (1), and the distance between one end, far away from the height limiting stop lever (31), of the guide plate (32) and the inner wall of the vibration disc (1) is larger than the thickness of the photovoltaic junction box (100) and smaller than the width of the photovoltaic junction box (100);
the guide posts (33) are axially arranged along the direction of the guide plates (32) and are fixedly connected to the bottom plate of the feeding track (3), two inclined plates (34) are respectively positioned at two sides of the guide posts (33), the height of the side edge of each inclined plate (34) close to each guide post (33) is lower than the height of the side edge far from each guide post (33), and an included angle of 120-160 degrees is formed between the two inclined plates (34); the height limiting baffle (35) extends obliquely inwards from the inner wall of the vibration disc (1) along the direction of the feeding track (3) in an arc shape, and the distance between the height limiting stop lever (31) and the bottom plate of the feeding track (3) is larger than the thickness of the photovoltaic junction box (100) and smaller than the width of the photovoltaic junction box (100);
the blanking port (36) is formed in the bottom plate of the feeding track (3), the distance from the edge of the blanking port (36) to the inner wall of the vibration disc (1) is smaller than the width of the feeding track (3), a plurality of notches (361) are formed in the blanking port (36), the shape of the notches (361) is matched with the shape of an inner cavity of the photovoltaic junction box (100), and blanking inclined planes (37) are formed in the position, close to the blanking port (36), of the vibration disc (1).
2. The split photovoltaic terminal box feed apparatus of claim 1, wherein: the translation clamping mechanism (5) further comprises a support (59), the driving unit of the translation clamping mechanism (5) comprises a translation guide rail (53), a translation sliding block (54), a translation air cylinder (55), a lifting air cylinder (56) and a rotating motor (57), the translation guide rail (53) is horizontally arranged and fixedly connected to the support (59), the translation sliding block (54) is arranged on the translation guide rail (53) and can translate along the translation guide rail (53), the translation air cylinder (55) is fixedly connected to the support (59), a push rod of the translation air cylinder (55) extends out of the translation sliding block (54) along the horizontal direction and is fixedly connected to the top of the translation sliding block (54), the push rod of the lifting air cylinder (56) extends out of the lower side of the lifting air cylinder and is fixedly connected to the mechanical claw (58), and the rotating motor (57) is fixedly connected to the top of the mechanical claw (58) and can drive the mechanical claw (58) to open and close and horizontally rotate by 180 degrees.
3. The split photovoltaic junction box feeding device according to claim 1 or 2, characterized in that: still include vibrating platform (8), vibrating platform (8) are located the below of ejection of compact track (2) and are close to positioning seat (51), the platform face fixed connection of vibrating platform (8) is in the bottom of ejection of compact track (2).
4. The split photovoltaic junction box feeding device according to claim 1 or 2, characterized in that: the automatic feeding device is characterized by further comprising an air blowing pipe (4), wherein the air blowing pipe (4) stretches into the discharging track (2) and is arranged towards the direction of the positioning seat (51).
5. The split photovoltaic junction box feeding device according to claim 1 or 2, characterized in that: still include infrared limit switch (6), infrared limit switch (6) are located the both sides of ejection of compact track (2), set up on ejection of compact track (2) with infrared limit switch (6) position corresponding logical groove, infrared limit switch (6) pass logical inslot alignment ejection of compact track (2) photovoltaic terminal box (100), infrared limit switch (6) are connected with the control unit electricity.
6. A split photovoltaic junction box feeding device according to claim 1 or 2, characterized in that: the transition track (21) is arranged at the joint of the discharging track (2) and the feeding track (3), and one end, close to the feeding track (3), of the transition track (21) is obliquely arranged and is higher than one end, far away from the feeding track (3).
7. A split photovoltaic junction box feed apparatus as claimed in claim 3, wherein: the vibrating table is characterized by further comprising a workbench (9), wherein the discharging track (2) and the translational clamping mechanism (5) are arranged on the workbench (9), a triangular supporting seat (91) is arranged on one side of the workbench (9), and the bottom of the vibrating platform (8) is fixedly connected to the triangular supporting seat (91).
8. A split photovoltaic junction box feeding device according to claim 1 or 2, characterized in that: the vibrating tray (1) bottom is equipped with braced frame (11), vibrating tray (1) erect on braced frame (11), vibrating tray (1) bottom is equipped with vibrating motor (12), braced frame (11) bottom is equipped with a plurality of height-adjustable supporting legs (13).
9. The split photovoltaic junction box feeding device according to claim 1 or 2, characterized in that: the mechanical claw (58) is composed of two symmetrically opened and closed claw sheets.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111554167.9A CN114056925B (en) | 2021-12-17 | 2021-12-17 | Split type photovoltaic junction box feeding device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111554167.9A CN114056925B (en) | 2021-12-17 | 2021-12-17 | Split type photovoltaic junction box feeding device |
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| CN114056925A CN114056925A (en) | 2022-02-18 |
| CN114056925B true CN114056925B (en) | 2023-10-27 |
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| CN214161995U (en) * | 2020-12-31 | 2021-09-10 | 江苏霍利森电子科技有限公司 | Split type junction box feeding device |
| CN214242705U (en) * | 2020-12-26 | 2021-09-21 | 昆明理工大学 | Directional hot pepper discharging device based on machine vision |
| CN214651348U (en) * | 2021-04-23 | 2021-11-09 | 上海中航包装材料有限公司 | Feeding device for capping machine |
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| US3592336A (en) * | 1969-05-05 | 1971-07-13 | Kaman Aerospace Corp | Vibratory power-driven conveyor |
| CN109230285A (en) * | 2018-09-29 | 2019-01-18 | 北海绩迅电子科技有限公司 | A kind of upper cover vibrating disk |
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| CN114056925A (en) | 2022-02-18 |
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