CN214055714U

CN214055714U - Reduce soft porcelain cloth equipment that bubble takes place

Info

Publication number: CN214055714U
Application number: CN202022402642.8U
Authority: CN
Inventors: 邓琪
Original assignee: Arkhaus Shanghai New Material Technology Co ltd
Current assignee: Arkhaus Shanghai New Material Technology Co ltd
Priority date: 2020-09-17
Filing date: 2020-10-26
Publication date: 2021-08-27
Anticipated expiration: 2030-10-26

Abstract

The utility model discloses a reduce soft porcelain cloth equipment that bubble takes place, including soft porcelain production line (1), thick liquids cloth storehouse (2), the discharge gate in thick liquids cloth storehouse is bar discharge gate (21), the length of bar discharge gate (21) is less than or equal to the width of mould, the ejection of compact direction of bar discharge gate (21) in thick liquids cloth storehouse (2) and vertical direction's contained angle be less than 90, the inside in thick liquids cloth storehouse (2) has two thick liquids compression rollers, its inside one or more ultrasonic generrator (24) that have still set up. Through the utility model provides a bubble production rate in the soft porcelain of reduction that the equipment prepared obtained can be obvious.

Description

Reduce soft porcelain cloth equipment that bubble takes place

Technical Field

The invention relates to a flexible decorative material preparation device, in particular to a soft porcelain distributing device for reducing air bubbles.

Background

The soft porcelain is a novel architectural decoration surface-shaped material, the appearance of the soft porcelain is similar to that of ceramics, but the soft porcelain is completely different from the traditional ceramic material with the texture of hardness, coldness, heaviness and frangibility, and the soft porcelain is light in weight, flexible and rich in elasticity. The novel material has the characteristics of cowhide hand feeling, natural texture, various patterns, strong stereoscopic impression, easy cutting and sticking, convenient construction and the like, and greatly enriches and beautifies the living and working environments of people.

At present, the types of soft porcelain products sold in the market are various, but the types of functional soft porcelain are few, and the organic integration of the functionality and the excellent comprehensive performance of the soft porcelain is difficult to realize. Because the soft porcelain material is a novel decorative material, the state and the industry lack unified standards at present, the equipment for preparing the soft porcelain material on the market has larger difference, and the quality of the soft porcelain prepared by various equipment is also different.

The preparation process of the soft porcelain generally comprises three steps, firstly, mixing and stirring raw materials to obtain slurry, then, performing die-casting on the slurry, and finally, drying to obtain the soft porcelain material. In the preparation process, the operation of each step can affect the quality of the soft porcelain, for example, the selection of raw materials can affect the basic function of the soft porcelain, in the operation process of performing reverse molding on the slurry, the subsequent curing degree and the appearance form of the soft porcelain can be affected due to the speed and the uniformity of the discharge of the reverse molding, and for the curing and drying process, the form and the mechanical property of the soft porcelain can be affected due to different drying temperature conditions. Although the prior art mostly follows the three steps, the design emphasis of mechanical equipment is different, and therefore, the quality of the obtained soft porcelain is different.

In the operation of reverse molding of the soft porcelain slurry, the conventional operation is to introduce the slurry into a silica gel template and to tile the slurry into the template by self-leveling or by a manual method, which easily causes uneven tiling; in addition, in the preparation process of the slurry, the viscosity and the stirring speed of the slurry are high, bubbles are easy to exist in the slurry, once the bubbles of the slurry are too much, the bubbles are easy to be brought into the soft porcelain during the reverse molding, and the attractiveness and the mechanical property of the soft porcelain are seriously influenced. The conventional operation is generally a static method, which causes bubbles to spontaneously volatilize, and the method seriously affects the production efficiency.

Utility model CN207549079U as prior art discloses a soft porcelain multitube distributing device, this kind of soft porcelain multitube distributing device locates on the soft porcelain production line, and its characterized in that is passed through from its below to the conveyer belt: including locating blender, transfer hopper, moving mechanism, the blender passes through moving mechanism and locates transfer hopper top for add thick liquids in the transfer hopper, transfer hopper downside has the cloth mouth, the conveyer belt top is arranged in to the cloth mouth. The cloth decoration belongs to a conventional device, the device is only used for uniformly distributing slurry, bubbles of the slurry are not removed, and the prepared soft porcelain has more bubbles and poor quality.

The utility model discloses to the technical problem who exists among the prior art, aim at preparing a distributing device that can reduce or eliminate bubble in the thick liquids, and then improve the quality of soft porcelain.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to the technical problem that prior art exists, a soft porcelain cloth equipment that reduces bubble emergence is provided, bubble in this equipment can effectual reduction thick liquids for the soft porcelain material who prepares has apparent high quality, and can improve the mechanical properties of soft porcelain material.

Specifically, the utility model provides a reduce soft porcelain cloth equipment that bubble takes place, its characterized in that: the soft porcelain distributing equipment comprises a soft porcelain production line and a slurry distributing bin.

The width of the slurry distribution bin is smaller than or equal to that of the die;

the slurry distribution bin is of a structure with a large upper part and a small lower part;

further, the discharge gate of thick liquids cloth storehouse be the bar discharge gate, the length of bar discharge gate is less than or equal to the width of mould.

Furthermore, the discharge direction of the bar-shaped discharge port of the slurry distribution bin has an included angle smaller than 90 degrees with the vertical direction, and the horizontal angle direction of the bar-shaped discharge port is the same as the running direction of the die.

The utility model discloses a soft porcelain cloth equipment's thick liquids ejection of compact direction is different from the perpendicular output of prior art, when will starching through the design and export from the cloth storehouse, gives the certain initial velocity of thick liquids, has certain horizontal velocity to this speed direction is the same with the direction of template operation, because this kind of setting, can be so that thick liquids more will inseparable arrange in the template, and can extrude certain bubble, thereby reduce the production of bubble.

Furthermore, the inside in thick liquids cloth storehouse have two compression rollers, the compression roller extrudees the soft porcelain thick liquids and mixes, later enters into the bar discharge gate.

The compression roller is arranged in the slurry distribution bin, so that bubbles can be extruded out through mechanical extrusion, or the bubbles can be refined, and the occurrence of larger bubbles is reduced.

Furthermore, one or more ultrasonic generators are arranged in the slurry material distribution bin, and the ultrasonic generators break bubbles through the ultrasonic effect to achieve the defoaming effect.

The ultrasonic generator is arranged above the press roller and is a long-strip-shaped ultrasonic foaming device.

The slurry material distribution bin is arranged above a soft porcelain production line, and the soft porcelain production line comprises a silica gel mold conveying belt, a power roller, a compression roller and a rack.

The mould conveyer belt be silica gel mould conveyer belt, silica gel mould conveyer belt pass through the power roller and drive the conveying.

The compressing roller is tightly pressed with the silica gel conveying belt of the die, and uniform dispersion of the soft porcelain slurry can be guaranteed.

The utility model provides a soft porcelain cloth equipment that reduction bubble takes place through the ultrasonic generrator that has set up the bar in thick liquids cloth storehouse, through the ultrasonic wave that ultrasonic generrator produced, reaches the effect of eliminating the bubble to through the thick liquids compression roller in the thick liquids cloth storehouse, further push away the bubble in the thick liquids, reach the bubble removal effect in to the thick liquids. To thick liquids distribution bin, the utility model discloses the angle to the discharge gate sets up, when guaranteeing that thick liquids from thick liquids distribution bin blowout, has certain horizontal velocity, this horizontal velocity's direction is the same with the direction of silica gel mould conveyer belt, and then makes on the thick liquids can inseparable distribution to the mould, simultaneously through setting up down the compression roller, through the further thick liquids homodisperse that makes of compression roller down in the mould, be favorable to subsequent solidification and drying, and then improve the quality of soft porcelain, through the utility model provides a bubble production rate in the reduction soft porcelain that the soft porcelain that equipment was prepared and was obtained can be obvious. The material distribution equipment can obviously reduce manual material distribution, reduce labor cost and improve production efficiency and quality.

Drawings

FIG. 1: the utility model provides a reduce schematic diagram of soft porcelain cloth equipment that bubble takes place

FIG. 2: the utility model discloses the cross-sectional view of the thick liquids cloth storehouse of well stirring rake that does not contain.

FIG. 3: the utility model discloses in have the cross-sectional view in thick liquids cloth storehouse of stirring rake.

Wherein: a porcelain production line (1); a silica gel mold conveyor belt (11); a power roller (12); a first pressure roller (13); a second pressure roller (14); a frame (15); a slurry distribution bin (2); a strip-shaped discharge port (21); a first pulp press roll (22); a second slurry press roll (23); an ultrasonic generator (24); a stirring paddle (25); a motor (26).

Detailed Description

The present invention will be further described with reference to the following detailed description.

Referring to fig. 1 to 3, a soft porcelain distributing device for reducing air bubbles is characterized in that: the soft porcelain distributing equipment comprises a soft porcelain production line (1) and a slurry distributing bin (2). The width of the slurry distribution bin is less than or equal to that of the die; the slurry distributing bin is arranged above the soft porcelain production line.

The soft porcelain production line comprises a silica gel mold conveying belt (11), a power roller (12), two pressing rollers and a rack (15).

The power roller (12) and the pressure roller are both arranged on the frame (15).

The first pressing roller (13) and the second pressing roller (14) are arranged in the conveying direction of the silica gel conveying belt.

Further, the discharge gate of thick liquids cloth storehouse be bar discharge gate (21), the length of bar discharge gate is less than or equal to the width of mould.

The discharging direction of the strip-shaped discharging port (21) of the slurry distributing bin (2) and the vertical square angle are 50 degrees.

The inside in thick liquids cloth storehouse has two compression rollers (22, 23), the compression roller extrudees the soft porcelain thick liquids and blends, later enters into bar discharge gate (21), and the inside in thick liquids cloth storehouse has set up an ultrasonic generator (24).

Furthermore, a stirring paddle (25) can be arranged in the slurry distribution bin.

The working principle of the utility model is as follows: after the soft porcelain slurry is completely blended, the soft porcelain slurry is conveyed into a slurry distribution bin (2) of the soft porcelain distribution equipment for reducing the generation of bubbles, and a stirring paddle (25) in the slurry distribution bin continuously stirs the slurry to prevent the slurry from settling; the stirring paddle (25) provides power through the motor (26), and ultrasonic generator (24) in the thick liquids distribution bin works simultaneously, produces the ultrasonic wave and handles the thick liquids, through the ultrasonic action, eliminates the bubble in the thick liquids, and simultaneously, first thick liquids compression roller (22) and second thick liquids compression roller (23) opposite direction in the thick liquids distribution bin rotate, through the overstock, further get rid of the bubble in the thick liquids. The thick liquids advance discharge gate (21) to the bar behind two compression rollers, spout the bar discharge gate through certain angle to lay silica gel mould conveyer belt (11) on soft porcelain production line (1), silica gel mould conveyer belt passes through the drive of power roller (12), moves forward, and the mould of spreading thick liquids can pass through first pinch roller (13) and second pinch roller (14), later gets into in the stoving solidification equipment.

The thick liquids ejection of compact direction is different from prior art's vertical output, when exporting thick liquids from the cloth feed bin through the design, gives the certain initial velocity of thick liquids, has certain horizontal velocity to this speed direction is the same with the direction of template operation, because this kind of setting, can be so that thick liquids more will inseparable arrange in the template to can extrude certain bubble, thereby reduce the production of bubble, through the utility model provides an equipment prepares the reduction soft porcelain that obtains and bubble production rate in can be obvious.

The above-mentioned only be the utility model discloses a concrete implementation way, nevertheless the utility model discloses a design concept is not limited to this, and all utilize this design right the utility model discloses carry out immaterial change, all should belong to the act of infringement the protection scope of the utility model.

Claims

1. The utility model provides a reduce soft porcelain cloth equipment that bubble takes place which characterized in that: the soft porcelain distributing equipment comprises a soft porcelain production line (1), a slurry distributing bin (2), wherein a discharge port of the slurry distributing bin is a bar-shaped discharge port (21), the length of the bar-shaped discharge port (21) is less than or equal to the width of a mould, the discharge direction of the bar-shaped discharge port (21) of the slurry distributing bin (2) is less than 90 degrees with the included angle of the vertical direction, the horizontal angle direction of the bar-shaped discharge port (21) is the same as the running direction of the mould, two slurry compression rollers are arranged inside the slurry distributing bin (2), and one or more ultrasonic generators (24) are arranged inside the slurry distributing bin.

2. The soft porcelain cloth device for reducing the occurrence of bubbles according to claim 1, wherein: the ultrasonic generator is arranged above the slurry pressing roller and is a long-strip-shaped ultrasonic foaming device.

3. The soft porcelain cloth device for reducing the occurrence of bubbles according to claim 1, wherein: the slurry distribution bin (2) can also comprise a stirring paddle (25).

4. The soft porcelain cloth device for reducing the occurrence of bubbles according to claim 1, wherein: the slurry distribution bin (2) is arranged above the soft porcelain production line (1), and the soft porcelain production line comprises a silica gel mold conveyor belt (11), a power roller (12), a pressing roller and a rack (15); the number of the pressing rollers is at least one.

5. The apparatus of claim 4, wherein the apparatus further comprises: the mould conveyer belt is silica gel mould conveyer belt (11), and silica gel mould conveyer belt (11) pass through power roller (12) and drive the conveying.

6. The apparatus of claim 4, wherein the apparatus further comprises: the device is provided with two pressure rollers, wherein a first pressure roller (13) and a second pressure roller (14) are arranged in the conveying direction of the silica gel conveyor belt.