CN204036615U - A kind of high-strength carrying concrete sections vacuum-extruder - Google Patents
A kind of high-strength carrying concrete sections vacuum-extruder Download PDFInfo
- Publication number
- CN204036615U CN204036615U CN201420400531.5U CN201420400531U CN204036615U CN 204036615 U CN204036615 U CN 204036615U CN 201420400531 U CN201420400531 U CN 201420400531U CN 204036615 U CN204036615 U CN 204036615U
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- Prior art keywords
- vacuum
- cylinder
- vacuum packing
- barrel
- hobboing cutter
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- Expired - Fee Related
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- 239000004567 concrete Substances 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000009461 vacuum packaging Methods 0.000 claims description 25
- 238000003756 stirring Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000000110 cooling liquid Substances 0.000 claims description 3
- 230000008676 import Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000004566 building material Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 11
- 239000002994 raw material Substances 0.000 description 5
- 239000004568 cement Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 241000264877 Hippospongia communis Species 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000000280 densification Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The utility model discloses a kind of high-strength carrying concrete sections vacuum-extruder, it is characterized in that, it comprises a screw-pushing type rabbling mechanism of frame and upper setting thereof, extruded material pressure detects in a vacuum press mechanism, pressure sensor device and thermostatically-controlled equipment.The utility model is easy to realize scale, low cost, high-efficiency automatic production concrete-containing building material goods.
Description
Technical field
The utility model relates to building material production facility technical field, relates to a kind of vacuum-extruder for the production of high-strength carrying concrete sections more specifically.
Background technology
Adopting slurry flowing process or slurry flowing process to add pressing in the market, to manufacture concrete-containing building material goods be that people extensively understand, the equipment that this manufacturing process adopts generally: material spray pump or feeding machine, frame type mould and press etc.The shortcoming that this slurry flowing process adds shaping method to suppress technique and equipment existence thereof is:
1, batch (-type) work flow and the loaded down with trivial details process characteristic of operation, cause the said equipment and non-expert for the special plane equipment of concrete-containing building material goods scale continuous productive process, what mostly be general single operation functional apparatus pieces together combination, production process is completed by craft or semi-automatic operation substantially, labor strength is large, and production efficiency is low, manufacturing cost is high;
There is significant limitation the aspect such as the product specification size 2, manufactured, designs and varieties, functionalized use and requirement, as or more difficultly cannot accomplished that product is hollow, porous or special shape;
3, the shaping performance index of product technologies is on the low side, bearing strength, rigidity and shock resistance toughness is not high, quality is unstable, product percent of pass is low, difficulty improves grade;
4, need in forming process to use more water, easily cause discharge into water to a certain degree to pollute thus, production environment is relatively more severe simultaneously, is unfavorable for the clean production and administration that civilises.
Utility model content
It is a kind of specially for the high-strength carrying concrete sections vacuum-extruder that the characteristic being easy to of concrete-containing building material goods realizes scale, low cost, high-efficiency automatic produce concrete-containing building material goods that the purpose of this utility model is exactly deficiency in order to solve prior art and provides.
The utility model adopts following technical solution to realize above-mentioned purpose: a kind of high-strength carrying concrete sections vacuum-extruder, it is characterized in that, it comprises a screw-pushing type rabbling mechanism of frame and upper setting thereof, extruded material pressure detects in a vacuum press mechanism, pressure sensor device and thermostatically-controlled equipment;
Screw-pushing type rabbling mechanism, comprises motor one, stirs barrel, is arranged on the screw spindle one being connected driving by motor one stirred in barrel;
Vacuum press mechanism, comprise motor two, vacuum packing cylinder, the screw spindle two driven by motor two be arranged in vacuum packing cylinder, vacuum packing cylinder and stirring to be provided with threeway between barrel and to plug into chamber, make the discharging direction of the discharging opening of stirring barrel become vertically with the feedstock direction of vacuum packing cylinder, threeway is plugged in chamber and is provided with hob device;
Pressure sensor device, comprise a Pressure gauge, be arranged on the discharge end of vacuum packing cylinder, cylinder pressure size can be known by let us, thus roughly can analyze extruding force, the estimation density of product and extruded velocity, can better control product quality and production efficiency like this;
Thermostatically-controlled equipment, be included in the cooling cavities stirring and set up outside barrel, vacuum packing cylinder, cooling cavities is provided with entery and delivery port, cooling liquid is imported in cooling cavities, to reduce temperature in barrel, allow raw material can both keep a stationary temperature in the process stirred, pressurization is extruded, make it better to reach molding effect.
Further illustrating as such scheme, described vacuum packing cylinder comprise connecting tee plug into chamber cone cylinder, be connected to cone cylinder tapered tip face straight tube and be connected to the mud discharging nozzle of straight tube end, pressure sensor device is arranged in mud discharging nozzle.
The described threeway hob device of plugging in chamber comprises the hobboing cutter cylinder of the one end being installed on screw spindle two, hobboing cutter cylinder surface is in axial direction provided with many group hobboing cutter groups, often organize hobboing cutter to be made up of the much knives sheet arranged along hobboing cutter cylinder circumference, by blade stirring material broken up and carry to vacuum packing cylinder, thus making pug degree of being more evenly distributed better, densification is higher.
The beneficial effect that the utility model adopts above-mentioned technical solution to reach is:
1, the utility model adopts thermostatically-controlled equipment to enable raw material mix extruding in a steady temperature environment, this has very significant effect for different material, mainly be applicable to extruding cement based article, ceramic honey comb and some special refractories etc., particularly cement based article, because in cement extrusion process, can produce higher temperature due to self reason, material additive may lose efficacy because of high temperature simultaneously, but can be good at eliminating this phenomenon by this thermostat.
2, the utility model adopts the threeway of T-type structure to plug into chamber comparatively raw material is stirred and extruded the linking together of science, be applicable in the product of cement based article, ceramic honey comb and some special refractories etc., because this series products is all need higher compactness and quality, so can be good at meeting this kind of needs by this tactic pattern.
3, pressure sensor device of the present utility model can be used for monitoring vacuum packing cylinder cylinder pressure, can some essential informations reflecting product substantially by this device: extruding force, raw material compactness and extrusion efficiency etc.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the top view of Fig. 1.
Description of reference numerals: 1, frame 2, screw-pushing type rabbling mechanism 2-1, motor one 2-2, stir barrel 2-3, screw spindle 1, vacuum press mechanism 3-1, motor two 3-2, vacuum packing cylinder 3-21, cone cylinder 3-22, straight tube 3-23, mud discharging nozzle 3-3, screw spindle 24, pressure sensor device 5, thermostatically-controlled equipment 5-1, cooling cavities 5-2, water inlet 5-3, delivery port 6, threeway is plugged into chamber 7, hob device 7-1, hobboing cutter cylinder 7-2, hobboing cutter group.
Detailed description of the invention
Below in conjunction with specific embodiment, specific embodiments of the present utility model is described in further detail.
As shown in Figure 1-Figure 3, a kind of high-strength carrying concrete sections vacuum-extruder of the utility model, it comprises pressure sensor device 4 and the thermostatically-controlled equipment 5 of screw-pushing type rabbling mechanism 2, vacuum press mechanism 3, detection extruded material pressure of frame 1 and upper setting thereof; Screw-pushing type rabbling mechanism 2, comprises motor one 2-1, stirs barrel 2-2, is arranged on screw spindle one 2-3 being connected driving by motor one stirred in barrel; Vacuum press mechanism 3, comprise motor two 3-1, vacuum packing cylinder 3-2, be arranged in vacuum packing cylinder by motor two 3-1 drive screw spindle two 3-3, vacuum packing cylinder and stirring to be provided with threeway between barrel and to plug into chamber 6, make the discharging direction of the discharging opening of stirring barrel become vertically with the feedstock direction of vacuum packing cylinder, threeway is plugged in chamber and is provided with hob device 7; Pressure sensor device 4, comprise a Pressure gauge, be arranged on the discharge end of vacuum packing cylinder, cylinder pressure size can be known by let us, thus roughly can analyze extruding force, the estimation density of product and extruded velocity, can better control product quality and production efficiency like this; Thermostatically-controlled equipment 5, be included in the cooling cavities 5-1 stirring and set up outside barrel, vacuum packing cylinder, cooling cavities is provided with entery and delivery port 5-2,5-3, cooling liquid is imported from the water inlet of cooling cavities, to reduce temperature in barrel, allow raw material can both keep a stationary temperature in the process stirred, pressurization is extruded, make it better to reach molding effect.
Described vacuum packing cylinder 3-2 comprise connecting tee plug into chamber cone cylinder 3-21, be connected to cone cylinder tapered tip face straight tube 3-22 and be connected to the mud discharging nozzle 3-23 of straight tube end, pressure sensor device 4 is arranged in mud discharging nozzle.The threeway hob device 7 of plugging in chamber comprises the hobboing cutter cylinder 7-1 of the one end being installed on screw spindle two, hobboing cutter cylinder surface is in axial direction provided with many group hobboing cutter group 7-2, often organize hobboing cutter to be made up of the much knives sheet arranged along hobboing cutter cylinder circumference, by blade stirring material broken up and carry to vacuum packing cylinder, thus making pug degree of being more evenly distributed better, densification is higher.
Above-described is only preferred embodiment of the present utility model; it should be pointed out that for the person of ordinary skill of the art, under the prerequisite not departing from the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (3)
1. a high-strength carrying concrete sections vacuum-extruder, is characterized in that, it comprises a screw-pushing type rabbling mechanism of frame and upper setting thereof, extruded material pressure detects in a vacuum press mechanism, pressure sensor device and thermostatically-controlled equipment;
Screw-pushing type rabbling mechanism, comprises motor one, stirs barrel, is arranged on the screw spindle one being connected driving by motor one stirred in barrel;
Vacuum press mechanism, comprise motor two, vacuum packing cylinder, the screw spindle two driven by motor two be arranged in vacuum packing cylinder, vacuum packing cylinder and stirring to be provided with threeway between barrel and to plug into chamber, make the discharging direction of the discharging opening of stirring barrel become vertically with the feedstock direction of vacuum packing cylinder, threeway is plugged in chamber and is provided with hob device;
Pressure sensor device, comprises a Pressure gauge, is arranged on the discharge end of vacuum packing cylinder;
Thermostatically-controlled equipment, be included in the cooling cavities stirring and set up outside barrel, vacuum packing cylinder, cooling cavities is provided with entery and delivery port, imports cooling liquid from the water inlet of cooling cavities.
2. one according to claim 1 high-strength carrying concrete sections vacuum-extruder, it is characterized in that, described vacuum packing cylinder comprise connecting tee plug into chamber cone cylinder, be connected to cone cylinder tapered tip face straight tube and be connected to the mud discharging nozzle of straight tube end, pressure sensor device is arranged in mud discharging nozzle.
3. one according to claim 1 high-strength carrying concrete sections vacuum-extruder, it is characterized in that, the described threeway hob device of plugging in chamber comprises the hobboing cutter cylinder of the one end being installed on screw spindle two, hobboing cutter cylinder surface is in axial direction provided with many group hobboing cutter groups, often organizes hobboing cutter and is made up of the much knives sheet arranged along hobboing cutter cylinder circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420400531.5U CN204036615U (en) | 2014-07-18 | 2014-07-18 | A kind of high-strength carrying concrete sections vacuum-extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420400531.5U CN204036615U (en) | 2014-07-18 | 2014-07-18 | A kind of high-strength carrying concrete sections vacuum-extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204036615U true CN204036615U (en) | 2014-12-24 |
Family
ID=52237323
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420400531.5U Expired - Fee Related CN204036615U (en) | 2014-07-18 | 2014-07-18 | A kind of high-strength carrying concrete sections vacuum-extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204036615U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589467A (en) * | 2015-01-30 | 2015-05-06 | 南通大学 | Mud extrusion method for vacuum brick extruder |
| CN108818889A (en) * | 2018-08-20 | 2018-11-16 | 衡阳恒裕轻质保温材料有限责任公司 | A kind of air-entrained concrete building block production line |
-
2014
- 2014-07-18 CN CN201420400531.5U patent/CN204036615U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589467A (en) * | 2015-01-30 | 2015-05-06 | 南通大学 | Mud extrusion method for vacuum brick extruder |
| CN104589467B (en) * | 2015-01-30 | 2017-01-04 | 南通大学 | Pug extrusion method for vacuum brick extruder |
| CN108818889A (en) * | 2018-08-20 | 2018-11-16 | 衡阳恒裕轻质保温材料有限责任公司 | A kind of air-entrained concrete building block production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20151214 Address after: 528226 Guangdong city of Foshan province Jiangwan Lu Bi Tang east two Street No. 20 block D Patentee after: Foshan Taina Machinery Equipment Co Ltd Address before: 528000 No. four, No. 46, Jihua Road, Chancheng District, Guangdong, Foshan Patentee before: Fang Jianchun |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141224 Termination date: 20170718 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |