CN215790684U - Production device of soft stone without chromatic aberration - Google Patents
Production device of soft stone without chromatic aberration Download PDFInfo
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- CN215790684U CN215790684U CN202022904868.8U CN202022904868U CN215790684U CN 215790684 U CN215790684 U CN 215790684U CN 202022904868 U CN202022904868 U CN 202022904868U CN 215790684 U CN215790684 U CN 215790684U
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Abstract
The invention discloses a production device of a soft stone without chromatic aberration, which comprises a conveying device, a material beating device, a material mixing device, a mold making device, a catalytic forming device, a cooling device and a material cutting device, wherein the material beating device and the material mixing device are sequentially arranged above one end of the conveying device from top to bottom, and a plurality of mold making devices are uniformly arranged on the conveying device. According to the invention, viscous pigment is introduced from a feed inlet of the mixing device, the spiral shaft body is driven by the first motor to mix the pigment and materials, so that the pigment can be fully mixed with the raw materials, the pigment can be uniformly spread in the raw materials, substances which are not beneficial to the spreading of the pigment and are contained in the raw materials are not added at this moment until the pigment is fully spread in the raw materials, when the materials which are uniformly mixed with the pigment pass through the mixing cavity under the action of the spiral shaft body, the substances which are not beneficial to the spreading of the pigment are sent into the mixing cavity through the material adding device and the second branch pipe, and are discharged after being fully mixed with internal substances again under the action of the spiral shaft body.
Description
Technical Field
The invention relates to the field of soft stone preparation, in particular to a device and a method for producing soft stones without chromatic aberration.
Background
The product industry which is usually obtained by taking the tailings and the sandstone of the original ecological ore waste as main raw materials through a special process is commonly called 'soft stone', and is mainly used for building decoration.
The soft stone manufacturing method generally comprises the following steps: after screening the materials, mixing and stirring, spreading the prepared soft stone particles in a mould, and then heating and drying to obtain the soft stone. The manufacturing method well keeps the color of the original stone, but after actual mixing manufacturing, the color difference which is difficult to avoid exists in each soft stone sheet, so that the curtain wall formed after the whole assembly cannot achieve the expected effect.
Disclosure of Invention
The invention aims to provide a device and a method for producing soft stones without chromatic aberration, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
according to one aspect of the invention, the production device of the soft stone without color difference comprises a conveying device, a material beating device, a material mixing device, a molding device, a catalytic forming device, a cooling device and a material cutting device, wherein the material beating device and the material mixing device are sequentially arranged above one end of the conveying device from top to bottom, a plurality of molding devices are uniformly arranged on the conveying device, the catalytic forming device, the cooling device and the material cutting device are sequentially arranged at the top of the conveying device along the feeding direction, a pigment adding device is arranged on one side of the material mixing device, a material adding device is arranged on the other side of the material mixing device, a material homogenizing device is arranged between the material mixing device and the catalytic forming device, and the material homogenizing device is matched with the molding device on the conveying device.
Further, the compounding device includes a mixing barrel, the inboard of mixing barrel is equipped with the spiral axis body, the one end of spiral axis body is connected with the first motor drive that is located mixing barrel one end, the bottom that mixing barrel is located first motor place one end is equipped with the discharge gate, the top that mixing barrel kept away from first motor place one end is equipped with and beats the feed inlet of expecting the device discharge end intercommunication, the feed inlet adds the device intercommunication through first branch pipe and pigment, the middle part of mixing barrel is equipped with the compounding chamber, the compounding chamber adds the device intercommunication through second branch pipe and material.
Furthermore, control valves are arranged on the first branch pipe and the second branch pipe.
Furthermore, spiral blades on the spiral shaft body are provided with poking pieces.
Furthermore, a spray head is arranged on the inner side top wall of the mixing cavity and communicated with the second branch pipe.
Further, refining device includes the paintbox, the bottom surface symmetry of paintbox is equipped with the fagging, from the top down is equipped with in proper order between the fagging and dyes roller and compression roller, and dyes the bottom of roller and the top laminating of compression roller.
Further, dye the roller and be connected with the second motor transmission who locates the fagging outside, the compression roller cooperates with moulding device top surface, dye the top surface of roller and the cooperation of the infiltration notch of pigment case bottom surface.
According to another aspect of the present invention, there is provided a method for producing soft stone without color difference, comprising the steps of:
the soft stone raw material is beaten by the beating device, so that the raw material is crushed into a specified requirement, and the qualified material is sent to the mixing device;
when qualified materials enter the mixing cylinder, the pigment adding device is synchronously conveyed into the mixing cylinder according to a certain proportion through the first branch pipe, at the moment, the first motor drives the spiral shaft body to rotate to mix the materials and the pigments and convey the materials and the pigments to the discharge port, and when the materials pass through the mixing cavity, materials which have barriers to color spreading are added through the material adding device and the second branch pipe, and the materials are discharged through the discharge port under the mixing and conveying effects of the spiral shaft body and conveyed into the molding device;
the molding device is filled with the mixed materials, the materials are conveyed to the lower part of the material homogenizing device through the conveying device, and the materials are smoothed and the top surface of the materials is homogenized and fed again through the extrusion of the press roller;
after the final feeding is finished, the blank is sequentially conveyed to a catalytic forming device, a cooling device and a material cutting device through the conveying device, and the catalytic forming, cooling and cutting of the blank in the molding device are finished;
and finishing the production of the materials to obtain a finished product without chromatic aberration.
Further, when the conveying device is conveyed to the position below the material homogenizing device, the color difference detection device is used for detecting the color difference, if the detection value meets the set value, the material homogenizing device does not feed the blank in the die making device again, and only the compression roller is used for extruding the material to trowel the material; and if the detection value does not accord with the set value, the material is screeded and the top surface is uniformly fed again by the extrusion of the compression roller.
Compared with the prior art, the invention has the beneficial effects that:
in the invention, viscous pigment is introduced from a feed inlet of a mixing device at the beginning of mixing, and the first motor drives the spiral shaft body to mix the pigment and the materials, so that the pigment can be fully mixed with the raw materials, the pigment can be uniformly spread in the raw materials, and substances which are not beneficial to the spreading of the pigment and contained in the raw materials are not added temporarily until the pigment is fully spread in the raw materials.
The material that has mixed pigment this moment is through compounding chamber department under the effect of spiral axis body, and the material that is unfavorable for pigment to expand here adds device and second branch pipe through the material and sends into the mixture chamber, through the effect of spiral axis body, discharges after intensive mixing once more with inside material to when accomplishing whole raw materials mixing of colors, reduce or avoid the influence that the material that is unfavorable for pigment to expand is to the color mixing process.
Drawings
FIG. 1 is a schematic view showing the overall construction of a device for producing soft stone without color difference;
FIG. 2 is a schematic structural view of a mixing device in a production device for soft stone without color difference;
FIG. 3 is a schematic view showing the structure of a spiral shaft body in a device for producing soft stones without color difference;
fig. 4 is a schematic structural diagram of a refining device in a production device of soft stone without color difference.
In the figure: 1. a conveying device; 2. a knockout device; 3. a mixing device; 31. a mixing barrel; 32. a spiral shaft body; 320. a shifting sheet; 33. a first motor; 34. a discharge port; 35. a feed inlet; 36. a first branch pipe; 37. a mixing chamber; 370. a spray head; 38. a second branch pipe; 39. a control valve; 4. a molding device; 5. a catalytic forming unit; 6. a cooling device; 7. a material cutting device; 8. a pigment adding device; 9. a material adding device; 10. a material homogenizing device; 101. a paint box; 102. a supporting plate; 103. dyeing the roller; 104. a compression roller; 105. a second motor; 106. the slot is penetrated.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by the first person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to fig. 1-4:
according to one aspect of the invention, the device for producing the soft stone without color difference comprises a conveying device 1, a material beating device 2, a material mixing device 3, a mold making device 4, a catalytic forming device 5, a cooling device 6 and a material cutting device 7, wherein the material beating device 2 and the material mixing device 3 are sequentially arranged above one end of the conveying device 1 from top to bottom, the conveying device 1 is uniformly provided with a plurality of mold making devices 4, the top of the conveying device 1 is sequentially provided with the catalytic forming device 5, the cooling device 6 and the material cutting device 7 along the feeding direction, one side of the material mixing device 3 is provided with a pigment adding device 8, the other side of the material mixing device 3 is provided with a material adding device 9, a material mixing device 10 is arranged between the material mixing device 3 and the catalytic forming device 5, and the material mixing device 10 is matched with the mold making device 4 on the conveying device 1.
Wherein, the following structure is preferred to compounding device 3: including mixing barrel 31, the inboard of mixing barrel 31 is equipped with spiral shaft body 32, the one end of spiral shaft body 32 is connected with the transmission of the first motor 33 that is located mixing barrel 31 one end, the bottom that mixing barrel 31 is located the one end at first motor 33 place is equipped with discharge gate 34, the top that mixing barrel 31 kept away from the one end at first motor 33 place is equipped with the feed inlet 35 with the intercommunication of 2 discharge ends of knockout drum, feed inlet 35 adds the device 8 intercommunication through first branch pipe 36 and pigment, the middle part of mixing barrel 31 is equipped with material mixing chamber 37, material mixing chamber 37 adds the device 9 intercommunication through second branch pipe 38 and material.
According to the invention, when materials enter the mixing barrel 31, viscous pigments are introduced from the feed inlet 35 of the mixing device 3, the first motor 33 drives the spiral shaft body 32 to mix the pigments and the materials, so that the pigments can be fully mixed with the raw materials, the pigments can be uniformly spread in the raw materials, and substances which are not beneficial to pigment spreading and contained in the raw materials are not added at this time until the pigments are fully spread in the raw materials.
The material that has mixed pigment this moment is through compounding chamber 37 department under the effect of spiral shaft body 32, and the material that is unfavorable for pigment to expand sends into the mixture chamber 37 through material interpolation device 9 and second branch pipe 38 here, and through the effect of spiral shaft body 32, discharges after intensive mixing once more with inside material to when accomplishing whole raw materials mixing of colors, reduce or avoid the influence of the material that is unfavorable for pigment to the color mixing process.
Wherein, the first branch pipe 36 and the second branch pipe 38 are respectively provided with a control valve 39 for regulating and controlling the addition of the pigment and substances which are not beneficial to the development of the pigment, so that the components can be proportionally mixed with the raw materials.
In addition, for improving spiral shaft body 32 and rotate the process to material mixing efficiency, all be equipped with on the helical blade on spiral shaft body 32 with plectrum 320, the preferred and helical blade surface vertical's of plectrum 320 structure, when spiral shaft body 32 rotated, plectrum 320 was continuous to carry out disturbance and promotion to the material to accelerate the mixing velocity of material and pigment, reduce the required displacement (and spiral shaft body 32 promotes the distance of material and pigment) of intensive mixing.
In addition, for the material that makes to be unfavorable for the pigment to expand also can the flash mixed abundant in getting into the material that mixes, be equipped with shower nozzle 370 on the inboard roof of compounding chamber 37, shower nozzle 370 and second branch pipe 38 intercommunication, the preferred pitch that is greater than spiral shaft body 32 of length of shower nozzle 370 for the material that should be located can fully contact the material that is unfavorable for the pigment to expand under the effect of spiral shaft body 32, thereby improves mixing efficiency.
Wherein, refining device 10 preferably has the following structure: including paintbox 101, paintbox 101's bottom surface symmetry is equipped with fagging 102, and from the top down is equipped with in proper order between the fagging and dyes roller 103 and compression roller 104, and the bottom of dying roller 103 and the top laminating of compression roller 104, dyes roller 103 and locate the second motor 105 transmission in the fagging 102 outside and be connected, and compression roller 104 and the cooperation of moulding device 4 top surface, the top surface of dying roller 103 and the cooperation of infiltration notch 106 of paintbox 101 bottom surface.
On the basis of pigment mixing, a refining device 10 is further arranged for supplementing blanks, which cannot meet the requirements of pigment mixing, again, so that color difference of finished products is avoided. The dyeing roller 103 is matched with a penetration notch 106 on the bottom surface of the pigment box 101 and used for uniformly coating penetrated pigment on the dyeing roller 103, the dyeing roller 103 is driven by a second motor 105, and the bottom surface of the dyeing roller 103 is tightly attached to the top surface of the press roller 104, so that when the dyeing roller 103 rotates, the press roller 104 is also driven to rotate, and the pigment on the dyeing roller 103 is uniformly coated on the press roller 104.
When the conveyer 1 drives the molding device 4 to pass below the refining device 10, the top surface of the soft stone mold can contact with the press roll 104, so that the top surface of the blank can be smoothed and the top surface can be uniformly fed again.
According to another aspect of the present invention, there is provided a method for producing soft stone without color difference, comprising the steps of:
s101, performing material beating treatment on the soft stone raw material through the material beating device 2 to enable the raw material to be smashed into a specified requirement, and sending qualified materials into the material mixing device 3;
step S103, when qualified materials enter the mixing barrel 31, the pigment adding device 8 is synchronously conveyed into the mixing barrel 31 according to a certain proportion through the first branch pipe 36, at the moment, the first motor 33 drives the spiral shaft body 32 to rotate to mix the materials and the pigments and convey the materials and the pigments to the discharge port 34, and when the materials pass through the mixing cavity 37, materials which are obstructed in color spreading are added through the material adding device 9 and the second branch pipe 38, and the materials are discharged through the discharge port 34 under the mixing and conveying action of the spiral shaft body 32 and conveyed into the molding device 4;
step S105, the molding device 4 is filled with the mixed materials, the materials are conveyed to the lower part of the refining device 10 through the conveying device 1, and the materials are smoothed and the top surface of the materials is uniformly fed again through extrusion of the press roll 104;
step S107, after the final feeding is finished, the blank is sequentially conveyed to the catalytic forming device 5, the cooling device 6 and the cutting device 7 through the conveying device 1, and the catalytic forming, cooling and cutting of the blank in the molding device 4 are finished;
and step S109, finishing the production of the material to obtain a finished product without chromatic aberration.
When the conveying device 1 is conveyed to the position below the material homogenizing device 10, the color difference detection device is used for detecting the color difference, if the detection value meets the set value, the material homogenizing device 10 does not feed the blank in the molding device 4 again, and only the pressing roller 104 is used for extruding and leveling the material; if the detection value does not meet the set value, the material is smoothed and the top surface is uniformly fed again through the extrusion of the press roll 104.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a production device of soft stone of no colour difference, includes conveyer (1), makes material device (2), compounding device (3), makes mould device (4), catalytic forming device (5), cooling device (6) and cuts out material device (7), the one end top from the top down of conveyer (1) is equipped with in proper order and makes material device (2) and compounding device (3), evenly be equipped with a plurality of mould devices (4) on conveyer (1), the top of conveyer (1) is equipped with catalytic forming device (5), cooling device (6) and cuts out material device (7) along the pay-off direction in proper order, its characterized in that: a pigment adding device (8) is arranged on one side of the mixing device (3), a material adding device (9) is arranged on the other side of the mixing device, a material blending device (10) is arranged between the mixing device (3) and the catalytic forming device (5), and the material blending device (10) is matched with a molding device (4) on the conveying device (1);
mixing device (3) are including mixing barrel (31), the inboard of mixing barrel (31) is equipped with spiral shaft body (32), the one end of spiral shaft body (32) is connected with first motor (33) transmission that is located mixing barrel (31) one end, the bottom that mixing barrel (31) is located first motor (33) place one end is equipped with discharge gate (34), the top of mixing barrel (31) keep away from first motor (33) place one end is equipped with feed inlet (35) with knockout device (2) discharge end intercommunication, feed inlet (35) add device (8) intercommunication through first branch pipe (36) and pigment, the middle part of mixing barrel (31) is equipped with material mixing chamber (37), material mixing chamber (37) add device (9) intercommunication through second branch pipe (38) and material.
2. The apparatus for producing soft stone without color difference according to claim 1, wherein: and the first branch pipe (36) and the second branch pipe (38) are respectively provided with a control valve (39).
3. The apparatus for producing soft stone without color difference according to claim 1, wherein: spiral blades on the spiral shaft body (32) are provided with shifting pieces (320).
4. The apparatus for producing soft stone without color difference according to claim 1, wherein: and a spray head (370) is arranged on the top wall of the inner side of the mixing cavity (37), and the spray head (370) is communicated with the second branch pipe (38).
5. The apparatus for producing soft stone without color difference according to claim 1, wherein: refining device (10) are including pigment case (101), the bottom surface symmetry of pigment case (101) is equipped with fagging (102), from the top down is equipped with in proper order between fagging (102) and dyes roller (103) and compression roller (104), and the bottom of dying roller (103) and the top laminating of compression roller (104).
6. The apparatus for producing soft stone without color difference according to claim 5, wherein: dye roller (103) and locate second motor (105) transmission in the fagging (102) outside and be connected, compression roller (104) and moulding device (4) top surface cooperation, dye the top surface of roller (103) and the cooperation of infiltration notch (106) of pigment case (101) bottom surface.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022904868.8U CN215790684U (en) | 2020-12-07 | 2020-12-07 | Production device of soft stone without chromatic aberration |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022904868.8U CN215790684U (en) | 2020-12-07 | 2020-12-07 | Production device of soft stone without chromatic aberration |
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| CN215790684U true CN215790684U (en) | 2022-02-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112372819A (en) * | 2020-12-07 | 2021-02-19 | 江苏百代节能建材有限公司 | Device and method for producing soft stone without chromatic aberration |
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- 2020-12-07 CN CN202022904868.8U patent/CN215790684U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112372819A (en) * | 2020-12-07 | 2021-02-19 | 江苏百代节能建材有限公司 | Device and method for producing soft stone without chromatic aberration |
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