CN208962532U

CN208962532U - Plate synthetic resin watt production line

Info

Publication number: CN208962532U
Application number: CN201821664741.XU
Authority: CN
Inventors: 朱金旺; 李舒婷
Original assignee: Foshan Yue Building Materials Technology Co Ltd
Current assignee: Foshan Yue Building Materials Technology Co Ltd
Priority date: 2018-10-12
Filing date: 2018-10-12
Publication date: 2019-06-11
Anticipated expiration: 2028-10-12

Abstract

The utility model discloses a kind of plate synthetic resin watt production lines, including the mixing device being sequentially arranged, extruder, co-extruding mould, traction device, highly efficient cooling device, guillotine and the controller integrally controlled for coordinating production, the mixing device is at least one, it includes the first helical feeder being sequentially arranged, batch mixer and the second helical feeder, the extruder quantity and mixing device match, and connect same co-extruding mould, the highly efficient cooling device includes cooling racks, several chill rolls being equidistantly mounted in cooling racks and the cooling wind below chill roll；The utility model realizes the continuous production of large-area flat-plate synthetic resin watt, has the characteristics that high degree of automation, high production efficiency, meets the market demand.

Description

Plate synthetic resin watt production line

Technical field

The utility model relates to production of construction materials technical fields, and in particular to a kind of plate synthetic resin watt production equipment.

Background technique

Synthetic resin watt is the New Building Materials developed with high-new chemical Chemical Engineering Technology, has light-weight, strong A variety of good characteristics such as big, waterproof and dampproof, antiseptic fire-retardation, sound-insulating and heat-insulating are spent, development zone flat-changed-into-sloping, agricultural trade city are generally applicable to Field, market, residential quarters, new countryside construction resident Deluxe villa, canopy, awning, pseudo-classic architecture etc..

Synthetic resin watt is many kinds of, including plane tile, glazed tiles, envelope verge tile, positive ridge tiles, Gao Bowa etc., produces Cheng Junwei mixing, extrusion molding, cutting are blocking, wherein the molding of existing plane tile utilizes gas by artificial material extrusion into mold Cylinder drives mold extrusion forming, and this scarce method can not carry out the large batch of plane tile production of large area.

Summary of the invention

In view of the deficiencies of the prior art, the utility model be intended to provide it is a kind of can produce in enormous quantities large-area flat-plate synthesis tree The production line of rouge watt.

To achieve the above objectives, the present invention adopts the following technical solutions:

Plate synthetic resin watt production line, including be sequentially arranged mixing device, extruder, co-extruding mould, traction device, Highly efficient cooling device, guillotine and the controller integrally controlled for coordinating production, the mixing device are at least one, Including the first helical feeder, batch mixer and the second helical feeder being sequentially arranged, the extruder quantity and mixing device Pairing, and connects same co-extruding mould, and the highly efficient cooling device includes cooling racks, several is equidistantly mounted in cooling racks Chill roll and the cooling blower below chill roll.

Further, the chill roll and cooling blower are to be arranged alternately.

Further, the cooling blower is crossflow fan or flow-mixing blower fan, and air outlet is vertically upward.

Further, the extruder is conical-double -helical rod extruder.

Further, the batch mixer includes high-speed stirred tank and stirs at low speed tank, and first helical feeder discharges End is connect with high-speed stirred tank feeding inlet, and the high-speed stirred tank discharge port is connect with tank feeding inlet is stirred at low speed, the low speed Agitator tank discharge port is connect with the second helical feeder feeding end.

Further, the high-speed stirred tank is equipped with heating interlayer, and the tank that stirs at low speed is equipped with cooling sandwith layer.

Further, the guillotine is cutter lifting cutting machine, including cutting table, lifting driving and cutter, the lifting are driven The dynamic driving cutter elevating movement and cuts off resin plate on cutting table.

Further, the traction device includes traction frame, is mounted on the traction pressure being driven by motor in traction frame Roller group, is mounted in traction frame and is located at the first plain-barreled roll group of traction pressure roller group outbound course side, and is mounted on traction In rack and it is located at the guide roller set drawn between pressure roller group and the first plain-barreled roll group.

It further, further include the edge-trim slitting device being arranged in above guide roller set, edge-trim slitting device includes sliding branch Frame, caging bolt, sliding block, adjusting bolt and cutter, the sliding support are slidably connected with traction frame, and the caging bolt is set It sets on sliding support, and the relative position for limiting sliding support and traction frame, the sliding support side has perpendicular The sliding slot being directly arranged, the sliding block are slidably connected with sliding slot, adjust bolt-through sliding support at the top of and with sliding support screw thread Connection, adjusts bolt bottom end and sliding block is rotatablely connected, and the Cutting tool installation manner is fixed on slider bottom.

Further, it the high-speed stirred tank and stirs at low speed tank and is connected with dust-extraction unit.

The utility model has the following beneficial effects:

The utility model realizes the continuous production of large-area flat-plate synthetic resin watt, has high degree of automation, life High-efficient feature is produced, the market demand is met.

Detailed description of the invention

Fig. 1 is the wire structures schematic diagram of the utility model；

Fig. 2 is the overlooking structure diagram of the utility model；

Fig. 3 is the structural schematic diagram of highly efficient cooling device；

Fig. 4 is the structural schematic diagram of traction device；

Fig. 5 is the structural schematic diagram of edge-trim slitting device；

Fig. 6 is the structural schematic diagram of guillotine；

In figure: 1, mixing device；2, extruder；3, co-extruding mould；4, traction device；5, highly efficient cooling device；6, it cuts Machine；7, edge-trim slitting device；8, dust-extraction unit；11, the first helical feeder；12, batch mixer；13, the second helical feeder； 41, traction frame；42, pressure roller group is drawn；43, the first plain-barreled roll group；44, guide roller set；51, cooling racks；52, chill roll；53, cold But blower；61, cutting table；62, lifting driving；63, cutter；64, stock guide；65, the second plain-barreled roll group；71, sliding support；72, Caging bolt；73, sliding block；74, bolt is adjusted；75, cutter；121, high-speed stirred tank；122, tank is stirred at low speed.

Specific embodiment

With reference to the accompanying drawing and specific embodiment, the utility model will be further described, in order to clearer reason Solve the technical idea of the requires of the utility model protection.

The utility model plate synthetic resin watt production line as shown in figures 1 to 6, including the mixing dress for being sequentially arranged and connecting It sets 1, extruder 2, co-extruding mould 3, traction device 4, highly efficient cooling device 5, guillotine 6 and production is whole to be controlled for coordinating Controller, the mixing device 1 be at least one, preferably three in the present embodiment, and be separately connected three it is described squeeze Machine 2 out, three mixing devices 1 are respectively used to mixing surface layer color resin, middle layer resistance to compression resin and bottom wear resistant resin, and three The discharge end of extruder 2 is separately connected three feed inlets of the same co-extruding mould 3, and the mixing device 1 includes being sequentially arranged The first helical feeder 11, batch mixer 12 and the second helical feeder 13, the highly efficient cooling device 5 include cooling racks 51, several chill rolls 52 being equidistantly mounted in cooling racks 51 and the cooling blower 53 positioned at 52 lower section of chill roll.

More specifically, the chill roll 52 is horizontally disposed, and roll surface highest point is higher than cooling racks 51, and chill roll 52 is excellent 8 are selected as, 50cm is divided into, the chill roll 52 and cooling blower 53 are to be arranged alternately；The cooling blower 53 is crossing current wind One kind of machine or flow-mixing blower fan, preferably flow-mixing blower fan, air outlet is vertically upward.

More specifically, the extruder 2 is conical-double -helical rod extruder.

More specifically, the batch mixer 12 including high-speed stirred tank 121 and stirs at low speed tank 122, in first spiral 11 discharge end of glassware is connect with 121 feeding inlet of high-speed stirred tank, 121 discharge port of high-speed stirred tank and stirs at low speed tank 122 Feeding inlet connection, 122 discharge port of tank that stirs at low speed are connect with 13 feeding end of the second helical feeder.

More specifically, high-speed stirred tank 121 and the connecting tube for stirring at low speed tank 122 are equipped with first controlled by controller Control valve stirs at low speed 122 discharge port of tank equipped with the second control valve；First control valve, the second control valve are preferably butterfly valve.

More specifically, the high-speed stirred tank 121 is equipped with heating interlayer, and the tank 122 that stirs at low speed is equipped with cooling sandwith layer； Stating heating interlayer is the heating jacket and resistance heating circle that 121 tank skin outer wall of high-speed stirred tank is arranged in, and heat is to pass through heating High-flash machinery oil in collet is directly passed to tank body, is heated evenly tank body, and tank can be controlled by adjusting heating temperature The temperature of middle material, collet outside are surrounded by asbestos insulating layer；The cooling sandwith layer is that setting is stirring at low speed 122 tank skin internal layer of tank Water cavity, the water cavity, which is equipped with, is connected to the water inlet pipe and outlet pipe of water circulating pump；Wherein high-speed stirred tank 121 for resin, Additive, colorant heating mixing, mixed resin is sent to stirring at low speed carry out cooling and stirring in tank 122 thereafter, with anti-caking Block, the degradation for preventing the mixed material of heat make the additive in the mixed material of heat continue to penetrate into plastic resin, exclude in the mixed material of heat Residual gas.

More specifically, the guillotine 6 is cutter lifting cutting machine, including cutting table 61, lifting drive 62 and cutter 63, described The 62 driving cutters 63 of lifting driving elevating movement and cut off resin plate on cutting table 61；The cutting table 61 is equipped with The lifting groove being vertically arranged, 63 both ends of cutter are slidably connected with lifting groove, and the lifting driving 62 includes bull stick, cylinder, first Connecting rod and second connecting rod, the cylinder and 6 rack of guillotine are hinged, and rotationally connected turn is additionally provided in 6 rack of guillotine Bar, cylinder piston rod are connect by first connecting rod with bull stick, and bull stick is connect by second connecting rod with cutter, and Telescopic-cylinder can drive Dynamic cutter 63 is gone up and down；According to lever principle, the biggish cutter 63 of cylinder control lifting travel that can choose smaller stroke is moved；? In other embodiment, the lifting of oil cylinder direct line traffic control cutter 63 also can be used；The traction device 4 is that constant speed conveys, in controller Prefixed time interval, that is, can be converted into corresponding resin tile length, and fixed length cutting is realized in 62 operation of Separation control lifting driving；This Outside, due to being cut off using cutter lifting formula, cutting moment is completed, and without cutting structure is followed, effectively simplifies cutting structure, and subtract Few equipment area occupied.

More specifically, the conveying end of the cutting table 61 is connected with stock guide 64, and the stock guide 64 is to tilt down Design cuts the plate tile of completion due to self weight and the thrust downslide discharging of rear tile.

More specifically, the conveying front end of the cutting table 61 is equipped with the second plain-barreled roll group 65 being driven by motor.

More specifically, the traction device 4 includes traction frame 41, is mounted on leading of being driven by motor in traction frame 41 Impulse roller group 42 is mounted in traction frame 41 and is located at the first plain-barreled roll group 43 of traction 42 outbound course side of pressure roller group, with And it is mounted on the guide roller set 44 in traction frame 41 and being located between traction pressure roller group 42 and the first plain-barreled roll group 43；The resin tile It sends out after the molding of co-extruding mould 3, is gone out by 42 clamping conveyer belts of traction pressure roller group, the guide roller set 44 is that three levels are equidistantly set The deflector roll composition set, resin tile is in the uncolled preceding state in more softness, successively around upper and lower, the upper surface of three deflector rolls After deflection, then is taken out of by the first plain-barreled roll group 43 and be sent to highly efficient cooling device 5；Setting guide roller set 44 can make resin tile surface more smooth It is bright and clean, coextru-lamination effect is more preferable.

More specifically, ASA overlay film roller is equipped at the top of the traction frame 41, when needing compound ASA layers, in ASA overlay film ASA volumes is put on roller, hands over height due to being coextruded the resin tile temperature come, ASA film can be complete with resin tile at traction pressure roller group 42 At adhesive filming.

More specifically, the chill roll 52, the first plain-barreled roll group 43, the second plain-barreled roll group 65 are designed to that resin tile conveys on it When be contour conveying, and then ensure that resin tile plate degree is high.

It more specifically, further include the edge-trim slitting device 7 that 44 top of guide roller set is set, edge-trim slitting device 7 includes sliding Dynamic bracket 71, sliding block 73, adjusts bolt 74 and cutter 75 at caging bolt 72, and the sliding support 71 is slided with traction frame 41 Connection, the caging bolt 72 are arranged on sliding support 71, and opposite with traction frame 41 for limiting sliding support 71 Position, 71 side of sliding support have the sliding slot being vertically arranged, and the sliding block 73 is slidably connected with sliding slot, adjust bolt 74 It is threadedly coupled through 71 top of sliding support and with sliding support 71, adjusts 74 bottom end of bolt and sliding block 73 is rotatablely connected, it is described Cutter 75 is fixed on 73 bottom of sliding block；Size does not meet preset standard after resin tile co-extrusion squeezes out, and cuts using rim charge Device 7 carries out trimming processing, continues transmission process since resin tile is in, installing fixed cutter 75 can be directly by resin tile side Edge separates；When adjusting wide section of resin tile, it is only necessary to adjust position of the sliding support 71 in traction frame 41, then utilize limit Bolt 72 locks.

More specifically, it the high-speed stirred tank 121 and stirs at low speed and is connected with dust-extraction unit 8 at the top of tank 122；The dedusting Device 8 is fiber bag precipitator.

More specifically, 121 installation point of high-speed stirred tank, which is higher than, stirs at low speed tank 122, so that in high-speed stirred tank 121 Material can smoothly fall into and stir at low speed in tank 122.

More specifically, setting separate compartment installs high-speed stirred tank 121 and stirs at low speed tank 122, prevents powder export from overflowing Out, workshop dust pollution is caused.

More specifically, the controller is preferably PLC controller or ARM controller, and operator can be according to production line reality Production is completed in each unit coordinates running that border speed of production compiler controls the utility model, wherein extruder 2, coextruding die Tool 3, traction device 4, highly efficient cooling device 5 are continuous operations, the first helical feeder 11, batch mixer in mixing device 1 12, the second helical feeder 13 is that sequence executes.

The production procedure of the utility model are as follows: resin-oatmeal is added in the first helical feeder 11 of mixing device 1 in worker The ingredients such as end, additive, colorant, ingredient, which is sent into batch mixer 12, is stirred mixing colouring, thereafter by the second helical feeder It squeezes out in 13 feeding extruders 2 and is become band resin tile by 3 coextru-lamination of co-extruding mould, band resin watt is led by traction device 4 Draw and be delivered on highly efficient cooling device 5,5 necktie shape resin tile fast cooling shaping of highly efficient cooling device is hardened, and finally send to sanction Cut the plate synthetic resin tile that default size is cut into machine 6.

For those skilled in the art, it can make other each according to the above description of the technical scheme and ideas Kind is corresponding to be changed and deforms, and all these change and deform the guarantor that all should belong to the utility model claims Within the scope of shield.

Claims

1. plate synthetic resin watt production line, it is characterised in that: including be sequentially arranged mixing device (1), extruder (2), altogether Extruding mold (3), traction device (4), highly efficient cooling device (5), guillotine (6) and the control integrally controlled for coordinating production Device, the mixing device (1) are at least one comprising the first helical feeder (11) for being sequentially arranged, batch mixer (12) and Second helical feeder (13), extruder (2) quantity and mixing device (1) are matched, and connect same co-extruding mould (3), The highly efficient cooling device (5) includes cooling racks (51), several chill rolls (52) being equidistantly mounted on cooling racks (51) And it is located at the cooling blower (53) below chill roll (52).

2. plate synthetic resin watt production line as described in claim 1, it is characterised in that: the chill roll (52) and cooling wind Machine (53) is to be arranged alternately.

3. plate synthetic resin watt production line as claimed in claim 1 or 2, it is characterised in that: the cooling blower (53) is Crossflow fan or flow-mixing blower fan, air outlet is vertically upward.

4. plate synthetic resin watt production line as described in claim 1, it is characterised in that: the extruder (2) is tapered double Screw extruder.

5. plate synthetic resin watt production line as described in claim 1, it is characterised in that: the batch mixer (12) includes high speed It agitator tank (121) and stirs at low speed tank (122), the first helical feeder (11) discharge end enters with high-speed stirred tank (121) Material mouth connection, high-speed stirred tank (121) discharge port is connect with tank (122) feeding inlet is stirred at low speed, described to stir at low speed tank (122) discharge port is connect with the second helical feeder (13) feeding end.

6. plate synthetic resin watt production line as claimed in claim 5, it is characterised in that: the high-speed stirred tank (121) sets There is heating interlayer, described stir at low speed tank (122) are equipped with cooling sandwith layer.

7. plate synthetic resin watt production line as described in claim 1, it is characterised in that: the guillotine (6) is cut for cutter lifting Cutting mill, including cutting table (61), lifting driving (62) and cutter (63), the lifting driving (62) drive the cutter (63) to exist Elevating movement and resin plate is cut off on cutting table (61).

8. plate synthetic resin watt production line as described in claim 1, it is characterised in that: the traction device (4) includes leading Draw rack (41), be mounted on the traction pressure roller group (42) being driven by motor on traction frame (41), is mounted on traction frame (41) The first plain-barreled roll group (43) that is upper and being located at traction pressure roller group (42) outbound course side, and be mounted on traction frame (41) and Guide roller set (44) between traction pressure roller group (42) and the first plain-barreled roll group (43).

9. plate synthetic resin watt production line as claimed in claim 8, it is characterised in that: further include being arranged in guide roller set (44) The edge-trim slitting device (7) of top, edge-trim slitting device (7) include sliding support (71), caging bolt (72), sliding block (73), It adjusts bolt (74) and cutter (75), the sliding support (71) is slidably connected with traction frame (41), the caging bolt (72) it is arranged on sliding support (71), and the relative position for limiting sliding support (71) Yu traction frame (41), it is described Sliding support (71) side has the sliding slot being vertically arranged, and the sliding block (73) is slidably connected with sliding slot, adjusts bolt (74) and passes through It wears at the top of sliding support (71) and is threadedly coupled with sliding support (71), adjust bolt (74) bottom end and sliding block (73) rotation connects It connects, the cutter (75) is fixed on sliding block (73) bottom.

10. plate synthetic resin watt production line as claimed in claim 5, it is characterised in that: the high-speed stirred tank (121) and It stirs at low speed tank (122) and is connected with dust-extraction unit (8).