CN102407463B - Process and equipment for preparing artificial quartz stone plate - Google Patents
Process and equipment for preparing artificial quartz stone plate Download PDFInfo
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- CN102407463B CN102407463B CN 201110237624 CN201110237624A CN102407463B CN 102407463 B CN102407463 B CN 102407463B CN 201110237624 CN201110237624 CN 201110237624 CN 201110237624 A CN201110237624 A CN 201110237624A CN 102407463 B CN102407463 B CN 102407463B
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Abstract
The invention discloses a process for preparing an artificial quartz stone plate, which comprises the following steps of: a, mixing materials; b, pressing, namely pressing the mixed materials in a roller pressing mode to achieve predetermined thickness; c, pressing, namely pressing the pressed materials into a plate by using a press; and d, curing, cooling, and polishing to obtain a finished product. The invention also discloses equipment for producing the artificial quartz stone plate. The equipment comprises stirring equipment and press forming equipment between which a conveying device is connected, and is characterized in that: a pressing device is also arranged between the stirring equipment and the press forming equipment; and the stirring equipment is connected with the pressing device through the conveying device. The artificial quartz stone plate produced by the process and the equipment has uniform density, abundant colors, various patterns, coordinated layers and the effect of a high-grade natural marble aggregate or/and a strip texture marble pattern.
Description
Technical field
The present invention relates to the artificial building board technical field of a kind of manufacturing, relate to specifically a kind of artificial quartz stone plate preparation technology and equipment.
Background technology
Artificial stone be a kind of "dead", pollution-free, can reuse, the architecture indoor new decorative material of environmental protection.As a kind of strategic Novel healthy environment protection product that meets national sustainable development, introduce the domestic market the eighties in last century.The artificial stone of selling in the market is divided three classes: artificial marble (hereinafter to be referred as artificial hilllock stone), artificial quartz in lump and acrylic mainly with the organic type artificial stone of macromolecule resin material as adhesive.Although the artificial stone industry of China is started late, through the fast development of more than ten years, at the forefront in the world aspect market scale and application popularization rate.
Artificial hilllock stone is take unsaturated polyester resin or thermoplastic polyester as matrix, take the particle of carbonate stone material (marble, lime stone etc.), powder as main stuffing, the artificial stone with certain specification size and dimension that forms through specific processes.Artificial hilllock stone occupies larger share in artificial stone market, the current generation is the main flow of artificial stone tile for wall or floor class.The characteristics of such artificial stone are, texture is good, pattern is abundant, easily cutting and deep processing, can utilize special-purpose stone material curved surface deep-processing machine (as numerical control cylinder lathe, profiling machine and rope saw etc.) to make the different size sheet materials such as various abnormal shapes and circular arc, but with respect to the quartz material, artificial hilllock stone hardness is low, not wear-resistant, generally all to regularly carry out maintenance for keeping decorative effect.The preparation technology that artificial hilllock stone adopts is generally batch compressing production of waste material method, and the famine material of producing passes through normal temperature cure again, gang saw cutting, making articles after polishing and deep processing.
Artificial quartz in lump is take unsaturated polyester resin or thermoplastic polyester as matrix, take inorganic material (its main component is as silica) such as silicate (class) natural stone diamond stone and/or powder, silica sand, mine tailings as main stuffing, the artificial stone with certain specification size and dimension that forms through specific processes.Because of its quality hard (Mohs' hardness 5-7), compact structure, has the incomparable characteristic such as wear-resisting, withstand voltage, anticorrosive, impermeable of other ornament materials.Artificial quartz in lump is widely used in kitchen table top, laboratory table top, windowsill, bar desk, lift port, ground, metope etc.In building, the higher place artificial quartz in lump of material requirements all is suitable for.
In prior art, it is compressing that artificial hilllock stone is applicable to waste material method, waste its production technology characteristic of material method is: after approximately the material of 9 tons of left and right stirs in large-scale mixer, vacuum material-distributing is to mould, pass through again vacuum high-frequency compressing, after moulding, maintenance at normal temperatures solidify to form the famine material of approximate number cubic meter left and right after some days, the cutting of recycling gang saw, carry out at last polishing and deep processing, the method is mainly for the production of the carbonate stone material that is easy to cutting processing (marble, lime stone etc.) aggregate artificial stone product.Device therefor is mainly the famine material forming production line (1) of similar as Italian PTI, comprises mixing plant part, apparatus for distributing part and press part.Mixing plant adopts flat axle blender (1) (hereinafter to be referred as horizontal mixer), its advantage is disposable stirring weight to reach the material of 9 tons, can regulate simultaneously the rotating speed of mixer and roll into a ball size to control the material material, thereby obtain the polychrome agglomerate class space of a whole page (number of patent application CN200910160948.2, CN200910146330.0).Shortcoming is that mixing speed is slow, is difficult to obtain uniform spherical material group, is unwell to the product that surface of granite is mottled decorative pattern that is similar to of polychrome.
It is compressing that artificial quartz in lump is applicable to the plate method, and its process characteristic is: after a certain amount of material stirring is even, vacuum material-distributing was pressed into specification thin plate according to demand to mould, after High Temperature Curing solidifies, then made finished product through cutting deburring polishing.Device therefor comprises mixing plant, conveying equipment, apparatus for distributing and press.traditional mixing plant all adopts planetary vertical pivot mixer (2) (hereinafter to be referred as vertical mixer), planetary vertical pivot mixer rotating speed is high, material can mix in the short time under the condition of high-speed stirred, but because revolving round the sun at a high speed, the agitator disk of planetary vertical pivot mixer adds the high speed rotation of the stirring pawl that is arranged on agitator disk, stirring pawl all stirs it agglomerate material and strip material disconnected, artificial quartz in lump material size after stirring becomes approximate circle spherical, the diameter of its spherical shape material is less than 5cm, can only be generally to be mottled decorative pattern (2) product for the production of being similar to surface of granite, as shown in Figure 3, can not be applicable to copy and be similar to the natural marble agglomerate or/and the product of the marble pattern of linear marking.in addition, in order to make artificial quartz stone plate form high-grade natural marble agglomerate or/and the marble pattern effect of linear marking, need to material stirring be become the polychrome agglomerate according to above-mentioned stirring means, the polychrome agglomerate is placed on board-like mould inner pressure system, due to the thickness of compressing artificial quartz stone plate usually at 1.5-5cm, and the size of the polychrome agglomerate that process stirs is far longer than the thickness of artificial quartz stone plate, brought very large difficulty in distributing technique, simultaneously, artificial quartz stone plate is after compressing, because the size of polychrome agglomerate is different, density unevenness appears in sheet material, level is inharmonious, the defectives such as color and pattern are single, do not reach high-grade natural marble agglomerate or/and the marble pattern effect of linear marking.
At present, artificial quartz in lump is difficult to reach the effect of high simulative stone material on quality and pattern, therefore, by the kind on simple monochrome and plane progressively move towards rich color, pattern is various, quality is fine and smooth and the high-grade natural marble agglomerate of Hierarchical Coordination or/and the marble pattern effect of linear marking is the difficult problem that those skilled in the art capture always.
List of references:
(1) " artificial synthetic stone ", the .-such as Hou Jianhua Beijing: Chemical Industry Press, 2009.1
(2) Liu Jianping, artificial quartz in lump former and production technology. " stone material " the 7th phase in 2008, P20-22.
Summary of the invention
The technical problem that the present invention solves is to provide a kind of preparation technology for artificial quartz stone plate, and the artificial slabstone of this explained hereafter has that even density, rich color, pattern are various, Hierarchical Coordination and possess high-grade natural marble agglomerate or/and linear marking marble pattern effect.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: a kind of artificial quartz stone plate preparation technology, comprise following processing step: a, batch mixing, and select at least one horizontal mixer to carry out mixing of materials; B, compressing tablet adopt the roll-in mode to be pressed into predetermined thickness above-mentioned mixed material; C, compacting utilize press to be pressed into through the material of sheeting process tabular; D, curing, cooling, polishing get product.
As further illustrating of such scheme, in described processing step a process, described mixing of materials refers to material and adhesive are sent into and stirs the formation mixed material in horizontal mixer.
Preferably, in described processing step a process, the material after partially mixed is irregular group material, can make like this sheet material of producing realize the effect of multiple patterns.
Preferably, in described processing step a process, to adopt main mixing plant and auxiliary mixing plant gradation in conjunction with the mode that stirs, material is through main mixing plant and comprise that at least the auxiliary mixing plant that an auxiliary mixer consists of stirs respectively, the material that more auxiliary mixing plant is stirred is sent into main mixing plant and is stirred, and described main mixing plant adopts horizontal mixer.Such two class types mix the mode of utilization, can correspondingly make the sheet material of producing realize the effect of multiple patterns.
Preferably, in described processing step a process, material and adhesive are sent into main mixing plant jointly to be stirred, simultaneously also material and adhesive being sent into one or more auxiliary mixing plants jointly stirs, to stir the particle that forms or/and the agglomerate material is put into main mixing plant mixes by one or more auxiliary mixers again, material after mixing forms mutually interting of at least two kinds of materials, and agglomerate material at least a portion is torn and is bar shaped; Wherein the agglomerate material is the above material of diameter 5cm, and granule materials is the following material of diameter 5cm; Can make like this sheet material of producing realize the effect of multiple patterns.
Preferably, in described processing step a process, to adopt main mixing plant and auxiliary mixing plant gradation in conjunction with the mode that stirs, material stirs respectively through comprising at least the auxiliary mixing plant that two auxiliary mixers consist of, described auxiliary mixer is stirred the particle that forms or/and the agglomerate material is sent into main mixing plant stirring again, material after mixing forms mutually interting of at least two kinds of materials, and described main mixing plant adopts horizontal mixer; Wherein the agglomerate material is the above material of diameter 5cm, and granule materials is the following material of diameter 5cm; Can make like this sheet material of producing realize the effect of multiple patterns.
Preferably, in described processing step b process, be the mode that adopts the two-stage compressing tablet, elementary compressing tablet is ironed with the material of large crumb, then passes through secondary compressing tablet with the material pressing of elementary compressing tablet, ironed thickness to being scheduled to.The ironed design of going forward one by one so step by step can conveniently be suppressed, and prevents material card machine and excessive to blocking, and makes compressing panel density more even.
Preferably, in described processing step b process, the material thickness after elementary compressing tablet is 5-12 cm, and the material thickness after secondary compressing tablet is 3-9cm.The thickness correspondence of elementary compressing tablet and secondary compressing tablet is defined as 5-12 cm and 3-9cm, can makes like this mixed material of compacting more even, be fit to be pressed into artificial quartz stone plate.
The present invention's beneficial effect compared with prior art is: adopted pre-pressing ring joint before the sheet material compacting due to this technique, thereby overcome the difficulty that aforementioned existing quartzy production line is not suitable with agglomerate material material, the artificial quartz stone plate of producing can reach the design style requirement of anticipation, adopts that the artificial slabstone of this explained hereafter has that even density, rich color, pattern are various, Hierarchical Coordination and possess high-grade natural marble agglomerate or/and linear marking marble pattern effect.
Another technical problem that the present invention solves is to provide a kind of production equipment of artificial quartz stone plate, and the artificial slabstone of this device fabrication has that even density, rich color, pattern are various, Hierarchical Coordination and possess high-grade natural marble agglomerate or/and linear marking marble pattern effect.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: a kind of production equipment of artificial quartz stone plate, comprise mixing plant and compression molding device, be connected with conveying device between mixing plant, compression molding device, it is characterized in that, also be provided with preforming device between mixing plant and compression molding device, described mixing plant is connected with preforming device by conveying device.
Preferably, described mixing plant comprises main mixing plant and auxiliary mixing plant, layering setting or interval are arranged side by side from top to bottom successively for auxiliary mixing plant and main mixing plant, the discharging opening of auxiliary mixing plant is communicated with described main mixing plant, auxiliary mixing plant comprises an auxiliary mixer at least, described auxiliary mixer is connected with material input port and adhesive input port, and main mixing plant is horizontal mixer, and horizontal mixer is connected with material input port and adhesive input port.When auxiliary mixing plant has a plurality of auxiliary mixer, upper lower leaf setting between auxiliary mixer, and and main mixing plant between layering setting from top to bottom; And also can be arranged side by side between auxiliary mixer, then and main mixing plant between layering setting from top to bottom successively, this structure can conveniently be put into the material of auxiliary mixing plant main mixing plant and carry out mix and blend; And the interval is arranged side by side this structure and can be conveniently auxiliary mixing plant and main mixing plant is installed fixing, and also convenient material is put in auxiliary mixing plant and main mixing plant stirred simultaneously.
Preferably, auxiliary mixing plant is two auxiliary mixers, described two auxiliary mixers be respectively horizontal mixer or be respectively vertical mixer or one for vertical mixer another for horizontal mixer.When the auxiliary mixer of this structure adopts two horizontal mixers, the material of main mixing plant mix and blend enters preforming device by the mixed material discharging opening, mixed material through compressing tablet enters compression molding device and vacuumizes compressing, form artificial quartz stone plate, described quartzite slate forms the high-grade natural marble agglomerate of three kinds of colors or/and the marble pattern staggered effect of linear marking; When the auxiliary mixer of this structure adopts two vertical mixers, the material of main mixing plant mix and blend enters preforming device by the mixed material discharging opening and vacuumizes compacting and forms artificial quartz stone plate, and described quartzite slate forms a kind of high-grade natural marble agglomerate of color or/and the marble pattern of linear marking also has two kinds of staggered effect that the color star is interspersed; The auxiliary mixer of this structure adopt one be vertical mixer another when being horizontal mixer, the material of main mixing plant mix and blend enters preforming device by the mixed material discharging opening, mixed material through compressing tablet enters compression molding device and vacuumizes compressing, form artificial quartz stone plate, described quartzite slate forms the high-grade natural marble agglomerate of two kinds of colors or/and interlocking and having the effect that a kind of color star is interspersed of the marble pattern of linear marking.
Preferably, auxiliary mixing plant is three auxiliary mixers, described three auxiliary mixers be respectively horizontal mixer or be respectively vertical mixer or at least one or two for horizontal mixer, other is vertical mixer.When the auxiliary mixer of this structure adopts three horizontal mixers, the material of main mixing plant mix and blend enters preforming device by the mixed material discharging opening and vacuumizes compacting and forms artificial quartz stone plate, and described quartzite slate forms the high-grade natural marble agglomerate of four kinds of colors or/and the marble pattern staggered effect of linear marking; When the auxiliary mixer of this structure adopts three vertical mixers, the material of main mixing plant mix and blend enters preforming device by the mixed material discharging opening, mixed material through compressing tablet enters compression molding device and vacuumizes compressing, form artificial quartz stone plate, described quartzite slate forms a kind of high-grade natural marble agglomerate of color or/and the marble pattern of linear marking also has three kinds of staggered effect that the color star is interspersed; The auxiliary mixer of this structure adopts one be another two when being horizontal mixer of vertical mixer, the material of main mixing plant mix and blend enters preforming device by the mixed material discharging opening, mixed material through compressing tablet enters compression molding device and vacuumizes compressing, form artificial quartz stone plate, described quartzite slate form two kinds of colors high-grade natural marble agglomerate or/and the marble pattern of linear marking interlock and have the effect that two kinds of color stars interlock and intersperse; The auxiliary mixer of this structure adopt two be vertical mixer another when being horizontal mixer, the material of main mixing plant mix and blend enters preforming device by the mixed material discharging opening, mixed material through compressing tablet enters compression molding device and vacuumizes compressing, form artificial quartz stone plate, described quartzite slate form three kinds of colors high-grade natural marble agglomerate or/and the marble pattern of linear marking interlock and have the effect that a kind of color star is interspersed.
Preferably, vertical mixer comprises fixed mount, be arranged on the fixed mount below agitator disk, connect a plurality of stirring pawls of agitator disk below and be arranged on the charge basin that stirs the pawl below, described agitator disk is fixed on described fixed mount by main shaft, be equipped with on described fixed mount for the main drive motor that drives the rotation of main shaft and agitator disk, described stirring pawl is fixed on described agitator disk by rotating shaft, is provided with to drive rotating shaft and stir the inferior drive motors that pawl rotates on described agitator disk; Described stirring pawl comprises puddle support and is vertically mounted on four mixing drums on puddle support, the vertical described charge basin of described four mixing drums and agitator disk, described puddle support is connected with described drive motors by rotating shaft, and this structure based on planetary composite stirring mechanism can make the stirring material reach granular effect.
Preferably, described horizontal mixer comprise casing, spaced and parallel be fixed on a pair of trunnion axis in casing, spacer ring on the described trunnion axis many batch mixing bars and the stirring blade that is arranged on each batch mixing boom end, the outside of described casing is separately installed with and drives the drive motors that described trunnion axis rotates, the rotating speed of described trunnion axis is 2-20 rev/min, the top of described casing is provided with charging aperture, and the bottom of described casing is provided with discharge port; Be provided with 5-10 batch mixing bar on each trunnion axis, the vertical described trunnion axis setting of described batch mixing bar.This structure that stirs around the trunnion axis revolution by one group of batch mixing bar of fixed intervals can make the material of stirring reach lumps, also can make simultaneously between variety classes agglomerate and agglomerate, mutually mix, intert and agglomerate is torn between agglomerate and particle, mixed material forms high-grade natural marble agglomerate or/and the marble pattern effect of linear marking after vacuumizing compressing tablet after compressing tablet.
Preferably, described preforming device comprises frame, conveyer belt, is arranged on the mixed material input port on frame, above below, described mixed material input port, conveyer belt, correspondence is provided with the primary roller pressure device, is provided with the secondary roller pressure device of crushing material along the material direction of transfer of elementary roll-in.This structure first utilizes the primary roller pressure device tentatively to carry out ironed to large scale group material material before dropping to conveyer belt.This go forward one by one classification in advance ironed structure can either facilitate roll-in, effectively avoid material card machine and excessive to stopping up, can ensure again die mould after product have high density uniformity.Adopt that the artificial slabstone of preforming device production of the present invention has that even density, rich color, pattern are various, Hierarchical Coordination and possess high-grade natural marble agglomerate or/and linear marking marble pattern effect.
Preferably, described primary roller pressure device comprise the home roll that is fixed in frame and side by side the interval be fixed on the stripper plate of home roll side, the secondary roller pressure device comprises at least one pressure roller, and pressure roller is positioned at above conveyer belt, and the spacing between described home roll and stripper plate is greater than the spacing between pressure roller and conveyer belt.Here first order rolling device is " pressure roller adds stripper plate " type, and its quiet space is apart from the spacing greater than the secondary roller pressure device, thereby by ironed gradually pattern minimizing resistance, the guarantee mechanical movement is smooth and easy.Adopt that the artificial slabstone of preforming device production of the present invention has that even density, rich color, pattern are various, Hierarchical Coordination and possess high-grade natural marble agglomerate or/and linear marking marble pattern effect.
Preferably, the distance between described home roll and stripper plate is 5-12cm.When the spacing between this structure the first home roll and stripper plate was set to 5-12cm, the mixed material of compressing tablet was more even, was fit to be pressed into artificial quartz stone plate.
Preferably, described primary roller pressure device comprises formation the first home roll and the second home roll in relative rotation, the first home roll and the second home roll interval side by side are fixed on described frame, the secondary roller pressure device comprises at least one pressure roller, described pressure roller is positioned at above conveyer belt, and the spacing between the first home roll and the second home roll is greater than the spacing between pressure roller and conveyer belt.Here first order rolling device is " two roller subtends are rotated " type, and its quiet space is apart from the spacing greater than the secondary roller pressure device, thereby by ironed gradually pattern minimizing resistance, the guarantee mechanical movement is smooth and easy.Adopt that the artificial slabstone of preforming device production of the present invention has that even density, rich color, pattern are various, Hierarchical Coordination and possess high-grade natural marble agglomerate or/and linear marking marble pattern effect.
Preferably, the distance between described the first home roll and described the second home roll is 5-12cm.When the spacing between this structure the first home roll and the second home roll was set to 5-12cm, the mixed material of compressing tablet was more even, was fit to be pressed into artificial quartz stone plate.
Preferably, described conveyer belt bottom is provided with for the base plate that supports conveyer belt.Design facilitates secondary roller pressure device roll-in mixed material on conveyer belt like this, can play the effect of supporting the secondary roller pressure device, and this structure makes that whole device is more whole to gather, and is more reasonable.
The present invention's beneficial effect compared with prior art is: this structure adopts the horizontal mixer that originally can not use in existing artificial quartz in lump production line to stir material in the batch mixing process, its characteristics are that after stirring, most of material formation diameter is the above group's material of 5cm or even larger irregular group material as mentioned above, and a small amount of material will form the tiny group's material of diameter; The difficulty that can not adapt to the large crumb material for overcoming described current product line, the present invention has arranged roll-in link in advance before the product compacting, attenuate ground is with the ironed thickness to being applicable to existing press of material step by step, thereby make the artificial quartz stone plate that produces not only you spend evenly, and have the innovation effect of marble type large crumb pattern.Also be provided with simultaneously described auxiliary mixer with the mode of master mixer on-line execute, such unit can be produced the secondary color sheet material of two or more colors, makes product surmount the restriction of described current product line solid color product; Auxiliary mixer is also admissible horizontal mixer of admissible vertical mixer both, the former is different from horizontal function, material after it mixes is described fine granularity, so just makes corresponding product sheet material have the mixed artistic style of large crumb and the compound friendship of little asterism; Master mixer when two or more large crumb materials is carried out composite stirring, also can produce and the large crumb material between tear effect into bar shaped, present corresponding smooth rectangular texture or the novel pattern element of laminated striation on final products plate face.In a word, the artificial slabstone that adopts the present invention to produce has that even density, rich color, pattern are various, Hierarchical Coordination and possess high-grade natural marble agglomerate or/and linear marking marble pattern effect.
[description of drawings]
Accompanying drawing described herein is to be used to provide a further understanding of the present invention, consists of the application's a part, but does not consist of to improper restriction of the present invention, in the accompanying drawings:
Fig. 1 is the structural representation of the production equipment of the artificial quartzite slate of the present invention;
Fig. 2 is the artificial quartzite slate preparation technology's of the present invention schematic diagram;
Fig. 3 is the plane that prior art adopts the quartzite slate of vertical mixer stirring, cloth, compacting formation;
Fig. 4 is the structural representation of first embodiment of the invention;
Fig. 5 a is that the first auxiliary mixer of embodiment is that vertical mixer is through the plane of the quartz of moulding;
Fig. 5 b is that the first auxiliary mixer of embodiment is that horizontal mixer is through the plane of the quartz of moulding;
Fig. 6 is the structural representation of second embodiment of the invention;
Fig. 7 a is that the second auxiliary mixer of embodiment is that two horizontal mixers are through the plane of the quartz of moulding;
Fig. 7 b is that the second auxiliary mixer of embodiment is that two vertical mixers are through the plane of the quartz of moulding;
Fig. 7 c is that the second auxiliary mixer of embodiment is that a vertical mixer and horizontal mixer are through the plane of the quartz of moulding;
Fig. 8 is the structural representation of third embodiment of the invention;
Fig. 9 a is that the 3rd auxiliary mixer of embodiment is that three horizontal mixers are through the plane of the quartz of moulding;
Fig. 9 b is that the 3rd auxiliary mixer of embodiment is that three vertical mixers are through the plane of the quartz of moulding;
Fig. 9 c is that the 3rd auxiliary mixer of embodiment is that a vertical mixer and two horizontal mixers are through the plane of the quartz of moulding;
Fig. 9 d is that the 3rd auxiliary mixer of embodiment is that two vertical mixers and horizontal mixer are through the plane of the quartz of moulding;
Figure 10 is the planar structure schematic diagram of vertical mixer of the present invention;
Figure 11 is the perspective view that vertical mixer of the present invention stirs pawl;
Figure 12 is the inner side schematic diagram of horizontal mixer of the present invention;
Figure 13 is the top view of horizontal mixer of the present invention;
Figure 14 is the structural representation of preforming device of the present invention;
Figure 15 is the schematic diagram of the present invention in the compressing tablet process;
Figure 16 is another structural representation of preforming device of the present invention;
Figure 17 is the schematic diagram of the present invention in the compressing tablet process.
Description of reference numerals: 1-mixing plant; The 2-conveying device; The 3-compression molding device; 1a, 2a, 3a, 4a-agglomerate are or/and the marble pattern of linear marking; 5,6,7-graininess; 11-master's mixing plant; 1111,1211,1221,1231,1241,1251,1261-material input port; 1112,1212,1222,1232,1242,1252,1262-adhesive input port; The auxiliary mixing plant of 12-; 121,122,123,124,125, the auxiliary mixer of 126-; 13,3150-mixed material discharging opening; The 130-fixed mount; The 131-main drive motor; The 132-agitator disk; The 133-main shaft; 134-stirs pawl; The 135-mixing drum; The 136-rotating shaft; 137-charge basin; 138-drive motors; The 139-puddle support; The 40-casing; The 141-charging aperture; The 42-discharge port; The 143-trunnion axis; 144-batch mixing bar; The 145-stirring blade; The 146-drive motors; The 31-preforming device; The 312-conveyer belt; The 313-main drive motor; 3130-drive motors; The 314-base plate; 315-primary roller pressure device; The 3151-frame; The 3152-home roll; 3152a-the first home roll; 3152b-the second home roll; The 3153-stripper plate; 316-secondary roller pressure device; The 3161-pressure roller; 317,318-fixed mount.
[specific embodiment]
Describe the present invention in detail below in conjunction with accompanying drawing and specific embodiment, illustrative examples wherein and explanation only are used for explaining the present invention, but not as a limitation of the invention.
With reference to attached illustrated in figures 1 and 2, a kind of artificial quartz stone plate preparation technology of the present invention comprises following processing step:
The first step is batch mixing, wherein selects at least a horizontal mixer, material and adhesive is sent into stirred the formation mixed material in horizontal mixer.Material after partially mixed is irregular group material.To adopt main mixing plant 11 and 12 gradation of auxiliary mixing plant in conjunction with the mode that stirs, material is through main mixing plant 11 and comprise that at least the auxiliary mixing plant 12 that an auxiliary mixer consists of stirs respectively, the material that more auxiliary mixing plant 12 is stirred is sent into main mixing plant and is stirred 11, and described main mixing plant 11 adopts horizontal mixer.Material and adhesive are sent into main mixing plant 11 jointly to be stirred; simultaneously also material and adhesive being sent into one or more auxiliary mixing plants 12 jointly stirs; to stir the particle that forms or/and the agglomerate material is put into main mixing plant mixes by one or more auxiliary mixers 12 again; wherein diameter be 5cm above be the agglomerate material; diameter is the granule materials that is below 5cm, and the material after mixing forms mutually interting of at least two kinds of materials.In addition; adopt main mixing plant 11 and 12 gradation of auxiliary mixing plant in conjunction with the mode that stirs; material stirs respectively through comprising at least the auxiliary mixing plant 12 that two auxiliary mixers consist of; again described auxiliary mixer is stirred the particle that forms or/and the agglomerate material is sent into main mixing plant 11 stirrings; material after mixing forms mutually interting of at least two kinds of materials, and described main mixing plant 11 adopts horizontal mixer.After material process horizontal mixer mix and blend, making most of mixed material form diameter is the above group's material of 5cm or even larger irregular group material, a small amount of mixed material will form the tiny group's material of diameter, and the material after mixing forms interting of at least two kinds of materials; Second step is compressing tablet, adopt the roll-in mode to be pressed into desired thickness in the said mixture material, it is the mode that adopts the two-stage compressing tablet, elementary compressing tablet is ironed with the material of large crumb, pass through again secondary compressing tablet with the material pressing of elementary compressing tablet, ironed thickness to being scheduled to, material thickness after elementary compressing tablet is 5-12 cm, and the material thickness after secondary compressing tablet is 3-9cm; The 3rd step was compacting, utilized press to be pressed into quartzite slate under the state of vacuum through the material of sheeting process; The 4th the step be with compressing quartzite slate be cured, cooling, polishing; At last quartzite slate is packed.
Below in conjunction with accompanying drawing and specific embodiment, describe the production equipment of the artificial quartzite slate of the present invention in detail:
With reference to accompanying drawing 1 and shown in Figure 4, a kind of artificial quartz stone plate production equipment of the present invention, comprise mixing plant 1 and compression molding device 3, be connected with conveying device 2 between mixing plant 1, compression molding device 3, also be provided with preforming device 31 between mixing plant 1 and compression molding device 3, described mixing plant 1 is connected with preforming device 31 by conveying device 2.Wherein, described mixing plant 1 comprises main mixing plant 11 and auxiliary mixing plant 12, layering setting or interval are arranged side by side auxiliary mixing plant 12 from top to bottom successively with main mixing plant 11, the discharging opening of auxiliary mixing plant 12 is communicated with described main mixing plant 11, auxiliary mixing plant 12 comprises an auxiliary mixer 121 at least, described auxiliary mixer 121 is connected with material input port 1211 and adhesive input port 1212, main mixing plant 11 is horizontal mixer, and horizontal mixer is connected with material input port 1111 and adhesive input port 1112.auxiliary mixing plant 12 enters agitation as appropriate in one or more auxiliary mixers by material input port 1221 and adhesive input port 1222 with material and adhesive, corresponding one or more mixed materials that form, main mixing plant 11 enters the horizontal mixer agitation as appropriate by material input port 1111 and adhesive input port 1112 with material and adhesive, it is the above group's material of 5cm or even larger irregular group material that most of material after batch mixing forms diameter, a small amount of material will form the tiny group's material of diameter, to stir one or more mixed materials that form by one or more auxiliary mixers again and put into main mixing plant 11, group's material that main mixing plant 11 forms mixes by main mixing plant 11 again with one or more materials that formed by one or more auxiliary mixers stirrings, group's material that main mixing plant 11 forms is torn through horizontal mixer and is interted with one or more mixed materials that formed by one or more auxiliary mixers stirrings, the material of main mixing plant 11 mix and blends enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing.
The first embodiment: shown in accompanying drawing 4, Fig. 5 a, Fig. 5 b, mixing plant comprises main mixing plant 11 and auxiliary mixing plant 12, auxiliary mixing plant 12 adopts an auxiliary mixer 121, auxiliary mixer 121 is connected with material input port 1211 and adhesive input port 1212, the discharging opening of auxiliary mixer 121 is connected with main mixing plant 11, main mixing plant 11 is horizontal mixer, as shown in Figure 4.auxiliary mixer 121 can adopt vertical mixer or horizontal mixer, when auxiliary mixer 121 adopts vertical mixer, it is graininess 5 that vertical mixer stirs the material that forms, suitable mix and blend is expected by the group that the horizontal mixer of the material of graininess 5 and main mixing plant 11 forms, group's material is torn through the horizontal mixer of main mixing plant 11 and is formed granular material with vertical mixer and interts, the material of the horizontal mixer mix and blend of main mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form high-grade natural marble agglomerate or/and the effect of also interspersing with granular star around the marble pattern 1 of linear marking, shown in accompanying drawing 5a, when auxiliary mixer 121 adopts horizontal mixer, auxiliary mixer 121 stirs the material that forms and is group's material, group's material that auxiliary mixer 121 forms is expected suitable mix and blend with the group that main mixing plant 11 forms, two kinds of group's material are torn through the horizontal mixer of main mixing plant 11 and mutually intert, the material of the horizontal mixer mix and blend of main mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form the high-grade natural marble agglomerate of two kinds of colors or/and the marble pattern 1 of linear marking, 2 staggered effect, shown in accompanying drawing 5b.
The second embodiment: shown in accompanying drawing 6, Fig. 7 a, Fig. 7 b, Fig. 7 c, mixing plant comprises main mixing plant 11 and auxiliary mixing plant 12, auxiliary mixing plant 12 adopts two auxiliary mixers 122,123, auxiliary mixer 122 is connected with material input port 1221 and adhesive input port 1222, auxiliary mixer 123 is connected with material input port 1231 and adhesive input port 1232, auxiliary mixer 122,123 discharging opening are connected with main mixing plant 11, and main mixing plant 11 is horizontal mixer, as shown in Figure 6.auxiliary mixing plant 12 can adopt vertical mixer or/and horizontal mixer, it is auxiliary mixer 122, 123 be respectively horizontal mixer or be respectively vertical mixer or one for vertical mixer another for horizontal mixer, can draw according to the reasoning of the first embodiment, the auxiliary mixer 122 of this structure, 123 when adopting horizontal mixer respectively, auxiliary mixer 122, 123 stir the material that forms is group's material, auxiliary mixer 122, the 123 group's material that form are expected suitable mix and blend with the group of the horizontal mixer formation of main mixing plant 11, three kinds of group's material are torn through the horizontal mixer of main mixing plant 11 and mutually intert, the material of the horizontal mixer mix and blend of main mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form the high-grade natural marble agglomerate of three kinds of colors or/and the marble pattern 1a of linear marking, 2a, the 3a staggered effect, shown in accompanying drawing 7a, two auxiliary mixers 122 of this structure, 123 when adopting vertical mixer respectively, it is graininess 5 that two vertical mixers stir the material that forms, 6, graininess 5, suitable mix and blend is expected by the group that the horizontal mixer of 6 material and main mixing plant 11 forms, group's material is torn through the horizontal mixer of main mixing plant 11 and is formed graininess 5 with vertical mixer, 6 material interts, the material of the horizontal mixer mix and blend of main mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form high-grade natural marble agglomerate or/and around the marble pattern 1a of linear marking and with graininess 5, the effect that 6 star is interspersed, shown in accompanying drawing 7b, the auxiliary mixer 122 of this structure, 123 adopt one be vertical mixer another when being horizontal mixer, it is graininess 5 that the vertical mixer of auxiliary mixer 122 stirs the material that forms, the horizontal mixer of auxiliary mixer 122 stirs the material that forms and is group's material, the horizontal mixer of graininess 5 and auxiliary mixer 123 stirs the group's material that forms and expects suitable mix and blend with the group of the horizontal mixer formation of main mixing plant 11, group's material is torn through the horizontal mixer of main mixing plant 11 and is interspersed with the material of vertical mixer formation graininess 5, the material of the horizontal mixer mix and blend of mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form the high-grade natural marble agglomerate of two kinds of colors or/and the marble pattern 1a of linear marking, 2a interlocks and has the effect that the star of graininess 5 is interspersed, shown in accompanying drawing 7c,
the 3rd embodiment: with reference to accompanying drawing 8, Fig. 9 a, Fig. 9 b, Fig. 9 c, shown in Fig. 9 d, mixing plant comprises main mixing plant 11 and auxiliary mixing plant 12, auxiliary mixing plant 12 adopts three auxiliary mixers 124, 125, 126, auxiliary mixer 124 is connected with material input port 1241 and adhesive input port 1242, auxiliary mixer 125 is connected with material input port 1251 and adhesive input port 1252, auxiliary mixer 126 is connected with material input port 1261 and adhesive input port 1262, auxiliary mixer 124, 125, 126 discharging opening is connected with main mixing plant 11, main mixing plant 11 is horizontal mixer, as shown in Figure 8.auxiliary mixing plant 12 can adopt vertical mixer or/and horizontal mixer, i.e. auxiliary mixer 124, 125, 126 be respectively horizontal mixer or be respectively vertical mixer or one another is horizontal mixer for vertical mixer for horizontal mixer or two for another two of vertical mixer, can draw the auxiliary mixer 124 of this structure according to the reasoning of the second embodiment, 125, 126 when adopting horizontal mixer respectively, auxiliary mixer 124, 125, 126 stir the material that forms is group's material, auxiliary mixer 124, 125, the 126 group's material that form are expected suitable mix and blend with the group of the horizontal mixer formation of main mixing plant 11, four kinds of group's material are torn through the horizontal mixer of main mixing plant 11 and mutually intert, the material of the horizontal mixer mix and blend of main mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, enter compression molding device 3 and vacuumize compressingly through the mixed material of compressing tablet, form the high-grade natural marble agglomerate of four kinds of colors or/and the marble pattern 1a of linear marking, 2a, 3a, the 4a staggered effect is shown in accompanying drawing 9a, the auxiliary mixer 124 of this structure, 125, 126 when adopting vertical mixer respectively, it is graininess 5 that three vertical mixers stir the material that forms, 6, 7, graininess 5, 6, suitable mix and blend is expected by the group that the horizontal mixer of 7 material and main mixing plant 11 forms, group's material is torn through the horizontal mixer of main mixing plant 11 and is formed graininess 5 with vertical mixer, 6, 7 material interts, the material of the horizontal mixer mix and blend of main mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form high-grade natural marble agglomerate or/and around the marble pattern 1 of linear marking and with graininess 5, the effect that 6 star is interspersed, shown in accompanying drawing 9b, the auxiliary mixer 124 of this structure, 125, 126 adopt one be another two when being horizontal mixer of vertical mixer, it is graininess 5 that the vertical mixer of auxiliary mixer 124 stirs the material that forms, auxiliary mixer 125, 126 horizontal mixer stirs the material that forms and is group's material, graininess 5 and auxiliary mixer 125, 126 horizontal mixer stirs the group's material that forms and expects suitable mix and blend with the group of the horizontal mixer formation of main mixing plant 11, group's material is torn through the horizontal mixer of main mixing plant 11 and is interspersed with the material of vertical mixer formation graininess 5, the material of the horizontal mixer mix and blend of mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form the high-grade natural marble agglomerate of three kinds of colors or/and the marble pattern 1a of linear marking, 2a, 3a interlocks and has the effect that the star of graininess 6 is interspersed, shown in accompanying drawing 9c, the auxiliary mixer 124 of this structure, 125, 126 adopt two be vertical mixer another when being horizontal mixer, auxiliary mixer 124, it is graininess 5 that 125 vertical mixer stirs the material that forms, 7, the horizontal mixer of auxiliary mixer 126 stirs the material that forms and is group's material, graininess 5, 7 and the horizontal mixer of auxiliary mixer 126 stir the group that the horizontal mixer of group's material of forming and main mixing plant 11 forms and expect suitable mix and blend, group's material is torn through the horizontal mixer of main mixing plant 11 and is interspersed with the material of vertical mixer formation graininess 5, the material of the horizontal mixer mix and blend of mixing plant 11 enters preforming device 31 by mixed material discharging opening 13, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form the high-grade natural marble agglomerate of two kinds of colors or/and the marble pattern 1a of linear marking, 2a interlocks and has graininess 5, the effect that 7 star is interspersed, shown in accompanying drawing 9d.
The material of above-mentioned material input port 1111,1211,1221,1231,1241,1251,1261 inputs can be that aggregate is or/and powder, the order number that described aggregate size is corresponding be greater than 400 orders so that thicker, order number corresponding to the granularity of powder be down to thinner less than 400 orders.
Above-mentioned auxiliary mixing plant 12 and the layering setting from top to bottom successively of described main mixing plant 11, as Fig. 4 and shown in Figure 8, when auxiliary stirring establishes 12 when having a plurality of auxiliary mixer, upper lower leaf setting between auxiliary mixer, and and main mixing plant 11 between layering setting from top to bottom; And also can be arranged side by side between auxiliary mixer, then and main mixing plant 11 between layering setting from top to bottom successively, this structure can conveniently be put into main mixing plant with the material of auxiliary mixing plant and carry out mix and blend.According to the needs of above-mentioned mix and blend technique, this structure can conveniently be put into the material of auxiliary mixing plant 12 main mixing plant 11 and carry out mix and blend.Above-mentioned auxiliary mixing plant 12 also can be arranged side by side at the interval with described main mixing plant 11, as shown in Figure 6, this structure can be conveniently fixing with auxiliary mixing plant 12 and 11 installations of main mixing plant, also can conveniently material be put in auxiliary mixing plant 12 and main mixing plant 11 simultaneously and stir.
the auxiliary mixer of described auxiliary mixing plant 12 is mainly to stir that monochromatic material shape becomes bulk or/and other irregular material, the monochromatic material shape of auxiliary mixer stirring that the horizontal mixer of described main mixing plant 11 also has auxiliary mixing plant 12 becomes bulk or/and other irregular material effect, the monochromatic material shape that the one or more auxiliary mixer of auxiliary mixing plant 12 stirs becomes bulk or/and other irregular material all adds in the horizontal mixer of becoming owner of mixing plant 11, horizontal mixer by main mixing plant 11 is completed mix and blend, be formed for after stirring making high-grade natural marble agglomerate or/and the mixed material of the marble pattern effect of linear marking.Certainly, the auxiliary mixer of described auxiliary mixing plant 12 also can be used for stirring double-colored or the polychrome material shape becomes bulk or/and other irregular material, the horizontal mixer of main mixing plant 11 also can not done the effect of auxiliary mixer, only is used for mixing the material that more than two, auxiliary mixer stirs of auxiliary mixing plant 12.
with reference to accompanying drawing 10, shown in Figure 11, described vertical mixer comprises fixed mount 130, be arranged on the agitator disk 132 of fixed mount 130 belows, a plurality of stirring pawls 134 of connection agitator disk 132 belows and the charge basin 137 that is arranged on stirring pawl 134 belows, described agitator disk 132 is fixed on described fixed mount 130 by main shaft 133, be equipped with on described fixed mount 130 for the main drive motor 131 that drives main shaft 133 and agitator disk 132 rotations, described stirring pawl 134 is fixed on described agitator disk 132 by rotating shaft 136, be provided with on described agitator disk 132 and drive rotating shaft 136 and stir the inferior drive motors 138 that pawl 134 rotates, the stirring pawl 134 of described vertical mixer comprises puddle support 139 and is vertically mounted on four mixing drums 135 on puddle support 139, the vertical described charge basin 137 of described four mixing drums 135 and agitator disk 132, described puddle support 139 is connected with described drive motors 138 by rotating shaft 136, the present embodiment is provided with four and stirs pawl 134 below described agitator disk 132.This structure can make the material of stirring reach graininess, and the particle diameter after its material stirs is below 5cm, and above-mentioned vertical mixer is the abbreviation of the planetary vertical pivot mixer of this specification background technology part.
with reference to accompanying drawing 12, shown in Figure 13, described Horizontal stirring mechanism comprises casing 140, spaced and parallel is fixed on a pair of trunnion axis 143 in casing 140, spacer ring on the described trunnion axis 143 many batch mixing bars 144 and the stirring blade 145 that is arranged on each batch mixing boom end, the outside of described casing 140 is separately installed with and drives the drive motors 146 that described trunnion axis 143 rotates, the rotating speed of described trunnion axis 143 is 2-20 rev/min, the top of described casing 140 is provided with charging aperture 141, the bottom of described casing 140 is provided with discharge port 142, be provided with 5-10 batch mixing bar 144 on each trunnion axis 143, the present embodiment is provided with 8 batch mixing bars 144 on each trunnion axis 143, the vertical described trunnion axis 143 of described batch mixing bar 144 arranges, this structure can make the material of stirring reach lumps, batch mixing also can make between variety classes agglomerate and agglomerate when stirring, mutually mix between agglomerate and particle, intert and agglomerate is torn, make mixed material enter preforming device, mixed material through compressing tablet enters compression molding device 3 and vacuumizes compressing, form high-grade natural marble agglomerate or/and the marble pattern effect of linear marking.Above-mentioned horizontal mixer is the abbreviation of the flat axle blender of this specification background technology part.
Also be provided with preforming device 31 between compression molding device 3 and mixing plant 1, preforming device 31 comprises frame 311, conveyer belt 312, drive motors 313, be arranged on the base plate 314 that conveyer belt 312 bottoms are used for supporting conveyer belt, be arranged on the mixed material input port 3150 of frame 3151, the below of mixed material input port, conveyer belt top correspondence is provided with primary roller pressure device 315, is provided with secondary roller pressure device 316 along the material direction of transfer of elementary roll-in.
The 4th embodiment: as Figure 14, shown in Figure 15, described primary roller pressure device 315 comprise the home roll 3152 that is fixed in frame 3151 and side by side the interval be fixed on the stripper plate 3153 of home roll side, secondary roller pressure device 316 comprises at least one pressure roller 3161, pressure roller 3161 is positioned at conveyer belt 312 tops, and the spacing L between described home roll 3152 and stripper plate 3153 is greater than the spacing H1 between pressure roller 3161 and conveyer belt 312.Spacing between home roll 3152 and stripper plate 3153 is set to 5-12cm, and the distance L between described home roll 3152 and stripper plate 3153 is preferably 8-9cm.Described secondary roller pressure device 316 comprises two pressure rollers 3161,3162, described two pressure rollers 3161,3162 are disposed on the top of described conveyer belt 312, and the spacing H2 between a rear pressure roller 3162 and conveyer belt 312 is lower than the spacing H1 between last pressure roller 3161 and conveyer belt 312.the last pressure roller 3161 of this structure can irregular place occur with the mixed material of home roll 3152 and stripper plate 3153 pressings on the one hand and flatten when dropping to conveyer belt 312, also in order further to carry out ironed to mixed material on the other hand, then a pressure roller 3162 can be to the mixed material further ironed pressing again of last pressure roller 3161 compressing tablets, make the panel density that is pressed into more even, described conveyer belt 312 bottoms are provided with for the base plate 314 that supports conveyer belt 312, described base plate 314 is arranged on described fixed mount 317, on fixed mount 318 and frame 3151, described pressure roller 3161, 3162 correspondences are arranged on fixed mount 317, on fixed mount 318, setting can facilitate pressure roller 3161 like this, 3162 roll-in mixed materials.Described drive motors comprises main drive motor 313 and time drive motors 3130, described main drive motor 313 drives home roll 3152 by belt and clockwise rotates and drive conveyer belt 312 rotations, and described time drive motors 3130 rotates by belt band dynamic pressure roller 3161,3162.The linear velocity of above-mentioned pressure roller 3161 and pressure roller 3162 is consistent with the transfer rate of conveyer belt 312, and the linear velocity of described home roll 3152 is consistent with the transfer rate of conveyer belt 312, and the uniformity that facilitates material to transmit is set like this.
the 5th embodiment: as Figure 16, shown in Figure 17, described primary roller pressure device 315 comprises formation the first home roll 3152a and the second home roll 3152b in relative rotation, the first home roll 3152a and the second home roll 3152b interval side by side are fixed on frame 3151, described the first home roll 3152a clockwise rotates, described the second home roll 3152b rotates counterclockwise, secondary roller pressure device 316 comprises at least one pressure roller 3161, described pressure roller 3161 is positioned at conveyer belt 312 tops, spacing L between the first home roll 3152a and the second home roll 3152b is greater than the spacing H1 between pressure roller 3161 and conveyer belt 312, distance between the first home roll 3152a and the second home roll 3152b is 5-12cm, described mixed material input port 3150 is arranged on the top between the first home roll 3152a and the second home roll 3152b, described the first home roll 3152a and the second home roll 3152b are cylinder, described the first home roll 3152a and the second home roll 3152b are horizontally fixed on described frame 3151, thickness when this structure the first home roll 3152a adopts cylinder can make material agglomerate compressing tablet with the second home roll 3152b is consistent, the first home roll 3152a and the second home roll 3152b are horizontally disposed with and can make when falling into conveyer belt 312 through the material of compressing tablet the material thickness consistent, when the spacing between the first home roll 3152a and the second home roll 3152b is set to 8-9cm, the material of compressing tablet is more even, be fit to be pressed into artificial quartz stone plate.described secondary roller pressure device 316 comprises two pressure rollers 3161, 3162, described two pressure rollers 3161, 3162 are disposed on the top of described conveyer belt 312, spacing H2 between a rear pressure roller 3162 and conveyer belt 312 is lower than the spacing H1 between last pressure roller 3161 and conveyer belt 312, the last pressure roller 3161 of this structure can irregular place occur with the mixed material of the first home roll 3152a and the second home roll 3152b compressing tablet on the one hand and flatten when dropping to conveyer belt 312, also in order further to carry out ironed to mixed material on the other hand, then a pressure roller 3162 can be to the mixed material further ironed pressing again of last pressure roller 3161 compressing tablets, make the panel density that is pressed into more even.Described conveyer belt 312 bottoms are provided with for the base plate 314 that supports conveyer belt 312, described base plate 314 is arranged on described fixed mount 317, fixed mount 318 and frame 3151, described pressure roller 3161,3162 correspondences are arranged on fixed mount 317, fixed mount 318, and setting can facilitate pressure roller 3161,3162 roll-in mixed materials like this.Described drive motors comprises main drive motor 313 and time drive motors 3130, described main drive motor 313 by belt drive that the first home roll 3152a clockwise rotates, the second home roll 3152b rotates counterclockwise and drives conveyer belt 312 and rotate, described time drive motors 3130 rotates by belt band dynamic pressure roller 3161,3162.The linear velocity of above-mentioned pressure roller 3161 and pressure roller 3162 is consistent with the transfer rate of conveyer belt 312, the linear velocity of described the first home roll 3152a and the second home roll 3152b is consistent with the transfer rate of conveyer belt 312, the uniformity that facilitates material to transmit is set like this, and conspiring of the arbitrary unit volume of sheet material of production is more even.
The above is only in order to convenient explanation the present invention, and in the spiritual category that does not break away from the present invention's creation, that is familiar with that those skilled in the art of this technology does various simple in a disguised form still belongs to protection scope of the present invention with modification.
Claims (5)
1. artificial quartz stone plate preparation technology comprises following processing step:
A, batch mixing select at least one horizontal mixer to carry out mixing of materials;
B, compressing tablet adopt the roll-in mode to be pressed into predetermined thickness above-mentioned mixed material; Adopt the mode of two-stage compressing tablet, elementary compressing tablet is ironed with the material of large crumb, then passes through secondary compressing tablet with the material pressing of elementary compressing tablet, ironed thickness to being scheduled to; Material thickness after elementary compressing tablet is 5-12 cm, and the material thickness after secondary compressing tablet is 3-9cm;
C, compacting utilize press to be pressed into through the material of sheeting process tabular;
D, curing, cooling, polishing get product.
2. a kind of artificial quartz stone plate preparation technology according to claim 1 is characterized in that: in described processing step a process, described mixing of materials refers to material and adhesive are sent into and stirs the formation mixed material in horizontal mixer.
3. a kind of artificial quartz stone plate preparation technology according to claim 1, it is characterized in that: in described processing step a process, to adopt main mixing plant and auxiliary mixing plant gradation in conjunction with the mode that stirs, material is through main mixing plant and comprise that at least the auxiliary mixing plant that an auxiliary mixer consists of stirs respectively, the material that more auxiliary mixing plant is stirred is sent into main mixing plant and is stirred, and described main mixing plant adopts horizontal mixer.
4. a kind of artificial quartz stone plate preparation technology according to claim 3, it is characterized in that: in described processing step a process, material and adhesive are sent into main mixing plant jointly to be stirred, simultaneously also material and adhesive being sent into one or more auxiliary mixing plants jointly stirs, to stir the particle that forms or/and the agglomerate material is put into main mixing plant mixes by one or more auxiliary mixers again, the material after mixing forms the mutually interspersed of at least two kinds of materials; Wherein the agglomerate material is the above material of diameter 5cm, and granule materials is the following material of diameter 5cm.
5. a kind of artificial quartz stone plate preparation technology according to claim 1, it is characterized in that: in described processing step a process, to adopt main mixing plant and auxiliary mixing plant gradation in conjunction with the mode that stirs, material stirs respectively through comprising at least the auxiliary mixing plant that two auxiliary mixers consist of, described auxiliary mixer is stirred the particle that forms or/and the agglomerate material is sent into main mixing plant stirring again, material after mixing forms mutually interting of at least two kinds of materials, and described main mixing plant adopts horizontal mixer; Wherein the agglomerate material is the above material of diameter 5cm, and granule materials is the following material of diameter 5cm.
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| CN104162933A (en) * | 2013-05-20 | 2014-11-26 | 深圳市科耐乐新材料有限公司 | Automatic production line for manufacturing high-performance decorating plates by using recycled materials |
| CN104689752B (en) * | 2015-01-09 | 2016-08-31 | 湖北宏钊建材有限责任公司 | A kind of quartz secondary color board manufacturing apparatus |
| CN106553266A (en) * | 2016-12-02 | 2017-04-05 | 青海稀宝玉石有限公司 | A kind of jade process board assembly line |
| CN107047670A (en) * | 2017-06-14 | 2017-08-18 | 秦皇岛那伽力食品科技有限公司 | A kind of homocline compact system |
| CN107351236B (en) * | 2017-08-21 | 2019-04-26 | 广西利升石业有限公司 | A kind of square stock formula inorganic type process for producing artificial stone |
| CN107891522B (en) * | 2017-11-17 | 2020-03-31 | 佛山慧谷科技股份有限公司 | Interlayer mixing device for processing texture of artificial stone plate |
| CN110625464A (en) * | 2019-09-05 | 2019-12-31 | 浙江瑞邦汽车零部件有限公司 | A polisher for frame strip assembly line |
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| CN101125744A (en) * | 2007-07-13 | 2008-02-20 | 李华章 | Synthetic quartz with marble pattern and color and manufacturing technique thereof |
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| CN1453110A (en) * | 2002-04-24 | 2003-11-05 | 萨克米-伊莫拉机械合作社-股份有限合作公司 | Method and equipment for producing vitrolite or ceramic tile |
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Address after: 528300 Guangdong city of Foshan Province, Shunde District Lunjiao North Development Zone Three delta Longzhou Road No. four or five block Patentee after: WANFENG COMPOUND STONE TECHNOLOGY CO., LTD. Address before: 528300 Guangdong city of Foshan Province, Shunde District Lunjiao North Development Zone Three delta Longzhou Road No. four or five block Patentee before: Wanfeng Compound Stone Technology Co.,Ltd. |
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| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: 517583 Guangdong Xian Heyuan Dongyuan Xian Tang Town Industrial Park (Guangdong high micro crystal technology Co., Ltd. factory building) Patentee after: WANFENG COMPOUND STONE TECHNOLOGY CO., LTD. Address before: 528300 block 3, four or five, Longzhou Road, Lun Jiao three Island Development Zone, Shunde District, Foshan, Guangdong Patentee before: WANFENG COMPOUND STONE TECHNOLOGY CO., LTD. |