CN213957187U - Glass bottle body defect detection device - Google Patents
Glass bottle body defect detection device Download PDFInfo
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- CN213957187U CN213957187U CN202022927194.3U CN202022927194U CN213957187U CN 213957187 U CN213957187 U CN 213957187U CN 202022927194 U CN202022927194 U CN 202022927194U CN 213957187 U CN213957187 U CN 213957187U
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- bottle body
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- glass bottle
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Abstract
The utility model discloses a glass bottle body defect detection device, the structure of which comprises a detection platform, a support frame, a power supply lead, a control panel, a transport groove, a transmission wheel, a transmission belt, a motor, a detection frame, a vision sensor, a tray and a bottle body rotating mechanism, the utility model discloses a bottle body rotating mechanism is arranged at the bottom of the tray, the detection device is started through the control panel, the motor is electrified to drive the transmission wheel to rotate, the transmission wheel drives the tray to move rightwards through the transmission belt, when the tray moves to the middle end of the transport groove, the glass bottle enters the detection range of the vision sensor, the gear moves to the surface of the rack at the same time, the gear overcomes the elasticity of a clockwork spring to drive the tray to rotate through the engagement of the rack and the gear, thereby the glass bottle rotates synchronously along with the tray, the vision sensor can detect the glass bottle body in an omnibearing way, the utilization rate of the vision sensor is improved, and the equipment cost is reduced.
Description
Technical Field
The utility model relates to a glass bottle detects technical field, concretely relates to glass bottle body defect detecting device.
Background
In the production process of glass bottles, the instability of hot end equipment and production precision of a production process can cause the defects of cracks, bubbles and the like of the glass bottles, the defects not only affect the product attractiveness, but also can cause potential safety hazards, so that a glass bottle detection device is usually used for quality inspection of the glass bottles, and defective products are recovered.
The existing glass bottle quality inspection device usually adopts a visual sensor to detect glass bottles, but because the angle is fixed when the glass bottle conveyer belt moves, a single sensor is not easy to comprehensively detect the glass bottle bodies, so that a plurality of sensors are required to be deployed to detect the glass bottles at different angles, and the equipment cost is increased.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In order to overcome the prior art not enough, present a glass bottle body defect detecting device, solved current glass bottle quality and examined the device and adopted visual sensor to detect the glass bottle usually, nevertheless because the angle is fixed when moving on the glass bottle conveyer belt, single sensor is difficult for detecting the glass bottle body comprehensively, consequently need dispose a plurality of sensors and detect the glass bottle at different angles, leads to the problem that equipment cost improves.
(II) technical scheme
The utility model discloses a following technical scheme realizes: the utility model provides a glass bottle body defect detection device, which comprises a detection table, a support frame, a power supply lead, a control panel, a transport groove, a driving wheel, a transport belt, a motor, a detection frame, a visual sensor, a tray and a bottle body rotating mechanism, wherein the support frame is arranged at the bottom of the detection table, the bottle body rotating mechanism is arranged at the bottom of the tray and comprises a connecting seat, a connecting shaft, a clockwork spring, a gear, a rack and a clamping mechanism, the surface of the transport belt is fixedly provided with the connecting seat, the middle part of the top of the connecting seat is fixedly provided with the connecting shaft, one end of the clockwork spring is fixed with the connecting shaft, the other end of the clockwork spring is fixed with the inner side of the gear, the connecting shaft is positioned at the middle part of the inner side of the gear, the top of the gear is fixed with the tray, the front side of the middle end in the interior of the transport groove is provided with the rack, and the surface of the gear is meshed with the rack, the top of the tray is provided with a clamping mechanism.
The utility model discloses a detection table, including detection table, transport table, motor, detection table rear side, detection table top, detection table right side is fixed with the power wire, it installs control panel to detect table front side left end, it is provided with the conveyer trough to detect table top middle part, the drive wheel is all installed at both ends about the conveyer trough, the conveyer belt cover is to the drive wheel surface, it installs the motor to detect table rear side left end to the motor output extends into the conveyer trough inboard and fixes with the drive wheel, it has the detection frame to detect table rear side middle part welded fastening, detect a top and install visual sensor, the tray is located the conveyer belt top, power wire and motor all carry out the electricity with control panel and are connected.
Clamping mechanism includes standing groove, hoop, transfer line, leads to groove, push rod, spring groove and reset spring, the tray top is provided with the standing groove, the hoop is located the inboard front end of standing groove, both ends all are fixed with the transfer line about the hoop rear side, both ends all are provided with logical groove about the standing groove rear side, the transfer line slides along leading to the inslot side to the transfer line rear end extends to the tray rear side through leading to the groove, both ends all are fixed with the transfer line about the push rod, tray rear side middle part is provided with the spring groove, reset spring one end is fixed with the spring groove to the reset spring other end is fixed with the push rod.
The elastic force value of the reset spring is 5N, and the reset spring is in a force accumulation state.
The placing groove and the inner sides of the hoops are both provided with rubber pads, and anti-skidding lines are arranged on the surfaces of the rubber pads.
Six bottle body rotary mechanisms are arranged, and the six bottle body rotary mechanisms are distributed along the surface of the conveying belt at equal intervals.
The outer surface of the rack is coated with a waterproof anti-oxidation layer, and the length of the rack is 40 cm.
The transmission rod and the center line of the through groove are positioned on the same horizontal direction line, and the surface of the transmission rod is smooth and has no burrs.
The connecting shaft is made of stainless steel, so that the strength, the wear resistance and the corrosion resistance of the connecting shaft are greatly enhanced, and the service life of the connecting shaft is prolonged.
The clockwork spring is made of alloy spring steel and has high tensile strength, elastic limit and fatigue strength.
(III) advantageous effects
Compared with the prior art, the utility model, following beneficial effect has:
the method has the advantages that: a glass bottle body defect detecting device, through having set up body rotary mechanism in the tray bottom, start detection device through control panel, motor circular telegram drive wheel rotates, make the drive wheel drive the tray through the transportation area and remove right, when the tray removes to the transport tank middle-end, the glass bottle gets into in the detection range of vision sensor, gear shift to rack surface simultaneously, through rack and gear engagement, the elasticity that makes the gear overcome clockwork spring drives the tray and rotates, thereby make the glass bottle rotate along with the tray carries out synchronization, make vision sensor can the omnidirectional detect the glass bottle body, the utilization ratio of vision sensor is improved, the equipment cost is reduced.
The advantages are two: a glass bottle body defect detecting device, through set up clamping mechanism at the tray top, through promoting the push rod forward, make the push rod push the transfer line through leading to the groove in make the hoop expand, the push rod impresses reset spring and makes its atress shrink in the spring inslot simultaneously, then put into the standing groove inboard with the glass bottle, loosen the push rod at last, restore elasticity of deformation through reset spring and reset the push rod, and then make the push rod drive the hoop through the transfer line and carry out the clamping to the glass bottle bottom, topple over and drop when preventing that the glass bottle from rotating.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of the front view structure of the conveyer belt of the present invention;
fig. 3 is a schematic view of the front view structure of the gear of the present invention;
fig. 4 is a schematic top view of the gear of the present invention;
fig. 5 is a schematic top view of the spring of the present invention;
fig. 6 is a schematic view of the top-down unfolded structure of the hoop of the present invention.
In the figure: the bottle body detection device comprises a detection table-1, a support frame-2, a power supply lead-3, a control panel-4, a conveying groove-5, a transmission wheel-6, a conveying belt-7, a motor-8, a detection frame-9, a vision sensor-10, a tray-11, a bottle body rotating mechanism-12, a connecting seat-121, a connecting shaft-122, a clockwork spring-123, a gear-124, a rack-125, a clamping mechanism-126, a placement groove-1261, a hoop-1262, a transmission rod-1263, a through groove-1264, a push rod-1265, a spring groove-1266 and a return spring-1267.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the present invention provides a device for detecting defects of a glass bottle body: comprises a detection table 1, a support frame 2, a power supply lead 3, a control panel 4, a transport groove 5, a transmission wheel 6, a transport belt 7, a motor 8, a detection frame 9, a vision sensor 10, a tray 11 and a bottle body rotating mechanism 12, wherein the support frame 2 is arranged at the bottom of the detection table 1, the bottle body rotating mechanism 12 is arranged at the bottom of the tray 11, the bottle body rotating mechanism 12 comprises a connecting seat 121, a connecting shaft 122, a clockwork spring 123, a gear 124, a rack 125 and a clamping mechanism 126, the surface of the transport belt 7 is fixedly provided with the connecting seat 121, the middle part of the top of the connecting seat 121 is fixedly provided with the connecting shaft 122, one end of the clockwork spring 123 is fixedly connected with the inner side of the gear 124, the connecting shaft 122 is positioned at the middle part of the inner side of the gear 124 and the tray 11, the rack 125 is arranged at the front side of the middle end in the transport groove 5, and the surface of the gear 124 is meshed with the rack 125, the top of the tray 11 is provided with a clamping mechanism 126.
Detect 1 right side of platform and be fixed with power wire 3, detect 1 front side left end of platform and install control panel 4, it is provided with transport tank 5 to detect 1 top middle part of platform, drive wheel 6 is all installed at 5 left and right both ends of transport tank, 7 covers to the surface of drive wheel 6 in the transportation area, detect 1 rear side left end of platform and install motor 8 to motor 8 output extends into 5 inboards of transport tank and fixes with drive wheel 6, it has detection frame 9 to detect 1 rear side middle part welded fastening of platform, visual sensor 10 is installed at detection frame 9 top, tray 11 is located the transportation and takes 7 tops, power wire 3 and motor 8 all carry out the electricity with control panel 4 and are connected.
The clamping mechanism 126 comprises a placing groove 1261, a hoop 1262, a transmission rod 1263, a through groove 1264, a push rod 1265, a spring groove 1266 and a return spring 1267, the top of the tray 11 is provided with the placing groove 1261, the hoop 1262 is positioned at the front end of the inner side of the placing groove 1261, the transmission rod 1263 is fixed at the left and right ends of the rear side of the hoop 1262, the through groove 1264 is arranged at the left and right ends of the rear side of the placing groove 1261, the transmission rod 1263 slides along the inner side of the through groove 1264, the rear end of the transmission rod 1263 extends to the rear side of the tray 11 through the through groove 1264, the left and right ends of the push rod 1265 are fixed with the transmission rod 1263, the spring groove 1266 is arranged at the middle part of the rear side of the tray 11, one end of the return spring 1267 is fixed with the spring groove 1266, and the other end of the return spring 1267 is fixed with the push rod 1265.
The elastic force value of the return spring 1267 is 5N, and the return spring 1267 is in a force accumulation state, so that the return spring 1267 can better push the hoop 1262 to clamp the glass bottle.
The inner sides of the placing groove 1261 and the hoop 1262 are provided with rubber pads, and the surfaces of the rubber pads are provided with anti-slip threads to prevent the hoop 1262 from damaging the glass bottle body.
The bottle body rotary mechanism 12 is provided with six altogether, and six bottle body rotary mechanism 12 distribute along 7 surperficial equidistance in conveyer belt, do benefit to and accelerate detection efficiency.
The outer surface of the rack 125 is coated with a waterproof oxidation-resistant layer, and the length of the rack 125 is 40cm, so that the outer surface of the rack 125 is prevented from rusting or being oxidized and corroded due to long-term use.
The connecting shaft 122 is made of stainless steel, so that the strength, the wear resistance and the corrosion resistance of the connecting shaft are greatly enhanced, and the service life of the connecting shaft is prolonged.
The clockwork spring 123 is made of alloy spring steel and has high tensile strength, elastic limit and fatigue strength.
This patent the alloy spring steel material that clockwork spring 123 adopted is the special alloy steel of making all kinds of springs and other elastic component, alloy spring steel material has good comprehensive properties, good metallurgical quality (high pure and clean degree and homogeneity), good surface quality (strict control surface defect and decarbonization), accurate appearance and size.
The working principle is as follows: firstly, before use, the detection table 1 is horizontally placed, the support frame 2 at the bottom provides stable support for the detection table 1, and then the power supply lead 3 is connected with an external power supply to provide power supply continuation for the detection device;
secondly, when the glass bottle clamp is used, firstly, the push rod 1265 is pushed forwards, the push rod 1262 pushes the transmission rod 1263 into the placing groove 1261 through the through groove 1264 to enable the hoop 1262 to be unfolded, meanwhile, the push rod 1262 presses the return spring 1267 into the spring groove 1266 to enable the spring groove 1266 to be stressed and contracted, then, the glass bottle is placed into the placing groove 1261, finally, the push rod 1265 is loosened, the push rod 1265 is reset through the elastic force of the return spring 1267 which is restored to be deformed, and then the push rod 1265 drives the hoop 1262 to clamp the bottom of the glass bottle through the transmission rod 1263, so that the glass bottle is prevented from falling down when rotating;
thirdly, during detection, the detection device is started through the control panel 4, the motor 8 is electrified to drive the transmission wheel 6 to rotate, the transmission wheel 6 drives the tray 11 to move rightwards through the conveying belt 7, when the tray 11 moves to the middle end of the conveying groove 5, the glass bottles enter the detection range of the vision sensor 10, meanwhile, the gear 124 moves to the surface of the rack 125, the rack 125 is meshed with the gear 124, the gear 124 overcomes the elasticity of the spring 123 to drive the tray 11 to rotate, so that the glass bottles synchronously rotate along with the tray 11, the vision sensor 10 can detect the glass bottle bodies in all directions, the utilization rate of the vision sensor 10 is improved, the equipment cost is reduced, after the gear 124 is separated from the surface of the rack 125, the connecting shaft 122 drives the tray 11 to rotate and reset through the elasticity recovered from the spring 123, when the tray 11 moves to the right end of the conveying groove 5, when the glass bottle leaves the detection range of the visual sensor 10, the glass bottle can be taken down from the tray 11 to finish the detection.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. A glass bottle body defect detection device comprises a detection table (1), a support frame (2), a power supply lead (3), a control panel (4), a transport groove (5), a transmission wheel (6), a transport belt (7), a motor (8), a detection frame (9), a visual sensor (10) and a tray (11), wherein the support frame (2) is installed at the bottom of the detection table (1);
the method is characterized in that: the bottle conveying belt is characterized by further comprising a bottle body rotating mechanism (12), the bottle body rotating mechanism (12) is arranged at the bottom of the tray (11), the bottle body rotating mechanism (12) comprises a connecting seat (121), a connecting shaft (122), a clockwork spring (123), a gear (124), a rack (125) and a clamping mechanism (126), the surface of the conveying belt (7) is fixedly provided with the connecting seat (121), the middle of the top of the connecting seat (121) is fixedly provided with the connecting shaft (122), one end of the clockwork spring (123) is fixedly arranged on the connecting shaft (122), the other end of the clockwork spring (123) is fixedly arranged on the inner side of the gear (124), the connecting shaft (122) is positioned in the middle of the inner side of the gear (124), the top of the gear (124) is fixedly arranged on the tray (11), the front side of the middle end in the conveying groove (5) is provided with the rack (125), and the surface of the gear (124) is meshed with the rack (125), the top of the tray (11) is provided with a clamping mechanism (126).
2. The glass bottle body defect detection device of claim 1, wherein: a power supply lead (3) is fixed on the right side of the detection table (1), a control panel (4) is arranged at the left end of the front side of the detection table (1), a conveying groove (5) is arranged in the middle of the top of the detection table (1), driving wheels (6) are arranged at the left end and the right end of the conveying groove (5), the conveying belt (7) is sleeved on the surface of the driving wheel (6), the left end of the rear side of the detection table (1) is provided with a motor (8), and the output end of the motor (8) extends into the inner side of the conveying groove (5) to be fixed with the driving wheel (6), a detection frame (9) is welded and fixed in the middle of the rear side of the detection table (1), a vision sensor (10) is installed at the top of the detection frame (9), the tray (11) is positioned at the top of the conveying belt (7), and the power supply lead (3) and the motor (8) are electrically connected with the control panel (4).
3. The glass bottle body defect detection device of claim 1, wherein: the clamping and fixing mechanism (126) comprises a placing groove (1261), a hoop (1262), a transmission rod (1263), a through groove (1264), a push rod (1265), a spring groove (1266) and a return spring (1267), the top of the tray (11) is provided with the placing groove (1261), the hoop (1262) is positioned at the front end of the inner side of the placing groove (1261), the transmission rods (1263) are fixed at the left end and the right end of the rear side of the hoop (1262), the through grooves (1264) are arranged at the left end and the right end of the rear side of the placing groove (1261), the transmission rod (1263) slides along the inner side of the through groove (1264), the rear end of the transmission rod (1263) extends to the rear side of the tray (11) through the through groove (1264), the left end and the right end of the push rod (1265) are fixed with the transmission rod (1263), the spring groove (1266) is arranged at the middle part of the rear side of the tray (11), one end of the return spring (1267) is fixed with the spring groove (1266), the other end of the return spring (1267) is fixed to the push rod (1265).
4. The glass bottle body defect detecting device as claimed in claim 3, wherein: the elastic force value of the return spring (1267) is 5N, and the return spring (1267) is in a force accumulation state.
5. The glass bottle body defect detecting device as claimed in claim 3, wherein: rubber pads are arranged on the inner sides of the placing groove (1261) and the hoop (1262), and anti-skid lines are arranged on the surfaces of the rubber pads.
6. The glass bottle body defect detection device of claim 1, wherein: six bottle body rotating mechanisms (12) are arranged, and the six bottle body rotating mechanisms (12) are distributed along the surface of the conveying belt (7) at equal intervals.
7. The glass bottle body defect detection device of claim 1, wherein: the outer surface of the rack (125) is coated with a waterproof and anti-oxidation layer, and the length of the rack (125) is 40 cm.
8. The glass bottle body defect detecting device as claimed in claim 3, wherein: the transmission rod (1263) and the center line of the through groove (1264) are positioned on the same horizontal direction line, and the surface of the transmission rod (1263) is smooth and free of burrs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022927194.3U CN213957187U (en) | 2020-12-09 | 2020-12-09 | Glass bottle body defect detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022927194.3U CN213957187U (en) | 2020-12-09 | 2020-12-09 | Glass bottle body defect detection device |
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| CN213957187U true CN213957187U (en) | 2021-08-13 |
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| CN202022927194.3U Active CN213957187U (en) | 2020-12-09 | 2020-12-09 | Glass bottle body defect detection device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114377980A (en) * | 2022-03-24 | 2022-04-22 | 山东威朗德电气技术服务有限公司 | Automatic sorting and classifying storage device for medical inspection samples |
| CN114486755A (en) * | 2022-01-11 | 2022-05-13 | 石河子大学 | Korla fragrant pear color and luster detection device |
| CN114624248A (en) * | 2022-03-15 | 2022-06-14 | 泸州市市场检验检测中心 | Detection equipment for detecting filling capacity and flaws of glass bottle |
-
2020
- 2020-12-09 CN CN202022927194.3U patent/CN213957187U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114486755A (en) * | 2022-01-11 | 2022-05-13 | 石河子大学 | Korla fragrant pear color and luster detection device |
| CN114624248A (en) * | 2022-03-15 | 2022-06-14 | 泸州市市场检验检测中心 | Detection equipment for detecting filling capacity and flaws of glass bottle |
| CN114624248B (en) * | 2022-03-15 | 2022-11-25 | 泸州市市场检验检测中心 | Detection equipment for detecting filling capacity and flaws of glass bottle |
| CN114377980A (en) * | 2022-03-24 | 2022-04-22 | 山东威朗德电气技术服务有限公司 | Automatic sorting and classifying storage device for medical inspection samples |
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