CN213613820U - Automatic shaper for magnetic axial element - Google Patents
Automatic shaper for magnetic axial element Download PDFInfo
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- CN213613820U CN213613820U CN202022581660.7U CN202022581660U CN213613820U CN 213613820 U CN213613820 U CN 213613820U CN 202022581660 U CN202022581660 U CN 202022581660U CN 213613820 U CN213613820 U CN 213613820U
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Abstract
The utility model discloses an automatic trimmer of magnetic axial component, concretely relates to plastic processing technology field is provided with drop feed mechanism, positioning mechanism, plastic mechanism, suction means, storage device and regulation platform group on the control platform, and the slip of pan feeding mechanism below is provided with the slide rail, be provided with first sensor in the pan feeding mechanism, the last second sensor that is provided with of plastic mechanism, the device in the drop feed mechanism is sent to positioning mechanism and is fixed a position back plastic under suction means's work, and the device that is processed is deposited to storage device in, the utility model discloses can realize the vibration of automatic start feed preparation dish through the detection of first sensor and second sensor, supply material can detect fault information, automatic machine stopping operation, simple structure, convenient to use.
Description
Technical Field
The utility model relates to a plastic processing technology field, more specifically says, the utility model relates to an automatic trimmer of magnetic axial component.
Background
The reed switch, also called reed switch or magnetic reed switch, is a special magnetic-sensitive switch, is the main part of reed relay and proximity switch, and is mainly composed of a main body and leads at two ends of the main body. At present, the reed switch and the magnetic axial element are shaped by a manual grinding tool, semi-automatic molding and the like in China, and the defects of glass packaging breakage, low efficiency, high labor intensity and the like are easily generated in the molding process.
SUMMERY OF THE UTILITY MODEL
In order to solve the above problem, the embodiment of the utility model provides an automatic trimmer of magnetic axial component to realize low intensity of labour, high efficiency, automation, the good quality purpose of shaping of tongue tube processing.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic shaping machine for magnetic axial elements comprises a discharging mechanism, a positioning mechanism, a shaping mechanism, a suction mechanism, a storage device, an adjusting platform group and a control platform,
the discharging mechanism comprises a slideway, a material preparing disc positioned at the upper end of the slideway and a supporting structure arranged below the slideway, a feeding mechanism is arranged at the lower end of the slideway, a sliding rail is arranged below the feeding mechanism in a sliding manner, and a first sensor is arranged in the feeding mechanism;
the positioning mechanism comprises a positioning arm and a guide cylinder, wherein a fixed block is arranged on the inner side of the positioning arm, a positioning table is arranged at the end part of the fixed block in an extending manner, an auxiliary guide rod and an auxiliary guide disc are arranged on the positioning arm, and the positioning arm is fixedly connected with the guide cylinder;
the shaping mechanism comprises two clamping cylinders and two bending cylinders, wherein the two clamping cylinders are used for clamping fixed blocks, the inner sides of the clamping cylinders are provided with clamping blocks, one clamping block is provided with a second sensor, the clamping block is in contact with the clamping cylinder, the bending cylinders are rotary bending cylinders, the upper ends of piston rods of the bending cylinders are provided with forming bosses, the forming bosses are in contact connection with the positioning table, the forming bosses are in contact with the positioning table in a step shape, and pin corner bending blocks are arranged below the bending cylinders;
the adjusting platform group is arranged above the control platform and comprises a first adjusting platform, a second adjusting platform and a third adjusting platform, the first adjusting platform is fixedly connected with the slide rail, the second adjusting platform is arranged below the positioning mechanism, and the second adjusting platform is fixedly connected with the pin corner bending block.
The material discharging mechanism, the positioning mechanism, the shaping mechanism, the suction mechanism and the adjusting platform are arranged in the second mounting bracket in a grouped manner, and pulleys are arranged below the first mounting bracket.
Further, the feeding mechanism comprises a first fixed material plate and a second fixed material plate, a first magnetic plate is fixedly adsorbed on the outer side of the first fixed material plate, and a second magnetic plate is fixedly adsorbed on the outer side of the second fixed material plate.
Further, the suction mechanism comprises a lifting rotary base and an L-shaped swing arm fixedly mounted on the lifting rotary base, a first suction device is fixedly mounted at one end of the swing arm, a second suction device is fixedly mounted at the other end of the swing arm, the first suction device comprises a fixing rod and a magnet adsorption device, the magnet adsorption device is fixedly mounted at the end part of the fixing rod, the fixing rod is fixedly connected with the swing arm, the second suction device comprises a suction cylinder and a second magnet adsorption device, and the second magnet adsorption device is fixedly mounted at the output end of the suction cylinder.
Further, including lift rotating base including lift cylinder and revolving cylinder, revolving cylinder fixed mounting be in on the lift cylinder, swing arm fixed mounting be in on the revolving cylinder.
Further, the second adjusting platform comprises an upper platform and a lower platform, a through hole is formed in the upper platform, the pin corner bending block is fixedly installed on the lower platform, and an output shaft of the bending air cylinder penetrates through the through hole.
Furthermore, the upper part of the third adjusting platform is fixedly connected with the guide cylinder.
Furthermore, a function button for controlling the machine is arranged on the control platform.
Compared with the prior art, the utility model discloses a technological effect and advantage:
the utility model discloses be provided with first sensor in pan feeding mechanism, when treating in the pan feeding mechanism and process the device and lack, start the vibration of feed preparation dish, carry out the supply material, be provided with the second sensor in plastic mechanism for whether the device is snatched by second suction means in the plastic mechanism, if not snatched after the device plastic, give a stop signal of PLC controller, automatic operation stops promptly, the warning light scintillation, the utility model discloses can realize the automatic control plastic, the state of automatic check out test set operation realizes trouble auto-stop, uses manpower sparingly.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic diagram of the structure on the control platform of the present invention.
Fig. 3 is the structural schematic diagram of the feeding mechanism, the positioning mechanism and the shaping mechanism of the present invention.
Fig. 4 is the schematic view of the structure of the suction mechanism of the present invention.
The reference signs are: 1. the device comprises a material placing mechanism, 11, a slide way, 12, a material preparing disc, 13, a supporting structure, 2, a positioning mechanism, 21, an alignment arm, 211, an auxiliary guide rod, 212, an auxiliary guide disc, 22, a guide cylinder, 23, a fixed block, 24, a positioning table, 3, a shaping mechanism, 31, a clamping cylinder, 32, a bending cylinder, 33, a clamping block, 34, a forming boss, 35, a pin bending block, 36, a second sensor, 4, an absorbing mechanism, 41, a lifting rotating base, 411, a lifting cylinder, 412, a rotating cylinder, 42, a swing arm, 43, a first absorbing device, 431, a fixed rod, 432, a magnet absorbing device, 44, a second absorbing device, 441, an absorbing cylinder, 442, a second magnet absorbing device, 5, a containing device, 6, an adjusting platform group, 61, a first adjusting platform, 62, a second adjusting platform, 63, a third adjusting platform and 7, a control platform, 71. the automatic feeding device comprises a function button, 8 parts of a feeding mechanism, 81 parts of a first fixed material plate, 82 parts of a second fixed material plate, 83 parts of a first magnetic plate, 84 parts of a second magnetic plate, 9 parts of a sliding rail, 10 parts of a first sensor, 100 parts of a first mounting bracket, 101 parts of a second mounting bracket and 102 parts of a pulley.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The automatic shaper for the magnetic axial elements shown in the attached figures 1-4 comprises a discharging mechanism 1, a positioning mechanism 2, a shaping mechanism 3, a suction mechanism 4, a receiving device 5, an adjusting platform group 6 and a control platform 7,
the discharging mechanism 1 comprises a slideway 11, a material preparation disc 12 positioned at the upper end of the slideway 11 and a supporting structure 13 arranged below the slideway 11, wherein the lower end of the slideway 11 is provided with a material feeding mechanism 8, a slide rail 9 is arranged below the material feeding mechanism 8 in a sliding manner, and a first sensor 10 is arranged in the material feeding mechanism 8;
the positioning mechanism 2 comprises an alignment arm 21 and a guide cylinder 22, a fixed block 23 is arranged on the inner side of the alignment arm 21 (the fixed block corresponds to each of the two dry and yellow pins), a positioning table 24 is arranged at the end of the fixed block 23 in an extending manner, an auxiliary guide rod 211 and an auxiliary guide disc 212 are arranged on the alignment arm 21, and the alignment arm 21 is fixedly connected with the guide cylinder 22;
the shaping mechanism 3 comprises two clamping cylinders 31 for clamping the fixed block 23 and two bending cylinders 32 (for bending and clamping the pins of the reed pipe), wherein the inner sides of the clamping cylinders 31 are provided with clamping blocks 33, one clamping block 33 is provided with a second sensor 36, the clamping block 33 is in contact with the clamping cylinder 31, the bending cylinder 32 is a rotary bending cylinder, the upper end of a piston rod of the bending cylinder 32 is provided with a forming boss 34, the forming boss 34 is in contact connection with the positioning table 24, the forming boss 34 is in contact with the positioning table 24 in a step shape, and a pin corner bending block 35 is arranged below the bending cylinder 32;
adjusting platform group 6 sets up control platform 7 top, adjusting platform group 6 includes first adjusting platform 61, second adjusting platform 62 and third adjusting platform 63, first adjusting platform 61 with slide rail 9 fixed connection, second adjusting platform 62 sets up in positioning mechanism 2 below, second adjusting platform 62 with pin corner piece 35 fixed connection.
In this embodiment, the device further comprises a first mounting bracket 100 and a second mounting bracket 101, the control platform 7 is fixedly mounted on the first mounting bracket 100, the second mounting bracket 101 is fixedly mounted around the control platform 7, the material placing mechanism 1, the positioning mechanism 2, the shaping mechanism 3, the suction mechanism 4 and the adjusting platform group 6 are arranged inside the second mounting bracket 101, and a pulley 102 is arranged below the first mounting bracket 100.
In this embodiment, the feeding mechanism 8 includes a first fixed material plate 81 and a second fixed material plate 82, a first magnetic plate 83 is fixedly adsorbed on an outer side of the first fixed material plate 81, and a second magnetic plate 84 is fixedly adsorbed on an outer side of the second fixed material plate 82.
In this embodiment, the suction mechanism 4 includes a lifting and rotating base 41 and an L-shaped swing arm 42 fixedly mounted on the lifting and rotating base 41, a first suction device 43 is fixedly mounted at one end of the swing arm 42, a second suction device 44 is fixedly mounted at the other end of the swing arm 42, the first suction device 43 includes a fixing rod 431 and a magnet suction device 432, the magnet suction device 432 is fixedly mounted at an end of the fixing rod 431, the fixing rod 431 is fixedly connected with the swing arm 42, the second suction device 44 includes a suction cylinder 441 and a second magnet suction device 442, and the second magnet suction device 442 is fixedly mounted at an output end of the suction cylinder 441.
In this embodiment, the lifting and rotating base 41 includes a lifting cylinder 411 and a rotating cylinder 412, the rotating cylinder 412 is fixedly installed on the lifting cylinder 411, and the swing arm 42 is fixedly installed on the rotating cylinder 412.
In this embodiment, the second adjusting platform 62 includes an upper platform and a lower platform, the upper platform is provided with a through hole, the pin corner bending block 35 is fixedly mounted on the lower platform, and the output shaft of the bending cylinder 32 penetrates through the through hole.
In this embodiment, the upper portion of the third adjusting platform 63 is fixedly connected to the pilot cylinder 22.
In this embodiment, the control platform 7 is provided with function buttons 71 for controlling the machine, and the control platform is used for the movement of the machine.
The utility model discloses a theory of operation:
before shaping, the machine needs to be adjusted to meet the shaping requirement. The gap between the first magnetic plate 83 and the second magnetic plate 84 is finely adjusted in a manual mode to be larger than the total length of the device by 0.5mm, the first suction device 43 is adjusted to enable the magnet adsorption device 432 to be arranged between the first magnetic plate 83 and the second magnetic plate 84, the second adjusting platform 62 is adjusted to enable the second magnet adsorption device 442 on the second suction device 44 to be fixed between the two fixed blocks 23 and the two clamping blocks 33, the device to be processed is centered between the two fixed blocks 23 and the two clamping blocks 33, and the alignment arm 21 is adjusted to enable the auxiliary guide rod 211 and the auxiliary guide disc to be aligned with the device to be processed.
The device to be processed is placed into the material preparing tray 12, the device to be processed enters the material feeding mechanism 8 along the slide rail 11 under the action of vibration, the material feeding mechanism 8 is filled with a magnetic field, the device is automatically arranged and orderly to wait for processing in the material feeding mechanism 8, the device is automatically and orderly suspended in the material feeding mechanism under the action of an external magnetic field, the manual placing action is omitted, the labor cost is saved, the lifting cylinder 411 is started, the swing arm 42 moves downwards, the first suction device 43 and the second suction device 44 simultaneously descend, the magnet adsorption device 432 descends to the middle position of the first magnetic plate 83 and the second magnetic plate 84, the second magnet adsorption device 442 descends to the middle position of the two fixed blocks 23 and the two clamping blocks 33, the magnet adsorption device 432 sucks the device to be processed in the material feeding mechanism, the air cylinder 411 is started, the swing arm 42 moves upwards, the first suction device 43 and the second suction device 44 simultaneously ascend, starting a rotary air cylinder 412, controlling a swing arm 42 to rotate by 90 degrees, starting a lifting air cylinder 411 to enable the swing arm 42 to move downwards, enabling a first suction device 43 and a second suction device 44 to descend simultaneously, releasing a to-be-processed device sucked by a magnet suction device 432 into a shaping mechanism 3, starting an upper air cylinder 411 to enable the swing arm 42 to move upwards, enabling the first suction device 43 and the second suction device 44 to ascend simultaneously, starting the rotary air cylinder 412, controlling the swing arm 42 to rotate by-90 degrees, releasing the to-be-processed device into the shaping mechanism 3, enabling a guiding air cylinder 22 to work, enabling an alignment arm to act 21, adjusting the to-be-processed device to the position in the center of the shaping mechanism 3, enabling the guiding air cylinder 22 to return to the original position, enabling a clamping block 33 to clamp the device, enabling a bending air cylinder 32 above a pin bending angle block 35 to work, enabling the clamping block 33 to return to the original position after bending, enabling the bending air cylinder 32 to, the processed devices in the shaping mechanism 3 are sucked through the second magnetic adsorption device 442, the second magnetic adsorption device 442 works again, and when the rotary cylinder 412 is started and the swing arm 42 is controlled to rotate by 90 degrees, the devices sucked by the second magnetic adsorption device 442 are released into the accommodating device.
The utility model discloses be provided with first sensor 10 in pan feeding mechanism 8, when the device of treating in pan feeding mechanism 8 processing lacks, start and be equipped with the vibration of charging tray 12, carry out the supply material, be provided with second sensor 36 in plastic mechanism 3 for whether the device is snatched by second suction means in the plastic mechanism 3, if not snatched after the device plastic, give a stop signal of PLC controller, automatic operation stops promptly, and the amber light twinkles, the utility model discloses can realize the automatic control plastic, the state of automatic checkout equipment operation realizes trouble auto-stop.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.
Claims (8)
1. Automatic trimmer of magnetic axial component, including drop feed mechanism (1), positioning mechanism (2), plastic mechanism (3), suction means (4), storage device (5), regulation platform group (6) and control platform (7), its characterized in that:
the discharging mechanism (1) comprises a slide way (11), a material preparation plate (12) positioned at the upper end of the slide way (11) and a supporting structure (13) arranged below the slide way (11), wherein a feeding mechanism (8) is arranged at the lower end of the slide way (11), a slide rail (9) is arranged below the feeding mechanism (8) in a sliding manner, and a first sensor (10) is arranged in the feeding mechanism (8);
the positioning mechanism (2) comprises a positioning arm (21) and a guide cylinder (22), a fixing block (23) is arranged on the inner side of the positioning arm (21), a positioning table (24) is arranged at the end part of the fixing block (23) in an extending mode, an auxiliary guide rod (211) and an auxiliary guide disc (212) are arranged on the positioning arm (21), and the positioning arm (21) is fixedly connected with the guide cylinder (22);
the shaping mechanism (3) comprises two clamping cylinders (31) for clamping a fixed block (23) and two bending cylinders (32), a clamping block (33) is arranged on the inner side of each clamping cylinder (31), a second sensor (36) is mounted on one clamping block (33), the clamping block (33) is in contact with the clamping cylinder (31), the bending cylinders (32) are rotary bending cylinders, a forming boss (34) is arranged at the upper end of a piston rod of each bending cylinder (32), the forming boss (34) is in contact connection with the positioning table (24), the forming boss (34) is in contact with the positioning table (24) and is in a step shape, and a pin corner bending block (35) is arranged below each bending cylinder (32);
adjust platform group (6) and set up control platform (7) top, adjust platform group (6) including first regulation platform (61), second regulation platform (62) and third regulation platform (63), first regulation platform (61) with slide rail (9) fixed connection, second regulation platform (62) set up in positioning mechanism (2) below, second regulation platform (62) with pin corner piece (35) fixed connection.
2. The automatic shaper of claim 1, wherein: the automatic feeding device is characterized by further comprising a first mounting bracket (100) and a second mounting bracket (101), the control platform (7) is fixedly mounted on the first mounting bracket (100), the second mounting bracket (101) is fixedly mounted on the periphery of the control platform (7), the discharging mechanism (1), the positioning mechanism (2), the shaping mechanism (3), the suction mechanism (4) and the adjusting platform group (6) are arranged in the second mounting bracket (101), and a pulley (102) is arranged below the first mounting bracket (100).
3. The automatic shaper of claim 1, wherein: the feeding mechanism (8) comprises a first fixed material plate (81) and a second fixed material plate (82), a first magnetic plate (83) is fixedly adsorbed on the outer side of the first fixed material plate (81), and a second magnetic plate (84) is fixedly adsorbed on the outer side of the second fixed material plate (82).
4. The automatic shaper of claim 1, wherein: the suction mechanism (4) comprises a lifting rotary base (41) and an L-shaped swing arm (42) fixedly mounted on the lifting rotary base (41), a first suction device (43) is fixedly mounted at one end of the swing arm (42), a second suction device (44) is fixedly mounted at the other end of the swing arm (42), the first suction device (43) comprises a fixing rod (431) and a magnet adsorption device (432), the magnet adsorption device (432) is fixedly mounted at the end part of the fixing rod (431), the fixing rod (431) is fixedly connected with the swing arm (42), the second suction device (44) comprises a suction cylinder (441) and a second magnet adsorption device (442), and the second magnet adsorption device (442) is fixedly mounted at the output end of the suction cylinder (441).
5. The automatic shaper of claim 4, wherein: the lifting and rotating device comprises a lifting and rotating base (41) and a rotating cylinder (412), wherein the rotating cylinder (412) is fixedly installed on the lifting cylinder (411), and a swing arm (42) is fixedly installed on the rotating cylinder (412).
6. The automatic shaper of claim 1, wherein: the second adjusting platform (62) comprises an upper platform and a lower platform, a through hole is formed in the upper platform, the pin corner bending block (35) is fixedly installed on the lower platform, and an output shaft of the bending air cylinder (32) penetrates through the through hole.
7. The automatic shaper of claim 1, wherein: and the upper part of the third adjusting platform (63) is fixedly connected with the guide cylinder (22).
8. The automatic shaper of claim 1, wherein: and a function button (71) for controlling the machine is arranged on the control platform (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022581660.7U CN213613820U (en) | 2020-11-10 | 2020-11-10 | Automatic shaper for magnetic axial element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022581660.7U CN213613820U (en) | 2020-11-10 | 2020-11-10 | Automatic shaper for magnetic axial element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213613820U true CN213613820U (en) | 2021-07-06 |
Family
ID=76631878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022581660.7U Active CN213613820U (en) | 2020-11-10 | 2020-11-10 | Automatic shaper for magnetic axial element |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213613820U (en) |
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2020
- 2020-11-10 CN CN202022581660.7U patent/CN213613820U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Qingzengtai Inventor after: Huang Jigang Inventor after: Yu Lichuan Inventor before: Qingzengtai Inventor before: Huang Jigang Inventor before: Yulichuan |