CN213560533U - Optical head device for universal deburring - Google Patents

Abstract

The utility model discloses an optical head device for universal burring, be in including support, setting wedge mirror and focusing lens on the support, wherein, the wedge mirror has incident surface and emergent surface, the emergent surface with the incident surface is the plane and contained angle between the two is the acute angle, incident surface and laser incidence direction mutually perpendicular, focusing lens locate on the light-emitting path of wedge mirror, the optical head device is still including being used for ordering about the rotatory rotary driving mechanism of support wholeization. In the laser deburring processing process, on the premise that a coordinate system and a workpiece are not moved, the whole optical head device is rotated, so that the focusing light spot can move universally, and meanwhile, the emergent laser beam is not vertical to the horizontal plane, so that burrs at corners and other round corners can be swept, and the quality and the efficiency of laser deburring processing are greatly improved.

Description

Optical head device for universal deburring

Technical Field

The utility model relates to an optical head device for universal burring.

Background

In the field of laser deburring, the latest technical scheme at present adopts a mode of combining laser cutting burrs with melting burrs, and the principle of the laser deburring device is that a beam of parallel laser is converted into two lasers with energy gradients through a laser head system, and then the two lasers are focused through lenses with different focal lengths and a parabolic reflector respectively to form a point light spot and a ring light spot which are coaxial on a processing surface. Cutting the large burr by using the spot light spot with high energy density, and melting the residual small burr by using the ring light spot with low energy density. Through experiments, edge burr removal can be realized.

However, in the design process of the existing laser head assembly and optical path, all factors are not considered sufficiently, the output optical path of the deburring optical head is perpendicular to the processing surface, and an operator needs to move the optical head by adjusting a mechanical guide rail coordinate system in the deburring process, so that burrs at the corners and edges of a workpiece are difficult to remove, the processing precision and efficiency are low, and a processing dead angle exists; to turning and edge burr, the technical scheme at present is that whole burr is carried out laser cutting earlier, adopts another weak annular laser facula to melt the burr of remaining afterwards and gets rid of, needs secondary even repetitious processing, complex operation, the extravagant energy, and the light path is perpendicular to machined surface simultaneously, and the surperficial burr of direction of feed is not located the horizontal plane, and laser is hardly swept to the shooting, leads to the burr of turning and other round corners to be difficult to get rid of.

Disclosure of Invention

The utility model aims at providing a novel universal burr-grinding optical head device to improve laser burring machining efficiency and processingquality.

In order to achieve the above purpose, the utility model adopts the technical scheme that: the optical head device for universal deburring comprises a support, and a wedge-shaped mirror and a focusing lens which are arranged on the support, wherein the wedge-shaped mirror is provided with an incident surface and an emergent surface, the emergent surface and the incident surface are both planes, an included angle between the emergent surface and the incident surface is an acute angle, the incident surface and the incident direction of laser are mutually perpendicular, the focusing lens is arranged on an emergent light path of the wedge-shaped mirror, and the optical head device further comprises a rotation driving mechanism for driving the support to integrally rotate.

Preferably, the rotary driving mechanism is a hollow motor connected to the support, and the hollow motor has an incident channel for the laser beam to be projected to the incident surface.

Further, the rotation center line of the support and the laser incidence direction are parallel to each other.

Preferably, an axis of the focusing lens and an exit direction of the laser beam from the exit surface are parallel to each other.

Preferably, the focusing lens is cylindrical, and two axial end faces of the focusing lens respectively form paraboloids which protrude outwards along the axial direction.

Further, the two parabolas are symmetrically provided on both end portions in the thickness direction of the focusing lens.

Further, the thickness of the focusing lens is not less than 8 mm.

Preferably, the stent includes a main stent formed by fitting and splicing a plurality of branch stents with each other, and a sub-stent fixedly attached to a side portion of the main stent, the wedge-shaped mirror is fittingly disposed in an inner cavity of the main stent, and the focusing lens is mounted in an inner cavity of the sub-stent.

Further, the auxiliary support is in a hollow cylindrical shape, the focusing lens is in a cylindrical shape with two paraboloid end surfaces, and the focusing lens is installed in the inner cavity of the auxiliary support in a matching mode through a fastener.

Further, the optical head device further comprises a protective mirror mounted on an end of the sub-mount.

Preferably, the optical head device further comprises a collimating bracket mounted on the bracket, a collimating lens group is arranged in the collimating bracket, and the collimating bracket is connected with the bracket in a relatively rotatable manner.

Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage: the utility model discloses an optical head device is used in universal burring, wherein through the mode that adopts wedge mirror and focusing lens to combine, and order about whole optical head device simultaneously rotatory, realized the function of universal burring, at the in-process of laser burring processing, under the prerequisite that coordinate system and work piece are all unmovable, through rotatory whole optical head device, just can realize the universal removal of focus facula, and need not drive the removal of optical head device in X, Y, Z axle directions respectively with the help of complicated rail system again. Meanwhile, the emergent laser beam is not vertical to the horizontal plane, so that burrs at corners and other round corners can be swept, and the quality and the efficiency of laser deburring processing are greatly improved.

Drawings

Fig. 1 is a schematic view of a partial structure of an optical head device according to the present invention;

fig. 2 is a side view of the optical head apparatus of fig. 1;

FIG. 3 is a schematic sectional view taken along line A-A of FIG. 2;

FIG. 4 is a top view of the optical head apparatus of FIG. 1;

FIG. 5 is a bottom view of the optical head apparatus of FIG. 1;

fig. 6 is a schematic diagram of the optical path in the optical head device according to the present invention;

fig. 7 is a schematic view of the overall structure of the optical head device of the present invention;

fig. 8 is a schematic sectional view taken along the direction B-B in fig. 7.

Detailed Description

The technical solution of the present invention will be further explained with reference to the accompanying drawings and specific embodiments.

Referring to fig. 1 to 8, an optical head device for removing burrs universally includes a holder 1, a wedge mirror 2 disposed on the holder 1, and a focusing lens 3, wherein the wedge mirror 2 has an incident surface 21 and an exit surface 22, the exit surface 22 and the incident surface 21 are both flat surfaces, and an included angle therebetween is an acute angle. The incidence plane 21 is perpendicular to the incidence direction of the laser, the focusing lens 3 is arranged on the light-emitting path of the wedge-shaped mirror 2, and the optical head device further comprises a rotation driving mechanism for driving the support 1 to rotate integrally.

Specifically, referring to fig. 1 to 6, the axis of the focusing lens 3 and the exit direction of the laser beam from the exit surface 22 are parallel to each other, the focusing lens 3 is cylindrical, both end surfaces in the axial direction thereof are respectively formed with paraboloids 31, 32 which protrude outward in the axial direction, and the paraboloids 31 and the paraboloids 32 are symmetrically provided on both end portions in the thickness direction of the focusing lens 3. The focusing lens 3 is preferably a lens with a thickness not less than 8mm so as to be able to withstand high-power laser light.

The stent 1 includes a main stent 11 formed by cooperatively splicing a plurality of sub-stents with each other, and a sub-stent 12 fixedly attached to a side portion of the main stent 11. Here, the main support 11 is formed by fitting and splicing a sub-support 11a, a sub-support 11b, and a sub-support 11c, and the sub-supports 11a and 11b are fitted to each other in the width direction, so that the upper surface of the main support 11 is a plane and a passage opening through which the laser beam is incident and projected onto the wedge mirror 2 is formed. The sub-mount 11c is fitted to the sub-mounts 11a and 11b such that the lower side surface of the main mount 11 forms a mounting surface parallel to the exit surface 22. The sub-mount 12 is formed in a hollow cylindrical shape, and the axial direction thereof extends perpendicularly to the exit surface 22, and the sub-mount 12 is fixed to the above-mentioned mounting surface at the lower portion of the main mount 11 via a flat plate mount 14. In order to be as light-weighted as possible, the wedge mirror 2 and the focusing lens 3 are fixed in the holder 1 by gluing. The installation mode is simple, and the detection and the replacement of each lens in the future are convenient.

The wedge-shaped mirror 2 is mounted in the internal cavity of the main stent 11 and is provided with a mating location by three sub-stents 11a, 11b, 11 c. The focusing lens 3 is fittingly mounted in the inner cavity of the sub-mount 12 by a fastener 13 and is disposed coaxially with the cylindrical inner cavity of the sub-mount 12. The optical head unit further comprises a protective lens 4 mounted on the end of the sub-frame 12 to prevent contaminants from entering the optical head unit and contaminating the focusing lens 3 during processing.

Referring to fig. 7 and 8, the optical head device of the present invention further includes a collimating bracket 5 rotatably connected to the bracket 1, and a collimating lens set is disposed in the collimating bracket 5.

In this embodiment, the rotation driving mechanism is a hollow motor 6 connected to the support 1, and the hollow motor 6 is located between the collimating support 5 and the support 1. The hollow motor 6 has an incident channel for projecting the laser beam to the incident surface 21, and the rotation center of the holder 1 is parallel to the incident direction of the laser beam by the driving of the hollow motor 6. This hollow motor 6 can be under the prerequisite that does not obstruct the light path, compare traditional motor, can provide powerful moment of torsion, through the procedure of oneself settlement, can realize 3 turned angle of focusing lens and slew velocity's arbitrary regulation and control, when the curved surface burr need to be clear away, need not to remove optical head device and work piece, the facula can be along with focusing lens 3 rotates, more accurate turning burr of evenly clearing away, and when the operation was ended at every turn, focusing lens 3 can both return and set for the position originally, convenience of customers sets up rotation parameter again.

When the optical head device of the embodiment is used for laser deburring processing, parallel light collimated by the collimating mirror group in the collimating bracket 5 is projected on the incident surface 21 of the wedge-shaped mirror 2, the laser beam is refracted by the wedge-shaped mirror 2, penetrates out of the emergent surface 22 and is projected to the focusing lens 3 to realize focusing, and then is projected on a workpiece to be processed for deburring processing. Rigorous calculation and simulation prove that when the vertex angle of the wedge-shaped mirror 2, namely the included angle between the incident surface 21 and the emergent surface 22 is 43.59 degrees, 45-degree refraction of parallel light can be realized, the refracted light beam is focused after passing through the focusing lens 3, the focal length is 50mm, the included angle between a focusing light path and the horizontal plane is 45 degrees, complete removal of fine burrs at corners can be realized, and the deburring efficiency is high and the quality is good.

To sum up, the utility model discloses an optical head device for universal burring wherein is through adopting the mode that wedge mirror 2 and focusing lens 3 combined together to order about whole optical head device simultaneously rotatory, realized the function of universal burring. In the laser deburring process, on the premise that the coordinate system and the workpiece do not move, the whole optical head device is rotated, so that the universal movement of a focusing light spot can be realized, and the optical head device does not need to be driven to move in the X, Y, Z-axis direction by means of a complex guide rail system. Meanwhile, the emergent laser beam is not vertical to the horizontal plane, so that burrs at corners and other round corners can be swept, and the quality and the efficiency of laser deburring processing are greatly improved.

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable people skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.

Claims (10)

1. An optical head device for universal deburring, characterized in that: the optical head device comprises a support, a wedge-shaped mirror and a focusing lens, wherein the wedge-shaped mirror is arranged on the support, the wedge-shaped mirror is provided with an incident surface and an emergent surface, the emergent surface and the incident surface are both planes, an included angle between the emergent surface and the incident surface is an acute angle, the incident surface and the incident direction of laser are mutually vertical, the focusing lens is arranged on an emergent light path of the wedge-shaped mirror, the axial lead of the focusing lens is vertical to the emergent surface, and the optical head device further comprises a rotation driving mechanism for driving the support to rotate integrally.

2. The optical head device for universal deburring as claimed in claim 1, wherein: the rotary driving mechanism is a hollow motor connected with the support, and an incident channel for projecting laser beams to the incident surface is arranged on the hollow motor.

3. The optical head device for universal deburring as claimed in claim 2, wherein: the rotating central line of the bracket is parallel to the laser incidence direction.

4. The optical head device for universal deburring as claimed in claim 1, wherein: the axial lead of the focusing lens is parallel to the emergent direction of the emergent laser beam from the emergent surface.

5. The optical head device for universal deburring as claimed in claim 1, wherein: the focusing lens is cylindrical, and paraboloids which protrude outwards along the axial direction are respectively formed on two axial end faces of the focusing lens.

6. The optical head device for universal deburring as claimed in claim 5, wherein: the two paraboloids are symmetrically arranged on two end parts of the thickness direction of the focusing lens.

7. The optical head device for universal deburring as claimed in claim 5, wherein: the thickness of the focusing lens is not less than 8 mm.

8. The optical head device for removing burr by universal joint according to claim 1, wherein: the bracket comprises a main bracket formed by mutually matching and splicing a plurality of branch brackets and a secondary bracket fixedly attached on the side part of the main bracket, the wedge-shaped mirror is arranged in the inner cavity of the main bracket in a matching way, and the focusing lens is arranged in the inner cavity of the secondary bracket.

9. The optical head device for universal deburring as claimed in claim 8, wherein: the optical head device comprises an auxiliary support, a focusing lens, a protective lens and a fastener, wherein the auxiliary support is in a hollow cylindrical shape, the two ends of the focusing lens are in a cylindrical shape with paraboloids, the focusing lens is installed in an inner cavity of the auxiliary support in a matched mode through the fastener, and the optical head device further comprises the protective lens installed at the tail end of the auxiliary support.

10. The optical head device for universal deburring as claimed in any one of claims 1 to 9, wherein: the optical head device further comprises a collimation support arranged on the support, a collimation lens group is arranged in the collimation support, and the collimation support and the support can be connected in a relatively rotating mode.

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