CN213471648U

CN213471648U - Automatic production line for concrete wallboard

Info

Publication number: CN213471648U
Application number: CN202021803957.7U
Authority: CN
Inventors: 陆立东; 马进元; 陈浩
Original assignee: Jianhua Construction Materials China Co Ltd; Jiangsu Jianhua New Wall Material Co Ltd
Current assignee: Jianhua Construction Materials China Co Ltd; Jiangsu Jianhua New Wall Material Co Ltd
Priority date: 2020-08-26
Filing date: 2020-08-26
Publication date: 2021-06-18
Anticipated expiration: 2030-08-26

Abstract

The utility model belongs to the technical field of prefabricated component production, concretely relates to concrete wallboard automatic production line, insert core pipe station including last assembly line, lower assembly line and the drawing that spanes upper and lower assembly line, lower assembly line is including the mould clearance station, muscle cage mold-entering station, the drawing and inserting core pipe station and the cloth that arrange in proper order insert and smash the station, go up the assembly line and insert the station including the negative tenon template installation station that arrange in proper order, the regional station of first maintenance, negative tenon template demolishs the station, the drawing and inserting core pipe station, the regional and the form removal station of final maintenance, upper and lower assembly line both ends still are provided with and are used for the ferrying mechanism of upper and lower assembly line series connection, including being used for connecting the cloth and inserting the kiln ferrying mechanism of smashing station and negative tenon template installation station and being used for connecting the play board ferrying mechanism of mould removal station and mould clearance station, it goes out board ferrying mechanism relatively upward, The other side of the lower assembly line is provided with a plate outlet area; the upper and lower assembly lines comprise a connecting conveying line and a die machine arranged on the connecting conveying line.

Description

Automatic production line for concrete wallboard

Technical Field

The utility model belongs to the technical field of prefabricated component production, concretely relates to concrete wallboard automatic production line.

Background

With the national requirements on the assembly rate in the assembly type building construction, the market demand of the inner partition board is gradually increased, and higher requirements are provided for the number and the yield of production lines of furniture in various production plants.

The manual operation's of fixed workshop formula production of mould or mould circulation traditional flow production line is taken to traditional production line, and the production flow has only been considered to the production line, considers fewly to the optimization cooperation of production line technology, and the production line does not dispose automation equipment basically, and manual operation production line leads to production technology to be difficult to guarantee, and the product is easy to split, and the rejection rate is high.

Therefore, how to design an automatic production line of the light wall board, which has the advantages of high automation degree, less labor, low labor intensity, high production efficiency and good working environment, is a problem to be solved urgently.

SUMMERY OF THE UTILITY MODEL

In order to solve the problem that exists among the prior art, the utility model provides a concrete wallboard automatic production line, its is rationally distributed, can effectively promote productivity and personnel selection efficiency.

The utility model discloses a concrete technical scheme as follows:

an automatic production line of concrete wall panels, which is a circulating production line and comprises an upper production line, a lower production line and a core tube pulling and inserting station crossing the upper production line and the lower production line, wherein the lower assembly line comprises a mould cleaning station, a rib cage mould feeding station, a core tube drawing and inserting station and a cloth inserting and smashing station which are sequentially arranged, the upper assembly line comprises a female tenon template mounting station, a primary maintenance area, a female tenon template dismounting station, a core tube extracting and inserting station, a final maintenance area and a template dismounting station which are sequentially arranged, the two ends of the upper assembly line and the lower assembly line are also provided with ferrying mechanisms for connecting the upper assembly line and the lower assembly line in series, the ferrying mechanisms comprise kiln-entering ferrying mechanisms for connecting a cloth inserting and tamping station and a mortise template mounting station, the other side of the plate discharging ferrying mechanism, which is opposite to the upper and lower assembly lines, is provided with a plate discharging area; the upper assembly line and the lower assembly line respectively comprise conveying lines connected with all stations and mould machines arranged on the conveying lines.

The device comprises a mould cleaning station, a rib cage mould entering station, a combined ferrying mechanism, a drawing and inserting core pipe station and a drawing and inserting core pipe station, wherein the mould cleaning station and the rib cage mould entering station are provided with at least two conveying lines with the same number, the combined ferrying mechanism is arranged between the rib cage mould entering station and the drawing and inserting core pipe station, one side of the combined ferrying mechanism is communicated with the rib cage mould entering station, and the other side of the combined ferrying mechanism is.

The cloth inserting and smashing station is provided with at least two conveying lines, a cloth branch ferrying mechanism is arranged between the cloth inserting and smashing station and the cloth inserting and smashing station, one side of the cloth branch ferrying mechanism is communicated with the cloth inserting and smashing station, and the other side of the cloth branch ferrying mechanism is communicated with the cloth inserting and smashing station.

The die cleaning station comprises a die cleaning station, a die closing station and an oil injection station which are sequentially arranged, the die cleaning station is communicated with the plate discharging ferry mechanism, and the oil injection station is communicated with the rib cage die entering station.

The cloth inserting and smashing station comprises a cloth station and an inserting and smashing cleaning station which are sequentially arranged, the cloth station is communicated with a core tube drawing and inserting station, and the inserting and smashing cleaning station is communicated with a kiln-entering ferrying mechanism.

The mould removing station comprises a mechanical mould removing station and a manual mould removing station, and the mechanical mould removing station and the manual mould removing station are respectively communicated with a final maintenance area; the plate discharging area comprises an automatic plate discharging station and a manual plate discharging station.

And a kiln discharge ferry mechanism for communicating the mould removing station with the final curing area is also arranged between the mould removing station and the final curing area.

And a conveying belt is connected between the female tenon template mounting station and the female tenon template dismounting station.

The primary curing area is a closed area which can simultaneously accommodate a plurality of die machines and is provided with a plurality of independent temperature stations.

And an equipment operation platform is arranged at the top of the final maintenance area.

Advantageous effects

1. The utility model discloses a foretell production line overall arrangement optimal design, the production technology of haydite light wallboard can be integrated, effectively promotes production output, is the current market production line twice at least.

2. The utility model discloses a line production optimizes the operation region, reduces staff's quantity, reduces intensity of labour.

3. The utility model discloses a subregion maintenance system effectively guarantees the implementation of product maintenance technology, guarantees the wallboard quality, solves the problem that the product ftractures easily.

Drawings

FIG. 1 is a schematic view of the present invention

FIG. 2 is another schematic diagram of the present invention

The method comprises the following steps of 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 1-1, 1-2, 1-3, 4-1, 4-2, 10-2, 12-1 and 12-2, wherein the steps of 1, 2, 1, 3, 8, 9, 1, 11, the mold arranging and arranging, the mold cleaning station, the mold inserting and tamping cleaning station, the mechanical mold removing station, the manual mold removing station, the automatic mold discharging station and the manual mold discharging station are respectively adopted, and the mold inserting and tamping station, the material discharging station and the material discharging station are respectively adopted.

Detailed Description

The automatic production line of the concrete wall panel of the utility model is a circulating production line as shown in figure 1, and comprises an upper production line, a lower production line and a core tube drawing and inserting station 3 crossing the upper and lower production lines, wherein, the lower production line comprises a die cleaning station 1, a rib cage mould entering station 2, a core tube drawing and inserting station 3 and a cloth tamping station 4 which are arranged in sequence, the upper production line comprises a female tenon template mounting station 6, a primary maintenance area 7, a female tenon template dismounting station 8, a core tube drawing and inserting station 3, a final maintenance area 9 and a mould dismounting station 10 which are arranged in sequence, a ferrying mechanism is arranged between the two ends of the upper and lower production lines for connecting the upper and lower production lines in series, a kiln ferrying mechanism 5 connecting the cloth tamping station 4 and the female tenon template mounting station 6, and a plate ferrying mechanism 11 connecting the mould dismounting station 10 and the die cleaning station 1, the other side of the plate discharging ferry mechanism 11, which is opposite to the upper and lower water lines, is provided with a plate discharging area 12; the upper assembly line and the lower assembly line respectively comprise conveying lines connected with all stations and mould machines arranged on the conveying lines.

Through production line, process flow obtains optimizing, production efficiency obtains improving, area is also littleer relatively.

Specifically, as shown in fig. 1, the mold cleaning station 1 and the rib cage mold entering station 2 are provided with at least two conveying lines with the same number, a merging ferry mechanism is arranged between the rib cage mold entering station 2 and the core tube drawing and inserting station 3, one side of the merging ferry mechanism is communicated with the rib cage mold entering station 2 through a plurality of conveying lines, and the other side of the merging ferry mechanism is provided with only one conveying line communicated with the core tube drawing and inserting station 3. So set up, can clear up simultaneously, muscle cage goes into a plurality of moulds of mould, improves work efficiency to merge into a transfer chain through merging ferry-boat mechanism with a plurality of transfer chains, thereby with take out insert core pipe station 3's operational capability phase-match.

Particularly, as shown in fig. 1, the cloth inserting and smashing station 4 is provided with at least two conveying lines, a cloth branch ferrying mechanism is arranged between the cloth inserting and smashing station 4 and the cloth inserting and smashing core pipe station 3, one side of the cloth branch ferrying mechanism is communicated with the cloth inserting and smashing station 4 through the plurality of conveying lines, and the other side of the cloth branch ferrying mechanism is only provided with one conveying line to be communicated with the cloth inserting and inserting core pipe station 3, so that after the core is inserted into the cloth inserting core pipe station 3, the dies can be inserted into the plurality of conveying lines of the cloth smashing station 4 through the cloth branch ferrying mechanism, and therefore the dies can be distributed simultaneously, and the work efficiency is.

Specifically, as shown in fig. 2, the mold cleaning station 1 includes a mold cleaning station 1-1, a mold closing station 1-2, and an oil injection station 1-3, which are sequentially arranged, the mold cleaning station 1-1 is communicated with the plate discharging ferry mechanism 11, and the oil injection station 1-3 is communicated with the rib cage mold entering station 2.

Specifically, as shown in fig. 2, the material distribution tamping station 4 comprises a material distribution station 4-1 and a tamping cleaning station 4-2, which are sequentially arranged, the material distribution station 4-1 is communicated with the core tube drawing and inserting station 3, and the tamping cleaning station 4-2 is communicated with the kiln-entering ferrying mechanism 5.

Specifically, as shown in fig. 2, the mold removing station 10 includes a mechanical mold removing station 10-1 and a manual mold removing station 10-2, and the mechanical mold removing station 10-1 and the manual mold removing station 10-2 are respectively communicated with the final curing area 9. Thus, when the automatic mold stripping station 16-1 cannot work, the mold machine is opened through the spare manual mold stripping station.

Specifically, a kiln discharging ferry mechanism for communicating the mold stripping station 10 with the final curing area 9 is further arranged between the mold stripping station and the final curing area.

Specifically, a conveying belt is connected between the female tenon template mounting station 6 and the female tenon template dismounting station 8 and used for returning the dismounted female tenon template to the mounting station so as to mount the female tenon at the next time.

Specifically, the primary curing area 12 is an enclosed area that can accommodate a plurality of mold machines simultaneously and has a plurality of independent temperature stations. Preferably, the plurality of independent temperature stations comprise a heating station, a constant temperature station and a cooling station, and the maintenance process time of the component can be effectively ensured by taking 15 ℃ as a stage. The temperature and the humidity of each heating area are independently controlled.

Specifically, a ferry vehicle moving space is arranged below the core tube drawing and inserting station 3, and when a plurality of ferry vehicles move, redundant ferry vehicles are allowed to enter the lower portion of the core drawing machine to avoid.

Specifically, as shown in fig. 2, the plate discharging area 12 includes an automatic plate discharging station 12-1 and a manual plate discharging station 12-2. If the automatic plate discharging station 12-1 can not work, the plate can be discharged through the manual plate discharging station 12-2.

Preferably, the automatic plate discharging station 12-1 comprises a crane and a turnover platform. And a small crane is adopted to enter a mold to grab the plate and move out the plate, the finished plate is placed on a turnover platform, is automatically turned over, is moved in groups and packed, is turned over again, is picked out by the crane or a forklift, is placed in a flat car, and is transported in a storage yard to wait for the steam pressing process of the component like a steam pressing kettle.

Particularly, the top of the final maintenance area 9 is provided with an equipment operation platform for manufacturing cage bars and other auxiliary works, and the equipment operation platform can be connected with the cage bar mold entering area 4 so that people can walk conveniently.

The utility model discloses at the during operation, the mould machine moves mould clearance station 1 through play board ferry-boat mechanism 11, gets into mould clearance station 1-1, and inside a plurality of round brushes stretched into the die cavity, rotatory, clearance template face surface, the rear portion cooperation was used and is started blast apparatus. The mold cleaning station 1-1 is provided with a closed shell, and a dust removal facility is arranged above the interior of the mold cleaning station. The lower part is a hollowed-out ground, and a waste residue collecting device is arranged under the ground, so that the concrete waste residue can be conveniently transported out of the operation area. And (3) the cleaned die enters a die assembly station 1-2, and the power head is extended to be connected with an action screw rod at the bottom of the die so as to fold and fasten the die plate on the die machine. After the die is closed, the die machine moves to enter oil spraying stations 1-3, and the spray heads configured according to the number of the die cavities penetrate into the die cavities and move from one end to the other end.

Next, the steel reinforcement cage enters a cage reinforcement die entering area 4 through a conveying line, a station is provided with a cage placing platform for workers, the platform height is parallel and level with the upper surface of a die, and the steel reinforcement cage can be directly placed into the die cavity. After the cage ribs are placed into the die machine, the die machine of the two working lines is moved and arranged by the die through the combined ferrying mechanism, and the cage ribs enter a ferrying vehicle of a core tube drawing and inserting station 3 for positioning, manual control is carried out, and core insertion is carried out automatically.

After the core inserting is finished, the die moves out, enters two conveying lines through the cloth branch ferrying mechanism, and moves to a cloth station 4-1 of a cloth inserting and smashing station 4. During material distribution, the material is discharged to a material distribution hopper at the lower part by a stirrer and is distributed to a material distribution machine, and the number of the material distribution doors is configured according to the specification of a die by a plurality of material distribution doors below the automatic material distribution machine. During material distribution, the outlet is over against the upper part of the die cavity of the die machine to start material distribution. After the material is distributed, the material enters an inserting and tamping cleaning station 4-2, a mould machine moves to the right position and is positioned, an automatic lifting inserting and tamping piece is used for inserting into a mould cavity for vibrating, and a translational scraper blade is used for scraping redundant concrete materials on the upper surface of the mould after the material is inserted and tamped.

The mould machine enters the mortise and tenon template installation area 6 through the kiln ferry mechanism 5. And placing and fastening the female tenon side template above the die machine, wherein the female tenon side template can be divided into an integral type or a split type. The two die machines are organized into a group, enter the closed maintenance station of the primary maintenance area 7 and are driven by a hydraulic oil cylinder or a motor friction wheel.

When the die machine is maintained, the time of the component maintenance process can be effectively ensured by taking 15 ℃ as a stage through three-stage temperature rising areas. The temperature and the humidity of each heating area are independently controlled.

And moving one set of two die machines out of the primary maintenance area 7, entering a female tenon template dismantling station 8 to dismantle the female tenon template, conveying the female tenon template to a female tenon template mounting area 6 through a belt, and arranging a rolling brush cleaning template and coating oil at the same time.

And (3) continuously moving the two die machines in one group after removing the templates to enter a core pulling and inserting station 3, simultaneously performing core pulling operation on the two die machines by using a core pulling machine, and sending the die machines to a closed maintenance station in a final maintenance area 9 after core pulling is completed.

And after the curing process is finished, the die machine is taken out of the kiln, and a cooling position is reserved in the kiln. Moving the mold to a mold stripping station 10 through a kiln discharge ferry mechanism, entering a mechanical mold stripping station 10-1, and rotating a threaded lead screw by adopting an electric or pneumatic wrench to drive the mold to separate and turn. The molds at the two ends are turned over to the horizontal plane, and the templates at the two sides are vertically separated by a distance, so that the templates can be conveniently discharged. And (3) opening the die machine through the spare manual die removing station if the mechanical die removing station 10-1 cannot operate.

The plate discharging ferry mechanism conveys the die machine after the die is disassembled to a plate discharging area 12, a small crane is adopted to enter the die to grab and move out the plate through an automatic plate discharging station 12-1, the finished plate is placed on a turnover platform, turned over automatically, moved in groups, packed, turned over again, picked out by the crane or a forklift, placed into a flat car, and transported in a storage yard to wait for the steam-pressing process of the component like a steam-pressing kettle. If the automatic plate discharging station 12-1 can not work, the plate is discharged through the manual plate discharging station 12-2.

The die machine continuously enters a die station 1 through the plate discharging ferry mechanism and circularly operates.

Claims

1. An automatic production line for concrete wallboards is characterized by comprising an upper production line, a lower production line and a core tube drawing and inserting station (3) crossing the upper production line and the lower production line, wherein the lower production line comprises a mold cleaning station (1), a rib cage mold feeding station (2), the core tube drawing and inserting station (3) and a cloth mold inserting and smashing station (4) which are sequentially arranged, the upper production line comprises a female tenon template mounting station (6), a primary curing area (7), a female tenon template dismounting station (8), the core tube drawing and inserting station (3), a final curing area (9) and a mold dismounting station (10) which are sequentially arranged, ferrying mechanisms for connecting the upper production line and the lower production line in series are further arranged at two ends of the upper production line and the lower production line, and the ferrying mechanisms comprise a kiln ferrying mechanism (5) for connecting the cloth mold inserting and smashing station (4) and the female tenon template mounting station (6), the plate discharging ferrying mechanism (11) is used for connecting the die stripping station (10) and the die cleaning station (1), and a plate discharging area (12) is arranged on the other side of the plate discharging ferrying mechanism (11) relative to the upper and lower water lines; the upper assembly line and the lower assembly line respectively comprise conveying lines connected with all stations and mould machines arranged on the conveying lines.

2. The automatic production line according to claim 1, characterized in that the mold cleaning station (1) and the rib cage mold-in station (2) are provided with at least two conveyor lines with the same number, a merging ferry mechanism is arranged between the rib cage mold-in station (2) and the core tube drawing and inserting station (3), one side of the merging ferry mechanism is communicated with the rib cage mold-in station (2), and the other side of the merging ferry mechanism is communicated with the core tube drawing and inserting station (3).

3. The automatic production line according to claim 1, characterized in that the cloth inserting and smashing station (4) is provided with at least two conveying lines, a cloth branch ferrying mechanism is arranged between the cloth inserting and smashing station (4) and the cloth inserting and smashing station (3), one side of the cloth branch ferrying mechanism is communicated with the cloth inserting and smashing station (4), and the other side of the cloth branch ferrying mechanism is communicated with the cloth inserting and smashing station (3).

4. The automatic production line according to claim 1, wherein the mold cleaning station (1) comprises a mold cleaning station (1-1), a mold closing station (1-2) and an oil injection station (1-3) which are arranged in sequence, the mold cleaning station (1-1) is communicated with the plate discharging ferry mechanism (11), and the oil injection station (1-3) is communicated with the rib cage mold entering station (2).

5. The automatic production line according to claim 1, characterized in that the material distribution tamping station (4) comprises a material distribution station (4-1) and a tamping cleaning station (4-2) which are arranged in sequence, the material distribution station (4-1) is communicated with the core tube drawing and inserting station (3), and the tamping cleaning station (4-2) is communicated with the kiln-entering ferrying mechanism (5).

6. The automatic production line according to claim 1, characterized in that said stripping station (10) comprises a mechanical stripping station (10-1) and a manual stripping station (10-2), said mechanical stripping station (10-1) and manual stripping station (10-2) being respectively in communication with the final maintenance area (9); the plate discharging area (12) comprises an automatic plate discharging station (12-1) and a manual plate discharging station (12-2).

7. The automatic production line according to claim 1, characterized in that a kiln-out ferry mechanism is arranged between the stripping station (10) and the final curing area (9) for communicating the stripping station with the final curing area.

8. An automated production line according to claim 1, characterized in that a conveyor belt is connected between the female-tenon-pattern-mounting station (6) and the female-tenon-pattern-removing station (8).

9. The automatic production line according to claim 1, characterized in that the primary curing area (7) is an enclosed area that can accommodate a plurality of mould machines simultaneously and has a plurality of independent temperature stations.

10. The automated production line according to claim 1, characterized in that a plant work platform is provided on top of the final maintenance area (9).