CN213413284U - Printing production line data acquisition system based on ERP - Google Patents
Printing production line data acquisition system based on ERP Download PDFInfo
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- CN213413284U CN213413284U CN202021981892.5U CN202021981892U CN213413284U CN 213413284 U CN213413284 U CN 213413284U CN 202021981892 U CN202021981892 U CN 202021981892U CN 213413284 U CN213413284 U CN 213413284U
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Abstract
The utility model relates to a printing production system technical field, in particular to printing production line data acquisition system based on ERP. Big, the degree of difficulty is high through the management and control error to the printed matter when the printing on the printing production line, in actual production process, can't obtain more comprehensive reference basis of printed matter service data through effectual technological means. The utility model comprises a plurality of meter counting modules for counting the meters of the printed matters; the data acquisition module is connected with the plurality of meter counting modules in a data transmission mode, receives the first data, the second data and the third data, and obtains first benchmarking data based on an ERP system; the server is connected with the data acquisition module in a data transmission mode and used for receiving the first benchmarking data and logging in through terminal equipment which is connected with the server and provided with an ERP program, so that checking, retrieving and modifying are carried out, and data which can be referred to are effectively acquired.
Description
Technical Field
The utility model relates to a printing production system technical field, in particular to printing production line data acquisition system based on ERP.
Background
Under the current trend, the ERP system is widely applied to enterprise management, the ERP system aims to effectively plan enterprise resources, so that a more preferable cost control mode is provided for enterprises, the ERP system is a management platform which is convenient for enterprise managers and reduces the labor intensity of workers, and the ERP system has important significance for the production process management of modern enterprises.
In the prior art, a printed matter is a plastic film, and after the plastic film is printed, the plastic film is manufactured into a packaging bag, so that the printed matter on the printing production line is large in error and high in difficulty through manual management and control during printing, and the problems that the raw material printed matter cannot correspond to the product printed matter in metering and the checking is difficult frequently occur; the problem cannot be effectively managed and controlled in actual production, and cost management of enterprises is not facilitated; factories, production plants and teams lack automated metering of the amount of printed matter used. The main reason is that in the actual production process, a more comprehensive reference basis for the use data of the printed matter cannot be obtained through an effective technical means.
SUMMERY OF THE UTILITY MODEL
The utility model discloses solve the printing production line in actual production process, can't obtain the technical problem of the reference foundation of more comprehensive printed matter service data through effectual technical means.
In order to solve the technical problem, the technical scheme of the utility model is specifically as follows:
an ERP-based printing production line data acquisition system comprises:
printing production line;
the printing production line is provided with a printed matter bus input end, a printed matter paying-off input end and a printed matter taking-up output end;
the input end of the printed matter bus is provided with a first input roller for conveying raw material printed matters;
the printed matter paying-off input end is provided with a second input roller for conveying a printed matter to be printed;
the printed matter take-up output end is provided with an output roller for transmitting the printed matter of the product;
further comprising:
the meter number metering modules are used for metering the meter number of the printed matter;
the device at least comprises a group of meter counting modules for counting the rotation turns of the first input roller so as to count the meters of the raw material presswork and obtain first data;
the meter counting module is used for counting the rotation turns of the second input roller so as to count the meters of the printed matter to be printed and obtain second data;
the metering module at least comprises a group of meter metering modules for metering the rotation turns of the output roller so as to realize the metering of the product printed matter and obtain third data;
the data acquisition module is used for being connected with the plurality of meter counting modules in a data transmission mode, receiving the first data, the second data and the third data and obtaining first benchmarking data based on an ERP system;
and the server is integrated with the ERP system, is in data transmission connection with the data acquisition module, is used for receiving the first standard data, and logs in through setting a terminal device which is connected with the server and is provided with an ERP program, so that the server can check, retrieve and modify the first standard data.
Specifically, the meter-count metering module includes:
the first end of the encoder is connected with the first input roller, the second input roller and the output roller in the axial direction respectively;
and the second end of any one group of the encoders is connected with one group of the meters.
Specifically, any group of the meters is provided with a data interface and connected with one end of an RSS485 data line.
Specifically, the data acquisition module includes:
the data processor is connected with any one group of the meters through an RSS data line in a data transmission mode;
the ERP system forms the first benchmarking data by the first data, the second data and the third data in a preset time range, and the first benchmarking data comprises:
the length of the raw material printed matter, the length of the printed matter to be printed and the length of the product printed matter when the printed matter bus input end, the printed matter paying-off input end and the printed matter taking-up output end correspond to different position points;
and converting the length usage of the raw material printed matter, the length usage of the printed matter to be printed and the length usage of the product printed matter into corresponding weight of the raw material printed matter, the weight of the printed matter to be printed and the weight of the product printed matter by utilizing an ERP system.
Specifically, the method further comprises the following steps:
a data memory to record the first parity data,
the data storage is connected with the ERP server to upload index information to the ERP server;
and the power supply is electrically connected with the data processor and the data memory and is used for supplying power.
Specifically, the terminal device is a mobile phone, and the mobile phone is provided with APP software based on an ERP system to log in the ERP system.
Specifically, the terminal device is a computer, and the computer is provided with a touch screen;
and the computer is provided with engineering software based on an ERP system, and the ERP system is logged in through the touch screen.
Specifically, the method further comprises the following steps:
the micro printer is used for printing the index information and outputting an information page in a two-dimensional code mode;
the micro printer is in transmission connection with the data storage through an RS232 data line;
the micro printer is provided with a wireless network interface which is used for connecting the terminal equipment.
Specifically, the method further comprises the following steps:
a plurality of weight metering modules to meter the weight of the stock print or the to-be-printed print or the product print carried thereby;
the printed matter bus input end and the printed matter paying-off input end are respectively provided with a group of weight metering modules at one side opposite to the preset flow direction of the production line so as to realize the metering of the weight of the raw material printed matter and the printed matter to be printed;
the printed matter take-up output end is provided with a group of weight metering modules on one side of the production line in a preset flow direction, so that the weight of the printed matter of the product is metered.
Specifically, the weight metering module includes:
the raw material printed matter or the printed matter to be printed or the product printed matter can be placed above the weighing instrument;
the sensor is electrically connected with the weighing instrument;
the sensor is connected with the data processor through RS232 data line data transmission.
The utility model discloses following beneficial effect has:
the utility model provides a set up meter number metering module at first input roller, second input roller, the delivery roll of printing production line, can the effective meter number quantity of measurement printed matter to combine the data acquisition module that integrates the ERP system to obtain the use weight information of printed matter, provide important basis for the cost analysis and management and control of enterprise manager;
the length information of the printed matter obtained by arranging the axial encoder and the meter counter is more accurate and effective;
by arranging the data processor and the data memory, based on the calculation of the ERP system, and uploading the result to the server, an enterprise manager, a workshop member and a team member can log in through terminal equipment to check at any time, and can also retrieve, look up or modify;
through setting up the weight measurement module, specifically for weighing instrument, sensor, another group of data of measurement has increased the contrast to perfect the database of server, obtained data through another mode for the contrastive analysis and increased the referential.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the working process of the present invention;
FIG. 2 is a schematic view of the production line arrangement of the present invention;
fig. 3 is a schematic diagram of the weight metering module of the present invention.
The reference numerals in the figures denote:
the printing system comprises a printing production line 100, a first input roller 101, a second input roller 102, an output roller 103 meter metering module 10, a data acquisition module 20 and a server 30;
the device comprises an encoder 11, a meter counter 12, a data processor 21, a data storage 22, a micro printer 23, a weight metering module 40, a weighing instrument 41 and a sensor 42.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The production line 100 for printing the plastic film takes the plastic film as a printed matter, and the printing production line 100 has the problems that the printed matter is large in control error and high in difficulty during printing, the metering of the raw material printed matter and the product printed matter cannot be corresponded frequently, and the checking is difficult, so that the effective control cannot be realized, and the cost management of enterprises is not facilitated; the management of the use of the printed matters needs to be enhanced from multiple links such as factories, production workshops and teams, an automatic metering mode is provided, the checking by an enterprise manager is facilitated, the key link for completing the process is an actual basis that the cost cannot be controlled, namely, an effective technical means for metering the use amount of the printed matters is lacked, and on the basis, the specific technical scheme comprises the following contents.
In the printing industry, a printing production line is provided with a printed matter bus input end, a printed matter pay-off input end and a printed matter take-up output end, and the common printed matter bus input end, the printed matter pay-off input end and the printed matter take-up output end are provided with roll shafts or friction wheels which are used for conveying or transmitting printed matters.
First of all, printed matter in the present application can be understood as:
raw material presswork, namely original presswork obtained by purchasing is used for printing a task order, is equivalent to presswork entering each production line from inventory, and is also equivalent to the first printing of the raw material presswork;
the printed matter to be printed is the printed matter used in paying off of the production line, and the specific process refers to the printed matter needed when a set of printing tasks completed by a certain production device in the production line are available, so that the set of the printed matter to be printed can be understood as the raw material printed matter under the current task of the production line, and the thickness of the plastic film is actually increased by performing the second printing;
the product printed matter completes the printing task of the printed matter to be printed through the corresponding printing equipment, so that the printed matter is obtained; in particular to printing on a plastic film after two times of printing.
Specifically, referring to fig. 1-3, the present application provides an ERP-based printing line data collection system, which includes a printing line 100; the printing production line 100 has a printed matter bus input, a printed matter pay-off input, and a printed matter take-up output; the input end of the printed matter bus is provided with a first input roller 101 used for conveying raw printed matters; the printed matter pay-off input end is provided with a second input roller 102 used for conveying a printed matter to be printed; the printed matter take-up output end is provided with an output roller 103 used for transmitting the printed matter of the product;
in the printing production line 100, the input end of the printed matter bus, the input end of the printed matter paying-off and the output end of the printed matter paying-off are all provided with roller shafts, or friction wheels, which are used for conveying or transmitting the printed matters, and the printed matters are used by the roller shafts, specifically a first input roller 101, a second input roller 102 and an output roller 103.
Referring to fig. 1-2, a plurality of meter-counting modules 10 are provided for counting meters of printed products; the meter counting module 10 is at least used for counting the rotation turns of the first input roller 101 so as to count the meters of the raw material printed matter and obtain first data; the meter counting module 10 is at least used for counting the rotation turns of the second input roller 102 so as to count the meters of the printed matters to be printed and obtain second data; at least one meter-counting module 10 is included to count the number of rotations of the output roller 103 to count the product prints and obtain third data.
Specifically, based on the technical fact that the roll shaft rotates and the printed products must pass through the roll shaft, the plurality of meter counting modules 10 are arranged to count the roll shaft rotation, which is equivalent to the number of formed meters of the obtained printed products, the number of meters of the stroke corresponds to different positions of the production line 100, and specifically comprises three positions, namely a bus input end, a printed product pay-off input end and a printed product take-up output end, after the number of meters of the obtained printed products pass through the three positions, the weight of the printed products can be calculated by the printed products in a fixed unit, for example, y kilograms per x meters, and the first input roll 101, the second input roll 102 and the output roll 103 are the positions where the meter counting modules 10 are arranged for the application, and it can be understood that at least the three positions are all provided with the meter counting modules 10, but the arrangement is not limited to be multiple, or the roll shafts are not single in practical application, can be arranged on the adjacent roll shafts; finally, the meter-counting modules 10 at the three positions will obtain three sets of data, specifically, the first data, the second data and the third data, and it is obvious that the three sets of data can provide a comparison basis for how the production line 100 manages and controls the use of the printed matters and the problems of the printed matters in the production and printing processes.
The data acquisition module 20 is connected with the plurality of meter counting modules 10 in a data transmission mode, receives the first data, the second data and the third data, and obtains first benchmarking data based on an ERP system;
the above three data are collected by the data collection module 20, and the data are processed by the ERP system, and the data measured in units of meters by the meter number measurement module 10 are converted into data measured in units of weight, such as kilograms.
And the server 30 is integrated with the ERP system, is in data transmission connection with the data acquisition module 20, is used for receiving the first benchmarking data, and is used for logging in through setting a terminal device which is connected with the server and is provided with an ERP program, so that the server can be checked, retrieved and modified.
Through the technical scheme, the management and control of the printing production line 100 in production practice are realized by arranging the plurality of meter counting modules 10, the data acquisition module 20 and the server 30;
the enterprise manager can check the weight information of the printed matters at the three different position points through the terminal equipment, which is equivalent to providing basic data of the condition of the printed matter usage amount in the production process management, and then checking the printed matter usage amount with a production workshop and a team record, so that checking is easier, further, the production process behavior is optimized to be managed and controlled, the management difficulty of the production line 100 in the aspect of the printed matter usage amount is reduced, the enterprise manager can conveniently control the production cost, and an automatic metering mode is also provided.
In one embodiment, referring to fig. 1-2, the meter-count module 10 includes: the first end of a group of encoders 11 is respectively connected with the axial directions of the first input roller 101, the second input roller 102 and the output roller 103; and a second end of any one group of encoders 11 is connected with a group of meters 12. Specifically, this embodiment is realized by connecting an encoder 11 and a meter counter 12 in the axial direction of the roll shaft.
Referring to fig. 1-3, any one of the meters 12 has a data interface and is connected to one end of an RSS485 data line.
Referring to fig. 1-3, the data acquisition module 20 includes a data processor 21, wherein any one group of meters 12 is connected with the data processor 21 through an RSS485 data line in a data transmission manner;
the ERP system is used for forming first benchmarking data by the first data, the second data and the third data in a preset time range, wherein the first benchmarking data comprise:
the length of the raw material printed matter, the length of the printed matter to be printed and the length of the printed matter to be printed are used when the printed matter bus input end, the printed matter paying-off input end and the printed matter taking-up output end correspond to different position points;
and converting the length usage of the raw material printed matter, the length usage of the printed matter to be printed and the length usage of the product printed matter into corresponding weight m1 of the raw material printed matter, weight m2 of the printed matter to be printed and weight m3 of the product printed matter by using an ERP system, and processing the conversion of the length into the weight by using the ERP system is substantially based on the software program of the ERP system.
It is understood that the preset time may be a time period set by the specific operation of the production shop, such as four-shift two-shift operation and five-shift three-shift operation, based on which the obtained first benchmarking data can be used for comparison with multiple groups or multiple production shops, so as to facilitate the analysis of the cost management by the enterprise manager.
Please refer to fig. 1-3, which further includes: the data storage 22 is used for recording first benchmarking data, and the data storage 22 is connected with the ERP server 30 so as to upload the index information to the ERP server; and a power supply electrically connected to the data processor 21 and the data storage 22 and configured to supply power.
Referring to fig. 1-3, the terminal device is a mobile phone, and the mobile phone is installed with APP software based on an ERP system to log in the ERP system.
Referring to fig. 1-3, the terminal device is a computer, and the computer has a touch screen; and the computer is provided with engineering software based on the ERP system and logs in the ERP system through the touch screen.
Please refer to fig. 1-3, which further includes: the micro printer 23 is used for printing the index information and outputting an information page in a two-dimensional code mode; the micro printer 23 is in transmission connection with the data storage 22 through an RS232 data line; the micro printer 23 has a wireless network interface for connecting a terminal device.
In addition, please refer to fig. 1 and 3, which further include: a plurality of weight metering modules 40 to meter the weight of the stock or to-be-printed or product print carried thereby; wherein, a group of weight metering modules 40 are respectively arranged at one side of the printed matter bus input end and the printed matter paying-off input end opposite to the preset flow direction of the production line 100 so as to realize the metering of the weight of the raw material printed matter and the printed matter to be printed; wherein, one side of the printed matter take-up output end in the flow direction preset by the production line 100 is provided with a group of weight metering modules 40 to realize the metering of the weight of the printed matter of the product. It will be appreciated that the data measured by the plurality of meter-count measuring modules 10 is calculated by the ERP system, and in practice, the input and output of the printed matter may be measured in a more direct manner, and in particular, as shown in fig. 1 and 3, the weight measuring module 40 includes: a weighing instrument 41, wherein the raw material printed matter or the printed matter to be printed or the product printed matter can be arranged above the weighing instrument 41; the sensor 42, the sensor 42 is electrically connected with the weighing instrument 41; the sensor 42 is connected to the data processor 21 via an RS232 data line. In this way, when inputting and outputting the printed matter, the production line 100 may be provided with a bearing platform, which may be a support or a support platform, or by arranging a metering device on the support or the support platform, or replacing the whole with the weighing device 41, the weighing device 41 is used to directly obtain the initial weight of the printed matter during inputting, and the reduced weight within the deadline of the preset time period; or the increased weight of the product printed matter weighing instrument 41 in the expiration time limit of the preset time period is obtained during output to obtain the parameters related to the use of the printed matter, and the weight metering module 40 is arranged adjacent to the meter counting module 10, which is equivalent to that two groups of weight information related to raw printed matter, printed matter to be printed and product printed matter which are metered in different ways can be obtained at the input end of the printed matter bus, the input end of the printed matter paying-off end and the first output end of the printed matter through the weight metering module 40 and the meter counting module 10. Above-mentioned two kinds of different weight information, the combination of the information of combining workshop, team, the problem that exists in the printing production process is sought for the basis according to this that the managers of enterprise can be better to effectual management and control reduces manufacturing cost.
The utility model provides a set up meter number metering module 10 at first input roller 101, second input roller 102, output roller 103 of printing production line 100, can the effective meter number quantity of measurement printed matter to combine the data acquisition module 20 that integrates the ERP system to obtain the use weight information of printed matter, provide important basis for the manager of enterprises to carry out cost analysis and management and control;
the length information of the printed matter obtained by arranging the axial encoder 11 and the meter counter 12 is more accurate and effective;
by arranging the data processor 21 and the data memory 22, based on the calculation of the ERP system, and uploading the result to the server 30, an enterprise manager, a workshop member and a team member can log in through terminal equipment to check at any time, and can also retrieve, look up or modify;
by providing the weight metering module 40, specifically the weighing scale 41 and the sensor 42, the contrast of the other set of data metered is increased, thereby perfecting the database of the server 30 and increasing the referential property of the data obtained by another way for comparative analysis.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (10)
1. The ERP-based printing production line data acquisition system is applied to printing of printed matters, wherein the printed matters are plastic films and are provided with:
a printing line (100);
the printing production line (100) is provided with a printed matter bus input end, a printed matter paying-off input end and a printed matter taking-up output end;
the input end of the printed matter bus is provided with a first input roller (101) used for conveying raw material printed matter;
the printed matter paying-off input end is provided with a second input roller (102) used for conveying a printed matter to be printed;
the printed matter take-up output end is provided with an output roller (103) used for transmitting the printed matter of the product;
characterized in that the system comprises:
a plurality of meter-counting modules (10) for counting the meters of the printed matter;
the device at least comprises a group of meter counting modules (10) for counting the rotation turns of the first input roller (101) so as to count the meters of the raw material printed matter and obtain first data;
the meter counting module (10) is used for counting the rotation number of the second input roller (102) so as to count the meter of the printed matter to be printed and obtain second data;
the metering device at least comprises a group of meter metering modules (10) for metering the rotation turns of the output roller (103) so as to realize the metering of the product printed matter and obtain third data;
the data acquisition module (20) is connected with the meter counting modules (10) in a data transmission mode, receives the first data, the second data and the third data, and obtains first benchmarking data based on an ERP system;
and the server (30) is integrated with the ERP system, is in data transmission connection with the data acquisition module (20), is used for receiving the first benchmarking data, and is used for logging in through setting a terminal device which is connected with the server and is provided with an ERP program so as to check, retrieve and modify the first benchmarking data.
2. The ERP-based printing line data collection system of claim 1, wherein the meter-count metering module (10) comprises:
the first end of the encoder (11) is connected with the first input roller (101), the second input roller (102) and the output roller (103) in the axial direction respectively;
the second end of any one group of the encoders (11) is connected with one group of the meters (12).
3. The ERP-based printing line data collection system of claim 2, wherein any one of the sets of meters (12) has a data interface and is connected to one end of an RSS485 data line.
4. The ERP-based printing line data collection system of claim 3, wherein the data collection module (20) comprises:
the data processor (21), any one group of the length counter (12) is connected with the data processor (21) through an RSS485 data line in a data transmission way;
the ERP system forms the first benchmarking data by the first data, the second data and the third data in a preset time range, and the first benchmarking data comprises:
the length of the raw material printed matter, the length of the printed matter to be printed and the length of the product printed matter when the printed matter bus input end, the printed matter paying-off input end and the printed matter taking-up output end correspond to different position points;
and converting the length usage of the raw material printed matter, the length usage of the printed matter to be printed and the length usage of the product printed matter into corresponding weight of the raw material printed matter (m1), the weight of the printed matter to be printed (m2) and the weight of the product printed matter (m3) by utilizing an ERP system.
5. The ERP-based printing line data collection system of claim 4, further comprising:
a data storage (22) to record the first targeting data,
the data storage (22) is connected with the ERP server (30) so as to upload the index information to the ERP server;
a power supply electrically connected to the data processor (21) and the data memory (22) and configured to supply power.
6. The ERP-based data collection system for the printing production line as claimed in claim 5, wherein the terminal device is a mobile phone, and the mobile phone is installed with APP software based on the ERP system to realize logging in the ERP system.
7. The ERP-based printing line data collection system of claim 5, wherein the terminal device is a computer, the computer having a touch screen;
and the computer is provided with engineering software based on an ERP system, and the ERP system is logged in through the touch screen.
8. The ERP-based printing line data collection system of claim 7, further comprising:
the micro printer (23) is used for printing the index information and outputting an information page in a two-dimensional code mode;
the micro printer (23) is in transmission connection with the data storage (22) through an RS232 data line;
the micro printer (23) is provided with a wireless network interface which is used for connecting the terminal equipment.
9. The ERP-based printing line data collection system of claim 8, further comprising:
a plurality of weight metering modules (40) to meter the weight of the stock print or the to-be-printed print or the product print carried thereby;
the weight metering modules (40) are respectively arranged on one sides of the printed matter bus input end and the printed matter paying-off input end opposite to the preset flow direction of the production line (100) so as to meter the weight of the raw material printed matter and the printed matter to be printed;
the printed matter take-up output end is provided with a group of weight metering modules (40) on one side of the production line (100) in a preset flow direction, so that the weight of the printed matter of the product is metered.
10. The ERP-based printing line data collection system of claim 9, wherein the weight metering module (40) comprises:
a weighing instrument (41), wherein the raw material printed matter or the printed matter to be printed or the product printed matter can be placed above the weighing instrument (41);
a sensor (42), the sensor (42) being electrically connected to the weighing scale (41);
the sensor (42) is connected with the data processor (21) through RS232 data line data transmission.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021981892.5U CN213413284U (en) | 2020-09-11 | 2020-09-11 | Printing production line data acquisition system based on ERP |
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| CN202021981892.5U CN213413284U (en) | 2020-09-11 | 2020-09-11 | Printing production line data acquisition system based on ERP |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113580763A (en) * | 2021-07-22 | 2021-11-02 | 江阴市欧莱特彩印有限公司 | Control method, system and equipment for output parameters of printing semi-finished products in printing workshop |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113580763A (en) * | 2021-07-22 | 2021-11-02 | 江阴市欧莱特彩印有限公司 | Control method, system and equipment for output parameters of printing semi-finished products in printing workshop |
| CN113580763B (en) * | 2021-07-22 | 2023-04-07 | 江阴市欧莱特彩印有限公司 | Control method, system and equipment for output parameters of printing semi-finished products in printing workshop |
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