CN212433628U - Lean analysis device of production line - Google Patents
Lean analysis device of production line Download PDFInfo
- Publication number
- CN212433628U CN212433628U CN202021730570.3U CN202021730570U CN212433628U CN 212433628 U CN212433628 U CN 212433628U CN 202021730570 U CN202021730570 U CN 202021730570U CN 212433628 U CN212433628 U CN 212433628U
- Authority
- CN
- China
- Prior art keywords
- data
- production line
- server
- production
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model discloses a lean analytical equipment of production line, the device includes: the system comprises a data acquisition unit, a signal receiving and transmitting unit and a server which are electrically connected in sequence. The data acquisition unit is used for acquiring production data on a production line. The signal receiving and sending unit is used for receiving the production data collected by the data collecting unit and sending the production data to the server. The server is used for analyzing and calculating the received production data. The utility model discloses degree of automation and work efficiency are high not only, and manufacturing cost is lower, and data analysis is quick moreover, and is timely, has higher instantaneity.
Description
Technical Field
The utility model relates to a production line management technical field especially relates to a production line lean analysis device.
Background
The production line refers to a route which is passed by the production process of a product, namely, a route which is formed by a series of production activities such as processing, conveying, assembling, checking and the like from the time when raw materials enter a production field.
In the prior art, many processes in a production line depend on manual data statistics and analysis to further know the production progress, so that the method is low in automation degree and working efficiency, production cost is increased, data statistics and analysis are delayed, and instantaneity is not achieved.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a lean analysis device of production line, not only degree of automation and work efficiency are high, and manufacturing cost is lower, and data analysis is quick moreover, and is timely, has higher instantaneity, and the device includes: the data acquisition unit, the signal receiving and transmitting unit and the server are electrically connected in sequence;
the data acquisition unit is used for acquiring production data on a production line;
the signal receiving and sending unit is used for receiving the production data collected by the data collecting unit and sending the production data to the server;
the server is used for analyzing and calculating the received production data.
Optionally, the apparatus further comprises:
and the display unit is electrically connected with the server and used for displaying the calculation and analysis results of the server on the production data.
Optionally, the apparatus further comprises: and the touch control unit is in wireless communication connection with the server and is used for acquiring defective data of products on a production line and sending the defective data to the server.
Optionally, the apparatus further comprises: and the alarm unit is used for carrying out alarm processing on the staff when the defective data reaches a preset value.
Optionally, the apparatus further comprises: and the communication unit is used for receiving a user communication instruction and executing communication operation according to the communication instruction.
Optionally, the apparatus further comprises: and the timing unit is in wireless communication connection with the server and is used for recording maintenance time data of workers to production line equipment and sending the maintenance time data to the server.
Optionally, the data acquisition unit is detachably disposed on the production line.
Optionally, the data acquisition unit includes: photoelectric sensors, optical sensors, force sensors and motion sensors.
Optionally, the signal receiving and transmitting unit includes: a signal transmitter and a signal receiver.
In the embodiment of the utility model, by arranging the data acquisition unit, the signal receiving and sending unit and the server which are electrically connected in sequence, when the production data in the production line needs to be analyzed and calculated, the data acquisition unit is utilized to acquire the production data on the production line; the production data collected by the data collection unit is sent to the server by the signal receiving and sending unit, and then the server is used for analyzing and calculating the received production data, the whole process is automatically carried out, the intervention of workers is not needed, the automation degree and the working efficiency are high, the production cost is low, and the data analysis is quick and timely and has high instantaneity.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts. In the drawings:
fig. 1 is a schematic structural diagram of a lean analysis device of a production line in an embodiment of the present invention.
The reference numbers are as follows:
1 a data acquisition unit for acquiring data from a plurality of different types of objects,
2 a signal receiving and transmitting unit for receiving and transmitting signals,
3, a server is used for transmitting the data,
4 display unit.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention are described in further detail below with reference to the accompanying drawings. The exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
It should be noted that the present application is applicable to industry 4.0, the fourth industrial revolution.
The production line refers to a route which is passed by the production process of a product, namely, a route which is formed by a series of production activities such as processing, conveying, assembling, checking and the like from the time when raw materials enter a production field.
In the prior art, many processes in a production line depend on manual data statistics and analysis to further know the production progress, so that the method is low in automation degree and working efficiency, production cost is increased, data statistics and analysis are delayed, and instantaneity is not achieved.
In order to solve the above problem, an embodiment of the present invention provides a lean analysis device for a production line, as shown in fig. 1, the device includes: the device comprises a data acquisition unit 1, a signal receiving and transmitting unit 2 and a server 3 which are electrically connected in sequence. The data acquisition unit 1 is used for acquiring production data on a production line. The signal receiving and transmitting unit 2 is used for receiving the production data acquired by the data acquisition unit 1 and transmitting the production data to the server 3. The server 3 is used for analyzing and calculating the received production data.
The embodiment of the utility model provides a production line lean analysis device, through setting up data acquisition unit 1, signal receiving and sending unit 2, server 3 that the electricity is connected in order, when needing to carry out analysis calculation to the production data in the production line, utilize data acquisition unit 1 to gather the production data on the production line; the production data collected by the data collection unit 1 are sent to the server 3 by the signal receiving and sending unit 2, and then the server 3 is used for analyzing and calculating the received production data, the whole process is automatically carried out, the intervention of workers is not needed, the automation degree and the working efficiency are high, the production cost is lower, and the data analysis is quick and timely and has higher instantaneity.
Wherein, data acquisition unit 1 includes: photoelectric sensors, optical sensors, force sensors and motion sensors.
In specific implementation, the photoelectric sensor, the optical sensor, the force sensor, the motion sensor and the like can be respectively installed at different positions (including on a machine) and stations on a production line so as to collect corresponding real-time data, including the WIP rate, the production line balance efficiency, the actual working time and the waiting time of station workers, the collected data can be transmitted to the server 3 through the wireless gateway router, data analysis is carried out, and the analysis result can be displayed in different types of charts.
In order to improve the data acquisition precision of the data acquisition unit 1, the positions of the sensors in the data acquisition unit 1 are adjusted according to the station requirements, and the data acquisition unit 1 can be detachably arranged on the production line.
The signal receiving and transmitting unit 2 may be a device such as a mobile phone, or may be: a signal transmitter and a signal receiver.
In the embodiment of the present invention, as shown in fig. 1, the apparatus further includes: a display unit 4. The display unit 4 is electrically connected with the server and used for displaying the calculation and analysis results of the server 3 on the production data.
During specific implementation, the server 3 receives production data, performs calculation analysis, and projects the result to the display unit 4, or instantly shares the result with the mobile phone APP, and if any special alarm exists, the server 3 notifies a worker through the signal receiving and sending unit 2.
The display unit 4 may be a display screen.
In an embodiment of the present invention, the apparatus further includes: and the touch control unit is in wireless communication connection with the server 3 and is used for acquiring defective data of products on a production line and sending the defective data to the server 3.
In order to realize power supply to the data collection unit 1, the signal reception and transmission unit 2, the server 3, and the display unit 4, the data collection unit 1, the signal reception and transmission unit 2, the server 3, and the display unit 4 may be detachably connected to a battery.
Further, the apparatus further comprises: and an alarm unit. The alarm unit is used for alarming the staff when the defective data reaches a preset value.
During specific implementation, after the touch control unit collects defective data of products on a production line, the defective data are transmitted to the server 3 through the wireless gateway router and are subjected to data analysis, and when the defective rate tends to rise, the server 3 gives a warning to inform relevant workers.
The touch control unit can be an industrial touch all-in-one machine.
In an embodiment of the present invention, the apparatus further includes: and the communication unit is used for receiving a user communication instruction and executing communication operation according to the communication instruction.
Further, the apparatus further comprises: a timing unit. The timing unit is in wireless communication connection with the server 3 and used for recording maintenance time data of workers to production line equipment and sending the maintenance time data to the server 3.
In the specific implementation, when the machine used by the staff is in failure, the staff can call the machine repair or the line length by using the communication unit in the production line lean analysis device, click the call reason and record the call, meanwhile, the computer starts to record the waiting time, the arrival time is recorded when the machine repair arrives, the failure reason is clicked and the completion time is recorded when the machine repair completes the maintenance, all data are transmitted to the server 3 through the wireless gateway router, and data analysis is carried out to analyze the performance of the machine repair staff, the performance of the machine, the waiting time of workers and the like, and the analysis result is displayed by different types of charts.
The communication unit may be a 4G communication unit, a 5G communication unit, or the like. The timing unit may be a computer or other device capable of displaying time.
Furthermore, the embodiment of the utility model provides a lean analytical equipment of production line can be connected with intelligent terminal's (like cell-phone, panel computer etc.) application, makes the staff can receive data analysis and the real-time production condition through intelligent terminal.
In practical application, the worker will manually mark the data collected by the data collection unit 1 at the server 3 according to the data to be collected, and set work tasks for different production line lean analysis devices: start and finish process times, standard times, buffer times, and the like. The production line lean analysis device can independently collect data and can also be matched with other digital lean analyzers to record different data parameters.
Specifically, for example, the setting data is recorded as S1 ═ an input sensor of the workstation 1, S2 ═ an output sensor of the workstation 1, and S3 ═ an input sensor of the workstation 2, respectively. When the operator in the workstation 1 obtains the WIP and passes S1, the processing time starts recording until S2 elapses while waiting for the time to start recording. When the operator in the workstation 2 obtains the WIP and passes S3, the waiting time stops recording, and at the same time, the processing time in the workstation 2 starts recording. The amount of WIP between workstations will be estimated by the latency/beat time.
For data recording within a workstation, the recording will be blank if one of the sensors in the data acquisition unit 1 is not triggered. However, if 2-3 consecutive occurrences occur, the system will alert the appropriate technician to resolve the problem.
When the operator finds a problem with the machine condition affecting product quality or failing to continue working, the machine maintainer/supervisor can be called using the communication unit and the time of the call recorded. At the same time, the cell phone application will alert the machine maintainer/supervisor.
When the machine maintenance person arrives, the machine maintenance person can use the NFC card to punch the card on the production line lean analysis device, and the arrival time is recorded. When the machine maintenance person finishes the maintenance, the person in charge needs to check the maintenance effect, after the person is accepted, the NFC card is used for punching the card on the lean analysis device of the production line so as to record the maintenance completion time, and the machine maintenance person needs to select the maintenance reason. Wherein the waiting time will be calculated by subtracting the call time from the arrival time, i.e. the service work time will be calculated by subtracting the arrival time from the service time.
In addition, the production line lean analysis device also calculates the calling times of operators, and sends out an alarm to an emergency response team after the calling times exceed a certain number in the same workstation. When the quality inspector checks the quality of the product and finds a defective product, they press a button of the analyzer to select the defective type while recording the completion time. The production line lean analysis device also calculates the number of the defective products, and sends an alarm to an emergency response team after a certain number of continuous defective products are found in the same workstation. The production line lean analysis device analyzes all collected data and represents different data analysis results according to different data visualization levels (a front line management layer, a middle level management layer and an administrative level management layer).
To sum up, the utility model, by arranging the data acquisition unit 1, the signal receiving and sending unit 2 and the server 3 which are electrically connected in sequence, when the production data in the production line needs to be analyzed and calculated, the data acquisition unit 1 is used for acquiring the production data on the production line; the production data collected by the data collection unit 1 are sent to the server 3 by the signal receiving and sending unit 2, and then the server 3 is used for analyzing and calculating the received production data, the whole process is automatically carried out, the intervention of workers is not needed, the automation degree and the working efficiency are high, the production cost is lower, and the data analysis is quick and timely and has higher instantaneity.
Furthermore, adopt the utility model discloses carry out the lean analysis of production line, can also bring following technological effect:
1. the production is flat and less humanized. The utility model discloses can help the enterprise to realize fast that the tissue is flat, the reaction is agile, few humanization, let the high pipe of enterprise really control anytime and anywhere, coordinate manufacturing process, widen the degree of depth, the width and the transparency of the information in the manufacturing process for the high pipe of enterprise, help the enterprise to improve the market flexibility ratio, reduce cost by a wide margin improves enterprise reaction rate and efficiency, thoroughly gets rid of the waste to promote core competitiveness rapidly.
2. And (5) data is dynamic. The utility model discloses can gather intensive production line data of work, dynamic analysis in real time, dynamic statistics is handled, really reaches the purpose of mastering in real time.
3. Is inventive. The utility model is directly connected with a data collector on a production line or equipment (compatible with any working procedure), automatically collects data, avoids manual collection, saves labor cost, collects data quantity in time and accurately, directly feeds back the data to a host server through field data collection, sends information to responsible personnel of related departments through the host server, improves timeliness of problem handling, timely reflects information such as production and production problems through an electronic display signboard, the host server can see each production line in time, even the data of the working procedure, the production progress of each order is naturally mastered, realizes sharing of manufacturing information, can reduce semi-finished product inventory, eliminate the problems of waiting waste, management waste, unbalanced production arrangement and the like through sharing of the information, and improves the flexibility of manufacturing enterprises in dealing with markets, the manufacturing cycle is shortened.
4. The production efficiency is improved. The utility model discloses the information realization with manufacturing enterprise production site is in time, accurately transmit for required personnel, and the billboard shows, realize information sharing, be one set of highly become more meticulous and intelligent manufacturing information exchange system, so that the enterprise makes the orientation development that flexibilizes and manage to become more meticulous to the production, improve the real-time and the flexibility of market reply, increase the information exchange speed of enterprise manufacturing process, and then make the decision-making through effectual information, realize reducing the defective rate, improve the operating efficiency of production line, it is extravagant to eliminate production wait, the management is extravagant, make too much waste, and the production cost is reduced, the product marginal effect is improved, the core function, the delivery cycle of enterprise is prolonged.
5. And (4) timeliness. The utility model can ensure that enterprises take notes of paper covering the sky and take notes of errors caused by manual work orders, and the phenomenon of data loss can be avoided; information lag results in reports and exception handling applications that the manager table was placed, often yesterday or earlier. Through the utility model discloses the system does not need the repeated loaded down with trivial details work of statistics personnel, does not need the one-level to report application exception handling, and these are all accomplished through adopting terminal hardware acquisition system, make you sit and can know all information that every order production was made through host computer server within a few seconds at the office.
6. Has wide economic benefit. The utility model overcomes prior art's defect can improve production efficiency effectively, and real-time solution problem has wide market economic benefits.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (8)
1. A production line lean analysis device, comprising: the system comprises a data acquisition unit (1), a signal receiving and sending unit (2) and a server (3) which are electrically connected in sequence;
the data acquisition unit (1) is used for acquiring production data on a production line;
the signal receiving and sending unit (2) is used for receiving the production data collected by the data collecting unit (1) and sending the production data to the server (3);
the server (3) is used for analyzing and calculating the received production data;
the data acquisition unit (1) comprises: photoelectric sensors, optical sensors, force sensors and motion sensors.
2. The production line lean analysis device of claim 1, wherein the device further comprises:
and the display unit (4) is electrically connected with the server (3) and is used for displaying the calculation and analysis results of the server (3) on the production data.
3. The production line lean analysis device of claim 1, wherein the device further comprises: and the touch control unit is in wireless communication connection with the server (3) and is used for acquiring defective data of products on a production line and sending the defective data to the server (3).
4. The production line lean analysis device of claim 3, wherein the device further comprises: and the alarm unit is used for carrying out alarm processing on the staff when the defective data reaches a preset value.
5. The production line lean analysis device of claim 1, wherein the device further comprises: and the communication unit is used for receiving a user communication instruction and executing communication operation according to the communication instruction.
6. The production line lean analysis device of claim 1, wherein the device further comprises: and the timing unit is in wireless communication connection with the server (3) and is used for recording maintenance time data of workers to production line equipment and sending the maintenance time data to the server (3).
7. The production line lean analysis device of claim 1, wherein the data acquisition unit (1) is detachably disposed on the production line.
8. The production line lean analysis device of claim 1, wherein the signal receiving and transmitting unit (2) comprises: a signal transmitter and a signal receiver.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021730570.3U CN212433628U (en) | 2020-08-18 | 2020-08-18 | Lean analysis device of production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021730570.3U CN212433628U (en) | 2020-08-18 | 2020-08-18 | Lean analysis device of production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212433628U true CN212433628U (en) | 2021-01-29 |
Family
ID=74274036
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021730570.3U Active CN212433628U (en) | 2020-08-18 | 2020-08-18 | Lean analysis device of production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212433628U (en) |
-
2020
- 2020-08-18 CN CN202021730570.3U patent/CN212433628U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104281104B (en) | A kind of unusual service condition information processing system and method | |
| CN205451161U (en) | Intelligent analysis show MES system | |
| CN107680194A (en) | A kind of information system for power enterprise automates cruising inspection system | |
| CN109993327B (en) | Equipment maintenance system and maintenance method | |
| CN104503362B (en) | Batch workpiece digital control processing progress automatic acquiring method based on Multi-information acquisition | |
| CN112446608A (en) | OEE and Andon safety lamp management system and working method thereof | |
| CN109117526A (en) | One kind being suitable for mechanical system maintenance of equipment and guides data record and analysis system | |
| CN112184044A (en) | Digitalized process management method, digitalized process management system and storage medium | |
| CN116500981A (en) | Intelligent factory production system and method based on industrial Internet | |
| CN208255671U (en) | A kind of paper production workshop operation monitoring device | |
| CN212433628U (en) | Lean analysis device of production line | |
| CN212990152U (en) | Agricultural sewage management system | |
| CN206236144U (en) | Electronics report work system based on intelligent terminal | |
| CN114077229A (en) | Lean analysis device and method for production line | |
| CN111711662A (en) | Industrial process data acquisition device and method based on MQTT intelligent gateway | |
| CN105652847A (en) | Control system for automatically counting quantity and production data of zipper packages | |
| CN115187086A (en) | Intelligent management and control system for emergency management | |
| CN212012920U (en) | Video operation and maintenance diagnostic system framework | |
| CN110794798B (en) | Production data monitoring system and monitoring method applied to display panel | |
| CN112488515A (en) | Production line station management system and method | |
| CN108563202B (en) | MES-based information input emergency system and processing method thereof | |
| JPH02232795A (en) | Operation rate managing system | |
| CN110865624A (en) | Real-time monitoring system for automatic production | |
| CN109697252A (en) | A kind of artificial mill APP error code inquiry system of machine and its operating procedure | |
| CN210924276U (en) | Real-time monitoring system for automatic production |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |