CN108563202B - MES-based information input emergency system and processing method thereof - Google Patents
MES-based information input emergency system and processing method thereof Download PDFInfo
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- CN108563202B CN108563202B CN201810303704.4A CN201810303704A CN108563202B CN 108563202 B CN108563202 B CN 108563202B CN 201810303704 A CN201810303704 A CN 201810303704A CN 108563202 B CN108563202 B CN 108563202B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31372—Mes manufacturing execution system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention innovatively discloses an information input emergency system based on MES and a processing method thereof, and on one hand, the invention provides an information input emergency processing method based on MES, and the method comprises the following processing steps: step 1: the field assembly personnel select the information of the required assembly parts in the MES system through the field industrial personal computer, and if the information analysis of the selected parts is unsuccessful, the problems are submitted through the MES system; step 2: obtaining information of the required parts through the MES system and inputting the information of the required parts into the information input system; and step 3: and the information input system simulates the information of the required parts through the MES simulation system, recombines the information and sends the information to the field industrial personal computer and the MES system. In another aspect, the invention provides an MES-based information entry emergency system. The invention can record and monitor the quality data of the engine under various conditions, thereby effectively improving the production efficiency and ensuring the product quality.
Description
Technical Field
The invention belongs to the field of engine information management, and particularly relates to an information input emergency system based on an MES (manufacturing execution system), and further relates to an information input emergency processing method based on the MES.
Background
The engine is a complex, high precision machine assembled from thousands of parts. Therefore, the assembly quality of the engine is particularly important, wherein the assembly material information of each engine is required to be collected and monitored so as to better realize the production quality monitoring. Manufacturing Execution System (MES), which is a manufacturing process Execution system of a manufacturing enterprise, is a set of production information management system facing to a manufacturing enterprise workshop Execution layer. The current MES system realizes the function of inputting the part assembly information into the industrial personal computer. However, the problem that the assembly quality of the engine cannot be monitored finally due to the fact that the part assembly information cannot be input because of the failure of the production information analysis and the like inevitably occurs in the assembly production process. This will cause the production to be interrupted, which is not favorable for the production schedule of the product. Thereby being not beneficial to establishing the brand image of the enterprise.
Disclosure of Invention
The invention aims to provide an information input emergency processing method based on MES, which can effectively improve the production efficiency and ensure the product quality.
The second purpose of the invention is to provide a system for realizing the method.
In order to realize the purpose, the invention provides an information input emergency processing method based on MES,
the method comprises an MES system, a field industrial personal computer and an information input system, and comprises the following processing steps:
step 1: the field assembly personnel select the information of the required assembly parts in the MES system through the field industrial personal computer, assemble according to the corresponding information and upload the detection data of the assembly to the MES system, if the information analysis of the selected parts is unsuccessful, the problems are submitted through the MES system;
step 2: obtaining information of the required parts through the MES system and inputting the information of the required parts into the information input system;
and step 3: after the information input of the required parts is finished, the information input system simulates the information of the required parts through the MES simulation system, recombines the information and sends the information to the field industrial personal computer and the MES system for field assembly and use and stores the information of the required parts.
Preferably, during the assembly process, the assembly information adjusted in real time can be input through the information input system and sent to the field industrial personal computer and the MES system for field assembly and storage of information of required parts.
Preferably, the information input system is provided with a man-machine exchange device for inputting part information, and the man-machine exchange device is internally provided with an MES simulation system for simulating the information of the required part and then recombining the information.
Preferably, the field industrial personal computer is input and actively displays the information received from the information input system so as to remind field assembly personnel to change the assembly information in time.
For realizing the second purpose, an information input emergency system based on MES is provided, the system is provided with an information input system which is used for inputting part information in an emergency manner, recombining the input part information and then sending the recombined part information to an on-site industrial personal computer and an MES system for production use and preservation, the information input system is respectively in signal connection with the on-site industrial personal computer and the MES system, and the on-site industrial personal computer is respectively in signal connection with the MES system and a scanning gun.
Preferably, the information input system is provided with a man-machine exchange device which is used for inputting part information and can recombine the information of the parts through the MES simulation system, and the man-machine exchange device is in signal connection with the MES system and the field industrial personal computer respectively.
Preferably, an information management center for managing the quality data of each engine is arranged in the MES system, and the information management center is in signal connection with a field industrial personal computer and an information input system respectively.
Preferably, the MES system is provided with a part checking interface, a quality data interface and a file management interface which are mutually independent.
Preferably, the field industrial personal computers are provided with a plurality of stations, and each field industrial personal computer is in signal connection with the MES system and the information input system respectively.
Preferably, each field industrial personal computer is provided with a display for displaying the information of the MES system and the information input system.
Compared with the prior art, the invention has the beneficial effects that:
in the invention, the MES system and the information input system are used for inputting the information of part assembly and emergency treatment to the field industrial personal computer, and the quality data of the engine can be input and monitored under various conditions, so that the production efficiency can be effectively improved, and the product quality can be ensured. In the invention, the information recombination of the assembly parts can be realized through the man-machine exchange device of the information input system, so that the manual input of the assembly information of the parts is realized, the invention has the characteristics of simple and visual operation, and the assembly quality of products can be monitored in real time. According to the invention, the field industrial personal computer is arranged, so that a worker can more visually carry out the engine device and can more effectively collect and record the assembly data to facilitate data query, thereby effectively improving the production efficiency, simplifying the maintenance and query of the engine data and realizing the information management of the engine quality data. According to the invention, the MES system is used for setting the part checking interface, the quality data interface and the file management interface, so that field workers can quickly and accurately record the assembly data of the parts through the part checking interface and the quality data interface, the working efficiency is improved, the quality data can be quickly maintained and confirmed, and the quality data is more accurate. In the invention, the data of all the engines and the change information of the information input system are managed in a centralized way by arranging the information management center, so that the quality data characteristics of a certain part are analyzed and the quality data of the engines are traced more conveniently.
Drawings
FIG. 1 is a flow chart of the present invention;
fig. 2 is a block diagram of the present invention.
Detailed Description
The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.
As shown in fig. 2-fig. 1, the method for information entry emergency processing based on MES comprises an MES system 2, a field industrial personal computer 1 and an information entry system 3, and comprises the following processing steps:
step 1: before production and assembly, uploading the part information of the assembled engine to the MES system 2; the field assembly personnel selects the information of the required assembly parts in the MES system 2 through the field industrial personal computer 1, assembles according to the corresponding information and uploads the assembled detection data to the MES system 2, if the information analysis of the selected parts is unsuccessful, the problems are submitted through the MES system 2;
step 2: obtaining information of the required parts through the MES system 2 and inputting the information of the required parts into the information input system 3;
and step 3: after the information input of the required parts is finished, the information of the required parts is simulated through an MES simulation system through the information input system 3, recombined and sent to the field industrial personal computer 1 and the MES system 2 for field assembly and storage.
In the assembling process, assembling information which is adjusted in real time can be input through the information input system 3 and sent to the field industrial personal computer 1 and the MES system 2 for field assembling and use, and information of required parts is stored.
In this embodiment, assembly information for all parts of the engine is uploaded to the MES system 2 according to the assembly guide. The part signals input by the information input system 3 are sent to the MES system 2 for storage and management, so that the part signals can be reused and traced. In the production process, field assembly personnel scan the information of the engine into the MES system 2 through the scanning gun 4, some measurement data are manually input into the MES system 2 through the field industrial personal computer 1, and management personnel can check the assembly and quality data of the engine through the MES system 2, so that the assembly and quality data of the engine can be input and monitored in real time. After the information input of the required parts is finished, the information input system 3 compresses the information of the required parts and then sends the information, or recombines the information of the required parts and the information of other parts of the corresponding engine and then compresses and sends the information to the field industrial personal computer 1 and the MES system 2.
The field industrial personal computer 1 actively displays the information received from the information input system 3 through a display to remind field assembly personnel to change the assembly information in time. The information input system 3 inputs the information of the parts by arranging a man-machine exchange device for inputting the assembly information of the parts, and the man-machine exchange device is internally provided with an MES simulation system for simulating the information of the required parts and then recombining the information. The MES simulation system is used for simulating the MES system 2 to provide an input operation system, so that the input of the part assembly information is facilitated, and the data are compatible and transmitted by simulating the MES system 2.
In this embodiment, after the on-site industrial personal computer 1 receives the information from the information entry system 3, the display displays in red and can set a pop-up window for prominent display, so as to prompt on-site assembly personnel.
As shown in figure 2, the invention also provides an information input emergency system based on MES, which comprises a field industrial personal computer 1 for processing the field assembly data of the engine, an MES system 2 for carrying out centralized processing on each assembly data of the engine, a scanning gun 4 for scanning the bar code of the engine and an information input system 3 for carrying out emergency input on part information, recombining the input part information and sending the recombined part information to the field industrial personal computer 1 and the MES system 2 for production use and storage, wherein the field industrial personal computer 1 is respectively connected with the MES system 2, the scanning gun 4 and the information input system 3 through signals, and the MES system 2 is connected with the information input system 3 through signals.
The information input system 3 is provided with a man-machine exchange device which is used for inputting part information and can recombine the information of the parts through an MES simulation system, and the man-machine exchange device is in signal connection with the MES system 2 and the field industrial personal computer 1 respectively.
In this embodiment, the human-computer exchange device may be a combination of a PLC and a touch screen, the information entry system 3 displays information to be filled through the touch screen, and then the MES simulation system is realized by editing in the PLC, where information recombination is performed and manual entry of part information is added to the field industrial personal computer 1 and the MES system 2. The information to be filled comprises an assembly part drawing number, assembly part quality data and the like. A man-machine interaction interface is arranged between the man-machine exchange device and the field industrial personal computer 1. The operator scans the engine barcode through the scanning gun 4 to obtain the encoded information of the engine and uploads the scanned information to the MES system 2.
An information management center 24 for managing the quality data of each engine is arranged in the MES system 2, and the information management center 24 is respectively in signal connection with the field industrial personal computer 1 and the information input system 3. The MES system 2 is provided with a part check interface 21, a quality data interface 22 and a file management interface 23 which are independent of each other.
The field industrial personal computers 1 are provided with a plurality of stations, and each field industrial personal computer 1 is respectively in signal connection with the MES system 2 and the information input system 3. Each on-site industrial personal computer 1 is provided with a display for displaying information of the MES system 2 and the information entry system 3.
In this embodiment, the on-site industrial personal computer 1 is provided with a display, so that the operation of an on-site operator is more convenient and easier, the operator can check and operate the part checking interface 21, the quality data interface 22 and the file management interface 23 conveniently, and the accuracy of data recording is improved.
In this embodiment, the assembly process can be divided into a plurality of processes as required through the part selection interface 21 of the MES system 2, and a worker can establish an assembly system by selecting a required assembly part on the selection interface 21 of the MES system and combining the quality data interface 22 and the file management interface 23, and can perform centralized management and maintenance on data through establishing the information management center 24, thereby realizing the informatization management on quality data. The file management interface is a plurality of worksheets similar to Excel.
In this embodiment, when failure of analysis of part information occurs in the production process, if assembly information uploaded to the MES system 2 cannot be entered into the field industrial personal computers 1 in the production process, production managers can immediately input information of processed parts through the information entry system 3 according to a table form of a set MES simulation system and send the information to each field industrial personal computer 1 for field assembly information loading, and meanwhile, the information is sent to the information management center 24 for storage and management, so that emergencies and emergency assembly processing in the production process can be effectively handled, and the production efficiency and the product quality are improved.
The foregoing is merely a preferred embodiment of the invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive or to limit the invention to other embodiments, and to various other combinations, modifications, and environments and may be modified within the scope of the inventive concept as expressed herein, by the teachings or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. An information input emergency processing method based on MES is characterized in that the method comprises an MES system, a field industrial personal computer and an information input system, and comprises the following processing steps:
step 1: the field assembly personnel select the information of the required assembly parts in the MES system through the field industrial personal computer, assemble according to the corresponding information and upload the detection data of the assembly to the MES system, if the information analysis of the selected parts is unsuccessful, the problems are submitted through the MES system;
step 2: obtaining information of the required parts through the MES system and inputting the information of the required parts into the information input system;
and step 3: after the information input of the required parts is finished, the information input system simulates the information of the required parts through an MES simulation system, recombines the information and sends the information to an on-site industrial personal computer and an MES system for on-site assembly and use and stores the information of the required parts;
when the analysis of the part information fails in the production process, the information of the processed part is input through the information input system according to the form of the set MES simulation system, the information is sent to each field industrial personal computer for field assembly information loading, and the information is sent to the information management center for storage and management.
2. An MES-based information input emergency processing method according to claim 1, wherein during assembly, assembly information adjusted in real time can be input through an information input system and sent to an on-site industrial personal computer and an MES system for on-site assembly and storage of information of required parts.
3. An MES-based information input emergency processing method according to claim 1 or 2, wherein the information input system is provided with a man-machine exchange device for inputting part information, and the man-machine exchange device is provided with an MES simulation system for simulating information of a required part and then recombining the information.
4. An MES-based information entry emergency processing method according to claim 1 or 2, wherein the entry industrial personal computer actively displays the information received from the information entry system to remind field assembly personnel of timely carrying out assembly information change.
5. An MES-based information input emergency system according to the method of claim 1, which is characterized in that the system is provided with an information input system for emergency input of part information, recombination of the input part information and transmission of the recombined part information to an on-site industrial personal computer and an MES system for production use and storage, wherein the information input system is respectively in signal connection with the on-site industrial personal computer and the MES system, and the on-site industrial personal computer is respectively in signal connection with the MES system and a scanning gun.
6. An MES-based information entry emergency system according to claim 5, wherein the information entry system is provided with a man-machine exchange device for entering part information and capable of recombining information of parts through an MES simulation system, the man-machine exchange device is in signal connection with the MES system and the field industrial personal computer respectively.
7. An MES-based information entry emergency system according to claim 5, wherein an information management center for managing the quality data of each engine is provided in the MES system, and the information management center is in signal connection with the field industrial personal computer and the information entry system respectively.
8. An MES-based information entry emergency system as claimed in claim 7, wherein said MES system is provided with a parts checkup interface, a quality data interface and a document management interface that are independent of each other.
9. An MES-based information entry emergency system according to claim 5, wherein said field industrial personal computers are provided with a plurality of ones, and each field industrial personal computer is in signal connection with the MES system and the information entry system, respectively.
10. An MES-based information entry emergency system according to claim 9, wherein each field industrial personal computer is provided with a display for displaying information of the MES system and the information entry system.
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| CN101299153A (en) * | 2008-06-05 | 2008-11-05 | 北京理工大学 | Computer auxiliary assembly process control method facing to manual assembly |
| CN101727508B (en) * | 2008-10-13 | 2014-05-07 | 机械科学研究总院先进制造技术研究中心 | method for researching and developing large-sized equipment based on virtual reality technology |
| CN104571037A (en) * | 2014-12-30 | 2015-04-29 | 广州汽车集团乘用车有限公司 | Key torque assembling system |
| EP3062182A1 (en) * | 2015-02-27 | 2016-08-31 | Siemens Aktiengesellschaft | Method of and system for controlling manufacturing processes in discrete production lines |
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| CN1440541A (en) * | 2000-07-07 | 2003-09-03 | 松下电器产业株式会社 | Part recognition data creation method and apparatus, electronic part mounting apparatus and recorded medium |
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