CN105447681B - Physical and chemical detection control and information management system - Google Patents
Physical and chemical detection control and information management system Download PDFInfo
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- CN105447681B CN105447681B CN201510816721.4A CN201510816721A CN105447681B CN 105447681 B CN105447681 B CN 105447681B CN 201510816721 A CN201510816721 A CN 201510816721A CN 105447681 B CN105447681 B CN 105447681B
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Abstract
The invention relates to a physical and chemical detection control and information management system, which takes a laboratory as a center and combines the service flow, environment, personnel, project management and customer management of the laboratory for monitoring, wherein the system is divided into task management, test management, report management, proofreading and auditing, system management, resource management and statistical analysis subsystems; the hierarchical logic architecture of each subsystem comprises the following in sequence from the bottom layer: the system comprises a data acquisition layer, a data processing layer, a service layer and a presentation layer. The invention standardizes the physical and chemical detection process, controls the randomness of the detection link, has high system response speed, low failure rate, simple and standard operation, high traceability and safety, truly and effectively improves the working efficiency and quality by counting and analyzing the tangible image of the historical detection task, and fills the gap of informatization management of physical and chemical detection.
Description
Technical Field
The invention relates to a manufacturing information technology, in particular to a physical and chemical detection control and information management system.
Background
At present, the business management aspects (such as production scheduling, detection reports, detection record query and the like) of the physicochemical detection research of enterprises are basically in the management stage of manual operation, the working efficiency is low, human errors occur frequently, the data query difficulty is higher, particularly, a large amount of test data records, detection reports, conditions of all links in the detection and the like which need to be stored for a long time are involved in the quality management process, and the manual query is very inconvenient. With the continuous expansion of the production scale of companies, the product yield, variety and specification are increasing, higher requirements are provided for the inspectors and the detection quality of the products, the manual management mode is far less than the management requirements of the detection laboratory for higher, effective, continuous and quick response technical services, and the management means for completing the collection, analysis and processing of data by using a computer is obviously urgent.
Therefore, it is urgent to design and implement an information management system that satisfies the functions of monitoring the physicochemical detection process, transmitting real-time data, automatically collecting effective information, performing multidimensional statistical analysis, and the like.
Disclosure of Invention
Aiming at the defects that management of physical and chemical detection control in the prior art is in a manual operation management stage, the working efficiency is low, manual inquiry is inconvenient and the like, the invention aims to provide a physical and chemical detection control and information management system which meets the detection requirements of scientific research and production and improves the overall management level of a laboratory.
In order to solve the technical problems, the invention adopts the technical scheme that:
the invention relates to a physical and chemical detection control and information management system, which is characterized in that a laboratory is taken as a center, the service process, environment, personnel, project management and customer management of the laboratory are combined for monitoring, the system is divided into task management, test management, report management, proofreading and auditing, system management, resource management and statistical analysis subsystems, each subsystem is contained in a corresponding packet, and data transmission among the subsystems adopts a real-time message transmission and Ethernet-based periodic scanning dual-communication mechanism; the hierarchical logic architecture of each subsystem comprises the following in sequence from the bottom layer:
the data acquisition layer is in butt joint with a raw material system, a quality management system, a production management and control system and a field resource and material management system except the physical and chemical detection control and information management system, acquires data of each system and communicates with the data layer;
the data layer receives and stores the data of the data acquisition layer;
the data processing layer and the data layer adopt a connection-oriented TCP/IP protocol to ensure the unification and the completeness of the test tasks, the test data and the test report data;
the service layer and the data processing layer adopt HTTP protocol to ensure the B/S structure of the system and realize remote access of the client;
and the display layer is communicated with the service layer and adopts direct-adjusting instant message communication to transmit control commands, task data and report data.
Each subsystem is contained in a corresponding packet, a task management subsystem corresponds to a task packet, a test management subsystem corresponds to a test packet, a report management subsystem corresponds to a report packet, a proofreading verification subsystem corresponds to a verify packet, a system management subsystem corresponds to a system packet, a resource management subsystem corresponds to a resource packet, and a statistical analysis subsystem corresponds to a dataanalysis packet; the data transmission between subsystems adopts real-time message transmission and Ethernet-based periodic scanning dual-communication mechanism
The data layer and the acquisition layer are communicated in two types, one type is a JDBC protocol adopted by an interface communicated with an external system and used for transmitting a consignment note, a test report and a test progress; the system platform is used as a Socket Server for waiting for the request of a Socket Client of the test data acquisition agent, and actively transmits the test data to the platform through a Socket channel when the agent acquires the existing test data needing uploading.
The data processing layer comprises operation modules, a task interface module and an automatic acquisition and receiving service receiving module, wherein the operation modules comprise a report management database operation module, a test management database operation module, a correction and verification database operation module, a general database operation module, a task management database operation module, a resource management database operation module and a statistical analysis database operation module, and the operation modules are arranged in parallel; the task interface module comprises an information receiving interface and an information pushing interface; the automatic acquisition receiving service module realizes the storage of test data.
The business layer comprises a task management module, a report management module, a resource management module, a statistic management module, a checking and auditing module, a test management module, a system management module, a general tool module and a flow editing assembly, and all the modules and the assemblies are arranged in parallel.
The display layer is provided with various display interfaces and controls, and the display interfaces comprise a test management interface, a proofreading and auditing interface, a statistical analysis list, a resource information interface, a system management interface and a process management interface; the control comprises a flow management control, a task management module distribution control, a proofreading and auditing module distribution control, a report management module distribution control, a test management module distribution control, a resource management module distribution control and a system management module distribution control.
The data processing layer comprises two tool interface packages, namely an automatic acquisition interface package and a system external interface package; the automatic acquisition module corresponds to the automatic collection package, and the external interface of the system corresponds to the outconnector package.
The physical and chemical detection control and information management method comprises the following steps:
entrusting the detection task to a data acquisition layer through an electronic entrusting note or other information systems, and storing the detection task in the data acquisition layer;
the data processing layer issues a detection flow and a retrieval item by calling corresponding information of a database of the data layer;
checking in professional rooms of the interface layer, and receiving tasks by a corresponding professional laboratory through a task interface of the data processing layer;
starting the test in a corresponding professional laboratory;
after the test is finished, the corresponding professional laboratory utilizes the checking and verifying interface of the display layer to compile a test report, check and verify test data, check and sign the test report, and automatically judge a detection result according to a detection standard;
generating a physical and chemical comprehensive report and sending the report to a consignment unit;
and finishing the primary physicochemical detection process.
During testing, the test management subsystem acquires test detection data from the test equipment in real time, checks and judges the state of the detection parameters in real time according to the system setting detection template, and gives an alarm or prompts in time aiming at parameter information which does not accord with the rules.
The invention has the following beneficial effects and advantages:
1. the invention standardizes the physical and chemical detection process, controls the randomness of the detection link, has the advantages of high system response speed, low failure rate, simple and standard operation, high traceability and safety in application, truly and effectively improves the working efficiency and quality by counting and analyzing the physical and chemical phenomena of the historical detection task, and fills the blank of informatization management of physical and chemical detection.
Drawings
FIG. 1 is a technical architecture of the system of the present invention;
FIG. 2 is a system hierarchical logic architecture of the present invention;
fig. 3 is an overall business flow diagram of the system of the present invention.
Detailed Description
The invention is further elucidated with reference to the accompanying drawings.
The invention relates to a physical and chemical detection control and information management system, which takes a laboratory as a center, combines the service flow, environment, personnel, project management and customer management of the laboratory for monitoring, and is divided into task management, test management, report management, proofreading and auditing, system management, resource management and statistical analysis subsystems, wherein each subsystem is contained in a corresponding packet, and the data transmission among the subsystems adopts a real-time message transmission and Ethernet-based periodic scanning dual-communication mechanism; the hierarchical logic architecture of each subsystem comprises the following in sequence from the bottom layer:
the data acquisition layer is in butt joint with a raw material system (ERP), a quality management system, a production management and control system and a field resource material management system (MES) except the physical and chemical detection control and information management system, acquires data of each system and communicates with the data layer;
the data layer receives and stores the data of the data acquisition layer;
the data processing layer and the data layer adopt a connection-oriented TCP/IP protocol to ensure the unification and the completeness of the test tasks, the test data and the test report data;
the service layer and the data processing layer adopt HTTP protocol to ensure the B/S structure of the system and realize remote access of the client;
and the display layer is communicated with the service layer and adopts direct-adjusting instant message communication to transmit control commands, task data and report data.
The technical architecture of the present invention is shown in fig. 1, and is designed and developed by adopting an object-oriented technology. The technology adopted by the frame has good technical ductility, and is widely verified. Combining the various technologies adopted by current enterprise-level applications, the J2EE technical route has good technology accumulation and has been verified in various enterprise-level applications. The system supports the Linux platform and the Windows platform which are mainstream in the industry. The framework of the system adopts a UniEAP integrated development framework. The framework comprises a workflow, a report/chart, a RIA display and a java background collection framework.
The reason for adopting the frame is mainly as follows:
the system is provided with rich controls, so that the overall style of the system is more uniform;
the automatic workflow component integrates a development tool of the workflow, and the learning cost and the development cost of a third-party open source component are reduced;
the foreground interface supports visual development, and a foreground development tool provided by the component is adopted, so that the development difficulty can be reduced, and the development of the interface can be accelerated;
the system integrates a java background development framework, and comprises Struts1.2+ Spring2.0+ iBatis 2.3.
The system design is carried out according to the user requirements, different functions are divided, the system is divided into 7 subsystems, and the functions are as follows: task management, test management, report management, proofreading and auditing, system management, resource management and statistical analysis. Each module is contained in a corresponding packet, task management corresponds to a task packet, test management corresponds to a test packet, report management corresponds to a report packet, proofreading and verification corresponds to a verify packet, system management corresponds to a system packet, resource management corresponds to a resource packet, and statistical analysis corresponds to a dataanalysis packet. The data transmission between subsystems adopts a real-time message transmission and periodic scanning dual-communication mechanism based on the Ethernet, and meets the requirements of various services and applications.
The packets corresponding to each module include five types of packets, namely action, bo, impl, util and vo. The Action packet is used for logic jump of a page, bo is a service interface corresponding to the module, impl is a specific implementation class of the module service interface, if different services exist, different implementation classes can be adopted to realize a uniform interface, repeated redundant codes are reduced, and a code flow is simplified. The Util package is used for storing various tools used in the module, and the tools are only used in the module and cannot be used by other module packages. Vo is the data package required inside the module, the package is used inside the module, the same data package should not exist in other modules, if a plurality of modules need to use the same data package, the Vo class needs to be put into a common packet, and the entity class of each table is also put into the Vo packet under common.
The action initialized by each module must end with Init, and is initialized with the identifier, and if adding, modifying and deleting are performed, words such as add, update, del are correspondingly added in the name. The query needs to contain the query identity.
The system comprises two special tool interface packages, namely automatic acquisition and system docking. The automatic acquisition module corresponds to the automatic collection package, and the external interface of the system corresponds to the outconnector package. The automatic acquisition module comprises 1 packet, the main packet only comprises an AutoCollectServer class, the bo packet is used for storing a service interface, the impl packet storage interface implementation class and the util packet storage data analysis interface. The structure of the interface package is basically the same as that of automatic acquisition, the main package is replaced by an action package, and the interface package comprises two files, namely a DataReceiveAction and a DataSendAction, and is used for receiving data and sending data.
The Common package is used as a universal package, and the universal package should include four packages, i.e., vo, dao, bo, impl, and util, including a tool class commonly used by each module, an entity class corresponding to a database table, various information query interfaces possibly appearing in each module, and a database access interface possibly used by each module for multiple times.
The system of the invention adopts a layered logic architecture, as shown in fig. 2:
the presentation layer communicates with the service layer, and directly-adjusted instant message communication is adopted to transmit control commands, task data, report data and the like; the service layer and the data processing layer adopt HTTP protocol, thereby ensuring the B/S structure of the system and realizing remote access of the client; the data processing layer and the data layer adopt a connection-oriented TCP/IP protocol, so that the unification and the completeness of data such as test tasks, test data, test reports and the like are ensured; the communication between the data layer and the acquisition layer is divided into two types, one type is a JDBC protocol adopted by an interface for communicating with an external system and is used for transmitting a consignment note, a test report, a test progress and the like; the system platform is used as a Socket Server for waiting for the request of a test data acquisition agent Socket Client, and actively transmits the test data to the platform through a Socket channel when the agent needs to upload the existing test data.
The data processing layer comprises operation modules, a task interface module and an automatic acquisition and receiving service receiving module, wherein the operation modules comprise a report management database operation module, a test management database operation module, a correction and verification database operation module, a general database operation module, a task management database operation module, a resource management database operation module and a statistical analysis database operation module, and the operation modules are arranged in parallel; the task interface module comprises an information receiving interface and an information pushing interface; the automatic acquisition receiving service module realizes the storage of test data.
The business layer comprises a task management module, a report management module, a resource management module, a statistic management module, a checking and auditing module, a test management module, a system management module, a general tool module and a flow editing assembly, and all the modules and the assemblies are arranged in parallel.
The display layer is provided with various display interfaces and controls, and the display interfaces comprise a test management interface, a proofreading and auditing interface, a statistical analysis list, a resource information interface, a system management interface and a process management interface; the control comprises a flow management control, a task management module distribution control, a proofreading and auditing module distribution control, a report management module distribution control, a test management module distribution control, a resource management module distribution control and a system management module distribution control.
As shown in fig. 3, the method for implementing the physicochemical detection control and information management system includes the following steps:
entrusting the detection task to a data acquisition layer through an electronic entrusting note or other information systems, and storing the detection task in the data acquisition layer;
the data processing layer issues a detection flow and a retrieval item by calling corresponding information of a database of the data layer;
checking in professional rooms of the interface layer, and receiving tasks by a corresponding professional laboratory through a task interface of the data processing layer;
starting the test in a corresponding professional laboratory;
after the test is finished, the corresponding professional laboratory utilizes the checking and verifying interface of the display layer to compile a test report, check and verify test data, check and sign the test report, and automatically judge a detection result according to a detection standard;
generating a physical and chemical comprehensive report and sending the report to a consignment unit;
and finishing the primary physicochemical detection process.
During testing, the test management subsystem acquires test detection data from the test equipment in real time, checks and judges the state of the detection parameters in real time according to the system setting detection template, and gives an alarm or prompts in time aiming at parameter information which does not accord with the rules.
Examples are:
numbering: LM001
Detecting items: ZHY1, ZHY2, ZHY3, ZHY4, and detection items related to 4 professional rooms (ZHY1, ZHY2, ZHY3, ZHY4 are item numbers)
Other information: JSYQ, application type, furnace number, etc. of production area, specification, technical requirements
Filling an LM001 task by a commission unit, checking whether the items ZHY1, ZHY2, ZHY3 and ZHY4 in the LM001 are consistent with technical requirements JSYQ after scheduling and receiving the electronic single LM001, distributing the items ZHY1, ZHY2, ZHY3 and ZHY4 in the following four professional branch rooms after checking, respectively starting the internal management of the professional branch rooms of the commission unit, namely registration, test, proofreading and auditing, then sending the report to a comprehensive technical room, automatically generating an LM001 electronic report by a system, and then sending the report to the commission unit through proofreading and auditing.
The consignment list LM001 is provided with an electronic list which is manually input, a list which is directly dispatched from the MES system and a list which is directly dispatched from the quality system. The real-time situation in the whole task detection is reflected in the production management and control system and is represented as the states of no registration, testing, checking waiting, audit waiting, completion and the like, and the final report result is returned to the entrustment unit on one hand and is transmitted to the production management and control system and the quality system on the other hand.
Claims (5)
1. A physical and chemical detection control and information management system is characterized in that: the method comprises the following steps that a laboratory is taken as a center, the service process, the environment, personnel, project management and customer management of the laboratory are combined for monitoring, a physical and chemical detection control and information management system is divided into task management, test management, report management, proofreading and auditing, system management, resource management and statistical analysis subsystems, and a real-time message transmission and Ethernet-based periodic scanning dual-communication mechanism is adopted for data transmission among the subsystems; the hierarchical logic architecture of each subsystem comprises the following in sequence from the bottom layer:
the data acquisition layer is in butt joint with a raw material system, a quality management system, a production management and control system and a field resource and material management system except the physical and chemical detection control and information management system, acquires data of each system and communicates with the data layer;
the data layer receives and stores the data of the data acquisition layer;
the data processing layer and the data layer adopt a connection-oriented TCP/IP protocol to ensure the unification and the completeness of the test tasks, the test data and the test report data;
the business layer and the data processing layer adopt HTTP protocol to ensure the B/S structure of the physical and chemical detection control and information management system and realize the remote access of the client;
the display layer is communicated with the service layer and adopts direct-adjusting instant message communication to transmit control commands, task data and report data;
each subsystem is contained in a corresponding packet, a task management subsystem corresponds to a task packet, a test management subsystem corresponds to a test packet, a report management subsystem corresponds to a report packet, a proofreading verification subsystem corresponds to a verify packet, a system management subsystem corresponds to a system packet, a resource management subsystem corresponds to a resource packet, and a statistical analysis subsystem corresponds to a data analysis packet;
the communication between the data layer and the data acquisition layer is divided into two types, one type is a JDBC protocol adopted by an interface for communicating with an external system and used for transmitting a consignment list, a test report and a test progress; the other type is a communication interface with test equipment, test data acquisition agents are deployed on the test equipment and used for collecting test data, the physical and chemical detection control and information management system is used as a Socket Server for waiting for requests of the test data acquisition agents Socket clients, and when the test data acquisition agents Socket clients find test data needing to be uploaded, the test data are actively transmitted to the physical and chemical detection control and information management system through a Socket channel.
2. A physicochemical inspection control and information management system according to claim 1, characterized in that: the data processing layer comprises operation modules, a task interface module and an automatic acquisition and receiving service module, wherein each operation module comprises a report management database operation module, a test management database operation module, a correction and verification database operation module, a general database operation module, a task management database operation module, a resource management database operation module, a statistical analysis database operation module and a system management database operation module, and all the modules are arranged in parallel; the task interface module comprises an information receiving interface and an information pushing interface; the automatic acquisition and receiving service module realizes the storage of the test data.
3. A physicochemical inspection control and information management system according to claim 1, characterized in that: the business layer comprises a task management module, a report management module, a resource management module, a statistic management module, a checking and auditing module, a test management module, a system management module, a general tool module and a flow editing assembly, and all the modules and the assemblies are arranged in parallel.
4. A physicochemical inspection control and information management system according to claim 1, characterized in that: the display layer is provided with various display interfaces and controls, and the display interfaces comprise a test management interface, a proofreading and auditing interface, a statistical analysis interface, a resource information interface, a system management interface and a process management interface; the control comprises a flow management module distribution control, a task management module distribution control, a proofreading and auditing module distribution control, a report management module distribution control, a test management module distribution control, a resource management module distribution control and a system management module distribution control.
5. A physicochemical inspection control and information management system according to claim 1, characterized in that: the data processing layer comprises two tool interface packages, namely an automatic acquisition interface package and an external interface package of a physical and chemical detection control and information management system; the automatic collection and receiving service module corresponds to the auto collection package, and the physical and chemical detection control and information management system corresponds to the out interface package.
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| CN105956987B (en) * | 2016-05-05 | 2017-05-10 | 四川京炜交通工程技术有限公司 | Road traffic engineering test detection data acquisition and evaluation system |
| CN106780162A (en) * | 2016-12-19 | 2017-05-31 | 湖北省建筑工程质量监督检验测试中心 | A kind of hot rolled ribbed bars testing process real-time tracking system and method |
| CN107403274A (en) * | 2017-07-24 | 2017-11-28 | 高华 | Detection and supervision message Management System Data database table structure and service logic flow |
| CN109614430B (en) * | 2018-12-05 | 2022-03-04 | 云南大学 | Configurable data acquisition and data verification system and method based on WLAN |
| CN111209322B (en) * | 2019-12-26 | 2023-12-15 | 上海大智慧财汇数据科技有限公司 | Financial information acquisition processing system and method |
| CN111598751A (en) * | 2020-05-15 | 2020-08-28 | 哈尔滨工业大学 | Laboratory management system based on experimental scene |
| CN112183050A (en) * | 2020-10-12 | 2021-01-05 | 贵州电网有限责任公司 | Method and system for realizing automatic data report design and collection |
| CN113393207B (en) * | 2021-06-01 | 2022-11-22 | 中车青岛四方机车车辆股份有限公司 | Welding detection information processing system |
| CN113434425A (en) * | 2021-07-06 | 2021-09-24 | 重庆唯哲科技有限公司 | Measurement and control system capable of being rapidly developed and measurement and control system billboard |
| CN113568351A (en) * | 2021-07-29 | 2021-10-29 | 石家庄通合电子科技股份有限公司 | Real-time monitoring system of environmental test equipment |
| CN117348578A (en) * | 2023-12-05 | 2024-01-05 | 成都源流立创科技有限公司 | Physical and chemical laboratory system, communication implementation method of system and laboratory |
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| CN1629850A (en) * | 2003-12-16 | 2005-06-22 | 上海电器科学研究所（集团）有限公司 | A control method for laboratory test process management system |
| CN101620698A (en) * | 2009-07-27 | 2010-01-06 | 石庆生 | Integrated system of test detection, management and monitoring and method |
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