CN212892766U

CN212892766U - Multifunctional mould unstacking device

Info

Publication number: CN212892766U
Application number: CN202021179146.4U
Authority: CN
Inventors: 郑翼
Original assignee: Beijing Haoyunda Zhichuang Technology Co Ltd
Current assignee: Beijing Haoyunda Zhichuang Technology Co Ltd; Good Luck Innovative Intelligence Technology Co Ltd
Priority date: 2020-06-23
Filing date: 2020-06-23
Publication date: 2021-04-06
Anticipated expiration: 2030-06-23

Abstract

The utility model discloses a multifunctional mould unstacking device, which comprises a track transportation mechanism, an inlet transportation roller way, a lifting unstacking mechanism and an outlet transportation roller way; the rail transport mechanism comprises a ground rail, a primary vehicle and a secondary vehicle; the first end of the inlet conveying roller way is arranged at a preset position of the ground rail; the lifting unstacking mechanism comprises a frame, a unstacking lifting drive, a lifting table and a clamping mechanism, wherein an inlet is formed in one side of the frame, an outlet is formed in the other side, opposite to the frame, of the frame, and an inlet conveying roller way is in butt joint with a lifting table roller way through the inlet of the frame; the outlet transport roller way is butted with the lifting platform roller way through the outlet of the frame. The utility model discloses a multi-functional mould device of breaking a jam has transportation, pile up neatly, breaks a jam and buffer memory function, and equipment is simple, and area is little.

Description

Multifunctional mould unstacking device

Technical Field

The utility model relates to a small-size concrete prefab production facility field especially relates to a multi-functional mould device of breaking a jam.

Background

In the production of small concrete pre-forms, a large number of moulds are used, which are often stacked together for space saving storage and use. The traditional method is manual stacking, which not only increases the labor intensity, but also has certain potential safety hazard during manual stacking. Along with the development of modern mechanical equipment, people developed a plurality of pile up neatly mechanisms that can pile up neatly the mould, put things in good order the mould that does not use together, transported to the mechanism of breaking a jam through the transport means again when using and broken a jam. Due to the adoption of the stacking mechanism and the unstacking mechanism, the labor intensity is reduced, and the working efficiency is improved. But the stacking mechanism and the unstacking mechanism are separately used, so that the stacking mechanism and the unstacking mechanism are high in mechanical cost, large in occupied space during use and single in function.

To the above problem, the utility model discloses.

SUMMERY OF THE UTILITY MODEL

The utility model aims at a multi-functional mould device of breaking a jam.

In order to achieve the above purpose, the technical scheme of the utility model is that: a multifunctional mould unstacking device comprises a rail conveying mechanism, an inlet conveying roller way, a lifting unstacking mechanism and an outlet conveying roller way; the track transportation mechanism comprises a ground rail, a primary vehicle and a secondary vehicle, wherein the primary vehicle is connected to the ground rail in a rolling mode through a primary vehicle roller, a secondary vehicle rail is arranged on the primary vehicle and is perpendicular to the ground rail, the secondary vehicle is connected to the secondary vehicle rail in a rolling mode through a secondary vehicle roller, a secondary vehicle lifting drive is arranged on the secondary vehicle, and the secondary vehicle lifting drive is set to lift a mold on the secondary vehicle; the first end of the inlet conveying roller way is arranged at a preset position of the ground rail, and an insertion opening is formed in the first end of the inlet conveying roller way and is higher than the sub-vehicle; the lifting unstacking mechanism comprises a frame, a lifting table and a unstacking lifting drive are arranged on the frame, a lifting table roller way is arranged on the lifting table, and the unstacking lifting drive is arranged to drive the lifting table to move up and down along the frame; the frame is also provided with a clamping mechanism, the clamping mechanism is arranged to clamp and fix the die on the lifting platform from two opposite sides of the frame, and the height of the clamping mechanism is higher than that of the lifting platform; an inlet is formed in one side of the frame, an outlet is formed in the other side, opposite to the frame, of the frame, and a second end of the inlet conveying roller way is in butt joint with the lifting table roller way through the inlet of the frame; one end of the outlet transport roller way is butted with the lifting platform roller way through the outlet of the frame.

The utility model discloses a multi-functional mould device of breaking a jam has transportation mould, pile up neatly and the function of breaking a jam. The mould is transported near an inlet transport roller way by each station through a track transport mechanism, the mould on the sub-trolley is lifted by lifting drive of the sub-trolley, the height of the mould is higher than that of the inlet transport roller way, then the sub-trolley is driven to move along the sub-trolley track to enable part of the sub-trolley to be inserted into an insertion hole of the inlet transport roller way, the mould part falls into the upper part of the inlet transport roller way, the mould is driven to fall onto the inlet transport roller way by lifting drive of the falling sub-trolley, the mould is driven to completely move onto the inlet transport roller way under the drive of the inlet transport roller way, and the inlet transport roller way is sequentially butted with the lifting table roller. When the downstream station of export transportation roll table needs the mould, the mould can be in proper order above-mentioned conveyer from the track conveyer remove to export transportation roll table on until next station, realizes the transportation function. When the next station of the outlet transport roller way does not need a mold, the lifting platform is driven by the unstacking lifting drive to be lifted to the position of the clamping mechanism to be at the initial height, the clamping mechanism extends out to clamp and fix the first layer of mold, and the lifting platform is lowered to the original position to continuously receive the mold conveyed by the inlet transport roller way. If the stacking is needed to be continued, the second die is lifted to the position below the first layer of die and contacts the bottom of the first layer of die on the lifting table through the unstacking lifting drive, the lifting is stopped, after the clamping mechanism is loosened, the unstacking lifting drive is continued to be lifted until the second layer of die reaches the initial height, the lifting is stopped, the clamping die clamps the second layer of die, the stacking function is realized, the die can be temporarily stored, and the storage function is realized. When a next station of the outlet transport roller way needs a mold, but no mold is arranged on the inlet transport roller way, the lifting table is lifted to the position below the initial height and contacts the bottom of the mold (which is a penultimate mold) at the initial height to stop, the clamping mechanism loosens the mold, the lifting table descends to the position of the penultimate mold at the initial height, the clamping mechanism clamps and fixes the penultimate mold, the lifting table carries the penultimate mold to continuously descend to be in butt joint with the inlet and outlet transport roller way, the lifting table roller way transports the mold to the next station on the outlet transport roller way, the unstacking function is realized, and a goods source is provided for the next station. The utility model discloses a device breaks a jam, same device realizes multiple functions, and equipment is simple, and area is little. The utility model discloses in, all be equipped with driving roller way pivoted driving motor on entry transportation roll table, elevating platform roll table and the export transportation roll table, can realize the automatic transportation function.

According to multi-functional mould device of breaking a jam, preferably, be equipped with four corners positioning fixture on the elevating platform, four corners positioning fixture sets up to can follow four directions centre gripping location with the mould on the elevating platform. The mould is generally the rectangle structure, and four corners positioning fixture can compress tightly the centre gripping from the direction on four limits, makes the rigidity of every mould, aligns between the multilayer mould about making, guarantees to go up and down smoothly safety. The utility model discloses in, four corners positioning fixture can be four telescopic cylinder, and the piston extension length of every cylinder is fixed, and four telescopic cylinder's piston stretches out centre gripping positioning die from four directions to guarantee the rigidity of every mould on the elevating platform. After the clamping mechanism clamps and fixes the die, the four-corner positioning clamp loosens the die, so that the lifting platform descends smoothly.

According to multi-functional mould device of breaking a jam, preferably, four corners positioning fixture includes four anchor clamps cylinders, every the anchor clamps cylinder rotates and is connected with the clamping jaw, four the clamping jaw sets up to be fixed from four directions centre gripping respectively with the mould on the elevating platform. The utility model discloses in, the clamping jaw is equipped with stop gear, stop gear shows the centre gripping angle of clamping jaw to guarantee that every mould rigidity on the elevating platform. Preferably, the inside of each jaw is provided with a resilient rubber pad.

According to multi-functional mould device of breaking a jam, preferably, fixture is the centre gripping cylinder, the centre gripping cylinder is located the both sides that the frame is relative respectively, is connected with the telescopic link on the centre gripping cylinder respectively, the telescopic link sets up to can relative motion. Preferably, the clamping mechanism comprises four groups of clamping cylinders, the clamping cylinders are grouped in pairs and are respectively arranged on two opposite sides of the frame, each clamping cylinder is connected with a telescopic rod, and the telescopic rods are opposite in pairs and can move relatively.

According to multi-functional mould device of breaking a jam, preferably, be equipped with first position sensor and second position sensor from bottom to top on the frame. The first position sensor is used for detecting the mold below the initial height and contacting with the bottom of the mold at the initial height, and the second position sensor is used for detecting the mold at the initial height.

According to multi-functional mould device of breaking a jam, preferably, still include the controller, first position sensor, second position sensor and centre gripping cylinder are connected respectively to the controller. When the first position sensor detects a signal, the lifting platform conveys the mold to the position below the initial height and contacts the bottom of the mold at the initial height, the first position sensor transmits the signal to the controller, the controller sends an instruction to the clamping cylinder to loosen the mold at the initial height, and the lifting platform can smoothly continue to lift upwards; in the rising process, when the second position sensor detects a signal, the newly stacked die is shown to reach the initial height, the lifting platform stops rising, the controller receives the signal sent by the second position sensor and sends an instruction to the clamping mechanism to clamp the die at the initial height, and the automation degree is improved. Preferably, the controller is further connected with the clamp cylinder.

According to the multifunctional mould unstacking device of the utility model, preferably, a third position sensor is arranged on the inlet conveying roller way and is connected with the controller; the controller is also respectively connected with the unstacking lifting drive and the lifting platform roller way motor. And the third position sensor is used for detecting whether the mold to be processed is on the inlet conveying roller way. When the next station of the outlet transportation roller way does not need a die, the controller carries out stacking operation by controlling the unstacking lifting drive, the lifting platform roller way motor, the clamping mechanism, the first position sensor and the second position sensor. Instead, only the transport operation is performed.

According to the multifunctional mould unstacking device of the utility model, preferably, the primary vehicle is provided with a primary vehicle driving motor, and the primary vehicle driving motor drives the primary vehicle to roll along the ground rail; a sub-vehicle driving motor is arranged on the sub-vehicle and drives the sub-vehicle to roll along a sub-vehicle track; the sub-vehicle lifting drive is a sub-vehicle lifting cylinder which is arranged to lift the mold on the sub-vehicle.

According to the multifunctional mould unstacking device of the utility model, preferably, a fourth position sensor is arranged on the inlet transport roller way and used for detecting the mould on the sub-vehicle near the inlet transport roller way; and the fourth position sensor, the sub-vehicle lifting cylinder and the sub-vehicle driving motor are respectively connected with the controller. When the fourth position sensor detects a signal, the controller drives the sub-trolley lifting cylinder and the sub-trolley driving motor to act in sequence, the mould is transferred to the inlet transport roller way from the sub-trolley, and the automation degree is improved.

According to multi-functional mould device of breaking a jam, preferably, the lift drive of breaking a jam is for breaking a jam lift cylinder, the piston connection elevating platform of the lift cylinder of breaking a jam, the relative both sides of elevating platform are connected on the frame through guide rail respectively.

The utility model has the advantages that:

the utility model discloses a multi-functional mould device of breaking a jam has transportation, pile up neatly, breaks a jam and buffer memory function, and equipment is simple, and area is little.

Drawings

Fig. 1 is a schematic structural view of the multifunctional mold unstacking device of the present invention.

Fig. 2 is the structural schematic diagram of the lifting unstacking mechanism of the multifunctional mold unstacking device of the utility model.

Fig. 3 is a schematic structural view of a mother vehicle of the multifunctional mold unstacking device of the present invention.

Fig. 4 is a schematic structural view of a sub-cart of the multifunctional mold unstacking device of the present invention.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

Examples

As shown in fig. 1-4, the utility model discloses a multi-functional mould unstacking device includes track transport mechanism a, entry transportation roll table 9, lift mechanism b of unstacking and export transportation roll table (not shown), and concrete structure is as follows:

the rail transportation mechanism a comprises a ground rail, a mother vehicle a1 and a child vehicle a2, the mother vehicle a1 comprises a mother vehicle frame a11, the mother vehicle frame a11 is connected to the ground rail in a rolling mode through mother vehicle rollers a13, a mother vehicle driving motor a14 is arranged on the mother vehicle frame a11, and the mother vehicle driving motor a14 drives a mother vehicle a1 to roll along the ground rail; the main vehicle frame a11 is also provided with a sub vehicle track a12, and the sub vehicle track a12 is vertical to the ground track; the sub-vehicle a2 comprises a sub-vehicle frame a21, the sub-vehicle frame a21 is connected to a sub-vehicle track a12 in a rolling mode through a sub-vehicle roller a23, a sub-vehicle driving motor a24 and a sub-vehicle lifting cylinder are arranged on the sub-vehicle frame a21, the sub-vehicle driving motor a24 drives the sub-vehicle a2 to roll along a sub-vehicle track a12, and the sub-vehicle lifting cylinder can lift the mold 8 on the sub-vehicle a 2; a sub-vehicle roller way a22 is further arranged on the sub-vehicle frame a 21;

the first end of the inlet conveying roller way 9 is arranged at a preset position of the ground rail, the first end of the inlet conveying roller way 9 is provided with an insertion opening, and the height of the insertion opening is higher than that of the sub-vehicle a 2; an inlet roller way driving motor, a third position sensor and a fourth position sensor are arranged on the inlet conveying roller way 9, the third position sensor is used for detecting the die 8 on the inlet conveying roller way 9, and the fourth position sensor is used for detecting the die 8 on the sub-vehicle a2 near the inlet conveying roller way 9;

the lifting unstacking mechanism b comprises a frame 1, wherein a lifting table 2, a unstacking lifting cylinder 3 and a guide rail 7 are arranged on the frame 1, a lifting table roller way and a lifting table motor are arranged on the lifting table 2, and the lifting table motor drives the lifting table roller way to rotate; the piston of the unstacking lifting cylinder 3 is connected with the lifting table 2, two opposite sides of the lifting table 2 are connected onto the frame 1 in a sliding mode through guide rails 7, and the unstacking lifting cylinder 3 drives the lifting table 2 to move up and down along the guide rails 7 on the frame 1; the frame 1 is further provided with four clamping cylinders 5, the four clamping cylinders 5 are respectively installed on two opposite sides of the frame 1 in groups, each clamping cylinder 5 is connected with a telescopic rod, the telescopic rods are opposite in pairs and can move oppositely, the four telescopic rods can clamp and fix a mold 8 lifted by the lifting table 2, and the height of each clamping cylinder 5 is higher than that of the lifting table 2; the lifting platform 2 is also provided with four clamp cylinders 6, each clamp cylinder 6 is rotatably connected with a clamping jaw, and the four clamping jaws can clamp and fix the mold 8 on the lifting platform 2 from four directions respectively;

a first position sensor 4 and a second position sensor are sequentially arranged on the frame 1 from bottom to top, the first position sensor 4 is used for detecting the mold 8 which is below the initial height (see the above explanation) and is contacted with the bottom of the mold 8 at the initial height, and the second position sensor is used for detecting the mold 8 at the initial height;

an inlet is formed in one side of the frame 1, an outlet is formed in the other side, opposite to the frame 1, of the frame 1, the second end of the inlet conveying roller way 9 is in butt joint with the lifting table roller way through the inlet of the frame 1, and one end of the outlet conveying roller way is in butt joint with the lifting table roller way through the outlet of the frame 1; an outlet roller way motor is arranged on the outlet transport roller way and drives the outlet transport roller way to rotate;

the device is characterized by further comprising a controller which is respectively connected with a first position sensor, a second position sensor, a third position sensor, a fourth position sensor, a unstacking lifting cylinder 3, a lifting table roller way motor, a clamping cylinder 5, a sub-vehicle lifting cylinder, a sub-vehicle driving motor A4 and a clamp cylinder 6.

The described embodiments are only some, but not all embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Claims

1. A multifunctional mould unstacking device is characterized by comprising a rail conveying mechanism, an inlet conveying roller way, a lifting unstacking mechanism and an outlet conveying roller way; wherein the content of the first and second substances,

the track transportation mechanism comprises a ground rail, a primary vehicle and a secondary vehicle, the primary vehicle is connected to the ground rail in a rolling mode through a primary vehicle roller, a secondary vehicle rail is arranged on the primary vehicle and is perpendicular to the ground rail, the secondary vehicle is connected to the secondary vehicle rail in a rolling mode through a secondary vehicle roller, a secondary vehicle lifting drive is arranged on the secondary vehicle, and the secondary vehicle lifting drive is set to lift a mold on the secondary vehicle;

the first end of the inlet transport roller way is arranged at a preset position of the ground rail, and is provided with an insertion opening, and the height of the insertion opening is higher than that of the sub-vehicle;

the lifting unstacking mechanism comprises a frame, a lifting table and a unstacking lifting drive are arranged on the frame, a lifting table roller way is arranged on the lifting table, and the unstacking lifting drive is arranged to drive the lifting table to move up and down along the frame; the frame is also provided with a clamping mechanism, the clamping mechanism is arranged to clamp and fix the die on the lifting platform from two opposite sides of the frame, and the height of the clamping mechanism is higher than that of the lifting platform; an inlet is formed in one side of the frame, an outlet is formed in the other side, opposite to the frame, of the frame, and a second end of the inlet conveying roller way is in butt joint with the lifting table roller way through the inlet of the frame;

one end of the outlet transport roller way is butted with the lifting platform roller way through the outlet of the frame.

2. The multifunctional mold unstacking device according to claim 1, wherein the lifting table is provided with four corner positioning clamps, and the four corner positioning clamps are arranged to clamp and position the mold on the lifting table from four directions.

3. The multifunctional mold unstacking device according to claim 2, wherein the four-corner positioning clamp comprises four clamp cylinders, each clamp cylinder is rotatably connected with a clamping jaw, and the four clamping jaws are arranged to clamp and fix the mold on the lifting table from four directions respectively.

4. The multifunctional mold unstacking device according to any one of claims 1-3, wherein the clamping mechanisms are clamping cylinders respectively arranged on two opposite sides of the frame, and telescopic rods are respectively connected to the clamping cylinders and are arranged to move relatively.

5. The multi-functional mold unstacking device of claim 4 wherein the frame is provided with a first position sensor and a second position sensor from bottom to top.

6. The multi-functional mold unstacking apparatus of claim 5 further comprising a controller connected to the first position sensor, the second position sensor and the clamp cylinder, respectively.

7. The multifunctional mold unstacking device according to claim 6, wherein a third position sensor is arranged on the inlet conveying roller way and connected with the controller; the controller is also respectively connected with the unstacking lifting drive and the lifting platform roller way motor.

8. The multifunctional mold unstacking device according to claim 4, wherein a mother vehicle driving motor is arranged on the mother vehicle and drives the mother vehicle to roll along a ground rail; a sub-vehicle driving motor is arranged on the sub-vehicle and drives the sub-vehicle to roll along a sub-vehicle track; the sub-vehicle lifting drive is a sub-vehicle lifting cylinder which is arranged to lift the mold on the sub-vehicle.

9. The multifunctional mold unstacking device according to claim 8, wherein a fourth position sensor is arranged on the inlet conveying roller way and used for detecting the mold on the sub-vehicle near the inlet conveying roller way; and the fourth position sensor, the sub-vehicle lifting cylinder and the sub-vehicle driving motor are respectively connected with the controller.

10. The multifunctional mold unstacking device according to claim 5, wherein the unstacking lifting drive is an unstacking lifting cylinder, a piston of the unstacking lifting cylinder is connected with a lifting table, and two opposite sides of the lifting table are respectively connected to the frame through guide rails.