CN212834341U - Production device of hollow flat elastic weft braid - Google Patents

Production device of hollow flat elastic weft braid Download PDF

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Publication number
CN212834341U
CN212834341U CN202020516670.XU CN202020516670U CN212834341U CN 212834341 U CN212834341 U CN 212834341U CN 202020516670 U CN202020516670 U CN 202020516670U CN 212834341 U CN212834341 U CN 212834341U
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China
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steam
crochet hook
hollow flat
flat elastic
weft tape
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CN202020516670.XU
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Chinese (zh)
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朱斐超
郭怒江
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Zhejiang University of Technology ZJUT
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Zhuji Hengyun Knitting Co ltd
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Abstract

The utility model discloses a production device of hollow platykurtic elasticity latitude braid, including the material pole of frame, controller, fixed raw materials silk wheel, adjust tensile yarn carrier of silk thread, weave the silk thread in order to form the crochet hook ware of latitude braid, carry out the draft that pressurizes the latitude braid, carry out the thermoforming ware of thermoforming to the latitude braid and the winder of coiling collection is carried out to the latitude braid, a plurality of groups yarn carrier, material pole, crochet hook ware, draft, thermoforming ware and winder are fixed in the frame from last to down in proper order, the draft is the room temperature pressurization roller, the thermoforming ware includes pipe and steam pipe, be equipped with the heater strip in the vertical setting of pipe and the inner chamber, the steam inlet of steam pipe is connected with steam generator and the steam outlet stretches into in the pipe, can carry out the production of hollow platykurtic elasticity latitude braid in succession steadily, the weft braid platykurtic degree of preparation, Has good dimensional stability and evenness, and is especially suitable for ear belt of mask.

Description

Production device of hollow flat elastic weft braid
[ technical field ] A method for producing a semiconductor device
The utility model relates to a technical field of latitude braid, especially a technical field of apparatus for producing of hollow platykurtic elasticity latitude braid.
[ background of the invention ]
The knitting and weaving is a technological process of forming loops by using crochet needles on yarns or filaments of different raw materials and varieties and then connecting the loops into knitted fabrics through stringing. The knitted fabric is soft in texture, has good wrinkle resistance and air permeability, has good extensibility and elasticity, and is comfortable to wear. In the case of the integral molding process, a knitted fabric woven by a circular machine tends to be circular. Due to the internal stress of the fiber and the twisting of the yarn during stretching, unwinding or weaving, the fabric has poor shape retention after being stretched, especially poor dry uniformity and difficult flatness maintenance. Therefore, when such products are used as elastic ear bands for masks, there are drawbacks in that the appearance and wearing comfort are poor.
In the processing of textile chemical fibers and fabric formation, setting refers to a process of stabilizing the form of a formed fiber, yarn or fabric mainly by external conditions. For conventional chemical fibers and yarns and fabrics thereof, the glass transition temperature is generally low, so that molecular motion in the fibers can be accelerated by using proper high temperature, and the distribution of amorphous regions in the materials is improved. The good heat setting condition can eliminate the internal stress of the fiber and the wrinkles on the surface of the fabric, and improve the overall dimensional stability of the fabric or the yarn, thereby improving the strength, the elasticity, the hand feeling, the yarn evenness and the pilling performance of the fabric or the yarn. The application of the heat setting technology in the spinning and texturing process of chemical fiber is mature and stable, for example, the invention patent CN201511025553.3 'a process for yarn steam heat setting treatment' discloses a form of utilizing continuous steam heating and oil auxiliary heating, which improves the heat setting quality of yarn, but the process is an off-line step-by-step process, the required setting time is 30-90 s, the continuous on-line operation is difficult to realize, and the production efficiency is low; the invention patent CN201210505838.7 'a heating roller heat setting processing device', the utility model patent CN201320755864.5 'a heat setting component' discloses a heat setting processing device utilizing a heating roller, which improves the heat setting effect of a diaphragm, thereby solving the problem of shaking in the winding of the diaphragm, but the heating roller is suitable for a film material rather than a fluffy elastic fabric, and the pressure and the high temperature of the heating roller can change the appearance of yarns or fibers in the fabric, thereby affecting the performances of the whole elasticity and the like.
[ Utility model ] content
The utility model aims at solving the problem in the prior art and providing a production device of hollow flat elasticity weft tape, the prepared weft tape flatness, dimensional stability and evenness of evenness are all good, the specially adapted gauze mask ear area.
In order to realize the above object, the utility model provides a production device of hollow platykurtic elasticity latitude braid, including the material pole of frame, controller, fixed raw materials silk wheel, adjust the tensile yarn guide of silk thread, weave the silk thread in order to form the crochet hook ware of latitude braid, carry out the draft that pressurizes to the latitude braid the draft, to the heat setting ware that the heat setting was carried out to the latitude braid and to the winder that the latitude braid was convoluteed and is collected, a plurality of groups yarn guide, material pole, crochet hook ware, draft, heat setting ware and winder are fixed in the frame from last to down in proper order, the draft is normal atmospheric temperature pressurization roller, heat setting ware includes pipe and steam pipe, be equipped with the heater strip in the vertical setting of pipe and the inner chamber, the steam inlet of steam pipe is connected with steam generator and the steam outlet stretches into in the pipe.
Preferably, the yarn guide is a yarn tension adjusting machine and comprises a side plate, a first tension pressing sheet, a second tension pressing sheet, a spring, a pressing block and a screw rod, one end of the screw rod is fixed in a threaded hole of the side plate in a threaded manner, the first tension pressing sheet and the second tension pressing sheet are respectively sleeved on the screw rod, the pressing block is fixed at the other end of the screw rod in a threaded manner, the spring is sleeved outside the screw rod, and two ends of the spring are respectively connected with the pressing block and the second tension pressing sheet.
Preferably, the crochet hook device comprises a crochet hook head, a belt and a crochet hook motor, the crochet hook head comprises a base, a support frame, a needle cylinder, a crochet hook, a belt pulley and a belt outlet cylinder, the needle cylinder is fixed at the center of the top surface of the base, a plurality of crochet hooks are respectively inserted into lifting needle guide grooves axially arranged on the outer surface of the needle cylinder, the support frame is fixed on the base, a thread inlet is arranged at the center of the top of the support frame, a yarn guide hook is arranged on the side surface of the support frame, the belt pulley is fixed at the outer side of the base, the belt outlet cylinder is fixed at the center of the bottom surface of the base, and the croc.
Preferably, the number of the lift pin guide grooves is 4, 6, 8, 12, 16, 18 or 24, and each lift pin guide groove contains one crochet pin.
Preferably, the length of the crochet hook is 5-10 cm.
Preferably, the drafting device comprises a driving roller and a driven roller which is in contact with the driving roller through a roller frame and is in running fit with the driving roller, the driving rollers of the drafting device are sequentially fixed on a first rotating shaft of the frame, and the first rotating shaft is driven to rotate by a drafting motor.
Preferably, the length of the round pipe is 5-15 cm.
Preferably, the steam outlet of the steam pipe extends into the round pipe from the bottom end of the round pipe.
Preferably, the winder is a groove type winder and comprises cone drums and groove drums, the cone drums and the groove drums of the plurality of winders are sequentially fixed on a second rotating shaft and a third rotating shaft of the frame, and the third rotating shaft is driven to rotate by a winding motor.
Preferably, the cone drum is positioned above the grooved drum.
The utility model has the advantages that: the utility model discloses the collection is led yarn, is weavingd, draft, heat setting and rolling as an organic whole, can carry out the production of hollow platykurtic elasticity latitude braid in succession stably, and the latitude braid flatness, dimensional stability and the evenness of the weft tape of preparing are all good, the specially adapted gauze mask ear area.
The features and advantages of the present invention will be described in detail by embodiments with reference to the accompanying drawings.
[ description of the drawings ]
FIG. 1 is a front view of a device for producing a hollow flat elastic weft tape according to the present invention;
FIG. 2 is a left side view of a yarn carrier of a device for producing a hollow flat elastic weft braid of the present invention;
FIG. 3 is a front view of a crochet hook head of a device for producing a hollow flat elastic weft tape of the present invention;
fig. 4 is a left side view of the drawing device of the production device of the hollow flat elastic weft knitting tape of the present invention.
In the figure: 1-frame, 11-first rotating shaft, 12-second rotating shaft, 13-third rotating shaft, 2-material rod, 3-yarn guide, 31-side plate, 32-first tension pressing sheet, 33-second tension pressing sheet, 34-spring, 35-pressing block, 36-lead screw, 4-needle hooking device, 41-base, 42-support frame, 421-yarn inlet, 422-yarn guide hook, 43-needle cylinder, 44-needle hooking, 45-belt pulley, 46-belt outlet cylinder, 5-drafting device, 51-driving roller, 52-driven roller, 53-roller frame, 6-heat setting device, 61-circular tube, 62-steam tube, 7-winder, 71-cone cylinder, 72-grooved drum and 8-raw material wire wheel.
[ detailed description ] embodiments
Referring to fig. 1 to 4, the utility model relates to a production device of hollow flat elastic weft knitting belt, which comprises a frame 1, a controller, a material rod 2 for fixing a raw material yarn wheel 8, a yarn guide 3 for adjusting the tension of the yarn, a crochet hook 4 for knitting the yarn to form the weft knitting belt, a drafting device 5 for pressurizing and drafting the weft knitting belt, a heat setting device 6 for heat setting the weft knitting belt and a winding device 7 for winding and collecting the weft knitting belt, a plurality of groups of the yarn guide 3, the material rod 2, the crochet hook 4, the drafting device 5, the heat setting device 6 and the winding device 7 are fixed on the frame 1 from top to bottom in sequence, the drafting device 5 is a normal temperature pressurizing roller, the heat setting device 6 comprises a circular tube 61 and a steam tube 62, the circular tube 61 is vertically arranged, a heating wire is arranged in an inner cavity of the circular tube, a steam inlet of the steam tube 62 is connected with the steam generator, and a steam outlet of the steam tube extends into the circular tube 61.
The yarn guide 3 is a yarn tension adjusting machine, the yarn guide 3 comprises a side plate 31, a first tension pressing sheet 32, a second tension pressing sheet 33, a spring 34, a pressing block 35 and a screw rod 36, one end of the screw rod 36 is fixed in a threaded hole of the side plate 31 in a threaded manner, the first tension pressing sheet 32 and the second tension pressing sheet 33 are respectively sleeved on the screw rod 36, the pressing block 35 is fixed at the other end of the screw rod 36 in a threaded manner, the spring 34 is sleeved outside the screw rod 36, and two ends of the spring are respectively connected with the pressing block 35 and the second tension pressing sheet 33.
The crochet hook device 4 comprises a crochet hook head, a belt and a crochet hook motor, the crochet hook head comprises a base 41, a support frame 42, a needle cylinder 43, a crochet hook 44, a belt pulley 45 and a belt outlet cylinder 46, the needle cylinder 43 is fixed at the center of the top surface of the base 41, the crochet hook 44 is respectively inserted into a lifting needle guide groove axially arranged on the outer surface of the needle cylinder 43, the support frame 42 is fixed on the base 41, the top center of the support frame 42 is provided with a thread inlet 421, the side surface of the support frame 42 is provided with a yarn guide hook 422, the belt pulley 45 is fixed at the outer side of the base 41, the belt outlet cylinder 46 is fixed at the center of the bottom surface of the base 41, and the crochet hook motor rotates.
The number of the needle guide grooves is 4, 6, 8, 12, 16, 18 or 24, and each needle guide groove contains one crochet hook 44.
The length of the crochet hook 44 is 5-10 cm.
The drafting device 5 comprises a driving roller 51 and a driven roller 52 which is contacted with the driving roller 51 through a roller frame 53 and is in running fit with the driving roller 51, the driving rollers 51 of the drafting device 5 are sequentially fixed on a first rotating shaft 11 of the frame 1, and the first rotating shaft 11 is driven by a drafting motor to rotate.
The length of the circular tube 61 is 5-15 cm.
The steam outlet of the steam pipe 62 extends into the circular pipe 61 from the bottom end of the circular pipe 61.
The winding device 7 is a groove type winding machine, the winding device 7 comprises a cone drum 71 and a groove drum 72, the cone drums 71 and the groove drums 72 of a plurality of winding devices 7 are sequentially fixed on a second rotating shaft 12 and a third rotating shaft 13 of the rack 1, and the third rotating shaft 13 is driven to rotate by a winding motor.
The cone cylinder 71 is positioned above the grooved cylinder 72.
The utility model discloses the working process:
first, a raw material yarn wheel 8 of two or more kinds of conventional non-elastic filaments (nylon, polypropylene, spandex or polylactic acid fiber, etc.) is placed on a material rod 2, and then 2 or more strands of filaments are respectively passed through a gap between a first tension sheet 32 and a second tension sheet 33 to feed filament tension. The feeding amount of the tension of the filament can be adjusted by screwing the pressing block 35, making the pressing block 35 approach or separate from the side plate 31 along the screw rod 36, pushing the second tension pressing piece 33 by the spring 34, and adjusting the gap distance between the first tension pressing piece 32 and the second tension pressing piece 33. Then, the multiple strands of filaments are sequentially passed through the filament inlet 421 and the yarn guide 422, and then are matched with the crochet needle 44, the crochet needle head is driven to rotate continuously by the crochet needle motor through the belt, so that the crochet and the looping are performed sequentially, and the knitted weft knitting belt gradually extends out along the belt outlet cylinder 46. Subsequently, the free end of the weft tape is introduced into the round tube 61 after passing through the nip between the driving roller 51 and the driven roller 52 by the draft device 5. The drafting force of the drafting device 5 to the weft braid can be adjusted by controlling the rotating speed of the drafting motor driving the first rotating shaft 11. While the weft-knitted tape passes through the circular tube 61, the heating wire and the steam tube 62 simultaneously heat, humidify and shape the weft-knitted tape. Wherein, the temperature in the circular tube 61 is controlled to be 80-220 ℃, and the humidity is controlled to be 50-80%. Finally, the winding motor drives the third rotating shaft 13 to rotate, and the cone drum 71 is driven to rotate by the rotation of the grooved drum 72, so that the winding work of the weft knitting belt after heat setting is completed.
The utility model discloses the collection is led yarn, is weavingd, draft, heat setting and rolling as an organic whole, can carry out the production of hollow platykurtic elasticity latitude braid in succession stably, and the latitude braid flatness, dimensional stability and the evenness of the weft tape of preparing are all good, the specially adapted gauze mask ear area.
The above-mentioned embodiment is right the utility model discloses an explanation, it is not right the utility model discloses a limited, any right the scheme after the simple transform of the utility model all belongs to the protection scope of the utility model.

Claims (10)

1. A production device of a hollow flat elastic weft knitting belt is characterized in that: comprises a frame (1), a controller, a material rod (2) for fixing a raw material wire wheel (8), a yarn guide (3) for adjusting the tension of the yarn, a needle hooking device (4) for weaving the yarn to form a weft tape, a drafting device (5) for pressurizing and drafting the weft tape, a heat setting device (6) for heat setting the weft tape and a winding device (7) for winding and collecting the weft tape, wherein a plurality of groups of the yarn guide (3), the material rod (2), the needle hooking device (4), the drafting device (5), the heat setting device (6) and the winding device (7) are sequentially fixed on the frame (1) from top to bottom, the drafting device (5) is a normal temperature pressurizing roller, the heat setting device (6) comprises a round pipe (61) and a steam pipe (62), the round tube (61) is vertically arranged, a heating wire is arranged in an inner cavity, a steam inlet of the steam tube (62) is connected with the steam generator, and a steam outlet of the steam tube extends into the round tube (61).
2. A production apparatus for a hollow flat elastic weft tape according to claim 1, characterized in that: yarn guide (3) are yarn tension adjusting machine, yarn guide (3) include curb plate (31), first tension preforming (32), second tension preforming (33), spring (34), briquetting (35) and lead screw (36), a terminal screw thread of lead screw (36) is fixed in the threaded hole of curb plate (31), first tension preforming (32) and second tension preforming (33) are established respectively on lead screw (36), briquetting (35) threaded fixation is at the other end of lead screw (36), spring (34) cover is established outside lead screw (36) and both ends are connected with briquetting (35) and second tension preforming (33) respectively.
3. A production apparatus for a hollow flat elastic weft tape according to claim 1, characterized in that: the crochet hook device (4) comprises a crochet hook head, a belt and a crochet hook motor, the crochet hook head comprises a base (41), a support frame (42), a needle cylinder (43), a crochet hook (44), a belt pulley (45) and a belt outlet cylinder (46), the needle cylinder (43) is fixed at the center of the top surface of the base (41), the crochet hook (44) is respectively inserted into a lifting needle guide groove axially arranged on the outer surface of the needle cylinder (43), the support frame (42) is fixed on the base (41), a yarn inlet (421) is arranged at the center of the top of the support frame (42), a yarn guide hook (422) is arranged on the side surface of the support frame (42), the belt pulley (45) is fixed at the outer side of the base (41), the belt outlet cylinder (46) is fixed at the center of the bottom surface of the base (41), and the crochet hook motor rotates along the axis through.
4. A production apparatus for a hollow flat elastic weft tape according to claim 3, characterized in that: the number of the needle lifting guide grooves is 4, 6, 8, 12, 16, 18 or 24, and each needle lifting guide groove contains a crochet hook (44).
5. A production apparatus for a hollow flat elastic weft tape according to claim 3, characterized in that: the length of the crochet hook (44) is 5-10 cm.
6. A production apparatus for a hollow flat elastic weft tape according to claim 1, characterized in that: the drafting device (5) comprises a driving roller (51) and a driven roller (52) which is in contact with the driving roller (51) through a roller frame (53) and is in running fit with the driving roller (51), the driving roller (51) of the drafting device (5) is sequentially fixed on a first rotating shaft (11) of the frame (1), and the first rotating shaft (11) is driven by a drafting motor to rotate.
7. A production apparatus for a hollow flat elastic weft tape according to claim 1, characterized in that: the length of the circular tube (61) is 5-15 cm.
8. A production apparatus for a hollow flat elastic weft tape according to claim 1, characterized in that: the steam outlet of the steam pipe (62) extends into the circular pipe (61) from the bottom end of the circular pipe (61).
9. A production apparatus for a hollow flat elastic weft tape according to claim 1, characterized in that: the winding device (7) is a groove type winding machine, the winding device (7) comprises cone drums (71) and groove drums (72), the cone drums (71) and the groove drums (72) of the winding device (7) are sequentially fixed on a second rotating shaft (12) and a third rotating shaft (13) of the rack (1), and the third rotating shaft (13) is driven to rotate by a winding motor.
10. A production apparatus for a hollow flat elastic weft tape according to claim 9, characterized in that: the cone drum (71) is positioned above the grooved drum (72).
CN202020516670.XU 2020-04-08 2020-04-08 Production device of hollow flat elastic weft braid Active CN212834341U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113481686A (en) * 2021-07-28 2021-10-08 枝江锦河科技有限公司 Mask earring weaving system, using method thereof and mask earring
CN113651175A (en) * 2021-08-13 2021-11-16 江苏鼎顺医疗用品有限公司 Weave rolling integration ear tape unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113481686A (en) * 2021-07-28 2021-10-08 枝江锦河科技有限公司 Mask earring weaving system, using method thereof and mask earring
CN113651175A (en) * 2021-08-13 2021-11-16 江苏鼎顺医疗用品有限公司 Weave rolling integration ear tape unit

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Effective date of registration: 20210604

Address after: 310018 No. 2 street, Baiyang street, Hangzhou economic and Technological Development Zone, Zhejiang 928

Patentee after: Zhejiang University of Technology

Address before: 311800 No.16, shangxiage village, Taozhu street, Zhuji City, Shaoxing City, Zhejiang Province

Patentee before: Zhuji Hengyun Knitting Co.,Ltd.

TR01 Transfer of patent right