CN212834341U - A production device for hollow flat elastic weft-knitted belt - Google Patents

A production device for hollow flat elastic weft-knitted belt Download PDF

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CN212834341U
CN212834341U CN202020516670.XU CN202020516670U CN212834341U CN 212834341 U CN212834341 U CN 212834341U CN 202020516670 U CN202020516670 U CN 202020516670U CN 212834341 U CN212834341 U CN 212834341U
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weft
knitted
hollow flat
flat elastic
steam
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朱斐超
郭怒江
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Zhejiang University of Technology ZJUT
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Zhuji Hengyun Knitting Co ltd
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Abstract

本实用新型公开了一种空心扁平状弹力纬编带的生产装置,包括机架、控制器、固定原料丝轮的料杆、调节丝线张力的导纱器、编织丝线以形成纬编带的钩针器、对纬编带进行加压牵伸的牵伸器、对纬编带进行热定型的热定型器以及对纬编带进行卷绕收集的收卷器,若干组所述导纱器、料杆、钩针器、牵伸器、热定型器和收卷器依次从上至下固定在机架上,所述牵伸器为常温加压罗拉,所述热定型器包括圆管和蒸汽管,所述圆管竖直设置且内腔中设有加热丝,所述蒸汽管的进汽口与蒸汽发生器相连接而出汽口伸入圆管内,能够连续稳定地进行空心扁平状弹力纬编带的生产,所制备的纬编带扁平度、尺寸稳定性和条干均匀度俱佳,特别适用于口罩耳带。

Figure 202020516670

The utility model discloses a production device for a hollow flat elastic weft-knitted belt, which comprises a frame, a controller, a material rod for fixing a raw wire wheel, a yarn guide for adjusting the tension of the wire, and a crochet needle for weaving the wire to form the weft-knitted belt There are several sets of the yarn guides, material The rod, the hooker, the drafter, the heat setter and the winder are sequentially fixed on the frame from top to bottom, the drafter is a normal temperature pressurized roller, and the heat setter includes a round pipe and a steam pipe, The circular tube is vertically arranged and the inner cavity is provided with a heating wire, the steam inlet of the steam tube is connected with the steam generator, and the steam outlet extends into the circular tube, which can continuously and stably carry out hollow flat elastic weft knitting The production of the weft-knitted tape has excellent flatness, dimensional stability and evenness, and is especially suitable for mask earbands.

Figure 202020516670

Description

Production device of hollow flat elastic weft braid
[ technical field ] A method for producing a semiconductor device
The utility model relates to a technical field of latitude braid, especially a technical field of apparatus for producing of hollow platykurtic elasticity latitude braid.
[ background of the invention ]
The knitting and weaving is a technological process of forming loops by using crochet needles on yarns or filaments of different raw materials and varieties and then connecting the loops into knitted fabrics through stringing. The knitted fabric is soft in texture, has good wrinkle resistance and air permeability, has good extensibility and elasticity, and is comfortable to wear. In the case of the integral molding process, a knitted fabric woven by a circular machine tends to be circular. Due to the internal stress of the fiber and the twisting of the yarn during stretching, unwinding or weaving, the fabric has poor shape retention after being stretched, especially poor dry uniformity and difficult flatness maintenance. Therefore, when such products are used as elastic ear bands for masks, there are drawbacks in that the appearance and wearing comfort are poor.
In the processing of textile chemical fibers and fabric formation, setting refers to a process of stabilizing the form of a formed fiber, yarn or fabric mainly by external conditions. For conventional chemical fibers and yarns and fabrics thereof, the glass transition temperature is generally low, so that molecular motion in the fibers can be accelerated by using proper high temperature, and the distribution of amorphous regions in the materials is improved. The good heat setting condition can eliminate the internal stress of the fiber and the wrinkles on the surface of the fabric, and improve the overall dimensional stability of the fabric or the yarn, thereby improving the strength, the elasticity, the hand feeling, the yarn evenness and the pilling performance of the fabric or the yarn. The application of the heat setting technology in the spinning and texturing process of chemical fiber is mature and stable, for example, the invention patent CN201511025553.3 'a process for yarn steam heat setting treatment' discloses a form of utilizing continuous steam heating and oil auxiliary heating, which improves the heat setting quality of yarn, but the process is an off-line step-by-step process, the required setting time is 30-90 s, the continuous on-line operation is difficult to realize, and the production efficiency is low; the invention patent CN201210505838.7 'a heating roller heat setting processing device', the utility model patent CN201320755864.5 'a heat setting component' discloses a heat setting processing device utilizing a heating roller, which improves the heat setting effect of a diaphragm, thereby solving the problem of shaking in the winding of the diaphragm, but the heating roller is suitable for a film material rather than a fluffy elastic fabric, and the pressure and the high temperature of the heating roller can change the appearance of yarns or fibers in the fabric, thereby affecting the performances of the whole elasticity and the like.
[ Utility model ] content
The utility model aims at solving the problem in the prior art and providing a production device of hollow flat elasticity weft tape, the prepared weft tape flatness, dimensional stability and evenness of evenness are all good, the specially adapted gauze mask ear area.
In order to realize the above object, the utility model provides a production device of hollow platykurtic elasticity latitude braid, including the material pole of frame, controller, fixed raw materials silk wheel, adjust the tensile yarn guide of silk thread, weave the silk thread in order to form the crochet hook ware of latitude braid, carry out the draft that pressurizes to the latitude braid the draft, to the heat setting ware that the heat setting was carried out to the latitude braid and to the winder that the latitude braid was convoluteed and is collected, a plurality of groups yarn guide, material pole, crochet hook ware, draft, heat setting ware and winder are fixed in the frame from last to down in proper order, the draft is normal atmospheric temperature pressurization roller, heat setting ware includes pipe and steam pipe, be equipped with the heater strip in the vertical setting of pipe and the inner chamber, the steam inlet of steam pipe is connected with steam generator and the steam outlet stretches into in the pipe.
Preferably, the yarn guide is a yarn tension adjusting machine and comprises a side plate, a first tension pressing sheet, a second tension pressing sheet, a spring, a pressing block and a screw rod, one end of the screw rod is fixed in a threaded hole of the side plate in a threaded manner, the first tension pressing sheet and the second tension pressing sheet are respectively sleeved on the screw rod, the pressing block is fixed at the other end of the screw rod in a threaded manner, the spring is sleeved outside the screw rod, and two ends of the spring are respectively connected with the pressing block and the second tension pressing sheet.
Preferably, the crochet hook device comprises a crochet hook head, a belt and a crochet hook motor, the crochet hook head comprises a base, a support frame, a needle cylinder, a crochet hook, a belt pulley and a belt outlet cylinder, the needle cylinder is fixed at the center of the top surface of the base, a plurality of crochet hooks are respectively inserted into lifting needle guide grooves axially arranged on the outer surface of the needle cylinder, the support frame is fixed on the base, a thread inlet is arranged at the center of the top of the support frame, a yarn guide hook is arranged on the side surface of the support frame, the belt pulley is fixed at the outer side of the base, the belt outlet cylinder is fixed at the center of the bottom surface of the base, and the croc.
Preferably, the number of the lift pin guide grooves is 4, 6, 8, 12, 16, 18 or 24, and each lift pin guide groove contains one crochet pin.
Preferably, the length of the crochet hook is 5-10 cm.
Preferably, the drafting device comprises a driving roller and a driven roller which is in contact with the driving roller through a roller frame and is in running fit with the driving roller, the driving rollers of the drafting device are sequentially fixed on a first rotating shaft of the frame, and the first rotating shaft is driven to rotate by a drafting motor.
Preferably, the length of the round pipe is 5-15 cm.
Preferably, the steam outlet of the steam pipe extends into the round pipe from the bottom end of the round pipe.
Preferably, the winder is a groove type winder and comprises cone drums and groove drums, the cone drums and the groove drums of the plurality of winders are sequentially fixed on a second rotating shaft and a third rotating shaft of the frame, and the third rotating shaft is driven to rotate by a winding motor.
Preferably, the cone drum is positioned above the grooved drum.
The utility model has the advantages that: the utility model discloses the collection is led yarn, is weavingd, draft, heat setting and rolling as an organic whole, can carry out the production of hollow platykurtic elasticity latitude braid in succession stably, and the latitude braid flatness, dimensional stability and the evenness of the weft tape of preparing are all good, the specially adapted gauze mask ear area.
The features and advantages of the present invention will be described in detail by embodiments with reference to the accompanying drawings.
[ description of the drawings ]
FIG. 1 is a front view of a device for producing a hollow flat elastic weft tape according to the present invention;
FIG. 2 is a left side view of a yarn carrier of a device for producing a hollow flat elastic weft braid of the present invention;
FIG. 3 is a front view of a crochet hook head of a device for producing a hollow flat elastic weft tape of the present invention;
fig. 4 is a left side view of the drawing device of the production device of the hollow flat elastic weft knitting tape of the present invention.
In the figure: 1-frame, 11-first rotating shaft, 12-second rotating shaft, 13-third rotating shaft, 2-material rod, 3-yarn guide, 31-side plate, 32-first tension pressing sheet, 33-second tension pressing sheet, 34-spring, 35-pressing block, 36-lead screw, 4-needle hooking device, 41-base, 42-support frame, 421-yarn inlet, 422-yarn guide hook, 43-needle cylinder, 44-needle hooking, 45-belt pulley, 46-belt outlet cylinder, 5-drafting device, 51-driving roller, 52-driven roller, 53-roller frame, 6-heat setting device, 61-circular tube, 62-steam tube, 7-winder, 71-cone cylinder, 72-grooved drum and 8-raw material wire wheel.
[ detailed description ] embodiments
Referring to fig. 1 to 4, the utility model relates to a production device of hollow flat elastic weft knitting belt, which comprises a frame 1, a controller, a material rod 2 for fixing a raw material yarn wheel 8, a yarn guide 3 for adjusting the tension of the yarn, a crochet hook 4 for knitting the yarn to form the weft knitting belt, a drafting device 5 for pressurizing and drafting the weft knitting belt, a heat setting device 6 for heat setting the weft knitting belt and a winding device 7 for winding and collecting the weft knitting belt, a plurality of groups of the yarn guide 3, the material rod 2, the crochet hook 4, the drafting device 5, the heat setting device 6 and the winding device 7 are fixed on the frame 1 from top to bottom in sequence, the drafting device 5 is a normal temperature pressurizing roller, the heat setting device 6 comprises a circular tube 61 and a steam tube 62, the circular tube 61 is vertically arranged, a heating wire is arranged in an inner cavity of the circular tube, a steam inlet of the steam tube 62 is connected with the steam generator, and a steam outlet of the steam tube extends into the circular tube 61.
The yarn guide 3 is a yarn tension adjusting machine, the yarn guide 3 comprises a side plate 31, a first tension pressing sheet 32, a second tension pressing sheet 33, a spring 34, a pressing block 35 and a screw rod 36, one end of the screw rod 36 is fixed in a threaded hole of the side plate 31 in a threaded manner, the first tension pressing sheet 32 and the second tension pressing sheet 33 are respectively sleeved on the screw rod 36, the pressing block 35 is fixed at the other end of the screw rod 36 in a threaded manner, the spring 34 is sleeved outside the screw rod 36, and two ends of the spring are respectively connected with the pressing block 35 and the second tension pressing sheet 33.
The crochet hook device 4 comprises a crochet hook head, a belt and a crochet hook motor, the crochet hook head comprises a base 41, a support frame 42, a needle cylinder 43, a crochet hook 44, a belt pulley 45 and a belt outlet cylinder 46, the needle cylinder 43 is fixed at the center of the top surface of the base 41, the crochet hook 44 is respectively inserted into a lifting needle guide groove axially arranged on the outer surface of the needle cylinder 43, the support frame 42 is fixed on the base 41, the top center of the support frame 42 is provided with a thread inlet 421, the side surface of the support frame 42 is provided with a yarn guide hook 422, the belt pulley 45 is fixed at the outer side of the base 41, the belt outlet cylinder 46 is fixed at the center of the bottom surface of the base 41, and the crochet hook motor rotates.
The number of the needle guide grooves is 4, 6, 8, 12, 16, 18 or 24, and each needle guide groove contains one crochet hook 44.
The length of the crochet hook 44 is 5-10 cm.
The drafting device 5 comprises a driving roller 51 and a driven roller 52 which is contacted with the driving roller 51 through a roller frame 53 and is in running fit with the driving roller 51, the driving rollers 51 of the drafting device 5 are sequentially fixed on a first rotating shaft 11 of the frame 1, and the first rotating shaft 11 is driven by a drafting motor to rotate.
The length of the circular tube 61 is 5-15 cm.
The steam outlet of the steam pipe 62 extends into the circular pipe 61 from the bottom end of the circular pipe 61.
The winding device 7 is a groove type winding machine, the winding device 7 comprises a cone drum 71 and a groove drum 72, the cone drums 71 and the groove drums 72 of a plurality of winding devices 7 are sequentially fixed on a second rotating shaft 12 and a third rotating shaft 13 of the rack 1, and the third rotating shaft 13 is driven to rotate by a winding motor.
The cone cylinder 71 is positioned above the grooved cylinder 72.
The utility model discloses the working process:
first, a raw material yarn wheel 8 of two or more kinds of conventional non-elastic filaments (nylon, polypropylene, spandex or polylactic acid fiber, etc.) is placed on a material rod 2, and then 2 or more strands of filaments are respectively passed through a gap between a first tension sheet 32 and a second tension sheet 33 to feed filament tension. The feeding amount of the tension of the filament can be adjusted by screwing the pressing block 35, making the pressing block 35 approach or separate from the side plate 31 along the screw rod 36, pushing the second tension pressing piece 33 by the spring 34, and adjusting the gap distance between the first tension pressing piece 32 and the second tension pressing piece 33. Then, the multiple strands of filaments are sequentially passed through the filament inlet 421 and the yarn guide 422, and then are matched with the crochet needle 44, the crochet needle head is driven to rotate continuously by the crochet needle motor through the belt, so that the crochet and the looping are performed sequentially, and the knitted weft knitting belt gradually extends out along the belt outlet cylinder 46. Subsequently, the free end of the weft tape is introduced into the round tube 61 after passing through the nip between the driving roller 51 and the driven roller 52 by the draft device 5. The drafting force of the drafting device 5 to the weft braid can be adjusted by controlling the rotating speed of the drafting motor driving the first rotating shaft 11. While the weft-knitted tape passes through the circular tube 61, the heating wire and the steam tube 62 simultaneously heat, humidify and shape the weft-knitted tape. Wherein, the temperature in the circular tube 61 is controlled to be 80-220 ℃, and the humidity is controlled to be 50-80%. Finally, the winding motor drives the third rotating shaft 13 to rotate, and the cone drum 71 is driven to rotate by the rotation of the grooved drum 72, so that the winding work of the weft knitting belt after heat setting is completed.
The utility model discloses the collection is led yarn, is weavingd, draft, heat setting and rolling as an organic whole, can carry out the production of hollow platykurtic elasticity latitude braid in succession stably, and the latitude braid flatness, dimensional stability and the evenness of the weft tape of preparing are all good, the specially adapted gauze mask ear area.
The above-mentioned embodiment is right the utility model discloses an explanation, it is not right the utility model discloses a limited, any right the scheme after the simple transform of the utility model all belongs to the protection scope of the utility model.

Claims (10)

1.一种空心扁平状弹力纬编带的生产装置,其特征在于:包括机架(1)、控制器、固定原料丝轮(8)的料杆(2)、调节丝线张力的导纱器(3)、编织丝线以形成纬编带的钩针器(4)、对纬编带进行加压牵伸的牵伸器(5)、对纬编带进行热定型的热定型器(6)以及对纬编带进行卷绕收集的收卷器(7),若干组所述导纱器(3)、料杆(2)、钩针器(4)、牵伸器(5)、热定型器(6)和收卷器(7)依次从上至下固定在机架(1)上,所述牵伸器(5)为常温加压罗拉,所述热定型器(6)包括圆管(61)和蒸汽管(62),所述圆管(61)竖直设置且内腔中设有加热丝,所述蒸汽管(62)的进汽口与蒸汽发生器相连接而出汽口伸入圆管(61)内。1. A production device for a hollow flat elastic weft-knitted belt, characterized in that: comprising a frame (1), a controller, a material rod (2) for fixing a raw material wire wheel (8), a yarn guide for adjusting the thread tension (3), a crochet device (4) for weaving threads to form a weft-knitted tape, a drafter (5) for pressurizing and drafting the weft-knitted tape, a heat-setting device (6) for heat-setting the weft-knitting tape, and A winder (7) for winding and collecting the weft-knitted tape, several groups of the yarn guides (3), material rods (2), crocheters (4), drafters (5), heat setting devices ( 6) and the winder (7) are sequentially fixed on the frame (1) from top to bottom, the drafter (5) is a normal temperature pressurized roller, and the heat setter (6) comprises a round tube (61) ) and a steam pipe (62), the circular pipe (61) is vertically arranged and a heating wire is arranged in the inner cavity, the steam inlet of the steam pipe (62) is connected with the steam generator and the steam outlet extends into inside the round tube (61). 2.如权利要求1所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述导纱器(3)为纱线张力调节机,所述导纱器(3)包括侧板(31)、第一张力压片(32)、第二张力压片(33)、弹簧(34)、压块(35)和丝杆(36),所述丝杆(36)的一端螺纹固定在侧板(31)的螺纹孔内,所述第一张力压片(32)和第二张力压片(33)分别套设在丝杆(36)上,所述压块(35)螺纹固定在丝杆(36)的另一端,所述弹簧(34)套设在丝杆(36)之外且两端分别与压块(35)和第二张力压片(33)相连接。2. The device for producing a hollow flat elastic weft-knitted belt according to claim 1, wherein the yarn guide (3) is a yarn tension regulator, and the yarn guide (3) comprises a A side plate (31), a first tension pressing piece (32), a second tension pressing piece (33), a spring (34), a pressing block (35) and a lead screw (36), one end of the lead screw (36) The thread is fixed in the threaded hole of the side plate (31), the first tension pressing piece (32) and the second tension pressing piece (33) are respectively sleeved on the screw rod (36), and the pressing block (35) The thread is fixed on the other end of the screw rod (36), the spring (34) is sleeved outside the screw rod (36), and the two ends are respectively connected with the pressing block (35) and the second tension pressing piece (33). 3.如权利要求1所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述钩针器(4)包括钩针头、皮带和钩针电机,所述钩针头包括底座(41)、支撑架(42)、针筒(43)、钩针(44)、皮带轮(45)和出带筒(46),所述针筒(43)固定在底座(41)的顶面中央,若干根所述钩针(44)分别插接在针筒(43)外表面轴向设置的起落针导槽之中,所述支撑架(42)固定在底座(41)之上,所述支撑架(42)的顶部中央设有进丝口(421),所述支撑架(42)的侧面设有导纱钩(422),所述皮带轮(45)固定在底座(41)的外侧,所述出带筒(46)固定在底座(41)的底面中央,所述钩针电机通过皮带驱动皮带轮(45)沿着轴线转动。3. The production device of a hollow flat elastic weft-knitted belt according to claim 1, wherein the hook device (4) comprises a hook head, a belt and a hook motor, and the hook head includes a base (41). ), a support frame (42), a needle cylinder (43), a crochet needle (44), a pulley (45) and a tape-out cylinder (46), the needle cylinder (43) is fixed at the center of the top surface of the base (41), and several The crochet needles (44) are respectively inserted into the needle guide grooves axially provided on the outer surface of the needle cylinder (43), the support frame (42) is fixed on the base (41), and the support frame ( 42) is provided with a wire inlet (421) in the center of the top, a yarn guide hook (422) is provided on the side of the support frame (42), the pulley (45) is fixed on the outer side of the base (41), and the outlet The belt drum (46) is fixed at the center of the bottom surface of the base (41), and the crochet motor drives the pulley (45) to rotate along the axis through the belt. 4.如权利要求3所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述起落针导槽的数量为4、6、8、12、16、18或24个,每个所述起落针导槽内均含有一枚钩针(44)。4. The production device for a hollow flat elastic weft-knitted belt according to claim 3, wherein the number of the guide grooves for the lifting and falling needles is 4, 6, 8, 12, 16, 18 or 24, Each of the needle guide grooves contains a hook (44). 5.如权利要求3所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述钩针(44)的长度为5~10cm。5. The device for producing a hollow flat elastic weft-knitted tape according to claim 3, wherein the length of the crochet needle (44) is 5-10 cm. 6.如权利要求1所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述牵伸器(5)包括主动辊(51)以及通过辊架(53)与主动辊(51)接触并转动配合的被动辊(52),若干个所述牵伸器(5)的主动辊(51)依次固定在机架(1)的第一转轴(11)上,所述第一转轴(11)由牵伸电机驱动转动。6. The production device of a hollow flat elastic weft-knitted belt according to claim 1, characterized in that: the drafter (5) comprises a driving roller (51) and a driving roller (53) and a driving roller through a roller frame (53) (51) The driven rollers (52) that are in contact with and rotate to match, and the driving rollers (51) of the several drafters (5) are sequentially fixed on the first rotating shaft (11) of the frame (1). A rotating shaft (11) is driven to rotate by the drafting motor. 7.如权利要求1所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述圆管(61)的长度为5~15cm。7. The device for producing a hollow flat elastic weft-knitted belt according to claim 1, wherein the length of the circular tube (61) is 5-15 cm. 8.如权利要求1所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述蒸汽管(62)的出汽口从圆管(61)的底端伸入圆管(61)内。8. The production device of a hollow flat elastic weft-knitted belt according to claim 1, wherein the steam outlet of the steam pipe (62) extends into the circular pipe from the bottom end of the circular pipe (61). (61). 9.如权利要求1所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述收卷器(7)为凹槽型络筒机,所述收卷器(7)包括锥筒(71)和槽筒(72),若干个所述收卷器(7)的锥筒(71)和槽筒(72)依次固定在机架(1)的第二转轴(12)和第三转轴(13)上,所述第三转轴(13)由收卷电机驱动转动。9. The production device of a hollow flat elastic weft-knitted belt according to claim 1, characterized in that: the winder (7) is a groove type winder, and the winder (7) It includes a cone (71) and a groove (72), and the cones (71) and grooves (72) of several of the winders (7) are sequentially fixed on the second rotating shaft (12) of the frame (1). And on the third rotating shaft (13), the third rotating shaft (13) is driven to rotate by the winding motor. 10.如权利要求9所述的一种空心扁平状弹力纬编带的生产装置,其特征在于:所述锥筒(71)位于槽筒(72)之上。10. The device for producing a hollow flat elastic weft-knitted belt according to claim 9, wherein the cone (71) is located above the grooved cylinder (72).
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113481686A (en) * 2021-07-28 2021-10-08 枝江锦河科技有限公司 Mask earring weaving system, using method thereof and mask earring
CN113651175A (en) * 2021-08-13 2021-11-16 江苏鼎顺医疗用品有限公司 Weave rolling integration ear tape unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113481686A (en) * 2021-07-28 2021-10-08 枝江锦河科技有限公司 Mask earring weaving system, using method thereof and mask earring
CN113651175A (en) * 2021-08-13 2021-11-16 江苏鼎顺医疗用品有限公司 Weave rolling integration ear tape unit

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