CN212831246U - Automatic arrangement machine with correction function - Google Patents

Abstract

The utility model discloses an automatic balance machine with calibration function, include: a frame; the vibrating disc is provided with a discharge port, and can be used for vibrating and arranging a plurality of small parts and discharging the small parts from the discharge port; the small part conveying track is arranged on the rack and used for receiving the small parts discharged from the discharge port and conveying the small parts to a small part loading position; the ceramic plate stacking mechanism is used for stacking and placing a plurality of ceramic plates; the ceramic plate conveying belt is used for conveying a ceramic plate to an assembly station of the ceramic plate and the small parts; the small part grabbing mechanism is used for grabbing the small parts on the small part feeding position and placing the small parts at corresponding positions on the ceramic plate; the correcting mechanism is arranged above the ceramic plate conveying belt and can push the left end and the right end of the ceramic plate to enable the ceramic plate to be parallel to the ceramic plate conveying belt. The plate placing machine adopts a full-automatic production operation mode, improves the assembly efficiency of small parts and ceramic plates, and ensures the assembly quality between the small parts and the ceramic plates.

Description

Automatic arrangement machine with correction function

Technical Field

The utility model relates to an automation equipment technical field, in particular to automatic balance machine with calibration function.

Background

In the assembly and the course of working of some products, need put the little part position of putting on the ceramic plate according to predetermined arrangement order with a plurality of finding, generally speaking, can predetermine a plurality of finding of arranging with great ease on the ceramic plate and put the position, every finding puts the position and all has certain magnetism, and every finding is put and all can be adsorbed on it when corresponding position, guarantees the stability of finding and ceramic plate assembly.

At present, adopt artifical goods of furniture for display rather than for use in the trade always, the workman snatchs the finding from the charging tray and puts it in the corresponding position department of ceramic plate promptly manually, after the finding is put and the sticking in the finding of ceramic plate is put to the finding of the whole according to preset's range order of finding, the workman taks away the ceramic plate again, this process is loaded down with trivial details and takes time, the inefficiency, workman intensity of labour is big, simultaneously, the ceramic plate also easily appears shifting, rock the condition that the quality was put to influence finding such as, finding the quality of putting of finding is difficult to be guaranteed, greatly influence the assembly efficiency and the assembly quality of finding and ceramic plate, and then influence subsequent processing and the assembly quality of product.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides an automatic balance machine with correction function, its structure is ingenious, and the integrated level is high, can the position of automatic correction ceramic plate, promotes the assembly efficiency and the quality of finding and ceramic plate.

According to the utility model discloses automatic balance machine with calibration function, include: a frame; the vibrating disc is provided with a discharge port, and can be used for vibrating and arranging a plurality of small parts and discharging the small parts from the discharge port; the small part conveying track is arranged on the rack and used for receiving the small parts discharged from the discharge port and conveying the small parts to a small part loading position; the ceramic plate stacking mechanism is used for stacking and placing a plurality of ceramic plates; the ceramic plate conveying belt is used for conveying the ceramic plates to an assembly station of the ceramic plates and the small parts; a ceramic plate picking mechanism for picking up a ceramic plate on the ceramic plate stacking mechanism and placing the ceramic plate on the ceramic plate conveyor belt; the small part grabbing mechanism is used for grabbing the small parts on the small part feeding position and placing the small parts at corresponding positions on the ceramic plate; the correcting mechanism is arranged above the ceramic plate conveying belt, and when the ceramic plate is positioned on the ceramic plate conveying belt, the correcting mechanism can push the left end and the right end of the ceramic plate to enable the ceramic plate to be parallel to the ceramic plate conveying belt.

The method has the following beneficial effects:

the tray placing machine utilizes the small part conveying track and the ceramic plate conveying belt to convey the small parts and the ceramic plates to the small part loading position and the assembly station respectively, so that the transfer process of the small parts and the ceramic plates is simplified, the investment of equipment is reduced, and the assembly line production is realized; the small parts at the small part loading position are grabbed and placed at the corresponding positions of the ceramic plate by using the small part grabbing mechanism, so that the automatic loading of the small parts is realized, and the small parts can be accurately placed on the ceramic plate according to a preset arrangement sequence to complete the assembly of the small parts and the ceramic plate; in addition, the plate placing machine can realize the function of automatically correcting the position of the ceramic plate on the ceramic plate conveying belt through the design of the correcting mechanism, and the consistency of the positions of the ceramic plates is ensured. The automatic arrangement machine adopts a full-automatic production operation mode, is high in integration level, greatly improves the assembly efficiency of small parts and ceramic plates, reduces labor cost, and meanwhile, ensures the assembly quality of the small parts and the ceramic plates.

According to the utility model discloses a some embodiments, be equipped with many parallel and interval arrangement's ceramic plate conveyer belt in the frame, aligning gear includes a plurality of synchronous motion's correction unit, the correction unit with ceramic plate conveyer belt one-to-one, the both ends of correction unit can promote the both ends of ceramic plate respectively so that the ceramic plate with the ceramic plate conveyer belt is parallel.

According to the utility model discloses a some embodiments, the correction unit is including relative left ejector pad and the right ejector pad that sets up, the ceramic plate conveyer belt is located between left ejector pad and the right ejector pad, a left side ejector pad with right ejector pad all can keep away from relatively or be close to the ceramic plate, the bottom of left ejector pad the bottom of right ejector pad and the bottom that is located the ceramic plate on the ceramic plate conveyer belt are in on same horizontal plane.

According to the utility model discloses a some embodiments, be equipped with the setting element that is used for backstop or release ceramic plate front end in the frame, the setting element can be relative the ceramic plate conveyer belt goes up and down, still slidable mounting has the mechanism of supporting in the frame, it is in order to support the ceramic plate with the rear end of supporting the mechanism and be used for supporting the ceramic plate on the setting element.

According to some embodiments of the utility model, the mechanism that supports includes the push rod and supports the ejecting member, support the ejecting member with the push rod is close to the one end of setting element is articulated, support the ejecting member rotatable in order to keep away from or be close to the other end of ceramic plate, the push rod can drive support the ejecting member and follow the direction of ceramic plate conveyer belt slides so that support the ejecting member and support the ceramic plate.

According to some embodiments of the utility model, support the middle part of piece with the push rod rotates to be connected, support the both ends of piece respectively for supporting top and counter weight portion, be equipped with the balancing weight in the counter weight portion, set firmly the backstop board that resets that is used for the backstop to support the top in the frame.

According to some embodiments of the utility model, support on the piece rotate install be used for with reset backstop board complex bearing, reset backstop board with bearing complex one end is the inclined plane, reset backstop board accessible the bearing drives support the piece relative the push rod rotates in order to dodge the ceramic plate.

According to some embodiments of the utility model, ceramic plate stacking mechanism includes that supporting baseplate and a plurality of perpendicular settings are in limiting plate on the supporting baseplate, the supporting baseplate can be relative the ceramic plate conveyer belt goes up and down.

According to the utility model discloses a some embodiments, the frame is in the top clamp of assembly station is equipped with first guide rail, the finding snatchs the mechanism and passes through first slider sliding connection first guide rail, the finding snatchs the mechanism and can be relative first slider goes up and down, the finding snatchs the mechanism and includes two synchronous motion's pneumatic clamping jaw.

According to some embodiments of the invention, the ceramic plate picking mechanism is a robot.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is another schematic structural diagram of the embodiment of the present invention;

fig. 3 is a schematic structural diagram of the correcting mechanism in the embodiment of the present invention;

FIG. 4 is an enlarged view taken at A in FIG. 3;

FIG. 5 is a front view of the alignment mechanism in an embodiment of the present invention;

FIG. 6 is a schematic view of a fitting structure of the positioning member, the abutting mechanism, the ceramic plate conveyor belt and the ceramic plate according to the embodiment of the present invention;

fig. 7 is a schematic structural view of an abutting mechanism in an embodiment of the present invention;

FIG. 8 is an enlarged view at B of FIG. 7;

FIG. 9 is a side view of the positioning member, the abutting mechanism, the ceramic plate conveyor belt and the ceramic plate according to the embodiment of the present invention;

FIG. 10 is an enlarged view at C of FIG. 9;

FIG. 11 is an enlarged view taken at D of FIG. 10;

fig. 12 is a schematic structural view of a ceramic plate stacking mechanism according to an embodiment of the present invention;

fig. 13 is a schematic structural view of a small part gripping mechanism in an embodiment of the present invention;

fig. 14 is an enlarged view at E in fig. 13.

Wherein: the ceramic plate stacking machine comprises a rack 100, a first guide rail 110, a first sliding block 120, a connecting plate 121, a driving motor, a driving mechanism 122, a transmission mechanism 123, a positioning piece 130, a reset stop plate 140, a third guide rail 150, a fourth cylinder 160, a small part conveying rail 200, a small part loading position 210, a ceramic plate stacking mechanism 300, a support bottom plate 310, a limiting plate 320, a lifting frame 330, a guide column 340, a screw rod motor 350, a ceramic plate conveying belt 400, an assembly station 410, a gap space 420, a small part grabbing mechanism 500, a pneumatic clamping jaw 510, a ceramic plate picking mechanism 600, a correction mechanism 700, a correction unit 710, a left push block 711, a right push block 712, a first cylinder 720, a second cylinder 730, a linkage mechanism 740, a second sliding block 741, a second guide rail 742, a connecting rod 743, a butting mechanism 800, a push rod 810, a butting piece 820, a butting part 821, a counterweight part 822, a bearing 830, a counterweight 840, a third sliding block, The ceramic plate 900.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the present number, and the terms greater than, less than, within, etc. are understood as including the present number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.

In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.

Referring to fig. 1 and 2, the present invention discloses an automatic tray placing machine with correction function, comprising a frame 100, a vibration tray, a small part conveying track 200, a ceramic plate stacking mechanism 300, a ceramic plate conveying belt 400, a ceramic plate picking mechanism 600 and a small part grabbing mechanism 500, wherein the vibration tray is not shown on the frame 100, the vibration tray has a discharge port, the vibration tray can perform vibration arrangement on a plurality of small parts and discharge the small parts from the discharge port, the small part conveying track 200 is arranged on the frame 100 and is used for receiving the small parts discharged from the discharge port of the vibration tray and conveying the small parts to a small part loading position 210, the ceramic plate stacking mechanism 300 is used for stacking and placing a plurality of ceramic plates 900, the ceramic plate conveying belt 400 is used for conveying the ceramic plates 900 to an assembling station 410 of the ceramic plates and the small parts, the ceramic plate picking mechanism 600 is used for picking up the ceramic plates 900 on the stacking mechanism 300 and placing the ceramic plates 900 on the ceramic plate conveying belt 400, the small part grabbing mechanism 500 is used for grabbing and placing the small parts on the small part loading level 210 at corresponding positions on the ceramic plate.

The tray placing machine utilizes the small part conveying track 200 and the ceramic plate conveying belt 400 to convey the small parts and the ceramic plates to the small part loading position 210 and the assembling station 410 respectively, so that the transfer process of the small parts and the ceramic plates is simplified, the investment of equipment is reduced, and the flow line production is realized; the small parts of the small part loading position 210 are grabbed and placed at the corresponding positions of the ceramic plates by the small part grabbing mechanism 500, so that automatic small part loading is realized, and the small parts can be accurately placed on the ceramic plates according to a preset arrangement sequence to complete assembly of the small parts and the ceramic plates. The automatic arrangement machine adopts a full-automatic production operation mode, is high in integration level, greatly improves the assembly efficiency of small parts and ceramic plates, reduces labor cost, and meanwhile, ensures the assembly quality of the small parts and the ceramic plates.

In some embodiments of the present invention, considering that the initial position of each ceramic plate 900 on the ceramic plate conveying belt 400 may have a deviation in the process that the ceramic plate picking mechanism 600 picks up and transfers the ceramic plates 900 one by one from the ceramic plate stacking mechanism 300 to place on the ceramic plate conveying belt 400, and the ceramic plates 900 may have a displacement, a messy position, and the like in the process that the ceramic plates 900 are conveyed on the ceramic plate conveying belt 400 due to vibration of the entire automation equipment, and the like, it is necessary to correct the positions of the ceramic plates 900 on the ceramic plate conveying belt 400, referring to fig. 1 to 5, the rack 100 is provided with a correcting mechanism 700 above the ceramic plate conveying belt 400, the correcting mechanism 700 may push the left and right ends of the ceramic plates 900 to make the ceramic plates 900 parallel to the ceramic plate conveying belt 400, the setting of the correcting mechanism 700 preferably performs a function of correcting the, the consistency of the positions of the ceramic plates 900 is ensured, and the assembly precision and quality of the small parts and the ceramic plates 900 are improved.

In some embodiments of the present invention, referring to fig. 3, 4 and 5 again, in order to improve the efficiency of correcting the position of the ceramic plate 900 and further improve the assembly efficiency of the small parts and the ceramic plate 900, the rack 100 is provided with a plurality of ceramic plate conveyor belts 400 arranged in parallel and at intervals, the correcting mechanism 700 includes a plurality of correcting units 710 moving synchronously, the correcting units 710 correspond to the ceramic plate conveyor belts 400 one by one, the correcting units 710 include left push blocks 711 and right push blocks 712 arranged oppositely, the ceramic plate conveyor belt 400 is located between the left push blocks 711 and the right push blocks 712, both the left push blocks 711 and the right push blocks 712 can be relatively far away from or close to the ceramic plate 700, the bottom ends of the left push blocks 711 and the right push blocks 712 and the bottom end of the ceramic plate 900 located on the ceramic plate conveyor belt 400 are located on the same horizontal plane, the correcting mechanism 700 designs a plurality of correcting units 710 corresponding to the ceramic plate conveyor belt 400, when the ceramic plate is in the transportation process on the ceramic plate conveyer belt 400, all correction units 710 synchronously push the ceramic plates on each ceramic plate conveyer belt 400 respectively, the ceramic plates on all ceramic plate conveyer belts 400 can all be pushed to the state parallel with the ceramic plate conveyer belt 400 by each correction unit 710, so that the positions of the ceramic plates on the ceramic plate conveyer belt 400 are all synchronously corrected, the whole correcting mechanism 700 is ingenious in structure, can be automatic, the positions of all ceramic plates are synchronously and quickly corrected, the consistency of all ceramic plates on the assembly station 410 is ensured, and the subsequent assembly efficiency and quality of the ceramic plates and small parts are improved.

In one embodiment, referring again to fig. 3, 4 and 5, the correcting unit 710 is perpendicular to the ceramic plate conveying belt 400, that is, the left push block 711 and the right push block 712 are perpendicular to the ceramic plate conveying belt 400, to ensure the consistency of the correction accuracy of the ceramic plate 900, it can be understood that the left push block 711 and the right push block 712 are respectively used to push the left end and the right end of the ceramic plate 900, when the ceramic plate 900 has a certain inclination angle with respect to the ceramic plate conveying belt 400, at which time, the ceramic plate 900 needs to be corrected to be in a parallel state with the ceramic plate conveying belt 400, and by means of the form of the opposite movement of the left push block 711 and the right push block 712 toward the left end and the right end of the ceramic plate 900, respectively, it can be understood that, during this process, the movement speed of the left push block 711 and the right push block 712 is the same, the ceramic plate 900 can be clamped between the left push block 711 and the right push block 712, the position of the ceramic plate 900 is corrected.

In some embodiments of the present invention, referring to fig. 3, 4 and 5 again, in order to ensure that all the calibration units 710 respectively act on the ceramic plates of the ceramic plate conveyor belts 400 synchronously, so that the ceramic plates 900 on the ceramic plate conveyor belts 400 are calibrated synchronously, the left push blocks 711 are connected to the first cylinder 720 through the linkage 740, the right push blocks 712 are connected to the second cylinder 730 through the linkage 740, specifically, in this embodiment, the linkage 740 includes a plurality of second sliders 741 and a second guide rail 742 disposed on the rack 100, the left push blocks 711 and the right push blocks 712 are respectively connected to the second guide rail 742 through the second sliders 741, two adjacent left push blocks 711 and two adjacent right push blocks 712 are connected to each other through the connecting rod 743, in this embodiment, the second guide rail 742 is perpendicular to the ceramic plate conveyor belts 400, the second slider 741 near the leftmost end of the second guide rail 742 is connected to the output end of the first cylinder 720, the second slider 741 near the rightmost end of the second guide rail 742 is connected to the output end of the second cylinder 730, all the left push blocks 711 are sequentially connected from left to right through the connecting rod 743, all the right push blocks 712 are sequentially connected from right to left through the connecting rod 743, and the bottom ends of the left push blocks 711, the right push blocks 712 and the ceramic plate 900 are located on the same horizontal plane. It can be understood that, in this embodiment, the first cylinder 720 drives all the left push blocks 711 to move rightward along the direction of the second guide rail 742 by pushing the leftmost second slider 741 so as to synchronously push the left ends of the ceramic plates, the second cylinder 730 drives all the right push blocks 712 to move leftward along the direction of the second guide rail 742 by pushing the rightmost second slider 741 so as to synchronously push the right ends of the ceramic plates, so that all the correction units 710 synchronously operate, so that all the ceramic plates are synchronously corrected, the correction efficiency of the ceramic plates is greatly improved, meanwhile, the installation space of each moving part is greatly saved by the design of the linkage mechanism 740, the positions of the ceramic plates 900 can be synchronously corrected by only two power parts, which is highly efficient and highly practical.

In the present invention, referring to fig. 1 again, it should be understood that, when the ceramic plate 900 is conveyed to the assembling station 410 through the ceramic plate conveying belt 400, at this time, the ceramic plate conveying belt 400 needs to stop operating, at this time, the small part grabbing mechanism 500 grabs the small part on the small part loading position 210 and places the small part on the ceramic plate at the corresponding position to complete the assembly of the small part and the ceramic plate, considering that the small part grabbing mechanism 500 places the small part on the ceramic plate 900, because of the vibration of the automatic equipment and the reason that the small part can directly contact with the ceramic plate, and the ceramic plate 900 lacks a corresponding fixing component, the ceramic plate 900 can be moved, dislocated, and the small part can not be placed according to the predetermined arrangement sequence, and the subsequent processing and assembling quality of the product are affected, in some embodiments of the present invention, referring to fig. 1, 6, 7, 9 and 10, the rack 100 is provided with a positioning member 130 for stopping or releasing the front end of the ceramic plate 900, the positioning member 130 can be lifted relative to the ceramic plate conveyor belt 400, the rack 100 is further slidably provided with a propping mechanism 800, and the propping mechanism 800 is used for propping the rear end of the ceramic plate 900 to prop the ceramic plate 900 against the positioning member 130.

It is easy to understand that, this set pendulum machine is through designing setting element 130 and resisting mechanism 800, when ceramic plate 900 carried to assembly station 410 department through ceramic plate conveyer belt 400, the front end of ceramic plate 900 is by setting element 130 backstop, at this moment, ceramic plate conveyer belt 400 stop work, it slides to the rear end of ceramic plate 900 and supports ceramic plate 900 on setting element 130 to resist mechanism 800 along the length direction of ceramic plate conveyer belt 400 to resist mechanism 800, make ceramic plate 900 be located between resisting mechanism 800 and setting element 130 by the clamp, thereby guarantee that ceramic plate 900 is in the state of stabilizing static at this station, avoid ceramic plate 900 to appear shifting, the dislocation, ensure that the arrangement order that the finding hand can be accurate according to the preset puts on ceramic plate 900, improve the assembly quality of ceramic plate and finding.

In one embodiment, referring to fig. 7 again, the propping mechanism 800 includes a pushing rod 810 and a propping member 820, the propping member 820 is hinged to one end of the pushing rod 810 close to the positioning member 130, the propping member 820 can rotate to be far away from or close to the other end of the ceramic plate 900, the pushing rod 810 can drive the propping member 820 to slide along the direction of the ceramic plate conveyor belt 400 so that the propping member 820 props against the ceramic plate 900, it should be understood that, when the ceramic plate 900 is placed on the ceramic plate conveyor belt 400, the positioning member 130 is at a certain distance from the ceramic plate 900 at that time, and the positioning member 130 is at a position perpendicular to the ceramic plate conveyor belt 400 and the upper end portion protrudes from the upper surface of the ceramic plate conveyor belt 400 at that time, when the ceramic plate 900 is conveyed and positioned, the positioning member 130 is the assembly station 410. It should be understood that when the ceramic plate 900 is transported to the assembling station 410, the front end of the ceramic plate 900 is stopped by the positioning member 130, at this time, the ceramic plate transporting belt 400 stops working, the push rod 810 starts to drive the abutting member 820 to move towards the direction close to the ceramic plate 900, when the abutting member 820 abuts against the rear end of the ceramic plate 900, the push rod 810 stops moving, at this time, the ceramic plate 900 is clamped between the abutting member 820 and the positioning member 130 and keeps a stable and static state, thereby preventing bad conditions that the assembly precision of the small parts is affected by the movement, dislocation and the like of the ceramic plate 900, when the small parts grabbing mechanism 500 places the small parts on the ceramic plate 900 according to the preset placing sequence, the push rod 810 immediately drives the abutting member 820 to move backwards away from the ceramic plate 900, then the positioning member 130 descends relative to the ceramic plate transporting belt 400 to release the stop of the ceramic plate 900, the push rod 810 drives the abutting member 820 to move backwards away from the ceramic, at this point, the ceramic plate 900 is no longer restrained and the ceramic plate conveyor belt 400 opens and continues to transport the ceramic plate 900, which has completed its assembly with the small parts, to the next station. Meanwhile, it should be understood that, in order to avoid the abutting member 820 affecting the transportation of the next ceramic plate, when the abutting member 820 is driven by the push rod 810 to return to the initial position, the abutting member 820 rotates to the lower side of the ceramic plate conveyer belt 400 relative to the push rod 810, so as to ensure that the next ceramic plate can be stably transported to the assembling station 410.

In addition, in this embodiment, referring to fig. 7, 8, 9 and 10, the middle of the propping member 820 is rotatably connected to the push rod 810, the two ends of the propping member 820 are respectively a propping portion 821 and a counterweight portion 822, the counterweight portion 822 is provided with a counterweight 840, and the rack 100 is fixedly provided with a reset stop plate 140 for stopping the propping portion 821, it should be understood that, in this embodiment, referring to fig. 3 and 6 again, the ceramic plate conveying belt 400 includes two belts running side by side and synchronously, a gap space 420 for installing the propping mechanism 800 is provided between the two belts, the middle of the propping member 820 is rotatably connected to the push rod 810 through a pin shaft, the propping portion 821 is a rectangular plane, when the propping member 820 is at an initial position, the propping member 820 is stopped by the reset stop plate 140, at this time, the propping member 820 is located below the conveying belt 400, that is, the propping member 820 is located in the gap space 420 at this time, to provide an avoiding space for smooth conveying of the ceramic plate 900, when the push rod 810 moves forward, the abutting member 820 moves forward along with the push rod 810 synchronously, the abutting member 820 starts to be far away from the reset stop plate 140 and is not stopped by the reset stop plate 140 any more, due to the action of the weight block 840, the abutting member 820 rotates counterclockwise around the hinge joint with the push rod 810, the gravity of the weight block 840 just enables the abutting portion 821 to rotate to protrude above the ceramic plate conveying belt 400 and keep a state of being perpendicular to the ceramic plate conveying belt 400, the push rod 810 continues to drive the abutting member 820 to move towards the ceramic plate 900 on the assembly station, so that the abutting portion 821 of the abutting member 820 can vertically abut against the ceramic plate 900 on the positioning member 200, and the ceramic plate 900 is ensured to be in a stable and static state. It can be understood that, in the embodiment, the propping member 820 skillfully utilizes the "lever principle", and the action is smooth and continuous through the action of the weight portion 822 at one end of the propping member 820 and the matching stopping action of the propping member 820 and the reset stopping plate 140, so that the propping member 820 can rotate around itself to be located below the ceramic plate conveyor belt 400 or to extend out of the position above the ceramic plate conveyor belt 400, so that the propping member 820 can realize propping action and resetting action under the driving of the push rod 810, and each ceramic plate 900 conveyed to the assembly station 410 by the ceramic plate conveyor belt 400 can be positioned on the assembly station 410 orderly, and the degree of automation is high.

In addition, referring to fig. 7 and 8 again, in this embodiment, in order to enable the abutting member 820 to be stably reset to the initial state and reduce the friction of the abutting member 820 in the resetting process, referring to fig. 8, a bearing 830 for cooperating with the reset stopper plate 140 is rotatably installed on the abutting member 820, one end of the reset stopper plate 140 cooperating with the bearing 830 is an inclined surface, the reset stopper plate 140 can drive the abutting member 820 to rotate relative to the push rod 810 through the bearing 830 to avoid the ceramic plate 900, it is easy to understand that, when the push rod 810 drives the abutting member 820 to move left until the bearing 830 contacts with the inclined surface of the reset stopper plate 140, since the reset stopper plate 140 is fixed on the rack 100, the bearing 830 rolls along the inclined surface to drive the entire abutting member 820 to rotate clockwise until the abutting portion 821 is located below the ceramic plate conveyor 400, at this time, the entire abutting mechanism 800 is in the initial state, the whole process is continuous and smooth, through the ingenious design of the bearing 830, the direct collision between the abutting piece 820 and the reset stop plate 140 is effectively avoided, the vibration of the whole mechanism caused by the abutting piece 820 in the moving process is eliminated, and in addition, the reset stop plate 140 effectively helps the abutting piece 820 to stably reset to the initial position.

In addition, in this embodiment, referring to fig. 9 and fig. 10 again, in order to enable the push rod 810 to stably slide along the length direction of the ceramic plate conveying belt 400, the rack 100 is installed with a third guide rail 150, the push rod 810 is slidably connected with the third guide rail 150 through a third slider 850, and one end of the push rod 810, which is far away from the positioning element 130, is connected with an output end of a third cylinder 860, in this embodiment, the third guide rail 150 is fixedly disposed on the lower surface of the reset stop plate 140, and the operation of the third cylinder 860 can drive the push rod 810 to slide back and forth along the third guide rail 150, so as to ensure the stability of the movement of the push rod 810 and the abutting.

In this embodiment, referring to fig. 10 and 11, in order to enable the positioning member 130 to stably lift and lower relative to the ceramic plate conveyer 400 to timely stop the ceramic plate 900 or release the stop of the ceramic plate 900, a fourth cylinder 160 is vertically installed on the rack 100, the positioning member 130 is connected to an output end of the fourth cylinder 160, the positioning member 130 is perpendicular to the ceramic plate conveyer 400, and specifically, the positioning member 130 is a square baffle.

In some embodiments of the utility model, see fig. 2 and fig. 12, ceramic plate picking mechanism 600 is the manipulator, ceramic plate stacking mechanism 300 includes supporting baseplate 310 and a plurality of limiting plate 320 of setting perpendicularly on supporting baseplate 310, supporting baseplate 310 can rise and fall relatively ceramic plate conveyer belt 400, the action of snatching of mechanism 600 is circulated and unchangeable in view of the ceramic plate picking mechanism, obviously, the liftable function of supporting baseplate 310 has made things convenient for ceramic plate picking mechanism 600 to snatch the ceramic plate in same position, ceramic plate picking mechanism 600 is every snatch a ceramic plate and is placed behind ceramic plate conveyer belt 400 promptly, the height of the ascending ceramic plate of supporting baseplate 310, guarantee that every ceramic plate is all in same position when snatching by ceramic plate picking mechanism 600, improve ceramic plate picking mechanism 600's efficiency of snatching.

Specifically, in an embodiment, referring to fig. 12 again, the bottom end of the supporting base plate 310 is provided with a lifting frame 330, the machine frame 100 is provided with four guide posts 340 slidably connected with the lifting frame 330, the lifting frame 330 is slidably connected with the guide posts 340 through linear bearings, the lifting frame 330 is connected with the output end of the lead screw motor 350, that is, the lead screw motor 350 drives the lifting frame 330 to lift to drive the limiting plate 320 to lift.

In some embodiments of the present invention, in order to facilitate the small part gripping mechanism 500 to grip and place the small part on the ceramic plate 900, referring to fig. 1, 13 and 14, the rack 100 is clamped with the first guide rail 110 above the assembly station 410, in this embodiment, the small part grabbing mechanisms 500 are respectively disposed at the left and right ends of the first guide rail 110, the small part conveying rails 200 are respectively disposed at the left and right sides of the rack 100, the two small part grabbing mechanisms 500 are respectively connected to the first guide rail 110 by the first sliding blocks 120 in a sliding manner, it can be understood that each small part gripping mechanism 500 is correspondingly matched with one ceramic plate conveying belt 400 and one small part conveying track 200, the two small part gripping mechanisms 500 move synchronously, the ceramic plates on the two groups of ceramic plate conveying belts 400 are simultaneously and synchronously placed with small parts, the placing efficiency of the small parts is improved, and the placing efficiency of the whole plate placing machine on small part products is further improved. In addition, the small part grabbing mechanism 500 can ascend and descend relative to the first sliding block 120, the small part grabbing mechanism 500 comprises two pneumatic clamping jaws 510 which move synchronously, through the design of the two pneumatic clamping jaws 510 which move synchronously, the small part grabbing mechanism 500 finishes the action of grabbing and placing once to grab and place the two small parts at the corresponding positions of the ceramic plate 900, the assembling time of the small parts and the ceramic plate 900 is shortened, and the assembling efficiency of the small parts and the ceramic plate 900 is further improved. Specifically, referring to fig. 14, in an embodiment, a connection plate 121 is fixedly disposed on the first sliding block 120, two driving motors 122 are mounted on the connection plate 121, the pneumatic clamping jaws 510 are connected to output ends of the driving motors 122 through a transmission mechanism 123, the two driving motors 122 correspond to the two pneumatic clamping jaws 510 one by one, the first guide rail 110 is perpendicular to the ceramic plate conveying belt 400, the two pneumatic clamping jaws 510 are disposed in parallel and at intervals, it should be understood that, in this embodiment, the connecting plate 121 is provided with two driving motors 122 and two transmission mechanisms 123, corresponding to the two pneumatic clamping jaws 510 one by one, that is, the driving motor 122 drives the pneumatic clamping jaw 510 to move up and down relative to the connecting plate 121 through the transmission mechanism 123, the transmission mechanism 123 may be a conventional synchronous belt transmission mechanism or a chain gear transmission mechanism vertically installed on the connecting plate 121, the specific structure is not limited, through the above manner, the whole small part grabbing mechanism 500 can complete grabbing and placing of two small parts through one reciprocating action.

Of course, in other embodiments, the user may replace the pneumatic clamping jaw 510 with a suction nozzle for sucking or releasing the small part according to the structure of the actual small part, the suction nozzle is a conventional vacuum suction nozzle structure, that is, the small part grabbing mechanism 500 may also be a suction nozzle including two synchronous motions, and the pneumatic clamping jaw 510 or the suction nozzle may be selected according to the structure of the actual product, so as to facilitate the whole tray placing machine to adapt to small parts with different structures.

In addition, in this embodiment, in order to facilitate automatic adjustment of the pneumatic clamping jaws 510 in the horizontal plane to adapt to the position state of the small part on the small part loading level 210, the two pneumatic clamping jaws 510 are respectively vertically connected to the output ends of the two motors, the two motors are both slidably mounted on the connecting plate 121, the motors can be slidably mounted on the connecting plate 121 through the slider guide rail structures, in this embodiment, the sliders in the slider guide rail structures are connected to the transmission mechanisms 123, it can be understood that the slider guide rail structures are vertically mounted on the connecting plate 121 to facilitate the lifting of the pneumatic clamping jaws 510, and the motors can realize the function of turning the pneumatic clamping jaws 510 in the horizontal plane, so as to adapt to the position state of the small part on the small part loading level 210, and further improve the assembly accuracy of the small part and the ceramic. In this embodiment, when the small parts are conveyed to the small part loading position 210 through the small part conveying track 200, considering that the small parts may be misaligned relative to the small part conveying track 200, a first visual detection device for detecting the position of the small parts on the small part conveying track 200 and a second visual detection device for detecting the position of the ceramic plate on the ceramic plate conveying belt 400 may be respectively installed on the connecting plate 121, and both the first visual detection device and the second visual detection device may be CCD cameras, it can be understood that the first visual detection device may slide back and forth along the first guide rail 110 with the connecting plate 121 under the driving of the first slider 120, so as to shoot and position the position of the small part incoming material on the small part conveying track 200, the first visual detection device feeds back the shot position of the small part incoming material to the background program, further determining whether the pneumatic clamping jaw 510 needs to rotate by an angle under the driving of the motor to adapt to the position of the supplied small parts, and improving the placing quality of the small parts; similarly, the second visual inspection device can slide along the first guide rail 110 along with the connecting plate 121 under the driving of the first slider 120, so as to shoot and position the ceramic plate on the ceramic plate conveyor belt 400, and further determine whether the pneumatic clamping jaw 510 needs to rotate by an angle under the driving of the motor to adapt to the position of the ceramic plate, thereby improving the placing quality of the small parts.

The full-automatic production operation mode is adopted by the plate placing machine, the integration level is high, the assembly efficiency of small parts and the ceramic plate is greatly improved, the labor cost is reduced, and meanwhile, the assembly quality between the small parts and the ceramic plate is also guaranteed.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims (10)

1. An automatic balance machine with correction function, characterized by comprising:

a frame;

the vibrating disc is provided with a discharge port, and can be used for vibrating and arranging a plurality of small parts and discharging the small parts from the discharge port;

the small part conveying track is arranged on the rack and used for receiving the small parts discharged from the discharge port and conveying the small parts to a small part loading position;

the ceramic plate stacking mechanism is used for stacking and placing a plurality of ceramic plates;

the ceramic plate conveying belt is used for conveying the ceramic plates to an assembly station of the ceramic plates and the small parts;

a ceramic plate picking mechanism for picking up a ceramic plate on the ceramic plate stacking mechanism and placing the ceramic plate on the ceramic plate conveyor belt;

the small part grabbing mechanism is used for grabbing the small parts on the small part feeding position and placing the small parts at corresponding positions on the ceramic plate;

the correcting mechanism is arranged above the ceramic plate conveying belt, and when the ceramic plate is positioned on the ceramic plate conveying belt, the correcting mechanism can push the left end and the right end of the ceramic plate to enable the ceramic plate to be parallel to the ceramic plate conveying belt.

2. The automatic balance machine with correction function according to claim 1, wherein a plurality of ceramic plate conveying belts arranged in parallel and at intervals are arranged on the rack, the correction mechanism comprises a plurality of correction units moving synchronously, the correction units correspond to the ceramic plate conveying belts one by one, and two ends of the correction units can respectively push two ends of a ceramic plate so that the ceramic plate is parallel to the ceramic plate conveying belts.

3. The automatic disc-swinging machine with the correcting function according to claim 2, wherein the correcting unit comprises a left pushing block and a right pushing block which are oppositely arranged, the ceramic plate conveying belt is positioned between the left pushing block and the right pushing block, both the left pushing block and the right pushing block can be relatively far away from or close to the ceramic plate, and the bottom end of the left pushing block, the bottom end of the right pushing block and the bottom end of the ceramic plate on the ceramic plate conveying belt are positioned on the same horizontal plane.

4. The automatic balance machine with the correction function according to claim 1, wherein a positioning piece for stopping or releasing the front end of the ceramic plate is arranged on the rack, the positioning piece can lift relative to the ceramic plate conveying belt, a propping mechanism is further slidably mounted on the rack and used for propping the rear end of the ceramic plate to prop the ceramic plate on the positioning piece.

5. The automatic balance machine with the correction function according to claim 4, wherein the abutting mechanism comprises a push rod and an abutting piece, the abutting piece is hinged to one end, close to the positioning piece, of the push rod, the abutting piece can rotate to be far away from or close to the other end of the ceramic plate, and the push rod can drive the abutting piece to slide along the direction of the ceramic plate conveying belt so that the abutting piece abuts against the ceramic plate.

6. The automatic balance machine with the correction function according to claim 5, wherein the middle part of the abutting piece is rotatably connected with the push rod, the two ends of the abutting piece are respectively an abutting part and a counterweight part, the counterweight part is provided with a counterweight block, and the rack is fixedly provided with a reset stop plate for stopping the abutting part.

7. The automatic balance machine with the correction function according to claim 6, wherein a bearing used for being matched with the reset stop plate is rotatably installed on the abutting piece, one end, matched with the bearing, of the reset stop plate is an inclined surface, and the reset stop plate can drive the abutting piece to rotate relative to the push rod through the bearing so as to avoid the ceramic plate.

8. The automatic balance machine with the correcting function according to any one of claims 1 to 7, wherein the ceramic plate stacking mechanism comprises a supporting base plate and a plurality of limiting plates vertically arranged on the supporting base plate, and the supporting base plate can be lifted relative to the ceramic plate conveying belt.

9. The automatic disc swinging machine with the correcting function according to any one of claims 1 to 7, wherein the machine frame is clamped with a first guide rail above the assembling station, the small part grabbing mechanism is slidably connected with the first guide rail through a first sliding block, the small part grabbing mechanism can lift relative to the first sliding block, and the small part grabbing mechanism comprises two pneumatic clamping jaws which move synchronously.

10. An automatic balance machine with correction function according to any one of claims 1 to 7, characterized in that said ceramic plate picking mechanism is a robot.

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