CN212770478U - Thin film device - Google Patents
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- CN212770478U CN212770478U CN202020390281.7U CN202020390281U CN212770478U CN 212770478 U CN212770478 U CN 212770478U CN 202020390281 U CN202020390281 U CN 202020390281U CN 212770478 U CN212770478 U CN 212770478U
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Abstract
The utility model discloses a thin film device, including the base plate, bottom dielectric film layer, membrane layer subassembly and the protective film layer that upwards laminate in proper order, membrane layer subassembly includes upwards laminate in proper order silver membranous layer, sacrificial membranous layer and dielectric film layer along the base plate, or membrane layer subassembly includes upwards laminate in proper order sacrificial membranous layer, silver membranous layer and dielectric film layer along the base plate, membrane layer subassembly still includes AgLa rete, AgLa rete is laminated between sacrificial membranous layer and dielectric film layer; or the AgLa film layer is laminated below the silver film layer; or the AgLa film layer is laminated between the sacrificial film layer and the dielectric film layer, and the AgLa film layer is also laminated under the silver film layer. The utility model discloses can improve the stability of membrane system at high temperature thermal treatment, can improve the chemical stability of this thin film device again and improve its mechanical properties, and have high visible light transmissivity, low resistance.
Description
Technical Field
The utility model belongs to the technical field of the thin film device, concretely relates to can carry out high temperature heat treatment's thin film device.
Background
Ordinary glass does not have the function of thermal insulation, and along with the enhancement of energy-saving consciousness of people, coated glass (film devices) has been used in many buildings or automobiles at present, and the coated glass can play a good thermal insulation effect, so that the comfort level in the interior of the building or in the automobile is increased.
Solar cells are photovoltaic elements for generating electricity directly from sunlight. Due to the increasing demand for clean energy, the manufacture of solar cells has been greatly expanded in recent years and is also continuously expanding. Transparent conductive oxide films are widely used in solar cells due to their versatility as transparent coatings and electrodes. In many cases, lowering the resistance by increasing the dopant of the transparent conductive oxide film results in an undesirable lowering of transparency, while some properties of the transparent conductive oxide film are degraded after being subjected to a high-temperature heat treatment. In order to further reduce the resistance of the transparent conductive oxide film, a thicker film layer is required, which leads to a decrease in the transmittance of the film layer, an increase in the stress of the film layer, an increase in the instability of the film layer, and an increase in the manufacturing cost of the film layer.
Thin film devices used in the application fields of solar cells, buildings, automobiles and the like are required to be subjected to high-temperature heat treatment in the preparation process, so that the thin film devices are required to be capable of resisting the high-temperature heat treatment and simultaneously have high visible light transmittance, low resistance, good mechanical resistance, high stability and the like.
Disclosure of Invention
An object of the utility model is to provide a can tolerate high temperature heat treatment, the film device who possesses high visible light transmissivity, low resistance, good anti mechanical properties and high stability simultaneously is used for solving the technical problem that above-mentioned exists.
In order to achieve the above object, the utility model adopts the following technical scheme: a film device comprises a substrate, a bottom dielectric film layer, a film layer assembly and a protective film layer which are sequentially stacked upwards, wherein the film layer assembly comprises a silver film layer, a sacrificial film layer and a dielectric film layer which are sequentially stacked upwards along the substrate, or the film layer assembly comprises a sacrificial film layer, a silver film layer and a dielectric film layer which are sequentially stacked upwards along the substrate, and further comprises an AgLa film layer which is stacked between the sacrificial film layer and the dielectric film layer; or the AgLa film layer is laminated below the silver film layer; or the AgLa film layer is laminated between the sacrificial film layer and the dielectric film layer, and the AgLa film layer is also laminated under the silver film layer.
Further, the thickness of the AgLa film layer is 0.05-10nm, and the preferable thickness is 1-8 nm.
Furthermore, the content of La in the AgLa film layer is less than or equal to 50 at%.
Furthermore, the content of La in the AgLa film layer is less than or equal to 30at percent.
Furthermore, the content of La in the AgLa film layer is less than or equal to 20at percent.
Furthermore, the content of La in the AgLa film layer is less than or equal to 10at percent.
Further, the thickness of the sacrificial film layer is 0.1-8nm, and the preferable thickness is 1-5 nm.
Further, the sacrificial film layer is made of NiCr, Ti or NiCrOx、Cr、NiCrMo、CrOx、MoOx、TiMo、TiMoOx、NiTi、TiOxAnd NiTiOxAny one of them or any combination thereof.
Furthermore, the dielectric film layer, the bottom dielectric film layer and the protective film layer are made of SnOx、TiOx、SiOx、SiNx、ZnOx、AlZnOx、ZnxSnyOn、ZrOx、ZnxTiyOn、NbOx、TixNbyOn、SiNOxAny one or any combination of ITO, AZO, IWO, BZO, GZO, IZO, IMO, ICO, ITIO, IGZO, tin oxide-based material and metal sulfide.
Further, the film thickness of the dielectric film layer, the bottom dielectric film layer and the protective film layer is 1-100 nm.
Further, the substrate is a glass substrate, a polyimide substrate, or a substrate having a solar cell structure.
Furthermore, the number of the film layer assemblies is two, and the two film layer assemblies are sequentially stacked.
Furthermore, the number of the film layer assemblies is three, and the three film layer assemblies are sequentially stacked.
Furthermore, the number of the film layer assemblies is four, and the four film layer assemblies are sequentially stacked.
Further, the thin film device is used for manufacturing an interlayer thin film device or a hollow thin film device.
The utility model has the advantages of:
the utility model discloses a form AgLa rete on the sacrificial film layer and/or under the silver rete, can make the internal stress of whole membrane system reduce, the destruction of external environment is avoided with the sacrificial film layer to protection silver rete that can be fine, and this rete keeps good rete quality under higher temperature environment to can improve the stability of membrane system at high temperature thermal treatment, can improve the chemical stability of this thin film device again and improve its mechanical properties. Furthermore, the utility model discloses still have high light transmissivity, low resistance.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a thin film device according to the present invention;
fig. 2 is a schematic structural diagram of another thin film device according to the present invention;
fig. 3 is a schematic structural diagram of a third thin film device according to the present invention;
fig. 4 is a schematic structural diagram of a fourth thin-film device according to the present invention.
Detailed Description
To further illustrate the embodiments, the present invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. With these references, one of ordinary skill in the art will appreciate other possible embodiments and advantages of the present invention. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.
The present invention will now be further described with reference to the accompanying drawings and detailed description.
It is first explained that the tin oxide-based material in the present invention is a material in which tin oxide is doped with fluorine, a material in which tin oxide is doped with iodine, a material in which tin oxide is doped with antimony, or any combination thereof; the utility model provides a ITO indicates that indium oxide dopes the material of tin, AZO indicates that zinc oxide dopes the material of aluminium, IWO indicates that indium oxide dopes the material of tungsten, BZO indicates that zinc oxide dopes the material of boron, GZO indicates that zinc oxide dopes the material of gallium, IZO indicates that zinc oxide dopes the material of indium, IMO indicates that indium oxide dopes the material of molybdenum, ICO indicates that indium oxide dopes the material of cerium, ITIO indicates that indium oxide dopes the material of titanium, IGZO indicates that zinc oxide dopes the material of indium gallium.
As shown in fig. 1, a thin film device includes a substrate 1, a bottom dielectric film layer 2, a film layer assembly and a protective film layer 7 which are sequentially stacked upward, the film layer assembly includes a silver film layer 3, a sacrificial film layer 4 and a dielectric film layer 6 which are sequentially stacked upward along the substrate 1, the film layer assembly further includes an AgLa film layer 5, and the AgLa film layer 5 is stacked between the sacrificial film layer 4 and the dielectric film layer 6.
Preferably, the thickness of the AgLa film layer 5 is 0.05-10nm, preferably 1-8nm, which cannot be expected if the film layer is too thin, and which can reduce the optical performance of the film layer and the bonding effect between the film layers if the film layer is too thick.
Preferably, the content of La in the AgLa film layer 5 is less than or equal to 50 at%, so that the film layer can resist higher temperature.
More preferably, the content of La in the AgLa film layer 5 is less than or equal to 30 at%, so that the film layer can resist higher temperature.
More preferably, the content of La in the AgLa film layer 5 is less than or equal to 20 at%, the film layer still keeps a good interface state at a higher temperature, and meanwhile, the optical performance of the film layer is better.
More preferably, the content of La in the AgLa film layer 5 is less than or equal to 10 at%, and the work function of the film layer is more matched with that of the sacrificial layer, so that the electrical property of the film system is more excellent.
Preferably, the thicknesses of the bottom dielectric film layer 2, the dielectric film layer 6 and the protective film layer 7 are all 1-100nm, and if the thicknesses are too thin, the effects cannot be obtained, and if the thicknesses are too thick, the light transmission effect and the bonding effect between the film layers are seriously affected, and the manufacturing cost is increased.
Preferably, the thickness of the sacrificial film layer 4 is 0.1 to 8nm, preferably 1 to 5nm, if the film layer is too thick, the adhesive properties of the entire film system are reduced and the optical properties are reduced, if the film layer is too thin, the sacrificial film layer does not function as intended.
Specifically, the material of the sacrificial film layer 4 may be NiCr, Ti, NiCrOx、Cr、NiCrMo、CrOx、MoOx、TiMo、TiMoOx、NiTi、TiOxAnd NiTiOxAny one of them or any combination thereof.
The material of the bottom dielectric film layer 2, the dielectric film layer 6 and the protective film layer 7 can be SnOx、TiOx、SiOx、SiNx、ZnOx、AlZnOx、ZnxSnyOn、ZrOx、ZnxTiyOn、NbOx、TixNbyOn、SiNOxAny one or any combination of ITO, AZO, IWO, BZO, GZO, IZO, IMO, ICO, ITIO, IGZO, tin oxide-based material and metal sulfide.
The substrate 1 is a glass substrate, a polyimide substrate, a substrate having a solar cell structure, or the like.
Of course, in some embodiments, the AgLa film layer may also be disposed under the silver film layer, or the AgLa film layer may be disposed between the sacrificial film layer and the dielectric film layer while also being disposed under the silver film layer.
Of course, in some embodiments, the sacrificial film layer in the film layer assembly may also be disposed below the silver film layer, that is, the film layer assembly includes the sacrificial film layer, the silver film layer and the dielectric film layer which are sequentially stacked along the substrate.
Alternatively, a sacrificial film may be deposited prior to depositing the silver film 3.
Fig. 2 shows another structure of the thin film device of the present invention, which is different from the thin film device shown in fig. 1 in that: the number of the film layer assemblies is two, the two film layer assemblies are sequentially stacked, and the specific structure of the film layer assembly comprises a substrate 1, a bottom dielectric film layer 2, a first silver film layer 3, a first sacrificial film layer 4, a first AgLa film layer 5, a first dielectric film layer 6, a second silver film layer 31, a second sacrificial film layer 41, a second AgLa film layer 51, a second dielectric film layer 61 and a protective film layer 7 which are sequentially stacked. The sheet resistance of the thin film device of fig. 2 is lower relative to the thin film device of fig. 1.
Fig. 3 shows another structure of the thin film device of the present invention, which is different from the thin film device shown in fig. 2 in that: the number of the film layer assemblies is three, the three film layer assemblies are sequentially stacked, and the specific structure of the three film layer assemblies comprises a substrate 1, a bottom dielectric film layer 2, a first silver film layer 3, a first sacrificial film layer 4, a first AgLa film layer 5, a first dielectric film layer 6, a second silver film layer 31, a second sacrificial film layer 41, a second AgLa film layer 51, a second dielectric film layer 61, a third silver film layer 32, a third sacrificial film layer 42, a third AgLa film layer 52, a third dielectric film layer 62 and a protection film layer 7 which are sequentially stacked. The sheet resistance of the thin film device of fig. 3 is lower relative to the thin film device of fig. 2.
Fig. 4 shows another structure of the thin film device of the present invention, which is different from the thin film device shown in fig. 3 in that: the number of the film layer assemblies is four, the four film layer assemblies are sequentially stacked, and the specific structure of the film layer assembly comprises a substrate 1, a bottom dielectric film layer 2, a first silver film layer 3, a first sacrificial film layer 4, a first AgLa film layer 5, a first dielectric film layer 6, a second silver film layer 31, a second sacrificial film layer 41, a second AgLa film layer 51, a second dielectric film layer 61, a third silver film layer 32, a third sacrificial film layer 42, a third AgLa film layer 52, a third dielectric film layer 62, a fourth silver film layer 33, a fourth sacrificial film layer 43, a fourth AgLa film layer 53, a fourth dielectric film layer 63 and a protective film layer 7 which are sequentially stacked. The sheet resistance of the thin film device of fig. 4 is lower relative to the thin film device of fig. 3.
The thin-film device of the present invention will be described below with reference to several embodiments. In each of the following examples and comparative examples, each film layer was sequentially coated on the air surface of a clean, 2.0mm thick, clear float glass base sheet (designated as glass substrate 2.0C).
After the single glass substrate is subjected to high-temperature coating heat treatment, the outermost coating layer of the coated glass substrate is an outermost protective film layer, and the outermost protective film layer is outwards laminated with PVB with the thickness of 0.76mm and the other transparent float glass substrate without a coating with the thickness of 2.0mm in sequence to form the coated laminated glass. The formed coated laminated glass needs to pass a knocking experiment, one of the most important physical property tests, and the experiment is a detection method for measuring the adhesive property between a film layer and PVB and glass. The company Solutia europe.a. classified the laminated glass strike standard as grade 9. The standard grades were specified as 1 st to 9 th grades, depending on the amount of cullet sticking to the PVB after striking from a few to many. The required knocking grades of the laminated glass meeting the requirements of national standard GB9656-2003 are as follows: the knocking grade is not less than 3 grade and not more than 6 grade.
The knocking experiment steps are as follows:
a. cutting two test pieces with the size of 100 multiplied by 300mm from the whole coated laminated glass; b. storing the two samples at-18 +/-2 ℃ for at least 2 hours; c. taking out the sample from the low-temperature position, placing the sample at normal temperature for 1-2 minutes, and then placing the sample on a sample box to knock the sample box by using an iron hammer; d. after knocking, allowing the sample to return to room temperature and then comparing with a standard sample, but waiting until condensed water is volatilized; e. the grade of the knocking experiment can be judged by carefully comparing the sample with the standard sample wafer.
Example 1
ZnSnO with a thickness of 32nm was sequentially plated on the glass substrate 2.0C (substrate 1)2A film layer; ZnO with thickness of 10nm2The film layer serves as a bottom dielectric film layer 2; a silver film layer 3 with the thickness of 12 nm; a Ti film layer (sacrificial film layer 4) with the thickness of 3 nm; an AgLa film layer 5 with a thickness of 0.05nm, wherein the La content is 50 at%; ZnSnO with thickness of 23nm2A film layer (dielectric film layer 6); si with a thickness of 17nm3N4The film layer is used as a protective film layer 7, and the heat-treatable coated glass, namely a thin-film device, is obtained, and the structure of the heat-treatable coated glass is shown in figure 1.
And (3) testing optical performance:
the visible light transmittance of the single piece of coated glass is 81.5 percent before heat treatment; after heat treatment at 580 ℃ for 10min, detecting that the visible light transmittance of the single piece of coated glass is 83.8 percent and the square resistance is 5.0 omega/□; then the film-coated laminated glass obtained after the working procedures of washing, laminating and the like has the visible light transmittance of 77.6 percent through detection.
Physical properties:
according to GB9656-2003, the requirements can be met by an impact test, an irradiation resistance test, a damp-heat cycle test and the like. Through detection, the knocking experiment grade is 4 grade, which shows that the adhesive force of the film layer, the glass and the PVB is good.
Example 2
ZnSnO with a thickness of 28nm was sequentially plated on the glass substrate 2.0C (substrate 1)2A film layer; ZnO with thickness of 15nm2The film layer serves as a bottom dielectric film layer 2; a silver film layer 3 with the thickness of 12 nm; a Ti film layer (sacrificial film layer 4) with the thickness of 2 nm; an AgLa film layer 5 with a thickness of 0.5nm, wherein the La content is 20 at%; ZnSnO with thickness of 30nm2A film layer (dielectric film layer 6); si with a thickness of 12nm3N4The film layer is used as a protective film layer 7, and the heat-treatable coated glass, namely a thin-film device, is obtained, and the structure of the heat-treatable coated glass is shown in figure 1.
And (3) testing optical performance:
the visible light transmittance of the single piece of coated glass is 81.9 percent before heat treatment; after heat treatment at 580 ℃ for 10min, detecting that the visible light transmittance of the single piece of coated glass is 84.1 percent and the square resistance is 4.9 omega/□; then the film-coated laminated glass obtained after the working procedures of washing, laminating and the like has the visible light transmittance of 77.9 percent through detection.
Physical properties:
according to GB9656-2003, the requirements can be met by an impact test, an irradiation resistance test, a damp-heat cycle test and the like. Through detection, the knocking experiment grade is 4 grade, which shows that the adhesive force of the film layer, the glass and the PVB is good.
Example 3
ZnSnO with a thickness of 30nm was sequentially plated on a glass substrate 2.0C (substrate)2A film layer; ZnO with thickness of 13nm2The film layer is used as a bottom dielectric film layer; an AgLa film layer with a thickness of 1.5nm, wherein the La content is 10 at%; a silver film layer with the thickness of 11 nm; a Ti film layer (sacrificial film layer) with the thickness of 3 nm; ZnSnO with thickness of 28nm2A film layer (dielectric film layer); si with a thickness of 15nm3N4The film layer is used as a protective film layer to obtain the heat-treatable coated glass, namely the film device.
And (3) testing optical performance:
the visible light transmittance of the single piece of coated glass is 82.1 percent before heat treatment; after heat treatment at 580 ℃ for 10min, detecting that the visible light transmittance of the single piece of coated glass is 84.5 percent and the square resistance is 5.1 omega/□; then the film-coated laminated glass obtained after the working procedures of washing, laminating and the like has the visible light transmittance of 78.1 percent through detection.
Physical properties:
according to GB9656-2003, the requirements can be met by an impact test, an irradiation resistance test, a damp-heat cycle test and the like. Through detection, the knocking experiment grade is 4 grade, which shows that the adhesive force of the film layer, the glass and the PVB is good.
Example 4
ZnSnO with the thickness of 35nm is sequentially plated on a glass substrate 2.0C (substrate)1.8A film layer (underlying dielectric film layer); an AgLa film layer with a thickness of 1nm, wherein the La content is 10 at%; a silver film layer with the thickness of 8 nm; a NiTi film layer (sacrificial film layer) with the thickness of 0.1 nm; an AgLa film layer with the thickness of 10nm, wherein the La content is 10 at%; ZnSnO with thickness of 77nm1.8A film layer (dielectric film layer); a silver film layer with the thickness of 11 nm; a NiTi film layer (sacrificial film layer) with the thickness of 3 nm; an AgLa film layer with a thickness of 2nm, wherein the La content is 30 at%; ZnSnO with thickness of 28nm1.8A film layer (dielectric film layer); TiO with thickness of 8nm2The film layer is used as a protective film layer to obtain the heat-treatable coated glass, namely the film device.
And (3) testing optical performance:
the visible light transmittance of the single piece of coated glass is 79.2 percent before heat treatment; after heat treatment at 585 ℃ for 10min, detection shows that the visible light transmittance of the single piece of coated glass is 81.3 percent, and the square resistance is 3.2 omega/□; then the film-coated laminated glass obtained after the working procedures of washing, laminating and the like has the visible light transmittance of 75.9 percent through detection.
Physical properties:
according to GB9656-2003, the requirements can be met by an impact test, an irradiation resistance test, a damp-heat cycle test and the like. Through detection, the knocking experiment grade is 4 grade, which shows that the adhesive force of the film layer, the glass and the PVB is good.
Example 5
Si with a thickness of 15nm was sequentially plated on a glass substrate 2.0C (substrate 1)3N4A film layer; ZnSnO with thickness of 18nm2.3The film layer serves as a bottom dielectric film layer 2; a silver film layer (first silver film layer 3) having a thickness of 12 nm; a TiMo film layer (first sacrificial film layer 4) having a thickness of 2 nm; an AgLa film layer (first AgLa film layer 5) having a thickness of 1nm, wherein the La content is 20 at%; ZnSnO with thickness of 73nm2.3A film layer (first dielectric film layer 6); a silver film layer (second silver film layer 31) having a thickness of 10 nm; a NiCr film layer (second sacrificial film layer 41) having a thickness of 1 nm; an AgLa film layer (second AgLa film layer 51) having a thickness of 1nm, wherein the La content is 20 at%; ZnSnO with thickness of 68nm2.3A film layer (second dielectric film layer 61); a silver film layer (third silver film layer 32) having a thickness of 9 nm; a NiTi film layer (third sacrificial film layer 42) having a thickness of 8 nm; an AgLa film layer (third AgLa film layer 52) having a thickness of 0.05nm, wherein the La content is 50 at%; AlZnO with thickness of 20nm2A film layer (third dielectric film layer 62); ZrO of thickness 15nm2The film layer is used as a protective film layer 7, and the heat-treatable coated glass, namely a thin-film device, is obtained, and the structure is shown in figure 3.
And (3) testing optical performance:
the visible light transmittance of the single piece of coated glass before heat treatment was 77.7%; after heat treatment at 590 ℃ for 10min, detection shows that the visible light transmittance of the single piece of coated glass is 79.7 percent, and the square resistance is 2.3 omega/□; then the film-coated laminated glass obtained after the working procedures of washing, laminating and the like has the visible light transmittance of 71.5 percent through detection.
Physical properties:
according to GB9656-2003, the requirements can be met by an impact test, an irradiation resistance test, a damp-heat cycle test and the like. Through detection, the knocking experiment grade is 3 grade, which shows that the adhesive force of the film layer, the glass and the PVB is good.
Example 6
Sequentially plating a CdS film layer with the thickness of 10nm on a glass substrate 2.0C (a substrate 1); si with a thickness of 15nm3N4A film layer; a ZnO film layer with the thickness of 8nm is used as a bottom dielectric film layer 2; a silver film layer (first silver film layer 3) having a thickness of 12 nm; a TiMo film layer (first sacrificial film layer 4) having a thickness of 2 nm; an AgLa film layer (first AgLa film layer 5) having a thickness of 2nm, wherein the La content is 10 at%; ZnSnO with thickness of 65nm2.3A film layer; a ZnO film layer with the thickness of 8nm is used as a first dielectric film layer 6; a silver film layer (second silver film layer 31) having a thickness of 10 nm; a NiCr film layer (second sacrificial film layer 41) having a thickness of 2 nm; an AgLa film layer (second AgLa film layer 51) having a thickness of 1nm, wherein the La content is 20 at%; ZnSnO with thickness of 68nm2.3A film layer (second dielectric film layer 61); a silver film layer (third silver film layer 32) having a thickness of 8 nm; a NiTi film layer (third sacrificial film layer 42) having a thickness of 3 nm; an AgLa film layer (third AgLa film layer 52) having a thickness of 0.1nm, wherein the La content is 20 at%; AlZnO with thickness of 70nm2A film layer; a ZnO film layer with a thickness of 8nm as the third dielectric film layer 62; a silver film layer (fourth silver film layer 33) having a thickness of 6 nm; a NiCr film layer (fourth sacrificial film layer 43) having a thickness of 2 nm; an AgLa film layer (fourth AgLa film layer 53) having a thickness of 2nm, wherein the La content is 50 at%; AlZnO with thickness of 25nm2A film layer (fourth dielectric film layer 63); ZrO of thickness 15nm2The film layer is used as a protective film layer 7, and the heat-treatable coated glass, namely a thin-film device, is obtained, and the structure of the heat-treatable coated glass is shown in figure 4.
And (3) testing optical performance:
the visible light transmittance of the single piece of coated glass is 74.3 percent before heat treatment; after heat treatment at 590 ℃ for 10min, detection shows that the visible light transmittance of the single piece of coated glass is 75.4 percent, and the square resistance is 1.0 omega/□; then the film-coated laminated glass obtained after the working procedures of washing, laminating and the like has the visible light transmittance of 68.3 percent through detection.
Physical properties:
according to GB9656-2003, the requirements can be met by an impact test, an irradiation resistance test, a damp-heat cycle test and the like. Through detection, the knocking experiment grade is 3 grade, which shows that the adhesive force of the film layer, the glass and the PVB is good.
Example 7
ZnSnO with the thickness of 35nm is plated on the glass substrate 2.0C in sequence1.8A film layer; a silver film layer with the thickness of 8 nm; a NiTi film layer with the thickness of 0.1 nm; ZnSnO with thickness of 77nm1.8A film layer; a silver film layer with the thickness of 11 nm; a NiTi film layer with the thickness of 3 nm; ZnSnO with thickness of 28nm1.8A film layer; TiO with thickness of 8nm2The film layer is used as a protective film layer to obtain the heat-treatable coated glass, namely the film device.
And (3) testing optical performance:
the visible light transmittance of the single piece of coated glass is 77.9% before the heat treatment; after heat treatment at 585 ℃ for 10min, detecting that the visible light transmittance of the single piece of coated glass is 79.8 percent, and the square resistance is 4.6 omega/□; then the film-coated laminated glass obtained after the procedures of washing, laminating and the like has the visible light transmittance of 73.3 percent through detection.
Physical properties:
according to GB9656-2003, the requirements can be met by an impact test, an irradiation resistance test, a damp-heat cycle test and the like. Through detection, the knocking experiment grade is 3 grade, which shows that the adhesive force of the film layer, the glass and the PVB is good.
Example 8
The coated glass obtained in example 4 was subjected to a high-temperature heat treatment, and left to stand in a heating furnace at 620 ℃ for 14 minutes, and then the sheet resistance of the single piece of coated glass was measured to be 5.8. omega./□.
The coated laminated glass obtained by the procedures of laminating the single piece of film glass and the like can meet the requirements according to GB9656-2003, an impact experiment, an irradiation resistance experiment, a damp-heat cycle experiment and the like. Through detection, the knocking experiment grade is 3 grade, which shows that the adhesive force of the film layer, the glass and the PVB is good.
Example 9
The coated glass obtained in example 7 was subjected to a high-temperature heat treatment, and left to stand in a heating furnace at 620 ℃ for 14 minutes, and then the sheet resistance of the single piece of coated glass was measured to be 22.1. omega./□.
The coated laminated glass obtained by the single piece of coated glass through the working procedures of laminating and the like can not meet the requirements according to GB9656-2003, an impact experiment, an irradiation resistance experiment, a damp-heat cycle experiment and the like. Through detection, the knocking experiment grade is 2 grade, which shows that the adhesive force between the film layer and the glass and PVB is poor.
A comparison of example 8 with example 9 shows that: the sheet resistance of example 8 is not much different from that of example 4, while the sheet resistance of example 9 is much larger than that of example 7, indicating that the silver film layer is damaged to some extent after the high temperature heat treatment of example 9; in another aspect, an AgLa film layer is formed over the sacrificial layer; or forming an AgLa film layer below the silver film layer; or forming an AgLa film layer above the sacrificial layer and simultaneously forming an AgLa film layer below the silver film layer; can improve the high temperature resistance, the mechanical resistance and the chemical stability of the whole membrane system structure.
The utility model discloses a film device can be used for making into intermediate layer film device or hollow film device.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The utility model provides a thin film device, includes upwards range upon range of base plate, bottom dielectric film layer, membrane layer subassembly and the protection rete in proper order, the membrane layer subassembly includes upwards range upon range of silver-colored rete, sacrificial film layer and the dielectric film layer in proper order along the base plate, or the membrane layer subassembly includes upwards range upon range of sacrificial film layer, silver-colored rete and the dielectric film layer along the base plate, its characterized in that: the film layer assembly further comprises an AgLa film layer, wherein the AgLa film layer is stacked between the sacrificial film layer and the dielectric film layer; or the AgLa film layer is laminated below the silver film layer; or the AgLa film layer is laminated between the sacrificial film layer and the dielectric film layer, and the AgLa film layer is also laminated under the silver film layer.
2. The thin film device of claim 1, wherein: the thickness of the AgLa film layer is 0.05-10 nm.
3. The thin film device of claim 1, wherein: the thickness of the sacrificial film layer is 0.1-8 nm.
4. A thin film device according to any one of claims 1 to 3, wherein: the number of the film layer assemblies is two, and the two film layer assemblies are sequentially stacked.
5. A thin film device according to any one of claims 1 to 3, wherein: the number of the film layer assemblies is three, and the three film layer assemblies are sequentially stacked.
6. A thin film device according to any one of claims 1 to 3, wherein: the number of the film layer assemblies is four, and the four film layer assemblies are sequentially stacked.
7. A thin film device according to any one of claims 1 to 3, wherein: the thin film device is used for manufacturing an interlayer thin film device or a hollow thin film device.
Priority Applications (1)
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| CN111253084A (en) * | 2020-03-25 | 2020-06-09 | 四川猛犸半导体科技有限公司 | Thin film device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111253084A (en) * | 2020-03-25 | 2020-06-09 | 四川猛犸半导体科技有限公司 | Thin film device |
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