CN212668527U - Feeding equipment applied to automatic production line of bent pipes - Google Patents
Feeding equipment applied to automatic production line of bent pipes Download PDFInfo
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- CN212668527U CN212668527U CN202020935003.5U CN202020935003U CN212668527U CN 212668527 U CN212668527 U CN 212668527U CN 202020935003 U CN202020935003 U CN 202020935003U CN 212668527 U CN212668527 U CN 212668527U
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- pipe
- circular tube
- welding seam
- production line
- feeding device
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 90
- 238000003466 welding Methods 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 12
- 238000004891 communication Methods 0.000 claims abstract description 4
- 238000006073 displacement reaction Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 10
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 230000000007 visual effect Effects 0.000 abstract description 7
- 230000007306 turnover Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 9
- 238000005452 bending Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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Abstract
The utility model discloses a feeding device applied to an automatic production line of bent pipes, a round pipe feeding device and a welding seam adjusting device, wherein the round pipe feeding device comprises a round pipe storage frame, an entire row of material frames and a material operating mechanism, and the discharge ends of the entire row of material frames are provided with material bearing parts; the welding seam adjusting device comprises a base frame main body, wherein a round pipe supporting part, a rotary driving part, an operation mechanism and a pressing part are arranged on the base frame main body, a visual sensor used for detecting a welding seam is arranged on the pressing part, and the visual sensor is in communication connection with the rotary driving part. The utility model discloses adjust pipe feed, pipe permutation, welding seam integratively integrative, satisfy the automatic material loading permutation welding seam regulation demand of pipe, need not artifical material loading, welding seam and adjust, degree of automation is higher, moves high-efficiently stably. The circular tube feeding device and the welding seam adjusting device are reliably matched, and the stable operation of the automatic bent pipe production line is ensured through the circumferential turnover flow. Possesses the pay-off function, can reduce the arm and shift pressure, has improved production efficiency indirectly.
Description
Technical Field
The utility model relates to a be applied to return bend automation line's feeder equipment belongs to pipe feeder equipment's technical field.
Background
The bending pipe is bent by adopting a complete set of bending equipment and is divided into two processes of cold bending and hot pushing. No matter which kind of machine equipment and pipeline, the elbow pipe is mostly used for oil transportation, gas transportation, liquid transportation, engineering bridge construction and the like.
At present, the cold-bending elbow has a plurality of forming processes, including inside fat liquoring of return bend, return bend shaping, tip cutting, return bend plastic, tip throat etc. in traditional return bend preparation, mostly adopt the manual work, carry out the work piece turnover through the manual work promptly and carry out the shaping operation in each former. The operation intensity is great, and the human cost is higher, and production efficiency is lower.
The design is produced to the fashioned automation of return bend to current existence, carry out the turnover of pipe work piece between each equipment through the multiaxis arm promptly to satisfy the automated molding demand, reduced the human cost, improved the operating efficiency, however, the pipe piles up in the material cabin, pile up between the pipe and paste and lean on, the gripper of arm hardly realizes snatching of single pipe, need carry out the operation of single pipe separation through the manual work promptly, operation intensity is still very big, be unfavorable for the automated production demand.
In addition, have the axial linearity welding seam on the pipe, and there is specific demand to the welding seam orientation during buckling, consequently still need carry out artifical welding seam counterpoint before the gripper snatchs, counterpoint precision directly influences the product percent of pass.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the not enough of above-mentioned prior art, be the manual operation to pipe supply with and the welding seam counterpoint is in traditional return bend automation line and have that operation intensity is big, the product percent of pass receives the influence scheduling problem, proposes the feeder equipment who is applied to return bend automation line.
In order to achieve the above purpose, the utility model discloses the technical scheme who adopts is:
be applied to automatic production line's of return bend feeder equipment includes:
a circular tube feeding device used for carrying out single tube conveying after arranging circular tubes in a row,
the material conveying device comprises a circular tube storage rack, an array material rack and a material operating mechanism for switching, transferring and taking materials between the top of the circular tube storage rack and the top of the array material rack, wherein a material bearing part is arranged at the discharge end of the array material rack;
the welding seam adjusting device is used for adjusting the position of a welding seam of the discharged materials of the whole row of material racks and comprises a base frame main body, wherein a circular tube supporting part, a rotary driving part, an operation mechanism and a pressing part are arranged on the base frame main body, the operation mechanism is used for operating a circular tube on the material supporting part to the circular tube supporting part, the pressing part is used for pressing the circular tube on the rotary driving part, a visual sensor used for detecting the welding seam is arranged on the pressing part, and the visual sensor is in communication connection with the rotary driving part.
Preferably, the alignment material rack comprises an alignment guide mechanism, the alignment guide mechanism comprises an inclined alignment guide bottom plate and a discharging mechanism which is arranged at the top of the inclined alignment guide bottom plate and is used for releasing or stopping the round tube,
the material bearing part is arranged at the bottom of the discharge end of the inclined array guide bottom plate and comprises a plurality of material bearing piles arranged at intervals, and an interval space is formed between the material bearing piles.
Preferably, the emptying mechanism comprises a first stopping part and a second stopping part which are sequentially arranged along the whole-column path of the circular tube, and the first stopping part and the second stopping part are respectively provided with lifting stopping displacement.
Preferably, the material operation mechanism includes possess the pipe storage frame top with switch over the electromagnetic adsorption seat of displacement between the permutation material frame top, the electromagnetic adsorption seat possesses the lift and picks up the material displacement.
Preferably, the circular tube supporting part comprises a plurality of supporting piles distributed at intervals along the axial direction of the circular tube, the circular tube has free rotary displacement on the supporting piles, the rotary driving part is arranged between the adjacent supporting piles,
the pressing part is arranged on the top of the rotary driving part and is vertically opposite to the rotary driving part, and the pressing part comprises a follow-up roller set used for being pressed on a round pipe.
Preferably, the material conveying mechanism comprises a plurality of material conveying parts with pivots capable of rotating and displacing, and each material conveying part comprises a material conveying turning plate and a pivot driving source for driving the material conveying turning plate.
Preferably, the material conveying turning plate comprises a straight plate main body, and a limiting groove is formed in the straight plate main body.
Preferably, the base frame main body is provided with a pushing mechanism for axially pushing the circular tube, the pushing mechanism comprises a linear track and a pushing sliding seat arranged on the linear track, the pushing sliding seat is provided with a pushing part for abutting against the shaft end of the circular tube,
and the top of the supporting pile is provided with a conveying guide wheel.
The beneficial effects of the utility model are mainly embodied in that:
1. with pipe feed, pipe permutation, welding seam regulation integration an organic whole, satisfy the automatic material loading permutation welding seam regulation demand of pipe, need not the manual work and carry out material loading, welding seam regulation, degree of automation is higher, moves high-efficiently stably.
2. The circular tube feeding device and the welding seam adjusting device are reliably matched, and the stable operation of the automatic bent pipe production line is ensured through the circumferential turnover flow.
3. Possesses the pay-off function, can reduce the arm and shift pressure, has improved production efficiency indirectly.
4. The whole design is simple and ingenious, and the method is suitable for popularization and application.
Drawings
Fig. 1 is a schematic structural view of a feeding device applied to an automatic production line of bent pipes.
Fig. 2 is a schematic view of the top view structure of the feeding device applied to the automatic production line of bent pipes.
Fig. 3 is the utility model discloses be applied to the main structural view of the feeder equipment of return bend automation line.
Fig. 4 is the utility model discloses be applied to side view structure schematic diagram of the feeder equipment of return bend automation line.
Fig. 5 is a schematic structural diagram of the middle circular tube feeding device of the present invention.
Fig. 6 is a schematic top view of the middle circular tube feeding device of the present invention.
Fig. 7 is a schematic structural diagram of the middle welding seam adjusting device of the present invention.
Detailed Description
The utility model provides a be applied to return bend automation line's feeder equipment. The technical solution of the present invention will be described in detail below with reference to the accompanying drawings so as to be easier to understand and grasp.
The feeding device applied to the automatic elbow production line, as shown in fig. 1 to 4, includes a circular tube feeding device 10 and a weld joint adjusting device 20.
As shown in fig. 5 and 6, the circular tube feeding device 10 is used for conveying circular tubes in a single tube manner after arraying the circular tubes, and includes a circular tube storage rack 1, an arraying material rack 2, and a material operating mechanism 3 for switching, shifting, taking and discharging between the top of the circular tube storage rack 1 and the top of the arraying material rack 2, wherein a material bearing portion 4 is arranged at the discharging end of the arraying material rack 2.
As shown in fig. 7, the welding seam adjusting device 20 is used for adjusting the position of the welding seam of the discharged material of the whole row of material racks, and comprises a base frame main body 5, wherein a circular tube supporting part 6, a rotary driving part 7, an operating mechanism 8 for operating the circular tube on the circular tube supporting part 6 on the material bearing part 4, and a pressing part 9 for pressing the circular tube on the rotary driving part 7 are arranged on the base frame main body 5, a visual sensor for detecting the welding seam is arranged on the pressing part 9, and the visual sensor is in communication connection with the rotary driving part 7.
The specific implementation process and principle description are as follows:
firstly, round pipe materials are loaded in a round pipe storage rack 1, the materials in the round pipe storage rack 1 are operated to an array of material racks 2 through a material operation mechanism 3, the round pipes are arrayed along the array of material racks 2, and the single pipes are discharged onto a material bearing part 4.
The operation mechanism 8 rotates the round pipe on the material bearing part 4 to the round pipe supporting part 6, at the moment, the pressing part 9 presses down to enable the round pipe to be attached to the rotary driving part 7, the rotary driving part 7 drives the round pipe to rotate, the visual sensor detects a round pipe welding line, at the moment, the rotary driving is stopped, and the pressing part 9 rises to release the round pipe.
So, both realized the permutation feed of pipe, realized again the rotatory welding seam regulation to the pipe to through material operation mechanism 3 and operation mechanism 8 realized the operation of pipe material and switched the displacement, the high-efficient smoothness of operation.
In one embodiment, as shown in fig. 5 and 6, the alignment material rack 2 includes an alignment guide mechanism, the alignment guide mechanism includes an inclined alignment guide bottom plate 21, a discharging mechanism 22 disposed on the top of the inclined alignment guide bottom plate 21 for releasing or stopping the circular tube, the material holding portion 4 is disposed at the bottom of the discharging end of the inclined alignment guide bottom plate 21, the material holding portion 4 includes a plurality of spaced apart material holding piles 41, and a spacing space 42 is formed between the material holding piles 41.
Specifically, a plurality of circular tubes released by the material running mechanism 3 fall onto the inclined alignment guide bottom plate 21, and are conveyed to the discharging mechanism 22 along the ramp in alignment, and the discharging mechanism 22 releases a single tube, so that the tube falls onto the material bearing pile 41.
The operation mechanism 8 can grip or support the round pipe through the spacing space 42, so as to meet the requirement of conveying the round pipe on the material bearing pile 41 to the round pipe supporting part 6.
The discharging mechanism 22 is refined and comprises a first stopping part 221 and a second stopping part 222 which are sequentially arranged along the whole-column path of the circular tube, and the first stopping part and the second stopping part are respectively provided with lifting stopping displacement.
Specifically, the implementation process is described, firstly, the first stopping portion 221 limits the foremost end of the arrayed circular tubes, the second stopping portion 222 stops the next circular tube of the foremost end circular tube, at this time, the first stopping portion 221 releases the current circular tube, the current circular tube falls onto the material bearing pile 41, the first stopping portion 221 resets, the second stopping portion rises, and the continuous feeding of the single circular tube is realized through the circulation operation.
In one embodiment, the material running mechanism 3 includes an electromagnetic adsorption base 31 capable of switching displacement between the top of the circular tube storage rack and the top of the alignment material rack, and the electromagnetic adsorption base 31 is capable of lifting and picking up material.
Specifically, because the circular tubes are stacked together without a gripping gap, the electromagnetic adsorption seat 31 is adopted as a material picking mechanism, the electromagnetic adsorption is stable, and the requirement of circular tube adsorption operation is met.
In one embodiment, as shown in fig. 7, the circular tube supporting portion 6 includes a plurality of supporting piles 61 distributed at intervals along the axial direction of the circular tube, the circular tube has free rotational displacement on the supporting piles, the rotational driving portion is disposed between adjacent supporting piles 61, the pressing portion is disposed at the top of the rotational driving portion and vertically opposite to the rotational driving portion, and the pressing portion includes a following roller set for pressing against the circular tube.
Namely, the follow-up roller set vertically presses and connects the round pipe, so that the round pipe is attached to the rotary driving part, and the round pipe has free rotary displacement on the supporting pile 61 in the rotating process.
In one embodiment, the transfer mechanism 8 includes a plurality of pivotal material transfer portions 81 having pivotal displacement, including a material transfer flap 82 and a pivotal drive source for driving the material transfer flap. The material conveying turning plate 82 comprises a straight plate main body, and a limiting groove is arranged on the straight plate main body.
The specific implementation process and principle description are as follows:
that is, the material conveying turning plate 82 is turned in the spacing space 42, the round pipe tilts and then slides onto the round pipe supporting part 6, the guiding precision can be improved by the design of the limiting groove, and the blanking position is more accurate and stable.
In an embodiment, the base frame body 5 is provided with a pushing mechanism 51 for axially pushing a circular tube, the pushing mechanism 51 includes a linear rail 511 and a pushing slide 512 disposed on the linear rail, the pushing slide is provided with a pushing portion 513 for abutting against a shaft end of the circular tube, and the top of the supporting pile 61 is provided with a conveying guide wheel 62.
After the welding seam of the circular tube is adjusted, the pushing sliding seat 512 linearly displaces on the linear rail 511, so that the pushing part 513 is matched with the end part of the circular tube, the circular tube can be pushed out, and the feeding and supplying requirements are met.
Can discover through the above description, the utility model discloses be applied to the automatic feed equipment who produces the line of return bend, adjust the pipe feed, pipe permutation, welding seam integrative, satisfy pipe automatic feeding permutation welding seam regulation demand, need not the manual work and carry out material loading, welding seam regulation, degree of automation is higher, moves high-efficiently stably. The circular tube feeding device and the welding seam adjusting device are reliably matched, and the stable operation of the automatic bent pipe production line is ensured through the circumferential turnover flow. Possesses the pay-off function, can reduce the arm and shift pressure, has improved production efficiency indirectly. The whole design is simple and ingenious, and the method is suitable for popularization and application.
The above technical solutions of the present invention have been fully described, and it should be noted that the present invention is not limited by the above description, and all technical solutions formed by equivalent transformation or equivalent transformation adopted by the spirit of the present invention in the aspects of structure, method or function by those of ordinary skill in the art all fall within the protection scope of the present invention.
Claims (8)
1. Be applied to feeding equipment of return bend automation line, its characterized in that includes:
a circular tube feeding device used for carrying out single tube conveying after arranging circular tubes in a row,
the material conveying device comprises a circular tube storage rack, an array material rack and a material operating mechanism for switching, transferring and taking materials between the top of the circular tube storage rack and the top of the array material rack, wherein a material bearing part is arranged at the discharge end of the array material rack;
the welding seam adjusting device is used for adjusting the position of the welding seam when the whole column of material racks are discharged,
including the bed frame main part, be equipped with pipe supporting part, rotation driving portion in the bed frame main part, be used for will hold material portion upper circular pipe operation extremely operation mechanism on the pipe supporting part and be used for pressing the pipe and paste the last portion of pressing of rotation driving portion, press and be equipped with the vision sensor that is used for detecting the welding seam in the portion of pasting, the vision sensor with rotation driving portion looks communication is connected.
2. The feeding equipment applied to the automatic production line of the bent pipes according to claim 1, wherein:
the arraying material rack comprises an arraying guide mechanism, the arraying guide mechanism comprises an inclined arraying guide bottom plate and a discharging mechanism which is arranged at the top of the inclined arraying guide bottom plate and is used for releasing or stopping a circular tube,
the material bearing part is arranged at the bottom of the discharge end of the inclined array guide bottom plate and comprises a plurality of material bearing piles arranged at intervals, and an interval space is formed between the material bearing piles.
3. The feeding device applied to the automatic production line of the bent pipe according to claim 2, wherein:
the discharging mechanism comprises a first stopping part and a second stopping part which are sequentially arranged along the round tube alignment path, and the first stopping part and the second stopping part are respectively provided with lifting stopping displacement.
4. The feeding device applied to the automatic production line of the bent pipe according to claim 2, wherein:
the material operation mechanism comprises an electromagnetic adsorption seat which is provided with a round tube storage rack top and an alignment material rack top for switching displacement, and the electromagnetic adsorption seat is provided with a lifting material picking displacement.
5. The feeding equipment applied to the automatic production line of the bent pipes according to claim 1, wherein:
the circular tube supporting part comprises a plurality of supporting piles which are distributed at intervals along the axial direction of the circular tube, the circular tube has free rotary displacement on the supporting piles, the rotary driving part is arranged between the adjacent supporting piles,
the pressing part is arranged on the top of the rotary driving part and is vertically opposite to the rotary driving part, and the pressing part comprises a follow-up roller set used for being pressed on a round pipe.
6. The feeding device applied to the automatic production line of the bent pipes according to claim 5, wherein:
the material conveying mechanism comprises a plurality of pivot material conveying parts with pivot rotary displacement, and each pivot material conveying part comprises a material conveying turning plate and a pivot driving source for driving the material conveying turning plates.
7. The feeding device applied to the automatic production line of the bent pipes according to claim 6, wherein:
the material conveying turning plate comprises a straight plate main body, and a limiting groove is formed in the straight plate main body.
8. The feeding device applied to the automatic production line of the bent pipes according to claim 5, wherein:
the base frame main part is provided with a pushing mechanism for axially pushing a circular tube, the pushing mechanism comprises a linear rail and a pushing sliding seat arranged on the linear rail, a pushing part used for being abutted to the shaft end of the circular tube is arranged on the pushing sliding seat, and the top of the supporting pile is provided with a conveying guide wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020935003.5U CN212668527U (en) | 2020-05-28 | 2020-05-28 | Feeding equipment applied to automatic production line of bent pipes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020935003.5U CN212668527U (en) | 2020-05-28 | 2020-05-28 | Feeding equipment applied to automatic production line of bent pipes |
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| Publication Number | Publication Date |
|---|---|
| CN212668527U true CN212668527U (en) | 2021-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020935003.5U Expired - Fee Related CN212668527U (en) | 2020-05-28 | 2020-05-28 | Feeding equipment applied to automatic production line of bent pipes |
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| CN (1) | CN212668527U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114604612A (en) * | 2022-03-29 | 2022-06-10 | 浙江金马逊机械有限公司 | Full-automatic caching loading and unloading device for long pipe elbow of header and cooling method |
| CN114644193A (en) * | 2022-03-29 | 2022-06-21 | 浙江金马逊机械有限公司 | Full-automatic caching loading and unloading device for header long pipe bent pipe and loading method thereof |
-
2020
- 2020-05-28 CN CN202020935003.5U patent/CN212668527U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114604612A (en) * | 2022-03-29 | 2022-06-10 | 浙江金马逊机械有限公司 | Full-automatic caching loading and unloading device for long pipe elbow of header and cooling method |
| CN114644193A (en) * | 2022-03-29 | 2022-06-21 | 浙江金马逊机械有限公司 | Full-automatic caching loading and unloading device for header long pipe bent pipe and loading method thereof |
| CN114604612B (en) * | 2022-03-29 | 2024-02-13 | 浙江金马逊智能制造股份有限公司 | Full-automatic buffer storage loading and unloading device for header long pipe elbow joint and cooling method |
| CN114644193B (en) * | 2022-03-29 | 2024-06-04 | 浙江金马逊智能制造股份有限公司 | Full-automatic buffer storage feeding and discharging device for header long pipe bent pipe and feeding method thereof |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210309 |