CN212668494U

CN212668494U - Automatic feeding and discharging device of ECU product assembly line

Info

Publication number: CN212668494U
Application number: CN202021179847.8U
Authority: CN
Inventors: 邱永; 吴峰; 陈超
Original assignee: Testron Technology Jiangsu Co ltd
Current assignee: Testron Technology Jiangsu Co ltd
Priority date: 2020-06-23
Filing date: 2020-06-23
Publication date: 2021-03-09
Anticipated expiration: 2030-06-23

Abstract

The utility model discloses an automatic loading and unloading device of an ECU product assembly line, which comprises a workbench, a loading line, a unloading line, a driving belt, a driving motor, a vertical storage device and a transitional line changing device, wherein the loading line and the unloading line have the same structural design; the vertical material storage device comprises a limiting bracket, a first lifting platform, a first lifting cylinder, a first controller, a first stop block, a transverse clamping structure and a second controller; each transverse clamping unit comprises a supporting substrate, a transverse clamping jaw and a transverse driving motor, and a capping controller is arranged at the top end of the limiting bracket; the transition wire replacing device comprises a second lifting table, a second lifting cylinder, a wire replacing controller and a wire replacing gear stopping block, wherein a transition conversion table and a pneumatic push plate are arranged between the second lifting table and the blanking wire; in this way, the utility model discloses can effectively increase the quantity of material frame, release staff's the machine time of seeing, increase the work degree of freedom, the device commonality is strong, has good practicality.

Description

Automatic feeding and discharging device of ECU product assembly line

Technical Field

The utility model relates to an auto-parts check out test set technical field especially relates to an unloader in automation of ECU product assembly line.

Background

The ECU is the brain of the automobile, and is an electronic control unit which is the same as a common computer and consists of a microprocessor, a memory, an input/output interface, an analog-digital converter, a large-scale integrated circuit for shaping, driving and the like.

Conventional ECU quick testing arrangement structural design is comparatively traditional, and detection efficiency is slower, and is automatic lower, needs to increase a plurality of manual works and carries out the simultaneous detection operation, great increase the detection cost, but also reduced detection achievement efficiency.

There are some published patents of ECU-related test devices, such as publication nos: cn111123897.a, CN109298702A, etc., all of which can improve the test efficiency to some extent, but do not provide a set of automatic loading/unloading devices suitable for use in an ECU product line.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the main technical problem who solves provides a unloader in automation of ECU product assembly line, can effectively increase the quantity of material frame, has released staff's the machine time of seeing, has increased the work degree of freedom, and the device commonality is strong, has good practicality.

In order to solve the technical problem, the utility model discloses a technical scheme be: the automatic loading and unloading device of the ECU product assembly line comprises a workbench, a loading line, a unloading line, a driving belt and a driving motor, wherein the loading line is used for transporting a material frame;

the vertical material storage device comprises a limiting support which is longitudinally arranged, a first lifting table is arranged below the limiting support, a first lifting cylinder is arranged at the bottom end of the first lifting table, a first controller and a first stop block are arranged on one side of the first lifting table, and a transverse clamping structure and a second controller are arranged above the first lifting table;

the transverse clamping structure comprises transverse clamping units which are oppositely arranged, each transverse clamping unit comprises a supporting substrate arranged on the limiting bracket, a transverse clamping jaw and a transverse driving motor for driving the transverse clamping jaw to move are transversely arranged on the supporting substrate, and a capping controller is arranged at the top end of the limiting bracket;

the transition wire replacing device comprises a second lifting platform arranged at the feeding line terminal, a second lifting cylinder is arranged at the bottom end of the second lifting platform, a wire replacing controller and a wire replacing gear stopping block are arranged on one side of the second lifting platform, a transition conversion platform is arranged between the second lifting platform and the discharging line, and a pneumatic push plate for pushing a material frame to the discharging line from the second lifting platform is arranged at the top end of the feeding line.

Preferably, the feeding line is provided with forward stop blocks for limiting the forward movement of the material frame and forward controllers for controlling the stop blocks at equal intervals along the length direction.

Preferably, the transverse clamping jaw comprises an embedding strip connected with the transverse driving motor, and a plurality of clamping blocks are arranged on the embedding strip at equal intervals along the length direction.

Preferably, the support substrate is provided with at least two limiting cylinders, and the position of the clamping insertion strip corresponding to each limiting cylinder is provided with a limiting rod in a nested manner.

Preferably, the circumference of the limiting bracket is provided with a limiting strip along the height direction.

Preferably, a material frame guide plate is arranged on one side, close to the first lifting platform, of the limiting support.

Preferably, the material frame guide plate is an eight-shaped plate with a downward opening.

Preferably, a plurality of anti-deviation plates are arranged on the blanking line corresponding to the second lifting platform.

Preferably, one end of the feeding line, which is close to the vertical storage device, is provided with a safety grating.

The utility model has the advantages that: the utility model provides a unloader in automation of ECU product assembly line, through the material loading line, vertical storage device, horizontal clamping structure, the transition device of changing the threading, cooperation between the unloading line, realize the unloading in the automation of ECU product assembly line, not only effectively increased the quantity that holds the material frame, the guard's of staff machine time has been released, the degree of freedom of work has been increased, and the device commonality is strong moreover, not only can be applicable to ECU product assembly line, can be applicable to other product assembly lines simultaneously, good practicality and market value have.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention, which is used for showing the position relationship among a feeding line, a discharging line, a vertical storage device and a transition line-changing device;

fig. 2 is a schematic view of the overall structure at another viewing angle of the present invention;

FIG. 3 is an enlarged view of portion A of FIG. 2 for embodying the transition wire-changing device;

FIG. 4 is an enlarged view of the portion B in FIG. 3, for showing the structure of the second lifting table, the second lifting cylinder and the transition conversion table;

fig. 5 is a schematic view of a partial structure of the present invention, for showing the structure under the worktable;

FIG. 6 is an enlarged view of section C of FIG. 5, showing a second lift cylinder;

fig. 7 is a schematic partial structure diagram of the present invention, which is used for embodying a vertical storing device;

FIG. 8 is an enlarged view of section D of FIG. 7, illustrating the first lift platform and its associated structure;

fig. 9 is a schematic view of a partial structure of the present invention, which is used for embodying the structure of the bottom end of the vertical storing device;

fig. 10 is a partial schematic structural view of the present invention, which is used for embodying the structure of the top end of the vertical storing device;

the parts in the drawings are numbered as follows:

1. a work table; 2. material frame; 3. a feeding line; 4. a blanking line; 5. a drive belt; 6. a drive motor; 7.a vertical storage device; 71. a limiting bracket; 72. a first elevating platform; 73. a first lifting cylinder; 74. a first controller; 75. a first stop block; 76. a second controller; 77. supporting a substrate;

78. a transverse driving motor; 79. a card insertion strip; 80. a clamping block; 8. a transition wire changing device; 81. a second lifting table; 82. a second lifting cylinder; 83. a wire-changing controller; 84. a wire-changing gear stop block; 85. a transition conversion table; 9. a capping controller; 10. a pneumatic push plate; 11. a forward gear stop block; 12. a forward controller; 13. a limiting cylinder; 14. a limiting rod; 15. a limiting strip; 16. a material frame guide plate; 17. an anti-deviation plate; 18. and (4) a safety grating.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided in conjunction with the accompanying drawings, so as to enable those skilled in the art to more easily understand the advantages and features of the present invention, and thereby define the scope of the invention more clearly and clearly.

Example (b):

as shown in fig. 1, an automatic loading and unloading device of an ECU product assembly line comprises a workbench 1, wherein a loading line 3 and a unloading line 4 which are parallel to each other are arranged on the workbench 1, and both of the loading line and the unloading line work in a mode that a driving belt 5 is driven by a driving motor 6 to run, so that the continuous transportation of a material frame 2 is realized. The one end of material loading line 3 is provided with vertical storage device 7 along the vertical direction, and vertical storage device 7 is used for further increasing the storage quantity of material frame 2, and extension technical staff's time degree of freedom, after all having moved material frame 2 on material loading line 3 and vertical storage device 7, the device can work the material of longer time by oneself, and technical staff can freely arrange the time to do other things, need not wait in the short time on the production line next door.

As shown in fig. 1 and 2, the other end of the feeding line 3 along the length direction is provided with a transition line changing device 8, and a material frame is transferred from the feeding line 3 to the discharging line 4 through the transition line changing device 8, so that the material is automatically withdrawn.

As shown in fig. 3, 4, 5 and 6, the transition wire-changing device 8 includes a second lifting platform 81 disposed at the end of the feeding line 3, a second lifting cylinder 82 is disposed at the bottom end of the second lifting platform 81, a wire-changing controller 83 and a wire-changing stop block 84 are disposed at one side of the second lifting platform 81, when the wire-changing controller 83 detects that the material frame is transferred onto the second lifting platform 81, the wire-changing controller 83 starts the second lifting platform 81 to ascend to the same height as the transition switching platform 85 after a certain time interval for the subsequent process to grasp the product in the material frame, wherein the transition switching platform 85 is disposed between the second lifting platform 81 and the feeding line 4, and finally the material frame 2 is pushed from the second lifting platform 81 to the feeding line 4 by the pneumatic push plate 10, and the structural design principle of the feeding line 4 is the same as that of the feeding line 3. In order to prevent the shift of the pushing position, a plurality of deviation preventing plates 17 are arranged at the position of the blanking line 4 corresponding to the second lifting platform 81, and the blanking line 4 is used for carrying out the subsequent backflow process on the material frame; the feeding line 3 is provided with a front stop block 11 and a front controller 12 at equal intervals along the length direction, and the front stop block 11 is controlled by the front controller 12, so that the position of the material frame on the feeding line 3 is controlled.

As shown in fig. 7 and 8, the vertical storing device 7 includes a vertically arranged limiting support 71, a first lifting table 72 is arranged below the limiting support 71, a first lifting cylinder 73 is arranged at the bottom end of the first lifting table 72, a first controller 74 and a first stop block 75 are arranged on one side of the first lifting table 72, a worker sequentially places material frames 2 on the material feeding line 3, and when the material frames 2 are all arranged on the surface of the driving belt 5 of the material feeding line 3, the first controller 74 can start the first lifting cylinder 73 to work to vertically push the first lifting table 72 to ascend so as to drive the material frames 2 above to move upwards.

As shown in fig. 7 and 8, a transverse clamping structure and a second controller 76 are arranged above the first lifting platform 72, when the material frame 2 moves upwards to the position of the transverse clamping structure, the second controller 76 starts the transverse clamping structure to clamp and limit the first material frame, the transverse clamping structure comprises transverse clamping units which are oppositely arranged, each transverse clamping unit comprises a supporting base plate 77, the supporting base plate 77 is arranged on the limiting bracket 71, a transverse clamping jaw and a transverse driving motor 78 are transversely arranged on the supporting base plate 77, and the transverse clamping jaw is driven by the transverse driving motor 78 to move so as to clamp the material frame.

As shown in fig. 7 and 8, the lateral clamping jaw includes a clamping strip 79, the lateral driving motor 78 is connected with the clamping strip 79, the clamping strip 79 is provided with a plurality of clamping blocks 80 at equal intervals along the length direction, and the embodiment is embodied with three clamping blocks; in order to limit the pushing linearity, at least two limiting cylinders 13 are arranged on the supporting base plate 77, a limiting rod 14 is nested on the clamping strip 79 corresponding to the position of each limiting cylinder 13, and the limiting rod 14 moves along the direction of the corresponding limiting cylinder 13 in the process of moving the transverse clamping jaw. After the transverse clamping structure limits the first material frame, the first lifting cylinder 73 drives the first lifting table 72 to restore to the initial position, the next material frame can be transmitted to the first lifting table 72, the first controller 74 can start the first lifting cylinder 73 again to work, the first lifting table 72 is pushed vertically to ascend, the next material frame is driven to move upwards, the next material frame can be pushed to move upwards in sequence, the second controller 76 starts the transverse clamping structure to clamp the second material frame again, and the rest is done in sequence.

As shown in fig. 1, 9 and 10, a capping controller 9 is arranged at the top end of the limiting bracket 71, when the capping controller 9 detects that the material frame is arranged at the top, the first lifting table 72 and the first lifting cylinder 73 stop working, the worker stops placing the material frame, and the subsequent devices perform normal detection work. When no material frame is arranged on the feeding line 3, the first controller 74 starts the first lifting cylinder 73 to work to push the first lifting table 72 to move upwards, the second controller 76 starts the transverse clamping structure to loosen, the material frame at the bottom end falls onto the first lifting table 72, the first lifting cylinder 73 drives the material frame to move downwards to the driving belt 5 of the feeding line 3 to move forwards, and the like.

As shown in fig. 7, 8 and 9, a limiting strip 15 is arranged along the height direction in the circumferential direction of the limiting bracket 71 for limiting the linear upward movement of the material frame, a material frame guide plate 16 is arranged on one side of the limiting bracket 71 close to the first lifting table 72, and the material frame guide plate 16 is an octagonal plate with an opening facing to guide and limit the upward movement direction of the material frame; in addition, one end of the feeding line 3 close to the vertical storage device 7 is provided with a safety grating 19 for preventing workers from illegally pulling and taking the material box and influencing program operation.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.

Claims

1. The utility model provides a unloader in automation of ECU product assembly line, includes workstation (1), is used for material loading line (3), unloading line (4), driving belt (5) and driving motor (6) of transportation material frame (2), its characterized in that: one end of the feeding line (3) is provided with a vertical storage device (7) along the vertical direction, the other end of the feeding line (3) along the length direction is provided with a transition line changing device (8) for transferring the material frame (2) from the feeding line (3) to the discharging line (4), and the structural design of the feeding line (3) and the discharging line (4) is the same;

the vertical material storage device (7) comprises a limiting support (71) which is longitudinally arranged, a first lifting table (72) is arranged below the limiting support (71), a first lifting cylinder (73) is arranged at the bottom end of the first lifting table (72), a first controller (74) and a first stop block (75) are arranged on one side of the first lifting table (72), and a transverse clamping structure and a second controller (76) are arranged above the first lifting table (72);

the transverse clamping structure comprises transverse clamping units which are oppositely arranged, each transverse clamping unit comprises a supporting base plate (77) arranged on the limiting bracket (71), a transverse clamping jaw and a transverse driving motor (78) for driving the transverse clamping jaw to move are transversely arranged on the supporting base plate (77), and a capping controller (9) is arranged at the top end of the limiting bracket (71);

transition wire changing device (8) are including setting up second elevating platform (81) at material loading line (3) terminal, the bottom of second elevating platform (81) is provided with second lift cylinder (82), one side of second elevating platform (81) is provided with wire changing controller (83) and wire changing fender and stops piece (84), second elevating platform (81) with be provided with transition conversion platform (85) between unloading line (4), the top of material loading line (3) is provided with follows material frame (2) pneumatic push pedal (10) that second elevating platform (81) passed to unloading line (4).

2. The automatic loading and unloading device of the ECU product assembly line of claim 1, wherein: the feeding line (3) is provided with forward stopping blocks (11) used for limiting the forward movement of the material frame (2) and forward controllers (12) used for controlling the forward stopping blocks (11) at equal intervals along the length direction.

3. The automatic loading and unloading device of the ECU product assembly line of claim 1, wherein: the transverse clamping jaw comprises a clamping insertion strip (79) connected with the transverse driving motor (78), and a plurality of clamping blocks (80) are arranged on the clamping insertion strip (79) at equal intervals along the length direction.

4. The automatic loading and unloading device of the ECU product assembly line of claim 3, wherein: the supporting substrate (77) is provided with at least two limiting cylinders (13), and limiting rods (14) are nested on the clamping insertion strip (79) corresponding to the positions of the limiting cylinders (13).

5. The automatic loading and unloading device of the ECU product assembly line of claim 1, wherein: the circumference of the limiting support (71) is provided with a limiting strip (15) along the height direction.

6. The automatic loading and unloading device of the ECU product assembly line of claim 5, wherein: and a material frame guide plate (16) is arranged on one side, close to the first lifting platform (72), of the limiting support (71).

7. The automatic loading and unloading device of the ECU product assembly line of claim 6, wherein: the material frame guide plate (16) is an eight-shaped plate with a downward opening.

8. The automatic loading and unloading device of the ECU product assembly line of claim 1, wherein: and a plurality of anti-deviation plates (17) are arranged on the blanking line (4) corresponding to the second lifting platform (81).

9. The automatic loading and unloading device of the ECU product assembly line of claim 1, wherein: and a safety grating (18) is arranged at one end, close to the vertical storage device (7), of the feeding line (3).