CN212629805U - Modular complete equipment for processing root vegetables - Google Patents

Modular complete equipment for processing root vegetables Download PDF

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Publication number
CN212629805U
CN212629805U CN202020291064.2U CN202020291064U CN212629805U CN 212629805 U CN212629805 U CN 212629805U CN 202020291064 U CN202020291064 U CN 202020291064U CN 212629805 U CN212629805 U CN 212629805U
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China
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conveying
support
sorting
rack
vegetable
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CN202020291064.2U
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Chinese (zh)
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李忠民
陶钢
毕壹
王晶
焦玉水
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Shandong Yinying Cooking Machiery Co Ltd
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Shandong Yinying Cooking Machiery Co Ltd
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Abstract

The utility model discloses a modularization rhizome vegetable processing complete sets, wash decorticator, lifting machine, select to carry all-in-one, multi-functional vegetable-chopper, vortex and wash vibrations waterlogging caused by excessive rainfall machine, vegetables air dryer and turnover machine including the brush. The utility model adopts an intelligent digital control system, and has interactive data management, thereby facilitating the operation of users; the bionic vegetable cutting and carding technology is adopted, the modularized cutter head is replaced, clean vegetable processing is neat and uniform, and split charging is facilitated; the principle design of changing vegetable washing by water flow spraying and washing angles and a vibration draining and conveying mode is adopted, so that the vegetable washing effect is good, and the speed is high; the roller scrap removing device removes scraps to enable the vegetables to be tidy and clean; the ozone gas effectively sterilizes and disinfects, degrades residual pesticide, and ensures that the vegetables are guaranteed and fresh; the intelligent online control of charging, weighing and intermittent conveying is adopted, automatic boxing and weighing of the clean vegetables are realized, and labor, labor and energy are saved and high efficiency is achieved.

Description

Modular complete equipment for processing root vegetables
Technical Field
The utility model relates to a modularization rhizome vegetables processing complete sets is applied to the food machinery trade.
Background
In recent years, with the development of economy in China, the living standard of people is continuously improved, the pace of life is accelerated, the working efficiency is improved, the living mode tends to be efficient, clean and convenient, people not only require the vegetable products to be high-quality and fresh, but also put more and more requirements on the convenience and safety of the vegetable products, and the clean vegetables have the characteristics of cleanness, sanitation, convenience, safety and the like. The development prospect and the market prospect of the vegetable processing method are very wide, and the processing of clean vegetables/fresh-cut vegetables becomes a new industry in the current vegetable processing. Under the promotion of the industrial policy of manufacturing 2025 in China and 'one-by-one' in China, industrial upgrading becomes a very slow task in China, the modernization of a vegetable cleaning factory is one step of the key upgrading of the vegetable processing industry, and for realizing the successful conversion of the advantages of rich vegetable resources in China to the economic advantages, the vegetable reprocessing by the modernized industrial production line must follow the development trend of the international industry. Therefore, the traditional concept of clean vegetable production and processing equipment is broken through, the technical crossing of the modularized root vegetable processing complete equipment is realized by taking technical innovation as a means, the requirements of people on health, nutrition, safety and diversification of vegetables are met, the vegetable processing complete equipment becomes a new economic growth point of economic benefit and social benefit, and the vegetable processing complete equipment makes positive contribution to the promotion of economic progress and social development.
Disclosure of Invention
The utility model aims to solve the technical problem that to the defect that prior art exists, a modularization rhizome vegetables processing complete sets is provided.
In order to solve the technical problem, the utility model provides a modularized complete equipment for processing root vegetables, which comprises a brush cleaning and peeling machine, a lifting machine, a selecting and conveying integrated machine, a multifunctional vegetable cutter, a vortex cleaning and vibration draining machine, a vegetable air dryer and a turnover machine, wherein the brush cleaning and peeling machine, the lifting machine, the selecting and conveying integrated machine, the vortex cleaning and vibration draining machine, the vegetable air dryer and the turnover machine are sequentially connected, and the multifunctional vegetable cutter is arranged on the selecting and conveying integrated machine; the brush cleaning and peeling machine comprises a cleaning tank, a first motor speed reducer, a second motor speed reducer, a spiral auger, a brush roller, a water spraying pipe and a first intelligent control unit, wherein the first motor speed reducer drives the brush roller, the second motor speed reducer drives the spiral auger to rotate, and the first intelligent control unit can adjust the rotating speed of the spiral auger and the rotating speed of the brush roller to realize continuous discharging or intermittent discharging; the vegetable sorting and conveying integrated machine comprises a sorting and conveying integrated machine, a sorting and conveying integrated machine and a conveying device, wherein the sorting and conveying integrated machine comprises a sorting and conveying integrated machine, a sorting and conveying integrated machine and a conveying device; the selecting and conveying integrated machine comprises a sorting and conveying part and a sorting and conveying belt.
When the vegetable washing machine works, the motor drives the brush roller and the spiral auger to rotate, the water spraying pipe sprays water for washing, and the washed vegetables fall into a hopper of the lifter through the discharge port I; the vegetable is lifted to a sorting and conveying part of the selecting and conveying all-in-one machine by a lifter, the vegetable is sorted manually at two sides of a sorting table and placed on a sorting and conveying belt, the vegetable enters a multifunctional vegetable cutter into a hopper II through a material guide plate and a material outlet, is processed into threads, pieces or blocks through a combined cutter head, falls onto the conveying belt of the selecting and conveying all-in-one machine, and falls into a vortex cleaning machine through a lifting and conveying belt; the cleaned vegetables are conveyed forwards to a net chain of a vegetable air dryer through an outlet of the vibrating screen, the vegetables on the net chain are conveyed forwards, a fan blows strong wind to the net chain through an air outlet cover, and the vegetables are subjected to surface moisture removal under the action of the strong wind; the stepping motor of the turnover machine drives the driving chain wheel to rotate, the driving shaft II, the basket pulling chain and the driven chain wheel II are driven to rotate through the chain IV, the turnover basket is conveyed to the metering weighing part to stop rotating, the intelligent control seven-direction vegetable air dryer sends a linkage signal, the charging mechanism is opened, and the vegetable air dryer is filled with vegetables in the turnover basket.
The brush cleaning and peeling machine comprises a cleaning tank, a first motor speed reducer, a first water receiving tank, a first frame, a second motor speed reducer, a spiral auger, brush rollers, a water spraying pipe and a first intelligent control unit, wherein a left frame plate I and a right frame plate I are welded on the first frame, eight brush rollers distributed in a U shape are arranged between the left frame plate I and the right frame plate I, and a brush roller chain wheel is arranged at the right end of each brush roller and is driven to drive the brush rollers through a fifth chain and a first speed reducer chain wheel of the first motor speed reducer; the spiral auger is fixed on the left/right frame plate through a bearing seat, and the left end of the spiral auger is connected with a motor reducer II to drive the spiral auger to rotate; an upper baffle, a window cover, a front baffle and a rear baffle are welded at the top of the cleaning tank, a spray pipe is installed at the upper part of the first rack, and a water receiving tank I is also installed between the first left rack plate and the first right rack plate; one side of the first rack is provided with a first intelligent control part, and the first intelligent control part can adjust the rotating speed of the spiral auger and the brush roller to realize continuous discharging or intermittent discharging.
The elevator comprises a left support, a right support, a second rack, a first driving roller, a third motor speed reducer, a first driven roller, a first conveying belt, a hopper and a second intelligent control, wherein the left support and the right support are installed on the second rack; the first conveying belt is wound on the first driving roller and the first driven roller, and a hopper is arranged at the first driven roller; the intelligent control unit II is arranged on one side of the second rack and can adjust the rotating speed of the first conveying belt.
The sorting and conveying integrated machine comprises a sorting table rack, an upper conveying rack, a lower conveying rack, a sorting and conveying part, a finished product processing and conveying part, a lifting and conveying part and an intelligent control part, wherein the sorting table rack and the upper conveying rack are installed in parallel, and the sorting and conveying part is fixed on the upper parts of the sorting table rack and the upper conveying rack; the finished product processing and conveying device is arranged at the lower part of the upper and lower conveying racks and staggered with the left and right positions of the finished product processing and conveying device, and the lifting and conveying device is connected with the finished product processing and conveying device through the conveying racks;
the sorting and conveying part comprises a sorting driving roller, a sorting fixing frame, a left sorting support, a sorting conveying belt, a sorting adjusting bolt, a sorting driven roller and a right sorting support, one end of the sorting driving roller is fixed on the right sorting support, the other end of the sorting driving roller penetrates through a sorting speed reduction motor and is fixed on the left sorting support, the sorting driven roller is installed on the left sorting support and the right sorting support, the sorting conveying belt surrounds the sorting driving roller and the sorting driven roller, and the tightness of the sorting conveying belt is adjusted through the sorting adjusting bolt; one end of the sorting and conveying part is provided with a feeding hopper I, a guide plate fixing frame, three discharge ports II, a support and a guide plate I, the guide plate fixing frame is provided with a guide plate II and a guide plate III, two left sorting tables and two right sorting tables are respectively arranged on two sides of sorting and conveying, a waste hopper is arranged between the two sorting tables, and an intelligent control III is arranged on the support;
the finished product processing and conveying device comprises a conveying driving roller I, a conveying fixing frame, a conveying belt II, a conveying left support, a conveying adjusting bolt, a conveying driven roller and a conveying right support, wherein the conveying driving roller I and the conveying driven roller are fixed on the conveying left support and the conveying right support, the conveying belt II surrounds the conveying driving roller I and the conveying driven roller, and the tightness of the conveying belt is adjusted through the conveying adjusting bolt; a finished product conveying chain wheel is arranged on a first conveying driving roller at the left end of finished product processing and conveying;
the lifting conveying device comprises a lifting speed reducing motor, a lifting driving roller, a fixing frame, a lifting left support, a lifting conveying belt, a lifting driven roller and a lifting right support, wherein the lifting speed reducing motor is installed at the left end of the lifting conveying; the lifting driven roller is arranged on the lifting left support and the lifting right support, one end of the lifting driven roller is provided with a lifting conveying chain wheel, the lifting conveying belt surrounds the lifting driving roller and the lifting driven roller, and the tightness of the lifting conveying belt is adjusted through an adjusting bolt I;
the multifunctional vegetable cutter comprises a motor I, a rack III, a conveying part I, a vegetable pressing part, a cutter shaft combination, a bulbous part, an intelligent control part IV, a vegetable pressing positioning part, a positioning support, a vegetable pressing support, a motor speed reducer IV and a travel switch, wherein the motor I is fixed at the bottom of the rack III, the conveying part I is arranged at one side of the upper part of the rack III, and an outer side baffle is arranged at the outer side of the conveying part I through a hasp; the motor I is provided with a motor wheel I which is transmitted to the cutter shaft assembly through a triangular belt; a second speed reducer chain wheel is mounted on the motor speed reducer, the second speed reducer chain wheel drives the vegetable pressing transmission part to move through a chain, and the second chain drives the conveying chain wheel and the second conveying driving roller to move so as to drive the first conveying part to move;
the cutter shaft assembly comprises a leaf vegetable cutter assembly, cutters are mounted at the end parts of the cutter shaft assembly, a leaf vegetable shell assembly and a door plate are mounted on the outer sides of the cutters, the leaf vegetable shell assembly is fixed at the three end parts of the rack, a feeding hole is formed in one side, close to the conveying part, of the leaf vegetable shell assembly, and a discharging hole is formed below the door plate;
the vegetable pressing part is fixed on the third rack and is matched with the first conveying part to realize pressing and convey vegetables; the intelligent control can change the rotating speed and the conveying speed of the cutter, so as to realize the processing of vegetables with different lengths;
the ball root part comprises a motor II, a motor wheel II, an inclined material port, a connected cover, a feeding hopper II, a large grooved pulley, a combined cutter head, a ball root shell combination and a main shaft; the main shaft is fixed on the ball root shell, the left end is provided with a large grooved pulley, the right end is provided with a combined cutter head, the ball root shell is fixed on a third frame by bolts and is connected with the conjoined cover by a hinge shaft and a hasp, the upper surface of the conjoined cover is provided with a spiral feeding port, the middle part of the conjoined cover is provided with an inclined material port, and the lower part of the conjoined cover is provided with a discharge port; the motor II is fixed on the rack III, a motor wheel II is mounted on the motor II, and the motor wheel II is connected with the large grooved pulley through a V belt; the combined cutter head can realize the replacement of various cutter heads and cut vegetables into various shapes such as slices, shreds or dices.
The vortex cleaning vibration draining machine comprises a rack IV, a large water tank, an ozone system, a roller scrap removing part, an upper spraying and flushing system, a lower spraying and flushing system, a vibration discharging part, a slag discharging part and an intelligent control part, wherein the large water tank is fixed on the upper part of the rack IV, the roller scrap removing part is arranged on the upper part of the large water tank, the upper spraying and flushing system is arranged in the middle of the front part of the large water tank, and the lower spraying and flushing system is arranged in the middle of the rear part of the large water; a water leakage hopper is arranged at the lower part of the large water tank, and a water drain pipe and a water inlet pipe are arranged on the water leakage hopper; the vibrating discharging part comprises a water tank, a vibrating screen, a vibrating spring and a vibrating motor, the vibrating discharging part is fixed on the vibrating rack, a slag discharging part is arranged on the water tank, a water receiving groove II is arranged above the slag discharging part and on the vibrating rack, the vibrating discharging part is arranged above the water receiving groove II, and a water inlet joint and a spraying device are arranged above the left side of the vibrating rack; the two sides of the vibration discharging part are provided with vibration springs which are connected with the vibration rack; a water pump of the upper and lower spraying and flushing system is connected with a water tank of the vibration draining part through a connecting pipe I; the scrap pool is connected with a water tank of the vibration draining part through a connecting pipe III; a discharge port of the large water tank of the vortex cleaning part extends into a feed port of the vibration discharge part; and the intelligent control fifth is arranged on the upper part of the rack fourth.
The vegetable air dryer comprises a conveying part II, a driving roller combination, a driven roller combination, a fan vertical support, a fan, an air outlet cover, an intelligent control part III, a motor support, a speed reduction motor II, a fan cross support, a net chain, a charging mechanism and a rack V;
the conveying part II comprises a left support I, a right support I, a driving roller combination, a driven roller combination, a support supporting pipe, a net chain and a net chain protective plate; the right end of the second conveying part is also provided with a material blocking cover;
the driving roller combination comprises a driven chain wheel I, a left support I, a driving shaft I, a net chain supporting wheel, a driving net chain wheel and a right support I, wherein the net chain supporting wheel and the driving net chain wheel are mounted on the driving shaft I and fixed on the left support I and the right support I through a bearing IV, and one end of the driving roller combination is provided with the driven chain wheel I; the driving roller combination is arranged at the right end of the second conveying part, a charging mechanism is arranged at the right side of the second conveying part, a motor support is arranged above the second conveying part, a second speed reducing motor is arranged on the motor support, and a third chain is used for connecting a first chain wheel on the second speed reducing motor with a first driven chain wheel to drive the second conveying part to operate;
the driven roller combination comprises a driven net chain wheel, a driven shaft I, a supporting pipe, a bearing V and an adjusting bolt, the driven net chain wheel is fixed on the driven shaft I, the middle of the driven net chain wheel is positioned by the supporting pipe, one end of the adjusting bolt is installed on the driven shaft I, the other end of the adjusting bolt is installed on the left/right support, and the driven roller combination is adjusted to tension the net chain;
the fan vertical support and the fan cross support are connected through bolts and are arranged on the left/right support of the second conveying part, and the fan is fixed on the fan cross support and blows air through the air outlet cover to dry vegetables; the intelligent control six can adjust the network chain rotation speed, adapt to different production capacities.
The turnover machine comprises a support, a metering and weighing part, a discharging roller combination, a stepping motor, a driven shaft II and an intelligent control seventh, wherein a left support II and a right support II are fixed on the support; a scale body channel steel, an empty basket bracket and a conveying bracket are arranged on the left/right support, and a metering and weighing part is arranged on the scale body channel steel; the left end of the left/right bracket is provided with a discharging roller combination, a stepping motor is fixed on the discharging roller combination, and the shaft end of the stepping motor is provided with a driving sprocket; the driving shaft II is fixed on the left/right support through a bearing seat, a basket-pulling driving chain wheel is mounted on the driving shaft II, a chain wheel II is arranged at the end part of the driving shaft II, and the chain wheel II is connected with the driving chain wheel through a chain IV; a driven shaft II and an adjusting bolt II are installed at the right end of the left/right support, a driven chain wheel II is installed on the driven shaft II, the driven shaft II is connected with a basket pulling driving chain wheel through a basket pulling chain, the tightness of the basket pulling chain is adjusted through the adjusting bolt II, an intelligent control seventh and basket barrier strips are installed on two sides of the left/right support, and the spacing of the basket barrier strips can be adjusted to adapt to different turnover basket sizes; the intelligent control seven and the vegetable air dryer work on line to control the feeding mechanism and the basket pulling and conveying of the vegetable air dryer.
Has the advantages that: the utility model adopts an intelligent digital control system, and has interactive data management, thereby facilitating the operation of users; the bionic vegetable cutting and carding technology is adopted, the modularized cutter head is replaced, clean vegetable processing is neat and uniform, and split charging is facilitated; the principle design of changing vegetable washing by water flow spraying and washing angles and a vibration draining and conveying mode is adopted, so that the vegetable washing effect is good, and the speed is high; the roller scrap removing device removes scraps to enable the vegetables to be tidy and clean; the ozone gas effectively sterilizes and disinfects, degrades residual pesticide, and ensures that the vegetables are guaranteed and fresh; the intelligent online control of charging, weighing and intermittent conveying is adopted, automatic boxing and weighing of the clean vegetables are realized, and labor, labor and energy are saved and high efficiency is achieved.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2a is a schematic front view of the brush cleaning and peeling machine of the present invention;
FIG. 2b is a right side view showing the structure of the brush cleaning and peeling machine of the present invention;
fig. 3a is a schematic front view of the structure of the hoist of the present invention;
fig. 3b is a schematic top view of the structure of the hoist of the present invention;
FIG. 4a is a schematic front view of the picking and conveying integrated machine of the present invention;
FIG. 4b is a schematic top view of the picking and conveying integrated machine of the present invention;
FIG. 4c is a schematic sectional view of the structure A-A of the sorting table of the present invention;
FIG. 4d is a schematic sectional view of the structure B-B of the present invention connected to a vegetable cutter;
fig. 4e is a schematic top view of the sorting and conveying structure of the present invention;
fig. 4f is a schematic top view of the finished product processing and conveying structure of the present invention;
fig. 4g is a schematic front view of the lifting and conveying structure of the present invention;
fig. 4h is a schematic top view of the lifting and conveying structure of the present invention;
FIG. 5a is a schematic front view of the multifunctional vegetable cutter of the present invention;
FIG. 5b is a schematic left side view of the multifunctional vegetable cutter of the present invention;
FIG. 5c is a schematic top view of the multifunctional vegetable cutter of the present invention;
FIG. 5d is a right side view of the multifunctional vegetable cutter of the present invention;
FIG. 6a is a schematic front view of the vortex cleaning vibration draining machine of the present invention;
FIG. 6b is a schematic left side view of the vortex cleaning vibration draining machine of the present invention;
FIG. 6c is a schematic top view of the vortex cleaning vibration draining machine of the present invention;
FIG. 6d is a schematic view A-A of the vortex cleaning vibration draining machine of the present invention;
fig. 6e is a schematic structural view of the upper spraying and flushing system of the present invention;
FIG. 6f is a schematic structural view of an upper spraying and flushing system B-B of the present invention;
fig. 6g is a schematic structural view of a lower spraying system of the present invention;
FIG. 6h is a schematic front view of the structure of the vibration discharging part of the present invention;
FIG. 6i is a schematic top view of the vibration discharging part of the present invention;
FIG. 6j is a schematic front view of the structure of the slag discharging part of the present invention;
FIG. 6k is a schematic top view of the structure of the slag discharging part of the present invention;
FIG. 7a is a schematic front view of the structure of the vegetable air dryer of the present invention;
FIG. 7b is a schematic left side view of the vegetable air dryer of the present invention;
FIG. 7c is a schematic view of the assembly structure of the main driving roller of the vegetable air dryer of the present invention;
fig. 7d is a schematic view of the combination structure of the driven rollers of the vegetable air dryer of the present invention;
FIG. 8a is a schematic front view of the structure of the turnover machine of the present invention;
FIG. 8b is a schematic left side view of the structure of the turnover machine of the present invention;
fig. 8c is a schematic plan view of the structure of the turnover machine of the present invention.
In the figure: 1 brush cleaning and peeling machine, 2 lifting machine, 3 selecting and conveying integrated machine, 4 multifunctional vegetable cutter, 5 vortex cleaning and vibrating draining machine, 6 vegetable air dryer, 7 revolving machine, 8 motor reducer I, 9 water receiving tank I, 10 slag outlet, 11 frame I, 12 left frame plate I, 13 discharge outlet I, 14 motor reducer II, 15 spiral auger, 16 right frame plate, 18 medium chain wheel, 19 material inlet, 20 brush roller chain wheel, 21 bearing sleeve, 23 brush roller, 24 reducer chain wheel I, 25 expanding wheel, 26 chain V, 27 intelligent control I, 28 water spray pipe, 29 upper baffle, 30 view window cover, 31 front and back baffle, 32 bearing I, 33 hopper, 34 screw, 35 left and right support, 36 intelligent control II, 37 bearing II, 38 frame II, 39 driven roller I, 40 conveyer belt I, 41 motor reducer III, 42 coupling, 43 bearing III, 44 drive roller I, 44 motor reducer III, 42 coupling, 43 bearing III, 45 conveying rack, 46 scraping plate, 47 lifting conveying, 48 intelligent control three, 49 supports, 50 sorting conveying parts, 51 discharging port two, 52 guide plate fixing rack, 53 waste hopper, 54 feeding hopper one, 55 sorting table rack, 56 up-down conveying rack, 57 finished product processing conveying, 58 lifting speed reduction motor, 59 finished product conveying chain wheel, 60 chain six, 61 lifting conveying chain wheel, 62 sorting speed reduction motor, 63 guide plate I, 64 guide plate II, 65 guide plate III, 66 left sorting table, 67 right sorting table, 70 sorting driving roller, 71 sealing ring I, 72 sorting fixing rack, 73 sorting left support, 74 sorting conveying belt, 75 sorting adjusting bolt, 76 sorting driven roller, 77 gland I, 78 sorting right support, 81 conveying driving roller one, 82 sealing ring II, 83 conveying fixing rack, 84 conveying belt two, 85 conveying left support, 86 conveying adjusting bolt, 87 conveying driven roller, 88 pressing cover II, 89 conveying right support, 91 adjusting bolt I, 93 lifting driving roller, 94 sealing ring III, 95 pressing cover III, 96 fixing frame, 97 lifting left support, 98 lifting conveying belt, 99 lifting driven roller, 100 lifting right support, 101 motor I, 102 frame III, 103 motor wheel I, 104 triangular belt, 105 travel switch, 106 conveying part I, 107 leaf vegetable cutter combination, 108 leaf vegetable shell combination, 109 vegetable pressing part, 110 buckle, 111 positioning support, 112 vegetable pressing positioning, 113 outside baffle, 114 intelligent control four, 115 motor II, 116 motor wheel II, 117 inclined material port, 118 conjoined cover, 119 feeding hopper two, 120 combined cutter head, 121 bulbous shell combination, 122 main shaft, 123 large grooved wheel, 124 cutter, 125 door panel, 126 combination, 127 tension spring, 128 vegetable pressing support, 129 chain I, 130 speed reducer chain wheel two, 131 motor speed reducer four, 131 speed reducer four, 94 sealing ring III, 95 pressing cover III, 96 fixing frame, 97 vegetable pressing left support, 98 lifting conveying, 132 chain II, 133 conveying chain wheel, 134 conveying driving roller II, 135 hinge shaft, 136 magnetic switch, 137 frame IV, 138 water inlet pipe, 139 water outlet pipe, 140 water leakage bucket, 141 ozone system, 142 lower spraying system, 143 connecting pipe I, 144 vibrating frame, 145 water tank, 146 slag discharging part, 147 water inlet joint, 148 water receiving tank II, 149 spraying device, 150 vibrating discharging part, 151 intelligent control part, 152 roller chip removing part, 153 roller fixing frame, 154 large water tank, 155 upper spraying system, 156 debris pool, 157 debris plate, 158 connecting pipe III, 159 water outlet valve I, 160 water outlet valve II, 161 bearing six, 162 bearing chamber I, 163 roller shaft, 164 roller, 165 roller support, 166 motor five, 167 paddle, 168 water pump I, 169 regulating valve I, 170 water spraying pipeline, 171 water outlet elbow I, 172 water outlet pipe, 173 handle combination, 174 lower water spraying pipeline, 174 water spraying pipeline, 175 water outlet elbow II, 176 adjusting valve II, 177 connecting pipe II, 178 water pump II, 179 adjusting valve III, 180 rear water spraying pipeline, 181 water nozzle, 182 vibrating screen, 183 vibrating spring, 184 vibrating motor, 185 fixed seat, 186 fixed stay bar, 187 connecting stay bar, 188 left frame plate II, 189 right frame plate II, 190 speed reducing motor I, 191 vegetable scraping plate, 192 conveying mesh belt, 193 bearing chamber II, 194 bearing chamber II, 195 frame plate support, 196 slag discharging left frame plate, 197 driven roller II, 198 driving roller II, 199 slag discharging right frame plate, 200 adjusting bolt III, 201 driven roller combination, 202 conveying part II, 203 fan vertical support, 204 fan, 205 air outlet cover, 206 intelligent control six, 207 motor support, 208 speed reducing motor II, 209 material blocking cover, 210 mechanism, 211 frame five, 212 front hopper, 213 bracket supporting pipe, 214 middle hopper, 215 rear hopper, 216 fan horizontal support, 217 chain wheel I, 218 chain III, 219 net chain guard plate, 220 net chain, 221 driving roller group, 222 driven chain wheel I, 223 left support I, 224 bearing IV, 225 driving shaft I, 226 net chain supporting wheel, 227 driving net chain wheel, 228 right support I, 229 driven chain wheel, 230 supporting pipe, 231 driven shaft I, 232 bearing V, 233 adjusting bolt, 234 discharging roller combination, 235 basket pulling chain, 236 intelligent control seven, 237 turnover basket, 238 empty basket bracket, 239 metering weighing part, 240 weighing body channel steel, 241 basket barrier strip, 242 bearing seat, 243 conveying bracket, 244 basket pulling driving chain wheel, 245 stepping motor, 246 driving chain wheel, 247 chain IV, 248 chain wheel II, 249 driving shaft II, 250 support, 251 left support II, 252 driven shaft II, 253 driven chain wheel II, 254 adjusting bolt II and 255 right support II.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
Fig. 1 is a schematic structural diagram of the present invention.
The utility model provides a modularization rhizome vegetable processing complete sets, including brush washing decorticator 1, lifting machine 2, select transport all-in-one 3, multi-functional vegetable cutter 4, vortex cleaning vibrations waterlogging caused by excessive rainfall machine 5, vegetables air dryer 6 and turnover machine 7, brush washing decorticator 1 includes spiral auger 15, brush roller 23 and spray pipe 28, and during operation motor reducer one (8) drive brush roller (23) and rotate, motor reducer two (14) drive spiral auger (15) and rotate, and spray pipe 28 water spray cleaning, the vegetables that wash fall into in the hopper 33 of lifting machine 2 through discharge gate one 13; the vegetable is lifted to a sorting and conveying part 50 of the selecting and conveying all-in-one machine 3 by the lifter 2, the vegetable is sorted manually at two sides of the sorting table and is placed on a sorting conveying belt 74, the vegetable enters the multifunctional vegetable cutter 4 through a material guide plate and a material outlet into a hopper II 119, is processed into threads, slices or blocks through a combined cutter head 120 and falls onto the conveying belt of the selecting and conveying all-in-one machine 3, and then falls into the vortex cleaning machine through a lifting conveying belt 98; the cleaned vegetables are conveyed forwards to a net chain 220 of the vegetable air dryer 6 through the vibrating screen 182, the vegetables on the net chain 220 are conveyed forwards, the fan 204 blows strong wind to the net chain 220 through the wind outlet cover 205, and the vegetables are removed of surface moisture under the action of the strong wind; the step motor 245 of the turnover machine 7 drives the driving chain wheel 246 to rotate, the driving shaft II 249, the basket pulling chain 235 and the driven chain wheel II 253 are driven to rotate through the chain IV 247, the turnover basket 237 is conveyed to the metering weighing part 239 to stop rotating, the intelligent control seven 236 sends a linkage signal to the vegetable air dryer 6, the charging mechanism 210 is opened, and the vegetable air dryer 6 loads vegetables into the turnover basket 237.
Fig. 2a is a schematic front view of the brush cleaning and peeling machine of the present invention.
Fig. 2b is a right side view showing the structure of the brush cleaning and peeling machine of the present invention.
The brush cleaning and peeling machine 1 comprises a cleaning tank, a first motor speed reducer 8, a first water receiving tank 9, a first frame 11, a second motor speed reducer 14, a spiral auger 15, a brush roller 23, a water spraying pipe 28 and a first intelligent control 27, wherein a left frame plate 12 and a right frame plate 16 are welded on the first frame 11, the eight brush rollers 23 distributed in a U shape are arranged between the left frame plate 12 and the right frame plate 16, a brush roller chain wheel 20 is arranged at the right end of each brush roller 23, and the brush rollers are driven to drive the brush rollers through a fifth chain 26 and a first speed reducer chain wheel 24 of the first motor speed reducer 8; the spiral auger 15 is fixed on the left/right frame plate through a bearing seat 17, and the left end of the spiral auger 15 is connected with a motor reducer II 14 to drive the spiral auger 15 to rotate; an upper baffle plate 29, a window cover 30 and front and rear baffle plates 31 are welded at the top of the cleaning tank, a water spray pipe 28 is installed at the upper part of the first rack 11, and one end of the water spray pipe 28 can be connected with a tap water pipe through a hose; a first water receiving groove 9 is also arranged between the first left frame plate 12 and the first right frame plate 16; a supporting wheel 25 and a medium chain wheel 18 are arranged on the right frame plate 16, the chain wheels are connected in series by a chain five 26, and the chain five 26 is tensioned by adjusting the supporting wheel 25; one side of the first rack 11 is provided with an intelligent control 27, and the intelligent control 27 can adjust the rotating speed of the spiral auger 15 and the rotating speed of the brush roller 23, so that continuous discharging or intermittent discharging is realized, and the requirements of different users are met.
Fig. 3a is a schematic front view of the structure of the elevator of the present invention.
Fig. 3b is a schematic plan view of the structure of the elevator of the present invention.
The elevator 2 comprises a left support 35, a right support 35, a rack II 38, a driving roller I44, a motor reducer III 41, a driven roller I39, a conveyor belt I40, a hopper 33 and an intelligent control II 36, wherein the left support 35 and the right support 35 are installed on the rack II 38, the driving roller I44 is installed on the left support 35 through a bearing II 37 and a bearing III 43 and is connected with the motor reducer III 41 installed on the rack II 38 through a coupling 42 to transmit power, the driven roller I39 is installed at the left end of the left support 35 through a bearing I32 and can adjust the position of the driven roller I39 through a screw rod; the first conveying belt 40 is wound on the first driving roller 44 and the first driven roller 39, and the hopper 33 is arranged at the first driven roller 39; the second intelligent control 36 is installed on one side of the second rack 38, and can adjust the rotating speed of the first conveying belt 40 to adapt to different conveying capabilities.
Fig. 4a is a front view of the structure of the integrated machine for picking and conveying of the present invention. Fig. 4b is a schematic top view of the structure of the integrated selecting and conveying machine of the present invention. Fig. 4c is a schematic sectional view of the structure a-a of the sorting table of the present invention. Fig. 4d is a schematic sectional view of the structure B-B of the present invention connected to a vegetable cutter. The selecting and conveying integrated machine 3 comprises a sorting table rack 55, an upper conveying rack 56, a lower conveying rack 56, a sorting conveying part 50, a finished product processing and conveying 57, a lifting conveying 47 and an intelligent control third 48, wherein the sorting table rack 55 and the upper conveying rack 56 are installed in parallel, and the sorting conveying part 50 is fixed on the upper parts of the sorting table rack 55 and the upper conveying rack 56; the finished product processing conveyor 57 is mounted at the lower part of the upper and lower conveyor frames 56 and staggered with the finished product processing conveyor 57 in the left-right direction, and the lifting conveyor 47 is connected with the finished product processing conveyor 57 through the conveyor frame 45. Fig. 4e is a schematic top view of the sorting and conveying structure of the present invention. The sorting and conveying part 50 comprises a sorting driving roller 70, a sorting fixing frame 72, a left sorting support 73, a sorting conveying belt 74, a sorting adjusting bolt 75, a left sorting support 76 and a right sorting support 78, one end of the sorting driving roller 70 is fixed on the right sorting support 78, the other end of the sorting driving roller penetrates through a sorting speed reducing motor 62 and is fixed on the left sorting support 73, the driven sorting roller 76 is installed on the left sorting support 73 and the right sorting support 78, the sorting conveying belt 74 surrounds the sorting driving roller 70 and the driven sorting roller 76, and the tightness of the sorting conveying belt 74 is adjusted through the sorting adjusting bolt 75; the sorting and conveying device is characterized in that one end of the sorting and conveying part 50 is provided with a first feeding hopper 54, a guide plate fixing frame 52, two three discharging holes 51, a support 49 and a guide plate I63, the guide plate fixing frame 52 is provided with a guide plate II 64 and a guide plate III 65, two sides of the sorting and conveying part 50 are respectively provided with two left sorting tables 66 and right sorting tables 67, a waste hopper 53 is arranged between the two sorting tables, the guide plate II 64 and the guide plate III 65 are arranged on the guide plate fixing frame 52, the left end of the sorting and conveying part 50 is provided with a sorting speed reducing motor 62, finished product processing and conveying parts 57 arranged at the lower parts of the upper conveying frame 56 and the lower conveying frame 56 are connected with the finished product processing and conveying parts 57 and are arranged on a lifting and. Fig. 4f is a schematic plan view of the conveying structure for finished product processing according to the present invention. The finished product processing and conveying device 57 comprises a first conveying driving roller 81, a second sealing ring 82, a gland II 88, a conveying fixing frame 83, a second conveying belt 84, a left conveying support 85, a conveying adjusting bolt 86, a driven conveying roller 87 and a right conveying support 89, wherein the first conveying driving roller 81 and the driven conveying roller 87 are fixed on the left conveying support 85 and the right conveying support 89, the second conveying belt 84 surrounds the first conveying driving roller 81 and the driven conveying roller 87, and the tightness of the conveying belts is adjusted through the conveying adjusting bolt 86; and a finished product conveying chain wheel 59 is arranged on a conveying driving roller I81 at the left end of the finished product processing and conveying device 57 and is connected by a chain six 60.
Fig. 4g shows a schematic front view of the lifting and conveying structure of the present invention.
Fig. 4h shows a schematic top view of the lifting and conveying structure of the present invention.
The lifting conveying 47 comprises a lifting speed reducing motor 58, a lifting driving roller 93, a fixing frame 96, a lifting left support 97, a lifting conveying belt 98, a lifting driven roller 99 and a lifting right support 100, the lifting speed reducing motor 58 is installed at the left end of the lifting conveying 47, one end of the lifting driving roller 93 is fixed on the lifting right support 100, the other end of the lifting driving roller 93 penetrates through the lifting speed reducing motor 58 and is fixed on the lifting left support 97, and a belt scraping plate 46 is installed below the lifting driving roller 93; the lifting driven roller 99 is installed on the lifting left bracket 97 and the lifting right bracket 100, one end of the lifting driven roller is provided with the lifting conveying chain wheel 61, the lifting conveying belt 98 surrounds the lifting driving roller 93 and the lifting driven roller 99, and the tightness of the lifting conveying belt 98 is adjusted through the adjusting bolt I91.
Fig. 5a is a schematic front view of the multifunctional vegetable cutter of the present invention.
Fig. 5b is a schematic left side view of the multifunctional vegetable cutter of the present invention.
Fig. 5c is a schematic top view of the multifunctional vegetable cutter of the present invention.
Fig. 5d is a right side view of the multifunctional vegetable cutter of the present invention.
The multifunctional vegetable cutter 4 comprises a motor I101, a rack III 102, a conveying part 106, a vegetable pressing part 109, a cutter shaft assembly 126, a bulbous part, an intelligent control IV 114, a vegetable pressing positioning 112, a positioning support 111, a vegetable pressing support 128, a motor speed reducer IV 131 and a travel switch 105, wherein the motor I101 is fixed at the bottom of the rack III 102, the conveying part 106 is arranged on one side of the upper part of the rack III 102, and an outer side baffle 113 is arranged on the outer side of the conveying part through a buckle 110; the motor I101 is provided with a motor wheel I103, and the motor wheel I103 is transmitted to the cutter shaft assembly 126 through a triangular belt 104; a second speed reducer chain wheel 130 is mounted on the fourth motor speed reducer 131, the second speed reducer chain wheel 130 drives the vegetable pressing transmission part to move through a first chain 129, and drives the conveying chain wheel 133 and the conveying driving roller 134 to move through a second chain 132, so that the conveying part 106 is driven to move; the first conveying part 106 is arranged on one side of the upper part of the third rack 102, and an outer side baffle 113 is arranged on the outer side of the first conveying part 106 through a buckle 110;
the cutter shaft assembly 126 comprises a leaf vegetable cutter assembly 107, a cutter 124 is mounted at the end of the leaf vegetable cutter assembly, a leaf vegetable shell assembly 108 and a door plate 125 are mounted on the outer side of the cutter 124, the leaf vegetable shell assembly 108 is fixed at the end of the rack III 102, a feeding hole is formed in one side, close to the conveying part 106, of the leaf vegetable shell assembly, and a discharging hole is formed in the lower portion of the door plate 125.
The vegetable pressing part 109 is fixed on the third rack 102 and is matched with the conveying part 106 to realize pressing and convey vegetables; the intelligent control IV 114 can change the rotating speed and the conveying speed of the cutter, so as to realize the processing of vegetables with different lengths;
the bulbous part comprises a motor II 115, a motor wheel II 116, an inclined material port 117, a connected cover 118, a feeding hopper II 119, a large grooved wheel 123, a combined cutter head 120, a bulbous shell combination 121 and a main shaft 122; the motor II 115 is fixed on the rack III 102, the motor wheel II 116 is mounted on the motor II 115, the motor wheel II 116 is connected with the large grooved pulley 123 through a V belt, the main shaft 122 is fixed on the ball root shell through a spacer bush, a retainer ring, a bearing and bolts, the left end of the main shaft is provided with the large grooved pulley 123, the right end of the main shaft is provided with the combined cutter head 120, the ball root shell is fixed on the rack III 102 through bolts and is connected with the connecting cover 118 through a hinge shaft 135 and a buckle, the upper surface of the connecting cover 118 is provided with a spiral feeding hole, the middle of the connecting cover is provided with an; the combined cutter head 120 can realize replacement of various cutter heads, and cut vegetables into various shapes such as slices, shreds, dices and the like.
Fig. 6a is a schematic front view of the vortex cleaning vibration draining machine of the present invention.
Fig. 6b is a schematic left side view of the vortex cleaning vibration draining machine of the present invention.
Fig. 6c is a schematic plan view of the vortex cleaning vibration draining machine of the present invention.
Fig. 6d is a schematic view a-a of the vortex cleaning vibration draining machine of the present invention.
Fig. 6e is a schematic structural view of the upper spraying system of the present invention.
Fig. 6f is a schematic structural view of the upper spraying system B-B of the present invention.
Fig. 6g is a schematic structural view of the lower spraying system of the present invention.
Fig. 6h is a front view of the vibration discharging part of the present invention.
Fig. 6i is a schematic top view of the structure of the vibration discharging part of the present invention.
Fig. 6j is a schematic front view of the structure of the slag discharging part of the present invention.
Fig. 6k is a schematic top view of the structure of the slag discharging part of the present invention.
The vortex cleaning vibration draining machine 5 comprises a frame four 137, a large water tank 154, an ozone system 141, a roller scrap removing part 152, an upper spraying and flushing system 155, a lower spraying and flushing system 142, a vibration discharging part 150, a slag discharging part 146 and an intelligent control five 151, wherein the large water tank 154 is fixed on the upper part of the frame four 137, the roller scrap removing part 152 is arranged on the upper part of the large water tank 154, the upper spraying and flushing system 155 is arranged in the middle of the front part of the large water tank, and the lower spraying and flushing system 142 is arranged in the middle of the rear part of the large water; the lower part of the big water tank 154 is provided with a water leakage hopper 140, and the water leakage hopper 140 is provided with a drain pipe 139 and a water inlet pipe 138; the vibrating discharging part 150 comprises a water tank 145, a vibrating screen 182, a vibrating spring 183 and a vibrating motor 184, the vibrating discharging part 150 is fixed on a vibrating rack 144, a slag discharging part 146 is mounted on the water tank 145, a water receiving groove II 148 is mounted on the vibrating rack 144 above the slag discharging part 146, the vibrating discharging part 150 is mounted above the water receiving groove II 148, and a water inlet joint 147 and a spraying device 149 are mounted above the left of the vibrating rack 144; the two sides of the vibration discharging part 150 are provided with vibration springs 183 which are connected with the vibration rack 144; the water pumps of the upper spraying system 155 and the lower spraying system 142 are connected with the water tank 145 of the vibration draining part through a connecting pipe I143; the scrap pool 156 is connected with the water tank 145 of the vibration draining part by a connecting pipe III 158; a discharge port of the vortex cleaning part big water tank 145 extends into a feeding port of the vibration discharging part 150; and the intelligent control five 151 is arranged at the upper part of the rack four 137.
The ozone system 141 is arranged in the middle of the rack IV 137, a silicon hose is connected with an inlet of the water pump I168, and generated ozone gas enters water. The roller scrap removing part 152 comprises a roller 164, a roller shaft 163, a roller support 165, a paddle 167, a bearing six 161, a bearing chamber one 162, a roller fixing frame 153 and a motor speed reducer five 166. The paddle 167 and the roller support 165 are mounted on the roller shaft 163, the roller 164 is fixed on the roller support 165, one end of the roller shaft 163 is fixed at one end of the roller fixing frame 153 through the bearing six 161 and the bearing chamber 162, the other end of the roller shaft 163 penetrates through the motor speed reducer five 166, the motor speed reducer five 166 is fixed at the other end of the roller fixing frame 153, and the paddle 167 and the roller shaft 163 are mounted in an 18-degree angle. The motor reducer five 166 drives the roller 164 to rotate, and when vegetables pass through the roller 164, debris among the vegetables is separated out through small holes of the roller 164 under the buoyancy of water and flows into the debris pool 156 in the direction of the blades 167. The upper spraying system 155 comprises a water pump I168, a regulating valve I169, a water spraying pipeline 170, a water outlet pipe 172, a water outlet elbow I171 and a handle combination 173. The water pump I168 is mounted on the frame four 137, the water inlet is connected with the water tank 145 of the vibration draining part through the connecting pipe I143, the water outlet is connected with the water spraying pipeline 170, one end of the water outlet pipe 172 is firmly welded with the water outlet elbow I171, the other end of the water outlet pipe is fixed with the handle combination 173, and the angle of the water outlet elbow I171 can be adjusted by rotating the handle combination 173. The lower spraying and flushing system 142 comprises a water pump II 178, a regulating valve II 176, a lower water spraying pipeline 174, a water outlet elbow II 175, a regulating valve III 179, a rear water spraying pipeline 180 and a water spraying nozzle 181. The water pump II 178 is installed on the rack IV 137, the water inlet is connected with the water tank 145 of the vibration draining part through the connecting pipe II 177, the water outlet is connected with the lower water spraying pipeline 174 and the rear water spraying pipeline 180, the water outlet elbow II 175 is firmly welded with the lower water spraying pipeline 174 according to 35 degrees, and the water spraying nozzle 181 is installed on the rear water spraying pipeline 180. The vibration discharging part 150 comprises a vibration screen 182, a vibration spring 183, a vibration motor 184, a fixed seat 185, a fixed support rod 186, a connecting support rod 187, a left frame plate II 188 and a right frame plate II 189. The left frame plate II 188 and the right frame plate II 189 are fixed through the fixed support rods 186 and the connecting support rods 187, the vibrating screen 182 is fixed at the lower parts of the left frame plate and the right frame plate, the vibrating motor 184 and the fixed seat 185 are fixed on the two sides of the left frame plate and the right frame plate, the fixed seat 185 is connected with one end of the vibrating spring 183, and the other end of the vibrating spring 183 is connected with the rack IV 137. The slag discharging part 146 comprises a left slag discharging frame plate 196, a right slag discharging frame plate 199, a frame plate support 195, a driving roller II 198, a driven roller II 197, a conveying mesh belt 192, an adjusting bolt III 200, a speed reducing motor I190, a bearing seven 193 and the like. The slag left frame plate 196 and the slag right frame plate 199 are fixed on the frame plate support 195, the second driving roller 198 is installed at the left end of the frame plate, one end of the second driving roller is fixed on the slag left frame plate 196 through the seventh bearing 193 and the second bearing chamber 194, the other end of the second driving roller penetrates through the first speed reducing motor 190, the first speed reducing motor 190 is fixed on the slag right frame plate 199, the second driven roller 197 is installed at the right end of the frame plate, a conveying mesh belt 192 is arranged between the second driven roller 198 and the driving roller in a surrounding mode, and the tightness of the conveying mesh belt 192 is adjusted through. The vegetable scraping plate 191 is arranged on the left frame plate and the right frame plate and below the conveying mesh belt 192 to scrape down the vegetable scraps on the conveying mesh belt 192.
Fig. 7a is a schematic front view of the structure of the vegetable air dryer of the present invention.
Fig. 7b is a schematic left side view of the structure of the vegetable air dryer of the present invention.
The vegetable air dryer 6 comprises a second conveying part 202, a driving roller combination 221, a driven roller combination 201, a fan vertical support 203, a fan 204, an air outlet cover 205, a sixth intelligent control 206, a motor support 207, a second speed reducing motor 208, a fan cross support 216, a net chain 220, a charging mechanism 210 and a fifth rack 211;
the second conveying part 202 comprises a first left support 223, a first right support 228, a driving roller combination 221, a driven roller combination 201, a support supporting pipe 213, a net chain 220 and a net chain guard plate 219; the right end of the second conveying part 202 is also provided with a material blocking cover 209.
Fig. 7c is a schematic view of the combination structure of the main driving roller of the vegetable air dryer of the present invention.
The driving roller combination 221 comprises a first driven chain wheel 222, a first left support 223, a first driving shaft 225, a net chain supporting wheel 226, a first driving net chain wheel 227 and a first right support 228, wherein the first driving shaft 225 is provided with the net chain supporting wheel 226 and the driving net chain wheel 227, the net chain supporting wheel 226 and the driving net chain wheel 227 are fixed on the first left support 223 and the first right support 228 through a fourth bearing 224, and one end of the driving roller combination is provided with the first driven chain wheel 222; the driving roller assembly 221 is installed at the right end of the second conveying part 202, the charging mechanism 210 is installed on the right side of the second conveying part, the motor support 207 is installed above the second conveying part, the second speed reducing motor 208 is installed on the motor support 207, and the third chain 218 connects the first chain wheel 217 on the second speed reducing motor 208 with the first driven chain wheel 222 to drive the second conveying part 202 to operate.
Fig. 7d is a schematic view of the combination structure of the driven roller of the vegetable air dryer of the present invention.
The driven roller combination 201 comprises a driven net chain wheel 229, a driven shaft I231, a supporting pipe 230, a bearing five 232 and an adjusting bolt 233, the driven net chain wheel 229 is fixed on the driven shaft I231, the middle of the driven shaft I is positioned by the supporting pipe 230, one end of the adjusting bolt 233 is installed on the driven shaft I231, the other end of the adjusting bolt 233 is installed on the left/right support, and the driven roller combination 201 is adjusted to tension a net chain;
the fan vertical support 203 and the fan cross support 216 are connected through bolts and are arranged on the left/right support of the second conveying part 202, and the fan 204 is fixed on the fan cross support 216 and blows air through the air outlet cover 205 to dry vegetables; the intelligent control six 206 can adjust the rotating speed of the network chain and adapt to different production capacities.
Fig. 8a is a schematic front view of the structure of the turnover machine of the present invention.
Fig. 8b is a schematic left side view of the structure of the turnover machine of the present invention.
Fig. 8c is a schematic plan view of the structure of the turnover machine of the present invention.
The turnover machine 7 comprises a support 250, a metering and weighing part 239, a discharging roller combination 234, a stepping motor 245, a driven shaft II 252 and an intelligent control seven 236, wherein a left support II 251 and a right support II 255 are fixed on the support 250; a scale body channel steel 240, an empty basket bracket 238 and a conveying bracket 243 are arranged on the left/right bracket, and a metering and weighing part 239 is arranged on the scale body channel steel 240; the left end of the left/right bracket is provided with a discharging roller combination 234, a stepping motor 245 is fixed on the discharging roller combination 234, and the shaft end of the stepping motor 245 is provided with a driving chain wheel 246; a second driving shaft 249 is fixed on the left/right bracket through a bearing seat 242, a basket-pulling driving chain wheel 244 is installed on the second driving shaft 249, a second chain wheel 248 is arranged at the end part of the second driving shaft 249, and the second chain wheel 248 is connected with a driving chain wheel 246 through a fourth chain 247; a driven shaft II 252 and an adjusting bolt II 254 are installed at the right end of the left/right support, a driven chain wheel II 253 is installed on the driven shaft II 252, the driven shaft II 235 is connected with a basket pulling driving chain wheel 244 through a basket pulling chain 235, the tightness of the basket pulling chain 235 is adjusted through the adjusting bolt II 254, an intelligent control seventh 236 and basket barrier strips 241 are installed on the two sides of the left/right support, and the space between the basket barrier strips 241 can be adjusted to adapt to different sizes of the turnover baskets 237; the intelligent control seven 236 works with the vegetable air dryer 6 on line, and controls the loading mechanism 210 of the vegetable air dryer 6 and the basket-pulling conveying of the turnover machine 7.
The utility model discloses a theory of operation and working process:
when the cleaning and peeling machine works, the brush cleaning and peeling machine 1 drives the brush rollers 23 and the spiral auger 15 to rotate, root vegetables are put in through the material inlet 19, the water source spray pipe 28 is switched on for spraying water, the brushes on the brush rollers 23 remove silt and skins on the surfaces of the vegetables, the washed silt and skins fall into the water receiving tank I9 under the action of cleaning water and are discharged into a trench through the slag outlet 10, and the washed vegetables fall into the hopper 33 of the elevator 2 through the discharge outlet I13; the vegetable is lifted to the sorting and conveying 50 part of the selecting and conveying all-in-one machine 3 by the lifter 2, the vegetables are sorted manually at two sides of the sorting table and placed on the sorting and conveying belt 74, the waste material falls into a waste material basket through the waste material hopper 53, the vegetables are fed into the feeding hopper II 119 of the root and stem part of the multifunctional vegetable cutter 4 through the material guide plate and the material outlet by the sorting and conveying belt 74 and processed into shapes of silk, slices, blocks and the like through the combined cutter head 120, if the leaf and vegetable part of the multifunctional vegetable cutter 4 is selected, the vegetables are processed into sections, the vegetables processed through the material outlet fall onto the conveying belt of the finished product processing and conveying 57 of the selecting and conveying all-in-one machine 3, the vegetables fall into the eddy current cleaning machine through the lifting and conveying belt 98; when the leaf vegetable part of the multifunctional vegetable cutter 4 works, the cutter shaft assembly 126 is driven to rotate by the triangular belt 104, vegetables are placed on the conveying belt, the conveying belt conveys the vegetables to a material port of the leaf vegetable shell assembly 108 through the vegetable pressing part 109, the vegetables are cut into required specifications by the cutter 124 rotating at high speed, and the vegetables fall onto the second conveying belt 84 of the finished product processing and conveying 57 of the selecting and conveying all-in-one machine 3 through the lower outlet of the door plate 125. The lifted vegetables enter the vortex cleaning vibration draining machine 5, water in the vibration draining water part water tank 145 flows by the water pump through the upper spraying and flushing system 155 and the lower spraying and flushing system 142 to form a spiral vortex shape, and the vegetables are cleaned under the action of spiral vortex water. In addition, the high-pressure spiral vortex water contains ozone gas generated by the ozone system 141, so that harmful bacteria, residual pesticides and the like in the vegetables can be effectively sterilized and disinfected. The cleaned vegetables move towards the direction of the roller 164 under the action of water spraying and vegetable pushing, the vegetables and water at the discharge port of the large water tank 154 flow onto the vibrating screen 182 of the vibrating draining part, the vibrating screen 182 vibrates the vegetables forwards under the action of the vibrating motor 184 and the vibrating spring 183 to discharge, the vegetables in the vibrating screen vibrate forwards, and the vegetables are conveyed to the net chain 220 of the vegetable air dryer 6 through the outlet of the vibrating screen 182, so that the vegetable cleaning is completed. The vegetable air dryer 6 drives the driving roller group 221, the driven roller group 201 and the net chain 220 to rotate, vegetables on the net chain 220 are conveyed forwards, the fan 204 blows strong wind to the net chain 220 through the wind outlet cover 205, the vegetables on the net chain 220 remove surface moisture under the action of the strong wind, the vegetables fall into a turnover basket of the turnover machine 7 through a dustpan of the charging mechanism 210, a stepping motor 245 of the turnover machine 7 drives a driving chain wheel 246 to rotate, a driving shaft two 249, a basket pulling chain 235 and a driven chain wheel two 253 are driven to rotate through a chain four 247, the turnover basket 237 is conveyed to a metering weighing part 239 to stop rotating, the intelligent control unit 236 sends out a linkage signal, the vegetable air dryer 6 stops charging, the charging mechanism 210 is closed, the stepping motor 245 is started to convey the turnover basket 237 to the discharging roller group 234, the next turnover basket 237 reaches a vegetable charging weighing position from an empty basket bracket 238 position, the turnover basket 237 filled with the vegetables is taken down to a next station, the cleaning, disinfection, sterilization, boxing, weighing and other work of the vegetables are finished. After the work is finished, the vortex cleaning vibration draining machine 5 is opened, the drain valve I159 and the drain valve II 160 discharge water of each water tank, and all equipment is cleaned.
The utility model adopts an intelligent digital control system, and has interactive data management, thereby facilitating the operation of users; the bionic vegetable cutting and carding technology is adopted, the modularized cutter head is replaced, clean vegetable processing is neat and uniform, and split charging is facilitated; the principle design of changing vegetable washing by water flow spraying and washing angles and a vibration draining and conveying mode is adopted, so that the vegetable washing effect is good, and the speed is high; the roller scrap removing device removes scraps to enable the vegetables to be tidy and clean; the ozone gas effectively sterilizes and disinfects, degrades residual pesticide, and ensures that the vegetables are guaranteed and fresh; the intelligent online control of charging, weighing and intermittent conveying is adopted, automatic boxing and weighing of the clean vegetables are realized, and labor, labor and energy are saved and high efficiency is achieved.
The above embodiments of the present invention are merely examples, not the only ones, and all changes within the scope of the present invention or the same range of the present invention are all surrounded by the present invention.

Claims (8)

1. The utility model provides a modularization rhizome vegetable processing complete sets which characterized in that: the vegetable washing and peeling machine comprises a brush washing and peeling machine (1), a lifting machine (2), a selecting and conveying integrated machine (3), a multifunctional vegetable cutter (4), a vortex washing and vibrating draining machine (5), a vegetable air dryer (6) and a turnover machine (7), wherein the brush washing and peeling machine (1), the lifting machine (2), the selecting and conveying integrated machine (3), the vortex washing and vibrating draining machine (5), the vegetable air dryer (6) and the turnover machine (7) are sequentially connected, and the multifunctional vegetable cutter (4) is arranged on the selecting and conveying integrated machine (3); the brush cleaning and peeling machine (1) comprises a cleaning tank, a first motor speed reducer (8), a second motor speed reducer (14), a spiral auger (15), a brush roller (23), a water spraying pipe (28) and a first intelligent control unit (27), wherein the first motor speed reducer (8) drives the brush roller (23), the second motor speed reducer (14) drives the spiral auger (15) to rotate, and the first intelligent control unit (27) can adjust the rotating speeds of the spiral auger (15) and the brush roller (23) to realize continuous discharging or intermittent discharging; the lifting machine (2) comprises a first conveying belt (40), a hopper (33) and a second intelligent control (36), cleaned vegetables fall into the hopper (33) of the lifting machine (2), and the lifting machine (2) lifts the vegetables to the selecting and conveying integrated machine (3); the selecting and conveying integrated machine (3) comprises a sorting and conveying part (50) and a sorting and conveying belt (74).
2. The modular root vegetable processing plant according to claim 1, characterized in that: the brush cleaning and peeling machine (1) comprises a cleaning tank, a first motor speed reducer (8), a first water receiving tank (9), a first rack (11), a second motor speed reducer (14), a spiral auger (15), brush rollers (23), a water spraying pipe (28) and a first intelligent control unit (27), wherein a first left rack plate (12) and a first right rack plate (16) are welded on the first rack (11), the eight brush rollers (23) distributed in a U shape are arranged between the first left rack plate (12) and the first right rack plate (16), a brush roller chain wheel (20) is arranged at the right end of the brush rollers (23), and the brush rollers and the first speed reducer chain wheel (24) of the first motor speed reducer (8) are driven to drive the brush rollers to transmit through a fifth chain (26); the spiral auger (15) is fixed on the left/right frame plate, and the left end of the spiral auger (15) is connected with a motor reducer II (14) to drive the spiral auger (15) to rotate; an upper baffle (29), a window cover (30) and front and rear baffles (31) are welded at the top of the cleaning tank, a spray pipe (28) is installed at the upper part of the first rack (11), and a first water receiving tank (9) is also installed between the first left rack plate (12) and the first right rack plate (16); the intelligent control I (27) is arranged on one side of the rack I (11) and can adjust the rotating speeds of the spiral auger (15) and the brush roller (23) to realize continuous discharging or intermittent discharging.
3. The modular root vegetable processing plant according to claim 1, characterized in that: the elevator (2) comprises a left support (35), a right support (35), a rack II (38), a driving roller I (44), a motor speed reducer III (41), a driven roller I (39), a conveyor belt I (40), a hopper (33) and an intelligent control II (36), wherein the left support (35) and the right support (35) are installed on the rack II (38), the driving roller I (44) is installed on the left support (35) and is connected with the motor speed reducer III (41) installed on the rack II (38) through a coupling (42) to transmit power, the driven roller I (39) is installed at the left end of the left support (35) and the right support (35), and the position of the driven roller I (39) can be adjusted through a screw rod; the first conveying belt (40) is wound on the first driving roller (44) and the first driven roller (39), and a hopper (33) is arranged at the first driven roller (39); the intelligent control II (36) is arranged on one side of the rack II (38) and can adjust the rotating speed of the conveying belt I (40).
4. The modular root vegetable processing plant according to claim 1, characterized in that: the sorting and conveying integrated machine (3) comprises a sorting table rack (55), an upper conveying rack and a lower conveying rack (56), a sorting and conveying part (50), a finished product processing and conveying part (57), a lifting and conveying part (47) and an intelligent control part III (48), wherein the sorting table rack (55) and the upper conveying rack and the lower conveying rack (56) are installed in parallel, and the sorting and conveying part (50) is fixed on the upper parts of the sorting table rack (55) and the upper conveying rack and the lower conveying rack (56); the finished product processing conveyor (57) is arranged at the lower part of the upper and lower conveyor frames (56) and staggered with the finished product processing conveyor (57) in the left-right direction, and the lifting conveyor (47) is connected with the finished product processing conveyor (57) through the conveyor frame (45);
the sorting and conveying part (50) comprises a sorting driving roller (70), a sorting fixing frame (72), a sorting left support (73), a sorting conveying belt (74), a sorting adjusting bolt (75), a sorting driven roller (76) and a sorting right support (78), one end of the sorting driving roller (70) is fixed on the sorting right support (78), the other end of the sorting driving roller penetrates through a sorting speed reducing motor (62) and is fixed on the sorting left support (73), the sorting driven roller (76) is installed on the sorting left support (73) and the sorting right support (78), the sorting conveying belt (74) surrounds the sorting driving roller (70) and the sorting driven roller (76), and the tightness of the sorting conveying belt is adjusted through the sorting adjusting bolt (75); one end of the sorting and conveying part (50) is provided with a first feeding hopper (54), a guide plate fixing frame (52), a second three discharging port (51), a support (49) and a guide plate I (63), the guide plate fixing frame (52) is provided with a guide plate II (64) and a guide plate III (65), two sides of the sorting and conveying part (50) are respectively provided with a left sorting table (66) and a right sorting table (67), a waste hopper (53) is arranged between the two sorting tables, and a third intelligent control (48) is arranged on the support (49);
the finished product processing and conveying device (57) comprises a first conveying driving roller (81), a first conveying fixing frame (83), a second conveying belt (84), a left conveying support (85), a second conveying adjusting bolt (86), a second conveying driven roller (87) and a right conveying support (89), wherein the first conveying driving roller (81) and the second conveying driven roller (87) are fixed on the left conveying support (85) and the right conveying support (89), and the second conveying belt (84) surrounds the first conveying driving roller (81) and the second conveying driven roller (87) and is adjusted in tightness through the second conveying adjusting bolt (86); a finished product conveying chain wheel (59) is arranged on a conveying driving roller I (81) at the left end of the finished product processing and conveying (57);
the lifting conveying device comprises a lifting speed reducing motor (58), a lifting driving roller (93), a fixing frame (96), a lifting left support (97), a lifting conveying belt (98), a lifting driven roller (99) and a lifting right support (100), wherein the lifting speed reducing motor (58) is installed at the left end of the lifting conveying device (47), one end of the lifting driving roller (93) is fixed on the lifting right support (100), the other end of the lifting driving roller (93) penetrates through the lifting speed reducing motor (58) to be fixed on the lifting left support (97), and a belt scraping plate (46) is installed below the lifting driving roller (93); the lifting driven roller (99) is arranged on the lifting left support (97) and the lifting right support (100), one end of the lifting driven roller is provided with a lifting conveying chain wheel (61), and the lifting conveying belt (98) surrounds the lifting driving roller (93) and the lifting driven roller (99) and is adjusted in tightness through the adjusting bolt I (91).
5. The modular root vegetable processing plant according to claim 1, characterized in that: the multifunctional vegetable cutter (4) comprises a motor I (101), a rack III (102), a conveying part (106), a vegetable pressing part (109), a cutter shaft combination (126), a bulbous part, an intelligent control IV (114), a vegetable pressing positioning (112), a positioning support (111), a vegetable pressing support (128), a motor speed reducer IV (131) and a travel switch (105), wherein the motor I (101) is fixed at the bottom of the rack III (102), the conveying part (106) is arranged on one side of the upper part of the rack III (102), and an outer side baffle (113) is arranged on the outer side of the conveying part through a buckle (110); the motor I (101) is provided with a motor wheel I (103), and the motor wheel I (103) is transmitted to the cutter shaft assembly (126) through a triangular belt (104); a second speed reducer chain wheel (130) is installed on the fourth motor speed reducer (131), the second speed reducer chain wheel (130) drives the vegetable pressing transmission part to move through a first chain (129), and drives the conveying chain wheel (133) and the second conveying driving roller (134) to move through a second chain (132), so that the conveying part (106) is driven to move; the cutter shaft assembly (126) comprises a leaf vegetable cutter assembly (107), a cutter (124) is installed at the end part of the cutter shaft assembly, a leaf vegetable shell assembly (108) and a door plate (125) are installed on the outer side of the cutter (124), the leaf vegetable shell assembly (108) is fixed at the end part of the rack III (102), a feeding hole is formed in one side, close to the conveying part (106), of the leaf vegetable shell assembly, and a discharging hole is formed in the lower portion of the door plate (125);
the vegetable pressing part (109) is fixed on the third rack (102) and is matched with the conveying part (106) to realize pressing and convey vegetables; the intelligent control IV (114) can change the rotating speed and the conveying speed of the cutter, so as to realize the processing of vegetables with different lengths;
the bulbous part comprises a motor II (115), a motor wheel II (116), an inclined material port (117), a connecting cover (118), a feeding hopper II (119), a large grooved wheel (123), a combined cutter head (120), a bulbous shell combination (121) and a main shaft (122); a main shaft (122) is fixed on a bulbous shell, a large grooved pulley (123) is installed at the left end of the bulbous shell, a combined cutter head (120) is installed at the right end of the bulbous shell, the bulbous shell is fixed on a third rack (102) through bolts and is connected with a connected cover (118) through a hinge shaft (135) and a hasp, a spiral feeding port is installed on the connected cover (118), an inclined material port (117) is installed in the middle of the connected cover, and a material outlet is arranged below the connected cover; the motor II (115) is fixed on the rack III (102), a motor wheel II (116) is mounted on the motor II (115), and the motor wheel II (116) is connected with the large sheave (123) through a V belt; the combined cutter head (120) can realize the replacement of various cutter heads and cut vegetables into slices, threads or cubes.
6. The modular root vegetable processing plant according to claim 1, characterized in that: the vortex cleaning vibration draining machine (5) comprises a rack IV (137), a large water tank (154), an ozone system (141), a roller scrap removing part (152), an upper spraying and flushing system (155), a lower spraying and flushing system (142), a vibration discharging part (150), a slag discharging part (146) and an intelligent control V (151), wherein the large water tank (154) is fixed on the upper part of the rack IV (137), the roller scrap removing part (152) is arranged on the upper part of the large water tank (154), the upper spraying and flushing system (155) is arranged in the middle of the front part of the large water tank (154), and the lower spraying and flushing system (142) is arranged in the middle of the rear part of; a water leakage hopper (140) is arranged at the lower part of the large water tank (154), and a drain pipe (139) and a water inlet pipe (138) are arranged on the water leakage hopper (140); the vibration discharging part (150) comprises a water tank (145), a vibration sieve (182), a vibration spring (183) and a vibration motor (184), the vibration discharging part (150) is fixed on the vibration rack (144), a slag discharging part (146) is installed on the water tank (145), a second water receiving groove (148) is installed on the vibration rack (144) above the slag discharging part (146), the vibration discharging part (150) is arranged above the second water receiving groove (148), and a water inlet joint (147) and a spraying device (149) are installed above the left of the vibration rack (144); the two sides of the vibration discharging part (150) are provided with vibration springs (183) which are connected with the vibration rack (144); the water pumps of the upper spraying system (155) and the lower spraying system (142) are connected with a water tank (145) of the vibration draining part through a connecting pipe I (143); the scrap pool (156) is connected with a water tank (145) of the vibration draining part by a connecting pipe III (158); a discharge port of the large water tank (145) of the vortex cleaning part extends into a feeding port of the vibration discharge part (150); and the intelligent control five (151) is arranged at the upper part of the rack four (137).
7. The modular root vegetable processing plant according to claim 1, characterized in that: the vegetable air dryer (6) comprises a conveying part II (202), a driving roller combination (221), a driven roller combination (201), a fan vertical support (203), a fan (204), an air outlet cover (205), an intelligent control II (206), a motor support (207), a speed reduction motor II (208), a fan transverse support (216), a net chain (220), a charging mechanism (210) and a rack V (211);
the second conveying part (202) comprises a first left support (223), a first right support (228), a driving roller combination (221), a driven roller combination (201), a support supporting pipe (213), a net chain (220) and a net chain guard plate (219); the right end of the second conveying part (202) is also provided with a material blocking cover (209); the driving roller combination (221) comprises a first driven chain wheel (222), a first left support (223), a first driving shaft (225), a net chain supporting wheel (226), a driving net chain wheel (227) and a first right support (228), wherein the first driving shaft (225) is provided with the net chain supporting wheel (226) and the driving net chain wheel (227), the net chain supporting wheel and the driving net chain wheel are fixed on the first left support (223) and the first right support (228) through a fourth bearing (224), and one end of the first driven chain wheel (222) is arranged; the driving roller combination (221) is installed at the right end of the second conveying part (202), the charging mechanism (210) is installed on the right side of the second conveying part, the motor support (207) is installed above the second conveying part, the second speed reducing motor (208) is installed on the motor support (207), and the first chain wheel (217) on the second speed reducing motor (208) is connected with the first driven chain wheel (222) through the third chain (218) to drive the second conveying part (202) to operate;
the driven roller combination (201) comprises a driven net chain wheel (229), a driven shaft I (231), a supporting pipe (230), a bearing I (232) and an adjusting bolt (233), the driven net chain wheel (229) is fixed on the driven shaft I (231), the middle of the driven shaft I is positioned by the supporting pipe (230), one end of the adjusting bolt (233) is installed on the driven shaft I (231), the other end of the adjusting bolt is installed on a left/right support, and the driven roller combination (201) is adjusted to tension a net chain;
the fan vertical support (203) and the fan cross support (216) are connected through bolts and are arranged on the left/right support of the second conveying part (202), and the fan (204) is fixed on the fan cross support (216) and blows air through the air outlet cover (205) to dry vegetables;
and the intelligent control six (206) can adjust the rotating speed of the network link.
8. The modular rhizome vegetable processing plant according to any one of claims 1 to 7, wherein: the turnover machine (7) comprises a support (250), a metering and weighing part (239), a discharging roller combination (234), a stepping motor (245), a driven shaft II (252) and an intelligent control seventh device (236), wherein a left support II (251) and a right support II (255) are fixed on the support (250); a scale body channel steel (240), an empty basket bracket (238) and a conveying bracket (243) are arranged on the left/right bracket, and a metering and weighing part (239) is arranged on the scale body channel steel (240); a discharging roller combination (234) is installed at the left end of the left/right support, a stepping motor (245) is fixed on the discharging roller combination (234), and a driving chain wheel (246) is installed at the shaft end of the stepping motor; a second driving shaft (249) is fixed on the left/right bracket through a bearing seat (242), a basket-pulling driving chain wheel (244) is installed on the second driving shaft (249), a second chain wheel (248) is arranged at the end part of the second driving shaft (249), and the second chain wheel (248) is connected with a driving chain wheel (246) through a fourth chain (247); a driven shaft II (252) and a second adjusting bolt (254) are installed at the right end of the left/right support, a driven chain wheel II (253) is installed on the driven shaft II (252), the driven shaft II (235) is connected with a basket pulling driving chain wheel (244) through a basket pulling chain (235), the tightness of the basket pulling chain (235) is adjusted through the second adjusting bolt (254), an intelligent control seven (236) and basket barrier strips (241) are installed on the two sides of the left/right support, and the space between the basket barrier strips (241) can be adjusted to adapt to the sizes of different turnover baskets (237); the intelligent control seven (236) works with the vegetable air dryer (6) on line, and controls the loading mechanism (210) of the vegetable air dryer (6) and the basket pulling conveying of the turnover machine (7).
CN202020291064.2U 2020-03-11 2020-03-11 Modular complete equipment for processing root vegetables Active CN212629805U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020291064.2U CN212629805U (en) 2020-03-11 2020-03-11 Modular complete equipment for processing root vegetables

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020291064.2U CN212629805U (en) 2020-03-11 2020-03-11 Modular complete equipment for processing root vegetables

Publications (1)

Publication Number Publication Date
CN212629805U true CN212629805U (en) 2021-03-02

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Application Number Title Priority Date Filing Date
CN202020291064.2U Active CN212629805U (en) 2020-03-11 2020-03-11 Modular complete equipment for processing root vegetables

Country Status (1)

Country Link
CN (1) CN212629805U (en)

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