SUMMERY OF THE UTILITY MODEL
The present invention aims at solving at least one of the technical problems of the prior art to a certain extent. Therefore, the utility model aims at providing an automatic change cell-phone lens insertion frame machine.
An automatic frame inserting machine for mobile phone lenses comprises a feeding mechanism, a direct vibration assembly, a top extension mechanism and a material taking mechanism; the direct vibration assembly and the material taking mechanism are fixedly arranged on the main machine table; the material taking mechanism comprises an X-axis sliding table fixed on the main machine table, a Y-axis sliding table movably mounted on the X-axis sliding table, a Z-axis sliding table movably mounted on the Y-axis sliding table, and a module mounting plate movably mounted on the Z-axis sliding table, and further comprises a clamping piece mechanism and a positioning mechanism which are fixedly mounted on the module mounting plate;
further, the top extension mechanism comprises a sliding block connecting plate, a carrier plate arranged on the sliding block connecting plate, a T-shaped carrying platform fixed on the mounting groove of the carrier plate, a stop block fixedly arranged on the T-shaped carrying platform, a guide rail movably connected with the sliding block connecting plate, and a guide rail mounting plate for fixedly mounting the guide rail; one side of the carrying platform is fixedly connected with one end of the straight vibration component.
Furthermore, the top extension mechanism further comprises a supporting plate and a top extension cylinder arranged on the supporting plate, one end of the top extension cylinder is abutted to one side face of the sliding block connecting plate, the top extension mechanism further comprises a buffer abutted to two side faces of the supporting plate, and one end, far away from the supporting plate, of the buffer is fixed on the buffer mounting plate.
Further, the direct vibration assembly comprises a material channel plate, a left limiting strip, a right limiting strip, a direct vibration sieve and a direct vibration mounting plate, wherein the material channel plate is arranged on the same horizontal plane with the T-shaped carrying platform; the width of the product channel formed between the left limiting strip and the right limiting strip is equal to the width of the stop block.
Further, feed mechanism includes the support and installs the vibration dish on the support, discharge gate and product channel parallel and level on the vibration dish.
Furthermore, the clamping piece mechanism comprises a first servo motor fixed on the module mounting plate, a first coupler arranged at the lower end of the first servo motor, and a first rotating shaft fixedly connected with the first coupler, and a clamping assembly is further fixedly arranged at the lower end of the first rotating shaft.
Furthermore, the centre gripping subassembly includes the swivel bearing mounting panel that links to each other with first rotation axis, sets up second servo motor and second shaft coupling in the swivel bearing mounting panel, and the one end of second shaft coupling is connected with the second rotation axis, and the one end of second rotation axis is connected with the clamping piece tool.
Further, the clamping piece tool includes the clamping piece cylinder of fixed mounting in the swivel bearing mounting panel outside to and install the clamping jaw on the clamping piece cylinder.
Further, positioning mechanism is including fixing the camera backup pad on the module mounting panel, fixing the camera installation piece in the camera backup pad, installs the camera on the camera installation piece to and the light source of the coaxial setting of camera.
Furthermore, an optical fiber sensor is arranged on the T-shaped carrying platform and the material channel plate.
Further, a working platform for installing the sieve plate is further arranged on the main machine table.
The utility model has the advantages that:
the frame inserting machine has high automation degree, replaces labor, saves cost and improves production efficiency; the automatic sorting of the lenses is realized through the vibrating disc, after the screen frame is placed on the working platform and is positioned by the positioning mechanism, the lenses are moved to the top extension mechanism through the straight vibrating screen after the sorting of the vibrating disc is finished, the clamping piece mechanism clamps the lenses and inserts the lenses into the screen frame through the positioning angle of the positioning mechanism, and then the screen frame is manually taken down; the process solves the problems of low efficiency and low accuracy of manual insertion.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front, back, inner and outer, and the center … …) in the embodiments of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present application, unless expressly stated or limited otherwise, the terms "connected" and "fixed" are to be construed broadly, e.g., "fixed" may be fixedly connected or detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In addition, the technical solutions between the embodiments of the present invention can be combined with each other, but it is necessary to be able to be realized by a person having ordinary skill in the art as a basis, and when the technical solutions are contradictory or cannot be realized, the combination of such technical solutions should be considered to be absent, and is not within the protection scope of the present invention.
Example 1:
as shown in fig. 1 to 3, an automatic frame inserting machine for mobile phone lenses comprises a feeding mechanism 1, a direct vibration assembly 2, a top extension mechanism 3 and a material taking mechanism 4; the direct vibration assembly 2 and the material taking mechanism 4 are fixedly arranged on the main machine table;
further preferably, the feeding mechanism 1 comprises a bracket 12 and a vibrating disk 11 mounted on the bracket 12; the direct vibration component 2 comprises a material channel plate 21, a left limiting strip 22, a right limiting strip 23, a direct vibration sieve 24 and a direct vibration mounting plate 25, wherein the material channel plate 21 and the T-shaped carrying platform are arranged on the same horizontal plane, the left limiting strip 22 and the right limiting strip 23 are arranged on the material channel plate 21, the direct vibration sieve 24 is fixed below the material channel plate 21, and the direct vibration mounting plate 25 is arranged at the lower end of the direct vibration sieve 24; the width of a product channel formed between the left limiting strip 22 and the right limiting strip 23 is equal to the width of the stop block; the material channel plate 21 is further provided with a first optical fiber sensor 26, the first optical fiber sensor 26 is arranged over the product channel and is used for detecting the lens on the material channel plate 21, wherein the right limiting strip 23 can adjust the fixed position according to the width of the lens, so that the width of the product channel can be changed; it should be noted that the outlet of the vibrating plate 11 is flush with the product channel, which allows the lens to flow smoothly through the outlet of the vibrating plate 11 to the material channel plate 21.
The straight vibrating screen 24 is driven by two vibrating motors, and when the two vibrating motors rotate in a synchronous and inverse jar manner, the exciting forces generated by the eccentric blocks of the two vibrating motors are mutually offset in the direction parallel to the axes of the motors and are superposed into a resultant force in the direction perpendicular to the motor shafts, so that the motion track of the screen machine is linear motion.
Preferably, the top extension mechanism 3 comprises a slider connecting plate 31, a carrier plate 32 fixedly mounted on the slider connecting plate 31, a "T" type stage 33 fixed on the mounting groove 321 of the carrier plate 32, and a stopper 34 fixedly mounted on the "T" type stage 33, wherein in a natural state, the stopper 34 just blocks the product passage relative to the discharge hole of the top extension mechanism 3; the "T" type stage 33 is also provided with a second optical fiber sensor 35.
The jacking mechanism 3 further comprises a guide rail 36 movably connected with the lower end of the slider connecting plate 31, and a guide rail mounting plate 37 for fixedly mounting the guide rail 36; wherein the carrier plate 32 is fixed with one end of the material channel plate 21; the T-shaped carrying platform 33 is flush with the upper plane of the material channel plate 21;
further preferably, the jacking mechanism 3 further comprises a supporting plate 38 fixed on the main machine table 5, a jacking cylinder 39 mounted on the supporting plate 38, one end of the jacking cylinder 39 abuts against one side of the slider connecting plate 31, and a buffer 40 abutting against two sides of the carrier plate 32, wherein one end of the buffer 40 away from the carrier plate 32 is fixed on the buffer mounting plate 401; the function of the buffer 40 is to make the slide block connecting plate 31 rebound to the original state when the jacking cylinder 39 is not operated, so that the stop 34 blocks the product passage opening again.
Preferably, the material taking mechanism 4 comprises an X-axis sliding table 41 fixed on the main table 5, a Y-axis sliding table 42 movably mounted on the X-axis sliding table 41, a Z-axis sliding table 43 movably mounted on the Y-axis sliding table 42, and a module mounting plate 44 movably mounted on the Z-axis sliding table 43, and the material taking mechanism 4 further comprises a clamping piece mechanism 45 fixedly mounted on the module mounting plate 44 and a positioning mechanism 46; the X-axis sliding table 41, the Y-axis sliding table 42 and the Z-axis sliding table 43 are driven by servo motors and are mainly used for the front-back, left-right, up-down feeding movement of the positioning mechanism 46 and the clamping piece mechanism 45;
further preferably, the clip mechanism 45 includes a first servo motor 451 fixed on the module mounting plate 44, a first coupling 452 mounted at the lower end of the first servo motor 451, a first rotating shaft 453 fixedly connected to the first coupling 452, and a clamping assembly 454 further fixedly mounted at the lower end of the first rotating shaft 453; the first rotation shaft 453 is driven by the first servo motor 451 to rotate the clamping assembly 454.
Further preferably, the clamping assembly 454 comprises a rotary bearing mounting plate 4541 fixedly connected with the first rotary shaft 453, a second servo motor 4542 and a second coupling 4543 arranged in the rotary bearing mounting plate 4541, wherein one end of the second coupling 4543 is connected with a second rotary shaft 4544, and one end of the second rotary shaft 4544 is connected with a clamping piece fixture 4545; the clip tool 4545 comprises a clip cylinder 4546 fixedly installed at the outer side of the rotary bearing mounting plate 4541 and a clamping jaw 4547 installed on the clip cylinder 4546; second servo motor 4542 is used for driving second rotation shaft 4544 and thereby drives clip tool 4545 and rotates, can control the centre gripping of clamping jaw 4547 through clip cylinder 4546 to the realization snatchs the lens.
It is further preferred that the positioning mechanism 46 includes a camera support plate 461 fixed to the module mounting plate 44, a camera mounting block 462 fixed to the camera support plate 461, a camera 463 mounted on the camera mounting block 462, and a light source 464 coaxially disposed with the camera 463.
Further preferably, a working platform 51 for installing a sieve plate is further provided on the main machine table 5, and an industrial control main machine (not shown) is further provided in the main machine table 5.
It needs to be further explained that the working principle of the embodiment is as follows:
1. manually placing the mobile phone lens into the vibration disc 11, placing the screen frame plate on a working platform on the main machine table 5, conveying the lens to a discharge port by the vibration disc 11 through vibration, discharging, allowing the lens to flow into the material channel plate 21, and automatically closing vibration of the vibration disc 11 after the first optical fiber sensor 26 detects a material signal;
2. the vibrating screen 24 pushes the lenses to move on the material channel plate 21 to the stop block 34, the second optical fiber sensor 35 detects that products flow in at the current station, the jacking cylinder 39 is pushed forwards, the sliding block connecting plate 31 slides forwards on the guide rail 36, so that the stop block 34 on the T-shaped carrying platform 33 on the carrier plate 32 slides forwards, the lenses stacked on the material channel plate 21 are not shielded, and the lenses flow into the T-shaped carrying platform 33;
3. the camera 463 of the positioning mechanism 46 photographs the sieve frame plate, sequentially outputs the central point coordinate (X, Y) and the angle theta of the connecting line of the left V-shaped groove and the right V-shaped groove, and communicates with the industrial control host computer, the industrial control host computer controls the X-axis sliding table 41, the Y-axis sliding table 42 and the Z-axis sliding table 43 to move jointly, after the clamping jaw 4547 is driven by the clamping jaw cylinder 4546 to clamp the lens, the first servo motor 451 and the second servo motor 4542 rotate corresponding angles according to the coordinate position positioned by the camera 463 to insert the lens into the corresponding position of the sieve frame plate, and the operations are repeated until the sieve frame is fully inserted with the lens; in this embodiment, fix a position the back through camera 463 to the physical coordinate of sieve frame board, realize accurate getting according to location coordinate through clamping jaw 4547 to the product and put, this embodiment compares artifical blowing more accurate, and efficiency is higher.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.