CN213847169U - Automatic terminal inserting equipment with vision - Google Patents
Automatic terminal inserting equipment with vision Download PDFInfo
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- CN213847169U CN213847169U CN202022455142.0U CN202022455142U CN213847169U CN 213847169 U CN213847169 U CN 213847169U CN 202022455142 U CN202022455142 U CN 202022455142U CN 213847169 U CN213847169 U CN 213847169U
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- 238000001514 detection method Methods 0.000 claims description 7
- 210000001503 joint Anatomy 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims 6
- 230000037431 insertion Effects 0.000 claims 1
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- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
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Abstract
The utility model relates to an automatic terminal inserting equipment field, which discloses an automatic terminal inserting equipment with vision, comprising a frame component, a track component, a positioning component, a feeding component, an X-axis component, a Y-axis component and an industrial control component, wherein the X-axis component is provided with an X-axis fixing component and an X-axis moving component, a plurality of terminal Z-axis components are arranged on the X-axis moving component, a terminal clamping cylinder is arranged on the terminal Z-axis component, and a vision sensor used for grabbing the image of a PCB jig and conveying the image to the industrial control component is arranged at the left end or the right end of the X-axis moving component; and the industrial control component calculates the offset position of the PCB jig according to the received image. The utility model discloses a quick accurate spigot is realized to mechanical location + accurate location PCB's of vision mode, and realizes the operation mode of equipment + tool, and replaces the operation mode of traditional manual work + tool, not only makes the operating efficiency improve, makes the input of cost of labor reduce moreover.
Description
Technical Field
The utility model relates to an automatic insert terminal equipment field, especially design an automatic terminal equipment of inserting of area vision.
Background
In the age of rapid development of science and technology, the requirements of science and technology personnel on micro power sources are more and more severe; the overall dimension of the micro power module is reduced as much as possible, so that the assembly precision and difficulty of electronic components in the micro power module are greatly increased; particularly, the T-shaped terminal is accurately assembled, and the automatic operation cannot be carried out by using a surface mounting technology according to the prior art; at present, the assembly of the T-shaped terminal depends on manual work to fix the PCB in a corresponding jig, and then the terminals are manually inserted into corresponding terminal hole positions on the PCB one by one. Because the diameter of terminal is little, the precision is high, requires highly to workman's proficiency and eyesight, and production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem replace artifical + tool operation mode, realize that equipment + tool mode plug terminal and the precision of inserting the terminal is higher.
The utility model provides an above-mentioned technical problem's technical scheme as follows:
the automatic terminal inserting equipment with the vision comprises a rack part, a rail part, a positioning part, a feeding part, an X-axis part, a Y-axis part and an industrial control part, wherein the rail part, the positioning part, the feeding part, the X-axis part, the Y-axis part and the industrial control part are respectively arranged on the rack part; and the industrial control component calculates the offset position of the PCB jig according to the received image.
In one embodiment, a track component is in butt joint with a PCB jig of upper station equipment and lower station equipment for conveying, and the track component comprises a track supporting piece, a track, a conveying motor, a blocking cylinder, a blocking block and a positioning limiting block; the stop cylinder is installed on the rail and provided with a stop block, and the PCB jig is positioned on the rail part through the stop block of the stop cylinder.
In one embodiment, the positioning component (C) comprises a positioning bottom plate (11), a positioning support (12), a positioning support plate (13), a positioning cylinder (14), a guide shaft sleeve (15), a guide shaft (16), a positioning plate (17) and a first positioning pin (18); the positioning cylinder (14) and the guide shaft sleeve (15) are arranged on the positioning support plate (13); the positioning bottom plate (11) is fixed on a positioning support plate (13) through the positioning support piece (12); the guide shaft (16) and the first positioning pin (18) are sequentially arranged on the positioning plate (17), and the positioning cylinder (14) controls the positioning plate (17) to realize accurate positioning of a PCB jig.
In one embodiment, the feeding part (D) comprises a feeding support member (21), a feeding platform (22), a photoelectric detection member (23) and a plurality of second positioning pins (24), the photoelectric detection member (23) is disposed on one side of the feeding platform (22), and the photoelectric detection member (23) is used for detecting whether the terminal jig is replaced; each second locating pin (24) sets up respectively in the periphery of material loading platform (22) for accurate positioning terminal tool.
In one embodiment, the Z-axis component (F) of the plug terminal comprises a bottom plate (41), a Z-axis motor (42), a Z-axis guide rail (43) and a Z-axis moving component (44), the terminal clamping cylinder (45) is mounted on the Z-axis moving component (44), and the Z-axis motor (42) can drive the Z-axis moving component to move up and down in the Z-axis guide rail (43).
The utility model provides a theory of operation of scheme can have the detailed description in the embodiment, synthesizes the utility model discloses a theory of operation, the utility model overcomes not enough among the prior art, its beneficial effect is:
(1) the traditional manual and jig operation mode is replaced, the terminal is inserted in the equipment and jig mode, and the operation efficiency is improved;
(2) the novel jig for accurately positioning the PCB by controlling the lifting positioning block through the positioning cylinder is used, and meanwhile, the terminal jig is accurately positioned through the positioning pin; and snatch the image of PCB board tool and carry to the industry control part through vision sensor to calculate the skew position of PCB board tool through industry control part, thereby make the utility model discloses automatic plug terminal equipment has very high plug terminal precision.
Drawings
FIG. 1 is a top view of the automatic pin inserting apparatus with vision of the present invention;
FIG. 2 is a front view of the automatic pin inserting apparatus with vision of the present invention;
FIG. 3 is a diagram of a track component of the automatic pin inserting equipment with vision of the present invention;
FIG. 4 is a diagram of a positioning component of the automatic pin inserting equipment with vision of the present invention;
FIG. 5 is a drawing of a feeding assembly of the automatic pin inserting equipment with vision of the present invention;
FIG. 6 is a schematic view of the XY spindle unit of the automatic pin inserting apparatus with vision of the present invention;
fig. 7 is a pin Z-axis component diagram of the automatic pin inserting equipment with vision of the present invention.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below with reference to the accompanying drawings and the detailed description.
Referring to fig. 1 and 2, the present invention provides an automatic terminal inserting device with vision, which includes a frame member a, a track member B, a positioning member C, a feeding member D, XY shaft member E, a plurality of terminal inserting Z-shaft members F, a vision sensor G and an industrial control member H.
Referring to fig. 3, the track member B includes: track support piece 1, track 2, conveying motor 3, block cylinder 4, stop block 5 and location stopper 6. The two rails 2 are respectively arranged on the rail supporting part 1, the two rails 2 are mutually parallel and symmetrical, and the two rails 2 are connected through a blocking cylinder 4; the conveying motor 3 is arranged below the track 2, and the transmission of the conveying motor 3 enables the equipment to be in butt joint with the upper station equipment and the lower station equipment, so that automatic loading and unloading of the PCB jig and movement of the PCB jig on the track 2 are realized; the blocking cylinder 4 is provided with a blocking block 5, and the PCB jig is firstly positioned on the track 2 through the blocking block 5 blocking the cylinder 4.
Referring to fig. 4, the positioning component C includes: the positioning device comprises a positioning bottom plate 11, a positioning support 12, a positioning support plate 13, a positioning cylinder 14, a guide shaft sleeve 15, a guide shaft 16, a positioning plate 17 and a first positioning pin 18. A positioning cylinder 14 and a guide shaft sleeve 15 are sequentially arranged on the positioning support plate 13; the positioning bottom plate 11 is fixed on the positioning support plate 13 through the positioning support 12; a guide shaft 16 and a first positioning pin 18 are sequentially arranged on the positioning plate 17; the first positioning pin 18 on the positioning plate 17 is controlled by the positioning cylinder 14 to realize accurate positioning of the PCB jig.
Referring to fig. 5, the loading component D includes a loading supporter 21, a loading platform 22, a photo detector 23, and a second positioning pin 24. The feeding support part 21 is provided with a feeding platform 22, two sides of the feeding platform 22 are provided with photoelectric detectors 23, and the feeding platform 22 is provided with a second positioning pin 24; confirm through photoelectric detection 23 that the terminal tool has been changed, second locating pin 24 reaches quick accurate location terminal tool.
Referring to fig. 6, the XY-axis component E includes an X-axis component and a Y-axis component, wherein the X-axis component includes an X-axis fixing member 33 and an X-axis moving member 34; the Y-axis component includes a Y-axis a component 31 and a Y-axis B component 32. The Y-axis A part 31 and the Y-axis B part 32 are connected through an X-axis fixing piece 33, the X-axis fixing piece 33 is relatively vertical to the Y-axis A part 31, and the Y-axis A part 31 is relatively parallel to the Y-axis B part 32; the X-axis moving part 34 is installed on the X-axis fixing part 33, the X-axis moving part 34 is provided with a plurality of plug terminal Z-axis parts F, and the left end or the right end of the X-axis moving part 34 is provided with a vision sensor G.
Referring to fig. 7, each plug terminal Z-axis component F is mounted on the X-axis moving member 34 and is relatively vertical to the X-axis moving member, the plug terminal Z-axis component includes a bottom plate 41, a Z-axis motor 42, a Z-axis guide rail 43, a Z-axis moving member 44, and a terminal clamping cylinder 45 is mounted on the Z-axis moving member 44, the Z-axis motor 42 can drive the Z-axis guide rail moving member to move up and down in the Z-axis rail 43, and the Z-axis moving member can drive the terminal clamping cylinder 45 to move up and down when moving up and down. The height of the inserting and taking terminal is adjusted through the Z-axis motor 42, so that the inserting and taking terminal can adapt to terminals with different lengths and PCBs with different thicknesses; the terminal clamping cylinder 45 only needs to be replaced to adapt to various types of terminals.
The utility model discloses a working process does: the track component B is in butt joint with the upper station equipment, and a conveying motor 3 of the track component B conveys the PCB jig to a stop block 5 of the track component B; a positioning cylinder 14 of the positioning component C ascends to drive a first positioning pin 18 on a positioning plate 17 to accurately position the PCB jig; after the PCB jig is positioned, the terminal clamping cylinder 45 is controlled to move to a terminal taking position within the range of the feeding component (D) along the X, Y axis and the Z axis, and the industrial control component (H) needs to record whether a terminal is taken or not; after the terminal is clamped by the terminal clamping cylinder 45, the X, Y shaft is moved at the same time, the PCB image is grabbed by the vision sensor G, and the offset of the PCB is calculated by the industrial control component H; the control terminal clamping cylinder 45 moves to the terminal inserting position along the Z axis and the X, Y axis, the terminal clamping cylinder 45 loosens the terminal after the terminal is inserted, and the track component B conveys the PCB jig to lower station equipment.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) by arranging the X-axis component, the Y-axis component and the plurality of plug terminal Z-axis components F, each terminal clamping cylinder 45 can move along X, Y and the Z axis (namely, each terminal clamping cylinder 45 can move in the front-back, left-right and up-down directions), so that not only can a plurality of terminals be clamped in one batch, but also the long-distance movement of the X, Y axis can be reduced, and the plug terminal efficiency is improved;
(2) the novel jig for accurately positioning the PCB by controlling the lifting positioning block through the positioning cylinder is used, and meanwhile, the terminal jig is accurately positioned through the positioning pin; and snatch the image of PCB board tool and carry to the industry control part through vision sensor to calculate the skew position of PCB board tool through industry control part, thereby make the utility model discloses automatic plug terminal equipment has very high plug terminal precision.
The above embodiments are only used to help understand the method and core idea of the present invention, and it will be obvious to those skilled in the art that the present invention can be naturally applied by the above description and examples without departing from the principle of the present invention, and that several modifications and improvements of the present invention are possible within the protection scope of the claims of the present invention.
Claims (5)
1. An automatic visual terminal insertion device, comprising: a frame component (A), and a track component (B), a positioning component (C), a feeding component (D), an X-axis component, a Y-axis component and an industrial control component (H) which are respectively arranged on the frame component (A),
the X-axis part is provided with an X-axis fixing part (33) and an X-axis moving part (34) which is installed on the X-axis fixing part (33) and can move on the X-axis fixing part (33), the X-axis moving part (34) is provided with a plurality of plug terminal Z-axis parts (F), each plug terminal Z-axis part (F) is provided with a terminal clamping cylinder (45), and the left end or the right end of the X-axis moving part is provided with a visual sensor (G) which is used for grabbing an image of a PCB jig and transmitting the image to the industrial control part (H); and the industrial control component (H) calculates the offset position of the PCB jig according to the received image.
2. The visual automatic terminal inserting apparatus according to claim 1, wherein: the track component (B) is in butt joint with a PCB jig of upper station equipment and lower station equipment for conveying, and comprises a track supporting piece (1), a track (2), a conveying motor (3), a blocking cylinder (4), a blocking block (5) and a positioning limiting block (6); the blocking cylinder (4) is installed on the rail (2), the blocking cylinder (4) is provided with the blocking block (5), and the PCB jig is located on the rail component (B) through the blocking block (5) of the blocking cylinder (4).
3. The visual automatic terminal inserting apparatus according to claim 1, wherein: the positioning component (C) comprises a positioning bottom plate (11), a positioning support piece (12), a positioning support plate (13), a positioning cylinder (14), a guide shaft sleeve (15), a guide shaft (16), a positioning plate (17) and a first positioning pin (18); the positioning cylinder (14) and the guide shaft sleeve (15) are arranged on the positioning support plate (13); the positioning bottom plate (11) is fixed on a positioning support plate (13) through the positioning support piece (12); the guide shaft (16) and the first positioning pin (18) are sequentially arranged on the positioning plate (17), and the positioning cylinder (14) controls the positioning plate (17) to realize the positioning of the PCB jig.
4. The visual automatic terminal inserting apparatus according to claim 1, wherein: the feeding part (D) comprises a feeding support piece (21), a feeding platform (22), a photoelectric detection part (23) and a plurality of second positioning pins (24), the photoelectric detection part (23) is arranged on one side of the feeding platform (22), and the photoelectric detection part (23) is used for detecting whether the terminal jig is replaced or not; each second positioning pin (24) is arranged on the periphery of the feeding platform (22) respectively and used for positioning the terminal jig.
5. The visual automatic terminal inserting apparatus according to claim 1, wherein: the plug terminal Z-axis part (F) comprises a bottom plate (41), a Z-axis motor (42), a Z-axis guide rail (43) and a Z-axis moving part (44), the terminal clamping cylinder (45) is mounted on the Z-axis moving part (44), and the Z-axis motor (42) can drive the Z-axis moving part (44) to move up and down in the Z-axis guide rail (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022455142.0U CN213847169U (en) | 2020-10-30 | 2020-10-30 | Automatic terminal inserting equipment with vision |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022455142.0U CN213847169U (en) | 2020-10-30 | 2020-10-30 | Automatic terminal inserting equipment with vision |
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| Publication Number | Publication Date |
|---|---|
| CN213847169U true CN213847169U (en) | 2021-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022455142.0U Active CN213847169U (en) | 2020-10-30 | 2020-10-30 | Automatic terminal inserting equipment with vision |
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| CN (1) | CN213847169U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113828884A (en) * | 2021-09-01 | 2021-12-24 | 西玛特易联（苏州）科技有限公司 | Reflow equipment suitable for PCB board |
-
2020
- 2020-10-30 CN CN202022455142.0U patent/CN213847169U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113828884A (en) * | 2021-09-01 | 2021-12-24 | 西玛特易联（苏州）科技有限公司 | Reflow equipment suitable for PCB board |
| CN113828884B (en) * | 2021-09-01 | 2023-01-24 | 西玛特易联（苏州）科技有限公司 | Reflow equipment suitable for PCB board |
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