CN212526790U - Automatic assembling equipment for projection lamp - Google Patents

Automatic assembling equipment for projection lamp Download PDF

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Publication number
CN212526790U
CN212526790U CN202021738316.8U CN202021738316U CN212526790U CN 212526790 U CN212526790 U CN 212526790U CN 202021738316 U CN202021738316 U CN 202021738316U CN 212526790 U CN212526790 U CN 212526790U
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China
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fixed
axle
side cap
plate
manipulator
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CN202021738316.8U
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Chinese (zh)
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张健
王忠泉
吉继胜
单宇江
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Hangzhou Roledith Technology Co Ltd
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Hangzhou Roledith Technology Co Ltd
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Abstract

The utility model discloses an automatic equipment of projecting lamp, including the equipment body, the equipment body includes the conveyer belt, along the direction of delivery of conveyer belt set gradually be used for carrying out laser marking's laser marking mechanism to the work piece, be used for carrying out the upper plate mechanism of upper plate operation with the PCB board, be used for carrying out soldering tin mechanism of soldering tin to the PCB board, be used for carrying out the gas tightness accredited testing organization that the gas tightness detected and be used for assembling the side cap equipment mechanism of side cap board to the work piece, the utility model discloses can effectively practice thrift the manpower, improve production efficiency, production stability, improve product quality, improve working conditions, reduce production area, reduction production cost shortens production cycle, guarantees the production equilibrium, is favorable to the popularization and application of marketization.

Description

Automatic assembling equipment for projection lamp
Technical Field
The utility model relates to a lamps and lanterns production facility technical field, concretely relates to automatic equipment of projecting lamp.
Background
The projector is a lamp that specifies that the illuminance on the illuminated surface is higher than that in the surrounding environment. Also known as spotlights. In general, it can be aimed in any direction and has a structure that is not affected by climatic conditions; the method is mainly used for large-area operation field mines, building outlines, stadiums, overpasses, monuments, parks, flower beds and the like.
In the prior art, the assembly of the projection lamp is generally realized by manual operation, and the assembly mode has more defects, such as: 1. because each processing station is dispersed, an operator is required to turn over the materials in large batch during processing, and working hours are wasted; 2. the personnel utilization rate is low; 3. the production efficiency is low; 4. the production workshop is messy and poor in visibilities. Therefore, it cannot satisfy the requirements of people.
SUMMERY OF THE UTILITY MODEL
The utility model provides a solve above-mentioned problem, provide an automatic equipment of projecting lamp, its structural design is reasonable, can effectively practice thrift the manpower, improves production efficiency, production stability, improves product quality, improves working condition, reduces production area, and reduction in production cost shortens production cycle, guarantees the production equilibrium.
The utility model adopts the following technical scheme:
an automatic assembling device of a projection lamp comprises an assembling device body, wherein the assembling device body comprises a conveying belt, a laser marking mechanism, a feeding plate mechanism, a soldering mechanism, an air tightness testing mechanism and a side end cover assembling mechanism which are sequentially arranged along the conveying direction of the conveying belt, the laser marking mechanism comprises a marking fixing seat arranged on one side edge of the conveying belt, a multidirectional adjusting mechanism fixed on the marking fixing seat, a laser light path fixed on the multidirectional adjusting mechanism and a laser marking head arranged on the laser light path, the feeding plate mechanism comprises a feeding plate control table, a locking plate fixing table, a PCB plate feeding machine, a PCB plate feeding mechanical arm and a locking plate mechanical arm, the feeding plate control table and the PCB plate feeding machine are both fixed on one side edge of the conveying belt opposite to the marking fixing seat, the locking plate fixing table is fixed on the same side edge of the conveying belt as the marking fixing seat and at a position corresponding to the feeding plate control table, the PCB board loading manipulator is fixed on the upper board control table, the lock board manipulator is fixed on the lock board fixing table, the soldering mechanism comprises a soldering tin fixing seat fixed on the same side edge of the conveying belt as the upper board control table, a soldering tin four-axis manipulator fixed on the soldering tin fixing seat and a soldering joint fixed on the soldering tin four-axis manipulator, the air tightness testing mechanism comprises an air tightness testing fixing frame fixed above the conveying belt and an air tightness detector fixed on the air tightness testing fixing frame, the side cover assembling mechanism comprises a side cover mounting fixing table, a side cover locking fixing table, a side cover feeding machine, a side cover mounting six-axis manipulator and a side cover locking six-axis manipulator, the side cover mounting fixing table and the side cover feeding machine are fixed on the same side edge of the conveying belt as the marking fixing seat, the side cover locking fixing table is fixed on the side edge of the conveying belt opposite to the marking fixing seat and at a position corresponding, the six-axis manipulator for installing the side cover is fixed on the side cover installing fixing table, and the six-axis manipulator for locking the side cover is fixed on the side cover locking fixing table.
As a preferred technical scheme of the utility model, multidirectional adjustment mechanism is including being fixed in the Y axle stand of beating on the mark fixing base, the slip joint is in X axle fixed plate and the Z axle cylinder that the one end slip joint extended to the conveyer belt top on the X axle fixed plate of Y axle stand, all be equipped with lead screw drive mechanism between X axle fixed plate and the Y axle stand and between Z axle cylinder and the X axle fixed plate, the laser light path is fixed in on the output of Z axle cylinder.
As a preferred technical scheme of the utility model, screw-rod drive mechanism includes the lead screw and the screw-nut who is connected with screw-rod drive, the lead screw rotates and sets up on Y axle stand or X axle fixed plate, the one end fixing of lead screw is equipped with the hand wheel, screw-nut and X axle fixed plate or the corresponding position department fixed connection of Z axle cylinder.
As an optimized technical scheme of the utility model, the gas tightness detector is the airtight tester of four-channel.
The utility model has the advantages that:
the utility model has the advantages of reasonable design, utilize automatic equipment to replace manual work, be the system engineering of collecting machine, electricity, light, information, communication technology in an organic whole, can effectively practice thrift the manpower in wholesale, mass production, improve production efficiency, production stability, improve product quality, improve working conditions, reduce production area, reduction in production cost shortens production cycle, guarantees the production equilibrium, has apparent economic benefits.
Drawings
Fig. 1 is a schematic structural view of an automatic assembling device for a projector according to the present invention;
fig. 2 is a schematic view of a top view structure of the automatic assembling device for a projector according to the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1;
FIG. 4 is an enlarged view of the structure at B in FIG. 2;
FIG. 5 is an enlarged view of the structure at C in FIG. 1;
FIG. 6 is an enlarged view of the structure at D in FIG. 1;
the symbols in the drawings illustrate that:
conveyer belt 1, beat mark fixing base 2, laser light path 3, laser marking head 4, upper plate control cabinet 5, jam plate fixed station 6, PCB board material loading 7, PCB board material loading manipulator 8, jam plate manipulator 9, soldering tin fixing base 10, soldering tin four-axis manipulator 11, soldered connection 12, airtight test mount 13, gas tightness detector 14, dress side cap fixed station 15, lock side cap fixed station 16, side cap material loading 17, dress side cap six-axis manipulator 18, lock side cap six-axis manipulator 19, Y axle stand 20, X axle fixed plate 21, Z axle cylinder 22, hand wheel 23, work piece 24.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 to 6, an automatic assembling device for a projection lamp comprises an assembling device body, wherein the assembling device body comprises a conveying belt 1, a laser marking mechanism, a plate feeding mechanism, a soldering mechanism, an air tightness testing mechanism and a side end cover assembling mechanism which are sequentially arranged along the conveying direction of the conveying belt 1, when in use, a workpiece 24 to be assembled is placed on the conveying belt 1 through an operator, and the laser marking operation, the PCB plate feeding operation, the PCB plate soldering operation, the air tightness detection operation and the side cover packaging operation are sequentially performed along with the movement of the workpiece 24 on the conveying belt 1;
specifically, the laser marking mechanism comprises a marking fixed seat 2 arranged on one side edge of the conveying belt 1, a multidirectional adjusting mechanism fixed on the marking fixed seat 2, a laser light path 3 fixed on the multidirectional adjusting mechanism and a laser marking head 4 arranged on the laser light path 3, wherein the laser light path is fixed on the output end of the Z-axis cylinder; specifically, the multidirectional adjusting mechanism includes a Y-axis column 20 fixed on the marking fixing seat, an X-axis fixing plate 21 slidably clamped on the Y-axis column 20, and a Z-axis cylinder 22 having one end slidably clamped on the X-axis fixing plate 21 and the other end extending above the conveyor belt 1, and further, in this embodiment, the Y-axis column 20 and the X-axis fixing plate 21 and the Z-axis cylinder 22 are slidably clamped by means of the mutual cooperation of a sliding rail and a sliding block, which are conventionally used in the prior art and are well known to those skilled in the art; further, screw rod transmission mechanisms are respectively arranged between the X-axis fixing plate 21 and the Y-axis upright post 20 and between the Z-axis cylinder 22 and the X-axis fixing plate 21, specifically, each screw rod transmission mechanism comprises a screw rod (not shown in the figure) and a screw rod nut (not shown in the figure) in transmission connection with the screw rod, when the screw rod transmission mechanisms are installed, namely, the screw rods are rotatably arranged on the Y-axis upright post 20 and the X-axis fixing plate 21, the screw rod nuts are fixedly arranged at the corresponding positions of the X-axis fixing plate 21 and the Z-axis cylinder 22, and a hand wheel 23 is fixedly arranged at one end part of each screw rod; when the X-axis fixing device is used, an operator rotates the corresponding hand wheel 23 on the Y-axis upright post 20 to drive the corresponding screw rod to rotate, so that the X-axis fixing plate 21 is driven to reciprocate on the Y-axis upright post 20 (namely in the Y-axis direction); similarly, an operator rotates the corresponding hand wheel 23 on the Y-axis column 20 to drive the corresponding lead screw to rotate, so as to drive the Z-axis cylinder 22 to reciprocate on the X-axis fixing plate 21 (i.e., in the X-axis direction); the Z-axis cylinder 22 can drive the laser light path 3 and the laser marking head 4 to reciprocate in the Z-axis direction, namely, the laser light path 3 and the laser marking head 4 can be adjusted in multiple directions when in use;
the feeding mechanism comprises a feeding control table 5, a locking plate fixing table 6, a PCB feeding machine 7, a PCB feeding manipulator 8 and a locking plate manipulator 9, wherein the feeding control table 5 and the PCB feeding machine 7 are both fixed on one side of the conveying belt 1 opposite to the marking fixing seat 2, the locking plate fixing table 6 is fixed on the same side of the conveying belt 1 as the marking fixing seat 2 and at a position corresponding to the feeding control table 5, the PCB feeding manipulator 8 is fixed on the feeding control table 5, the locking plate manipulator 9 is fixed on the locking plate fixing table 6, when in use, an operator places a PCB in the PCB feeding machine 7 in advance, so that when a workpiece 24 which is subjected to laser marking by the laser marking mechanism on the conveying belt 1 moves to a position corresponding to the feeding mechanism, the PCB feeding manipulator 8 picks the PCB on the PCB feeding machine 7 and places the PCB on the workpiece 24, then, the locking manipulator 9 locks the screws for the PCB board and the workpiece 24, wherein the PCB board loading manipulator 8 is a PCB board loading manipulator conventionally used in the prior art and well known to those skilled in the art, and the locking manipulator 9 is an automatic screw locking machine conventionally used in the prior art and well known to those skilled in the art, and the working principle and the specific structure of the automatic screw locking machine are the prior known common knowledge and do not belong to the protection scope of the present invention, so that the details are not repeated;
the tin soldering mechanism comprises a tin soldering fixed seat 10 fixed on the same side edge of the conveyer belt 1 as the upper plate control table 5, a tin soldering four-axis manipulator 11 fixed on the tin soldering fixed seat 10 and a soldering joint 12 fixed on the tin soldering four-axis manipulator 11, and when the workpiece 24 on the conveyer belt 1 after the upper plate mechanism finishes the upper plate action moves to the position corresponding to the tin soldering mechanism in use, the tin soldering four-axis manipulator 11 drives the soldering joint 12 to move to the set position to perform tin soldering operation on the PCB on the workpiece 24;
the air tightness testing mechanism comprises an air tightness testing fixing frame 13 fixed above the conveying belt 1 and an air tightness detector 14 fixed on the air tightness testing fixing frame 13, and when the air tightness testing mechanism is used, when a workpiece 24 on the conveying belt 1 after the soldering operation of the soldering mechanism is completed moves to a position corresponding to the air tightness testing mechanism, the air tightness detector 14 introduces testing pressure into the workpiece 24 so as to detect the air tightness inside the workpiece 24; in this embodiment, the air-tightness detector 14 is a four-channel air-tightness detector conventionally used in the prior art and well known to those skilled in the art, and therefore, the specific structure and the working principle thereof are not described again;
the side end cover assembling mechanism comprises a side cover mounting fixing table 15, a side cover locking fixing table 16, a side cover feeding machine 17, a side cover mounting six-axis manipulator 18 and a side cover locking six-axis manipulator 19, wherein the side cover mounting fixing table 15 and the side cover feeding machine 17 are fixed on one side of the conveying belt 1, which is the same as the marking fixing seat 2, the side cover locking fixing table 16 is fixed on one side of the conveying belt 1, which is opposite to the marking fixing seat 2, and at a position corresponding to the side cover mounting fixing table 15, the side cover mounting six-axis manipulator 18 is fixed on the side cover mounting fixing table 15, and the side cover locking six-axis manipulator 19 is fixed on the side cover locking fixing table 16; when the automatic screw locking machine is used, an operator places a side cover plate on the side cover feeding machine 17 in advance, so that when a workpiece 24 which is subjected to an air tightness test by the air tightness testing mechanism on the conveying belt 1 moves to a position corresponding to the side end cover assembling mechanism, the side cover mounting six-shaft manipulator 18 grabs the side cover plate on the side cover feeding machine 17 and places the side cover plate on the workpiece 24, and then the side cover locking six-shaft manipulator 19 locks the screw on the side cover plate and the workpiece 24, wherein the side cover locking six-shaft manipulator 19 adopts the automatic screw locking machine which is conventionally used in the prior art and is familiar to the technical personnel in the field, the working principle and the specific structure of the automatic screw locking machine are the prior common general knowledge, and the automatic screw locking machine does not belong to the protection range of the utility model, so that the details are;
finally, it should be noted that: these embodiments are merely illustrative of the present invention and do not limit the scope of the invention. In addition, other variations and modifications will be apparent to persons skilled in the art based on the foregoing description. And are neither required nor exhaustive of all embodiments. And obvious changes and modifications may be made without departing from the scope of the present invention.

Claims (4)

1. The utility model provides an automatic equipment of projecting lamp, includes the equipment body, its characterized in that: the assembly equipment body comprises a conveying belt (1), a laser marking mechanism, a feeding mechanism, a soldering mechanism, an air tightness testing mechanism and a side end cover assembly mechanism, wherein the laser marking mechanism, the feeding mechanism, the soldering mechanism, the air tightness testing mechanism and the side end cover assembly mechanism are sequentially arranged along the conveying direction of the conveying belt (1), the laser marking mechanism comprises a marking fixing seat (2) arranged on one side edge of the conveying belt (1), a multidirectional adjusting mechanism fixed on the marking fixing seat (2), a laser light path (3) fixed on the multidirectional adjusting mechanism and a laser marking head (4) arranged on the laser light path (3), the feeding mechanism comprises a feeding control table (5), a locking plate fixing table (6), a PCB feeding machine (7), a PCB feeding mechanical arm (8) and a locking plate mechanical arm (9), the feeding control table (5) and the PCB feeding machine (7) are both fixed on one side edge of the conveying belt (1) opposite to the fixing, the utility model discloses a seal test device, including conveyer belt (1), gas tightness test mechanism, mark fixing base (6), PCB board upper plate manipulator (8), upper plate control platform (5), lock plate manipulator (9), soldering tin mechanism, soldering tin fixing base (10), soldering tin four-axis manipulator (11) and soldered connection (12) on soldering tin four-axis manipulator (11), gas tightness test mechanism is including being fixed in on conveyer belt (1) with upper plate control platform (5) with soldering tin fixing base (10) on one side edge, being fixed in soldering tin four-axis manipulator (11) on soldering tin fixing base (10), gas tightness detector (14) on gas tightness test fixing base (13) are fixed in with on conveyer belt (1) top, side end cover equipment mechanism is including dress side cover fixing base (15) and position department that corresponds with upper plate control platform (5), on PCB board upper plate manipulator (8) is fixed in, lock plate manipulator (9) are fixed in, Lock side cap fixed station (16), side cap material loading machine (17), dress side cap six-shaft mechanical arm (18) and lock side cap six-shaft mechanical arm (19), dress side cap fixed station (15) and side cap material loading machine (17) are fixed in on conveyer belt (1) with beat mark fixing base (2) the same side, lock side cap fixed station (16) are fixed in on conveyer belt (1) with beat mark fixing base (2) relative side and with dress side cap fixed station (15) the position department that corresponds, dress side cap six-shaft mechanical arm (18) are fixed in on dress side cap fixed station (15), lock side cap six-shaft mechanical arm (19) are fixed in on lock side cap fixed station (16).
2. The automatic assembling equipment of the project lamp according to claim 1, characterized in that: multidirectional adjustment mechanism is including being fixed in Y axle stand (20), the slip joint of beating on the mark fixing base (2) X axle fixed plate (21) and one end slip joint on X axle fixed plate (21) Z axle cylinder (22) that the other end extends to conveyer belt (1) top on Y axle stand (20), all be equipped with screw drive mechanism between X axle fixed plate (21) and Y axle stand (20) and between Z axle cylinder (22) and X axle fixed plate (21), laser light path (3) are fixed in on the output of Z axle cylinder (22).
3. The automatic assembling equipment of the project lamp according to claim 2, characterized in that: the lead screw drive mechanism includes the lead screw and the screw-nut who is connected with the lead screw transmission, the lead screw rotates and sets up on Y axle stand (20) or X axle fixed plate (21), the one end fixing of lead screw is equipped with hand wheel (23), screw-nut and X axle fixed plate (21) or the corresponding position department fixed connection of Z axle cylinder (22).
4. The automatic assembling equipment of the project lamp according to claim 1, characterized in that: the air tightness detector (14) is a four-channel air tightness tester.
CN202021738316.8U 2020-08-19 2020-08-19 Automatic assembling equipment for projection lamp Active CN212526790U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021738316.8U CN212526790U (en) 2020-08-19 2020-08-19 Automatic assembling equipment for projection lamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021738316.8U CN212526790U (en) 2020-08-19 2020-08-19 Automatic assembling equipment for projection lamp

Publications (1)

Publication Number Publication Date
CN212526790U true CN212526790U (en) 2021-02-12

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CN202021738316.8U Active CN212526790U (en) 2020-08-19 2020-08-19 Automatic assembling equipment for projection lamp

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111993040A (en) * 2020-08-19 2020-11-27 杭州罗莱迪思科技股份有限公司 Automatic assembling equipment for projection lamp

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111993040A (en) * 2020-08-19 2020-11-27 杭州罗莱迪思科技股份有限公司 Automatic assembling equipment for projection lamp

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