CN212514938U - Full-automatic encapsulating aging testing equipment - Google Patents

Full-automatic encapsulating aging testing equipment Download PDF

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Publication number
CN212514938U
CN212514938U CN202021413642.1U CN202021413642U CN212514938U CN 212514938 U CN212514938 U CN 212514938U CN 202021413642 U CN202021413642 U CN 202021413642U CN 212514938 U CN212514938 U CN 212514938U
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automatic
chain
moving device
conveyor belt
motor
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CN202021413642.1U
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Chinese (zh)
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胡波
董兆煌
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Foshan Yinhe Lanjing Technology Co ltd
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Foshan Yinhe Lanjing Technology Co ltd
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Abstract

The utility model discloses a full-automatic encapsulating aging testing equipment, including frame, doubly fast chain, automatic encapsulating device, high temperature curing case and aging testing device, doubly fast chain is located in the frame, and automatic encapsulating device and high temperature curing case set up along doubly fast chain, and aging testing device locates the high temperature curing incasement, is equipped with the frock board on doubly fast chain, and aging testing device is located the top of frock board. Through being equipped with doubly fast chain, can carry the line lamp to automatic encapsulating device department, then carry again to the high temperature curing box in, realize aging testing in the curing process and detect, convenient transmission need not many equipment and detects. The automatic glue filling device, the high-temperature curing box and the aging test device are arranged, so that the automatic glue filling, the high-temperature curing, the product aging test detection and the programming procedure are all automatically completed; all the processes are integrated in one production line. And (4) taking the double-speed chain as a carrier to finish all the procedures. Only 2-3 persons are needed for operation on site. The productivity is improved and the manpower is saved.

Description

Full-automatic encapsulating aging testing equipment
Technical Field
The utility model belongs to a check out test set of line lamp especially relates to a full-automatic encapsulating aging testing equipment.
Background
At present, the line lamp glue filling process adopts manual point-by-point glue filling, natural curing, aging in an aging box, and conducting detection and programming procedures. The whole process is complicated, the linear lamps need to be arranged and carried in each process, multiple mechanical devices are needed to be carried out corresponding to a single process, labor is consumed, about 10 persons are needed for production and detection of the whole process, and the productivity cannot be improved.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can solve the full-automatic encapsulating aging testing equipment of at least one in the above-mentioned problem.
According to the utility model discloses an aspect provides a full-automatic encapsulating aging testing equipment, including frame, doubly fast chain, automatic encapsulating device, high temperature curing case and aging testing device, doubly fast chain locates in the frame, and automatic encapsulating device and high temperature curing case set up along doubly fast chain, and aging testing device locates in the high temperature curing case, is equipped with the frock board on doubly fast chain, and aging testing device is located the top of frock board.
The utility model has the advantages that: through being equipped with doubly fast chain, can carry the line lamp to automatic encapsulating device department, then carry again to the high temperature curing box in, realize aging testing in the curing process and detect, convenient transmission need not many equipment and detects. The automatic glue filling device, the high-temperature curing box and the aging test device are arranged, so that the automatic glue filling, the high-temperature curing, the product aging test detection and the programming procedure are all automatically completed; all the processes are integrated in one production line. And (4) taking the double-speed chain as a carrier to finish all the procedures. Only 2-3 persons are needed for operation on site. The productivity is improved and the manpower is saved.
In some embodiments, the automatic glue pouring device comprises a support, a fixing frame, a glue pouring head, a left-right moving device, a front-back moving device and an up-down moving device, wherein the support is positioned on one side of the rack, the glue pouring head is arranged on the fixing frame, the fixing frame is matched with the left-right moving device through the up-down moving device, the front-back moving device corresponds to the left-right moving device, the front-back moving device is arranged on the support, and the glue pouring head corresponds to the tooling plate. Therefore, the left-right moving device, the front-back moving device and the up-down moving device are arranged, and the glue filling head can be driven to move left, right, front, back and up and down correspondingly, so that automatic glue filling of the line lamp is realized, and the working efficiency is greatly improved.
In some embodiments, the front-back moving device includes a first motor, a first slide rail, and a first conveyor belt, the first motor and the first slide rail are both disposed on the bracket, the first conveyor belt is sleeved on an output shaft of the first motor, the first conveyor belt is disposed along the first slide rail, and the left-right moving device is fixed to the first conveyor belt. Therefore, the first conveying belt can be conveniently driven to convey through the first motor, so that the left-right moving device can be driven to move along the first sliding rail, and the stability of the front-back movement of the glue filling head is convenient.
In some embodiments, the left-right moving device includes a second motor, a second slide rail and a second conveyor belt, the second slide rail is fixed to the first conveyor belt, the second motor is disposed on the second slide rail, the second conveyor belt is sleeved on an output shaft of the second motor, the second motor is disposed along the second slide rail, and the up-down moving device is fixed to the second conveyor belt. From this, through the second motor, can conveniently drive the conveying of second conveyer belt to conveniently drive reciprocating device and realize controlling and remove along the second slide rail, make things convenient for the stationarity that removes about the encapsulating head.
In some embodiments, the up-down moving device includes a third motor, a third slide rail and a third conveyor belt, the third slide rail is fixed to the second conveyor belt, the third motor is disposed on the third slide rail, the third conveyor belt is sleeved on an output shaft of the third motor, and the fixing frame is fixed to the third conveyor belt. From this, be equipped with the third motor, can conveniently drive the conveying of third conveyer belt, finally make things convenient for reciprocating of encapsulating head, realize the encapsulating to the lamp body, realize the homogeneity of encapsulating, guarantee product encapsulating quality.
In some embodiments, the tooling plate includes a panel and two conductive clips, the panel is disposed on the speed doubling chain, the two conductive clips are disposed in parallel on the panel, the two conductive clips are disposed along a length direction of the speed doubling chain, and the conductive clips correspond to the aging test device. Therefore, the conductive clamp is arranged, so that the line lamp can be conveniently fixed on the tooling plate, and the line lamp can be conveniently conveyed along the speed doubling chain; meanwhile, the conductive clamp is arranged, so that the aging test device can be conveniently electrified and conducted, and the test is convenient.
In some embodiments, the burn-in apparatus includes a conductive slot positioned above and corresponding to the conductive clip. From this, be equipped with electrically conductive groove, can conveniently carry out aging testing to the line lamp when ageing.
In some embodiments, the conductive slot includes two voltage guide slots corresponding to one of the conductive clips and three signal guide slots corresponding to the other conductive clip. Therefore, the voltage guide groove and the signal guide groove are arranged, and the aging test detection and programming programs of the line lamp can be realized.
In some embodiments, the high temperature curing box comprises a box body, an axial flow fan and a heating tube, wherein the box body is arranged along the speed multiplying chain, and the axial flow fan and the heating tube are both arranged in the box body. From this, can be so that the temperature in the box is in high temperature state for the colloid on the line lamp can the fast curing, and can realize the quick ageing of lamp body.
In some embodiments, the speed doubling chain comprises an upper speed doubling chain, a lower speed doubling chain and two speed doubling chain hoists, the upper speed doubling chain and the lower speed doubling chain are arranged on the frame in parallel up and down, the two speed doubling chain hoists are respectively arranged at the front end and the rear end of the upper speed doubling chain and correspond to the upper speed doubling chain and the lower speed doubling chain, and the automatic glue filling device is arranged between the speed doubling chain hoist at the front end and the frame. Therefore, the lamp bodies are convenient to convey and can be conveyed up and down.
Drawings
Fig. 1 is a schematic structural view of a full-automatic glue pouring aging test device of the present invention;
FIG. 2 is a schematic view of a part of the structure of the full-automatic glue-pouring aging test equipment of the present invention;
FIG. 3 is a schematic structural view of an automatic glue pouring device in the full-automatic glue pouring aging test equipment of the present invention;
FIG. 4 is a schematic view of the bottom view structure of the tooling plate in the fully automatic glue pouring aging test equipment of the present invention;
FIG. 5 is a schematic structural view of one of the double-speed chain hoists in the full-automatic glue-pouring aging test equipment of the present invention;
fig. 6 is a schematic top view of a tooling plate in the fully automatic glue pouring aging test equipment of the present invention;
fig. 7 is the utility model discloses a partial structure overlooking structure schematic diagram of full-automatic encapsulating aging testing equipment frock board and aging testing device.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Refer to fig. 1 to 7. The utility model provides a full-automatic encapsulating aging testing equipment, includes frame 1, doubly fast chain 2, automatic encapsulating device 3, high temperature curing case 4 and aging testing device 5, doubly fast chain 2 locates on the frame 1, and automatic encapsulating device 3 and high temperature curing case 4 set up along doubly fast chain 2, and aging testing device 5 locates in the high temperature curing case 4, is equipped with frock board 6 on doubly fast chain 2, and aging testing device 5 is located frock board 6's top. Wherein, high temperature curing case 4 is a plurality of for communicateing side by side, can guarantee the ageing of line lamp, shortens the ageing time of line lamp.
The utility model discloses a full-automatic encapsulating aging testing equipment is when using, and the product is fixed on frock board 6, and frock board 6 is placed on doubly fast chain 2, through doubly fast chain 2's transmission, is carried to automatic encapsulating device 3 departments, carries out the encapsulating through automatic encapsulating device to each point of rectangular lamp. After the potting of the line lamp is finished, the speed multiplying chain 2 drives the tooling plate 6 and the potted line lamp to be continuously conveyed and conveyed into the high-temperature curing box 4, and the high-temperature curing box 4 quickly cures the glue on the line lamp and ages the glue in the high-temperature curing box 4; meanwhile, in the aging process, the aging test device 5 performs an aging test on the line lamp. Therefore, the automatic glue filling device 3, the high-temperature curing box 4 and the aging test device 5 are arranged, so that the automatic glue filling, the high-temperature curing, the product aging test detection and the programming procedures are all automatically completed; all the processes are integrated in one production line. And (4) taking the double-speed chain as a carrier to finish all the procedures. Only 2-3 persons are needed for operation on site. The productivity is improved and the manpower is saved.
The automatic glue pouring device 3 comprises a support 31, a fixed frame 32, a glue pouring head 33, a left-right moving device 34, a front-back moving device 35 and an up-down moving device 36, wherein the support 31 is positioned on one side of the rack 1, the glue pouring head 33 is arranged on the fixed frame 32, the fixed frame 32 is matched with the left-right moving device 34 through the up-down moving device 36, the front-back moving device 35 corresponds to the left-right moving device 34, the front-back moving device 35 is arranged on the support 31, and the glue pouring head 33 corresponds to the tooling. In the actual use process, the glue filling head 33 is communicated with four glue filling heads which are arranged side by side, so that glue filling of four lamp bodies on one side at the same horizontal position can be realized, and the glue filling efficiency of the linear lamp is improved; the glue filling head 33 is communicated with external glue, so that the use is convenient.
The front-back moving device 35 includes a first motor 351, a first slide rail 352 and a first transmission belt 353, the first motor 351 and the first slide rail 352 are both disposed on the support 31, the first transmission belt 353 is sleeved on an output shaft of the first motor 351, the first transmission belt 353 is disposed along the first slide rail 352, and the left-right moving device 34 is fixed to the first transmission belt 353. Wherein, first motor 351 is servo motor, can accurately realize the transmission distance of first conveyer belt 353, is equipped with the clamp splice on the mobile device 34 that removes, and the clamp splice passes through the screw fastening to be fixed in the upper and lower both sides of first conveyer belt 353 to make things convenient for first conveyer belt 353 to drive mobile device 34 back-and-forth movement.
The left-right moving device 34 includes a second motor 341, a second slide rail 342 and a second conveyor belt 343, the second slide rail 342 is fixed to the first conveyor belt 353, the second motor 341 is disposed on the second slide rail 342, the second conveyor belt 343 is sleeved on an output shaft of the second motor 341, the second motor 341 is disposed along the second slide rail 342, and the up-down moving device 36 is fixed to the second conveyor belt 343. Wherein, second motor 341 is servo motor, can realize accurately that second conveyer belt 343, the transmission distance, it is equipped with the clamp splice to move up and down on the device 36, the clamp splice passes through the screw tightening to be fixed in the upper and lower both sides of second conveyer belt 343 to make things convenient for second conveyer belt 343 to drive and move up and down the device 36 and remove about.
The up-down moving device 36 includes a third motor 361, a third slide rail 362 and a third conveyor belt 363, the third slide rail 362 is fixed to the second conveyor belt 343, the third motor 361 is disposed on the third slide rail 362, the third conveyor belt 363 is sleeved on an output shaft of the third motor 361, and the fixing frame 32 is fixed to the third conveyor belt 363. Wherein, third motor 361 is servo motor, can realize the accurate removal of third conveyer belt 363 through third motor 361 to can control the distance that reciprocates of mount 32, thereby conveniently control the head 33 of encapsulating and encapsulating downwards.
When the automatic glue pouring device 3 needs to pour glue into the linear lamp, the double-speed chain 2 conveys the tooling plate 6 fixed with the linear lamp to the lower part of the glue pouring head 33. The second motor 341 of the left-right moving device 34 is started to drive the second conveyor belt 343 to transmit, so that the up-down moving device 36 fixed on the second conveyor belt 343 and the glue filling head 33 move left and right, and the glue filling head 33 moves to a left and right corresponding position. After the glue filling head 33 moves left and right to a proper position, the left and right moving device 34 is communicated with the up-down moving device 36 to move back and forth integrally through the front and back moving device 35, specifically, the first motor 351 is started, the output shaft of the first motor 351 drives the first conveyor belt 353, so that the left and right moving device can move back and forth along the first slide rail 352, the up-down moving device 36 and the glue filling head 33 are driven to move back and forth, the glue filling head 33 can move forward or backward gradually, and glue filling of the linear lamp is achieved. When the front and back positions and the left and right positions of the glue filling head 33 move in place, the third motor 361 drives the third conveyor belt 363 to transmit, so that the fixed frame 32 is controlled to move up and down, and the glue filling head 33 is driven to move up and down. When the glue filling head 33 moves downwards, the line lamp below the glue filling head 33 is filled with glue. After the glue filling is finished, the forward and backward moving device drives the glue filling head 33 to move backwards, and meanwhile, the up and down moving device 36 drives the glue filling head 33 to move upwards; when the glue filling head 33 moves to the next bead needing glue filling, the up-down moving device 36 drives the glue filling head 33 to fill glue downwards, and the glue filling is repeated in this way, so that the glue filling of the line lamp is realized. After four line lamps side by side are filled with glue, the left-right moving device 34 drives the front-back moving device 35 and the up-down moving device 36 to move to one side, and the other four line lamps on the tooling plate 6 are conveniently filled with glue. Therefore, automatic glue filling of the line lamp is achieved, glue filling speed is improved, manual glue filling is not needed, and manpower is greatly saved.
The tooling plate 6 comprises a panel 61 and two conductive clips 62, the panel 61 is arranged on the double-speed chain 2, the conductive clips 62 are arranged on the panel 61, the conductive clips 62 are arranged in parallel, the two conductive clips 62 are arranged along the length direction of the double-speed chain 2, and the conductive clips 62 correspond to the aging test device 5. Wherein, the panel 61 is a plastic plate, and the conductive clip 62 can be clamped at two ends of the linear lamp; the conductive clamp 62 is arranged, so that the fixing of the line lamp on the panel 61 can be facilitated, and meanwhile, the automatic aging and program programming of the line lamp can be realized in the transmission process.
The burn-in apparatus 5 includes a conductive slot 51, and the conductive slot 51 is located above the conductive clip 62 and corresponds to the conductive clip 62. When the conductive clip 62 is connected to the conductive groove 51, the burn-in conduction test and programming process can be performed for the line lamp.
The conductive slot 51 comprises two voltage guide slots 511 and three signal guide slots 512, wherein the two voltage guide slots 511 correspond to one of the conductive clips 62, namely the voltage guide slots 511 can be conducted and electrified with the conductive clips 62, so that the conduction with the line lamp is realized, and the aging test is carried out on the line lamp; the three signal guide grooves 512 correspond to another conductive clip 62, that is, the signal guide grooves 512 can be conducted with the conductive clip 62, so that the conduction with the line lamp is realized, and the programming procedure of the line lamp is realized.
The high-temperature curing box 4 comprises a box body 41, an axial flow fan 42 and a heating tube 43, wherein the box body 41 is arranged along the speed multiplying chain 2, the axial flow fan 42 and the heating tube 43 are arranged in the box body 41, and gas in the box body 41 is heated through the heating tube 43, so that the box body 41 is in a high-temperature environment. The top of the box body 41 is provided with the motor, an output shaft of the motor is connected with the axial flow fan 42, the axial flow fan 42 can be driven to rotate rapidly, the flow of high-temperature gas in the box body 41 is accelerated, the rapid fixation of the line lamp colloid is accelerated, and the aging of the lamp body is accelerated. In order to facilitate the observation of the product in the box 41, a visual acrylic plate is provided on the box 41.
The speed doubling chain 2 comprises an upper speed doubling chain 21, a lower speed doubling chain 22 and two speed doubling chain hoists 23, the upper speed doubling chain 21 and the lower speed doubling chain 22 are arranged on the rack 1 in an up-down parallel mode, the two speed doubling chain hoists 23 are respectively located at the front end and the rear end of the upper speed doubling chain 21 and correspond to the upper speed doubling chain 21 and the lower speed doubling chain 22, and the automatic glue pouring device 3 is located between the speed doubling chain hoist 23 at the front end and the rack 1. The upper speed-multiplying chain 21 and the lower speed-multiplying chain 22 are connected with corresponding motor output shafts, the speed-multiplying chains are driven by the corresponding motors, and the motors are fixed on the rack 1. By arranging the two speed chain hoists 23, the line lamps on the tooling plate 6 can be taken and placed. The tooling plate 6 with the undetected line lamp is conveyed to the upper speed doubling chain 21 through a speed doubling chain elevator 23 at the front end of the automatic glue pouring device 3 and conveyed by the upper speed doubling chain 21 to complete the corresponding process; when the tooling plate 6 is conveyed to another speed doubling chain elevator 23, the operator takes out the detected line lamp, and the unloaded tooling plate 6 moves downwards through the speed doubling chain elevator 23 and is conveyed back to the speed doubling chain elevator 23 at the front end through the lower speed doubling chain 22; the tooling plate is placed at the initial position upwards by the double-speed chain hoister 23 at the front end, and the next side is circularly detected after the line lamp is fixed.
For the convenience of the matching of the tooling plate 6 on the upper speed doubling chain 21 and the convenience of screwing the tooling plate 6, the jacking cylinder 7 is fixed at the bottom of the tooling plate 6, the piston rod of the jacking cylinder 7 extends out, and the tooling plate 6 can be pushed to move upwards, so that the corresponding structure is conveniently fixed on the tooling plate 6, the tooling plate 6 is fixed conveniently, the positioning is convenient, and the cost is saved.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, many modifications and improvements can be made without departing from the inventive concept, and all of them belong to the protection scope of the present invention.

Claims (10)

1. The utility model provides a full-automatic encapsulating aging testing equipment, its characterized in that, includes frame (1), doubly fast chain (2), automatic encapsulating device (3), high temperature curing case (4) and aging testing device (5), doubly fast chain (2) is located on frame (1), automatic encapsulating device (3) and high temperature curing case (4) set up along doubly fast chain (2), aging testing device (5) are located in high temperature curing case (4), be equipped with frock board (6) on doubly fast chain (2), aging testing device (5) are located the top of frock board (6).
2. The full-automatic glue-pouring aging test equipment according to claim 1, characterized in that the automatic glue-pouring device (3) comprises a support (31), a fixed frame (32), a glue-pouring head (33), a left-right moving device (34), a front-back moving device (35) and an up-down moving device (36), the support (31) is located on one side of the rack (1), the glue-pouring head (33) is arranged on the fixed frame (32), the fixed frame (32) is matched with the left-right moving device (34) through the up-down moving device (36), the front-back moving device (35) corresponds to the left-right moving device (34), the front-back moving device (35) is arranged on the support (31), and the glue-pouring head (33) corresponds to the tooling plate (6).
3. The full-automatic potting aging testing equipment of claim 2, wherein the front and back moving device (35) comprises a first motor (351), a first slide rail (352) and a first conveyor belt (353), the first motor (351) and the first slide rail (352) are both arranged on the support (31), the first conveyor belt (353) is sleeved on an output shaft of the first motor (351), the first conveyor belt (353) is arranged along the first slide rail (352), and the left and right moving device (34) is fixed with the first conveyor belt (353).
4. The full-automatic potting aging testing equipment of claim 3, wherein the left-right moving device (34) comprises a second motor (341), a second sliding rail (342) and a second conveyor belt (343), the second sliding rail (342) is fixed with the first conveyor belt (353), the second motor (341) is arranged on the second sliding rail (342), the second conveyor belt (343) is sleeved on an output shaft of the second motor (341), the second motor (341) is arranged along the second sliding rail (342), and the up-down moving device (36) is fixed with the second conveyor belt (343).
5. The full-automatic potting aging testing equipment of claim 4, wherein the up-and-down moving device (36) comprises a third motor (361), a third slide rail (362) and a third conveyor belt (363), the third slide rail (362) is fixed with the second conveyor belt (343), the third motor (361) is arranged on the third slide rail (362), the third conveyor belt (363) is sleeved on an output shaft of the third motor (361), and the fixing frame (32) is fixed with the third conveyor belt (363).
6. The full-automatic potting aging testing device of any one of claims 1 to 5, wherein the tooling plate (6) comprises a panel (61) and two conductive clips (62), the panel (61) is arranged on the speed doubling chain (2), the conductive clips (62) are arranged on the panel (61), the two conductive clips (62) are arranged in parallel, the two conductive clips (62) are arranged along the length direction of the speed doubling chain (2), and the conductive clips (62) correspond to the aging testing device (5).
7. The full-automatic glue-pouring aging test equipment according to claim 6, characterized in that the aging test device (5) comprises a conductive groove (51), and the conductive groove (51) is located above the conductive clip (62) and corresponds to the conductive clip (62).
8. The full-automatic potting aging test device of claim 7, wherein the conductive slot (51) comprises two voltage guide slots (511) and three signal guide slots (512), two of the voltage guide slots (511) correspond to one of the conductive clips (62), and three of the signal guide slots (512) correspond to the other conductive clip (62).
9. The full-automatic glue-pouring aging test equipment according to claim 8, characterized in that the high-temperature curing box (4) comprises a box body (41), an axial flow fan (42) and a heating tube (43), the box body (41) is arranged along the speed doubling chain (2), and the axial flow fan (42) and the heating tube (43) are both arranged in the box body (41).
10. The full-automatic glue filling aging test equipment is characterized in that the speed doubling chain (2) comprises an upper speed doubling chain (21), a lower speed doubling chain (22) and speed doubling chain lifters (23), the upper speed doubling chain (21) and the lower speed doubling chain (22) are arranged on the rack (1) in an up-and-down parallel mode, the two speed doubling chain lifters (23) are respectively located at the front end and the rear end of the upper speed doubling chain (21) and correspond to the upper speed doubling chain (21) and the lower speed doubling chain (22), and the automatic glue filling device (3) is located between the front speed doubling chain lifter (23) and the rack (1).
CN202021413642.1U 2020-07-16 2020-07-16 Full-automatic encapsulating aging testing equipment Active CN212514938U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021413642.1U CN212514938U (en) 2020-07-16 2020-07-16 Full-automatic encapsulating aging testing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021413642.1U CN212514938U (en) 2020-07-16 2020-07-16 Full-automatic encapsulating aging testing equipment

Publications (1)

Publication Number Publication Date
CN212514938U true CN212514938U (en) 2021-02-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111830425A (en) * 2020-07-16 2020-10-27 佛山市银河兰晶照明电器有限公司 Full-automatic encapsulating aging test equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111830425A (en) * 2020-07-16 2020-10-27 佛山市银河兰晶照明电器有限公司 Full-automatic encapsulating aging test equipment

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