CN212398806U - Roller production system - Google Patents
Roller production system Download PDFInfo
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- CN212398806U CN212398806U CN202020562559.4U CN202020562559U CN212398806U CN 212398806 U CN212398806 U CN 212398806U CN 202020562559 U CN202020562559 U CN 202020562559U CN 212398806 U CN212398806 U CN 212398806U
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Abstract
The utility model relates to a roller production system, which comprises a blank forming device, a deburring machine, a soft grinding machine, a heat treatment device, a rough grinding machine, a fine grinding device, a precision grinding and polishing device, a cleaning and drying device, an appearance detection system, a size detection system and an automatic oiling system which are arranged from front to back in sequence; the appearance detection system enables the rollers to respectively detect the R angle, the circumferential surface and the end surface at each station through the conveying plates, the transplanting modules and other conveying rollers, and the rollers are detected in all directions; the size detection system measures the outer diameter of the roller through a laser ranging sensor; the rollers in the automatic oiling system are transmitted on an oil filtering material belt, and the oil spraying device sprays oil on the rollers. The utility model discloses the production system automated production of roller need not artifical the participation, has saved the manual work, has promoted work efficiency, guarantees the product quality.
Description
Technical Field
The utility model relates to a production system of roller.
Background
The roller belongs to the rolling body and the steel ball, and is the most important component of the bearing, and is also the rolling body used most in the bearing industry, and the quality of the roller directly influences the quality and the service life of the bearing. Cylindrical rollers are mainly used for cylindrical roller bearings, and roller assemblies can also be directly used in machinery, and the rollers are standardized in size and can be used as commercial rollers for design and user selection.
After the cylindrical roller is machined, the appearance of the cylindrical roller needs to be strictly detected, including the appearance size, external defects and the like, the current detection work is mainly completed manually, the workload is large, the efficiency is low, the defect detection rate is low and the like; in addition, the size of the roller needs to be detected, the workload of size measurement is huge, time and labor are wasted, the efficiency is low, and certain errors exist in manual measurement through visual observation and manual judgment; in the past, the last oiling work of the roller is finished manually, so that the oiling is uneven easily caused by manual operation, and the working efficiency is low; and finally, the labor cost is high. Therefore, a roller production system which saves labor cost, has high working efficiency and ensures product quality is urgently needed at present.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the aforesaid not enough, provide one kind and save the cost of labor, work efficiency is high, guarantees the production system of the roller of product quality.
The purpose of the utility model is realized like this:
a roller production system comprises a blank forming device, a deburring machine, a soft grinding machine, a heat treatment device, a rough grinding machine, a fine grinding device, a precise grinding and polishing device, a cleaning and drying device, an appearance detection system, a size detection system and an automatic oiling system which are sequentially arranged from front to back;
the appearance detection system comprises a workshop production line and a detection platform arranged beside the workshop production line; the two sides of the front end of the workshop production line are provided with incoming material sensors, and the two sides of the rear end of the workshop production line are provided with discharging sensors; the front end of the workshop production line is also provided with a line body intercepting mechanism which is positioned behind the incoming material sensor; workpiece transplanting modules are arranged on the front side and the rear side of the detection platform; a conveying plate is arranged on the detection platform and between the two workpiece transplanting modules, a groove is formed in the detection platform at the bottom of the conveying plate along the length direction of the conveying plate, the length of the groove is greater than that of the conveying plate, the conveying plate moves back and forth in the groove, and the conveying plate is jacked and lowered in the groove; transition supporting seats are arranged on the left side and the right side of the front end and the rear end of the groove; the upper end of the conveying plate is provided with four roller seats, each roller seat comprises two convex blocks, the height of each convex block is higher than that of the upper end face of the conveying plate, the opposite faces of the two convex blocks are inclined faces, the two inclined faces and the upper end face of the conveying plate form a concave face, the concave face is matched with the circumferential face of the roller, and the circumferential face of the roller is embedded into the concave face; an R angle visual detection station, an R angle visual detection station and a circumferential surface visual detection station are respectively arranged between every two adjacent roller seats in the four roller seats from front to back; industrial linear cameras with industrial zoom lenses are arranged above the two R-angle visual detection stations, the industrial zoom lenses of the two industrial linear cameras are respectively positioned above two ends of the roller, and the industrial linear cameras with the industrial lenses are arranged above the circumferential surface visual detection stations; the R angle visual detection station and the circumferential surface visual detection station are respectively provided with two pairs of rotating roller sets which are oppositely arranged, the two pairs of rotating roller sets are respectively positioned at the left side and the right side of the conveying plate, the rotating roller sets comprise two rotating rollers which are arranged in parallel and driven by a motor to rotate, and the length direction of the rotating rollers is vertical to the length direction of the conveying plate; the distance between the adjacent rotating roller sets is the same as the distance between the adjacent roller seats; two end face detection stations are arranged on the inner side of the workpiece transplanting module at the rear end of the detection platform, and an industrial area array camera with an industrial lens is arranged above the end face detection stations; an NG product cache area is arranged between the rear side of the detection platform and a workshop production line;
qualified rollers on the workshop production line are conveyed to a size detection system through a downward inclined blanking track;
the size detection system comprises a conveying belt arranged in the middle of a workbench, a guide rail higher than a roller is arranged behind a blanking track, the guide rail is positioned on the right side of the conveying belt, the guide rail is supported on the workbench through a supporting piece, and an L-shaped push plate is arranged on the lower part of the right end of the guide rail in a sliding manner; the conveying belt is provided with barrier strips which are uniformly distributed and vertical to the conveying belt in the length direction; a left guide rail and a right guide rail which are vertical to the length direction of the conveying belt are arranged on the right side of the conveying belt, a front guide rail and a rear guide rail which are parallel to the conveying belt are arranged on the left guide rail and the right guide rail in a sliding mode through sliding blocks, and the front guide rail and the rear guide rail move left and right on the left guide rail and; the conveying mechanism is arranged on the front guide rail and the rear guide rail in a sliding mode through a sliding block, the conveying mechanism slides back and forth on the front guide rail and the rear guide rail, the conveying mechanism comprises a fixing plate and a plurality of clamping pieces, the fixing plate is perpendicular to the conveying belt in the length direction, the clamping pieces are arranged on the fixing plate in parallel in the length direction of the fixing plate, the calibers of the clamping pieces are larger than the outer diameters of the rollers, and the rollers abut against the inner walls on the opposite sides of the opening directions of the clamping pieces; laser ranging sensors are arranged in front of the two clamping pieces on the right side of the fixing plate; a first slide rail with the length direction consistent with that of the conveying belt is arranged on the right side of the conveying mechanism, a first air cylinder is arranged on the first slide rail in a sliding mode through a first slide block, and the first air cylinder slides back and forth on the first slide rail; the rear end of the first slide rail is provided with a second slide rail perpendicular to the first slide rail, the right end of the second slide rail is connected with the rear end of the first slide rail, the left end of the second slide rail is connected with the right side of the conveying belt, and the second slide rail is positioned behind the front and rear guide rails and the left and right guide rails; the second cylinder is arranged on the second slide rail in a sliding mode through a second slide block, and the second cylinder slides left and right on the second slide rail; the NG material belt vertical to the conveying belt is arranged on the left side of the conveying belt; a third cylinder is arranged on the other side, opposite to the NG material belt, of the conveying belt and is positioned behind the second sliding rail, and the pushing direction of a piston rod of the third cylinder is consistent with the length direction of the NG material belt;
the automatic oiling system comprises an oil filtering material belt which is arranged on the right side of the rear end of the conveying belt and is parallel to the conveying belt, and the rear end of the oil filtering material belt exceeds the rear end of the conveying belt; an oil spraying device is arranged above the oil filtering material belt; an oil spraying first cylinder is arranged on one side of the conveying belt, which is far away from the oil filtering material belt, and a piston rod of the oil spraying first cylinder is connected with a first push block; the oil filter material area is connected with the waterlogging caused by excessive rainfall stock platform in the one side of keeping away from the conveyer belt, the waterlogging caused by excessive rainfall stock bench is last to have seted up the filtration pore, the oil filter material area is provided with on the opposite side relative with the waterlogging caused by excessive rainfall stock platform and drenches No. two cylinders of oil, drench and be connected with the second ejector pad on the piston rod of No. two cylinders of oil.
The utility model discloses the production system of roller, the module is transplanted to the work piece includes the support frame that sets up on testing platform, be provided with horizontal guide on the support frame, a vertical guide rail slides through the installation piece and sets up on horizontal guide rail, and vertical guide rail horizontal slip on horizontal guide rail, a slide and set up on vertical guide rail, and the slide slides from top to bottom on vertical guide rail, and the slide is L shape, and the tongs passes through the rotating member to be set up in the tip of slide, and the tongs is 360 rotations on the slide.
The utility model discloses the production system of roller, when first slider was located the front end of first slide rail, the rear end of first slide rail was located the right side of transport mechanism.
The utility model discloses the production system of roller, tip when the piston rod of first cylinder contracts is greater than the external diameter of roller to the distance at first slider front end border.
The utility model discloses the production system of roller, tip when the piston rod of second cylinder contracts is greater than the external diameter of roller to the distance at second slider front end border.
The utility model discloses the production system of roller, the below of oil logging stock table is provided with the sump oil tank.
In the production system of the roller, the contact surface of the first push block and the roller is an arc surface, and the circumferential surface of the roller is attached to the arc surface; the contact surface of the second push block and the roller is an arc surface, and the circumferential surface of the roller is attached to the arc surface.
The utility model discloses the production system of roller has following advantage:
the utility model discloses a production system of rollers comprises an appearance detection system, a size detection system and an automatic oiling system; the appearance detection system enables the rollers to respectively detect the R angle, the circumferential surface and the end surface at each station through the conveying plates, the transplanting modules and other conveying rollers, and the rollers are detected in all directions; the size detection system measures the outer diameter of the roller through a laser ranging sensor; the rollers in the automatic oiling system are conveyed on an oil filtering material belt, and the oil spraying device sprays oil on the rollers; the utility model discloses the production system automated production of roller need not artifical the participation, has saved the manual work, has promoted work efficiency, guarantees the product quality.
Drawings
Fig. 1 is a schematic structural diagram of a roller production system according to the present invention.
Fig. 2 is a front view of the roller production system of the present invention.
Fig. 3 is a schematic structural diagram of the appearance inspection system in fig. 1.
Fig. 4 is an enlarged schematic view of the workpiece transplanting module shown in fig. 3.
Fig. 5 is a schematic structural view of the conveying plate in fig. 3.
Fig. 6 is a front view of fig. 3.
Fig. 7 is a schematic structural diagram of the size detection system in fig. 1.
Fig. 8 is a top view of fig. 7.
Figure 9 is a top view of the auto oil system in figure 1.
In the figure: appearance detection system 1, workshop production line 1.1, detection platform 1.2, workpiece transplanting module 1.3, support frame 1.3.1, horizontal guide rail 1.3.2, vertical guide rail 1.3.3, sliding plate 1.3.4, rotating piece 1.3.5, gripper 1.3.6, R angle visual detection station 1.4, circumferential surface visual detection station 1.5, end surface detection station 1.6, material sensor 1.7, discharge sensor 1.8, line body cut-off mechanism 1.9, conveying plate 1.10, roller seat 1.11, lug 1.11.1, concave surface 1.11.2, transition support seat 1.12, rotating roller 1.13, NG article buffer area 1.14,
The device comprises a size detection system 2, a conveyor belt 2.1, an NG material belt 2.2, a first air cylinder 2.3, a first slide rail 2.3.1, a first slide block 2.3.2, a second air cylinder 2.4, a second slide rail 2.4.1, a second slide block 2.4.2, a third air cylinder 2.5, a carrying mechanism 2.6, a fixed plate 2.6.1, a clamping piece 2.6.2, a front guide rail, a rear guide rail 2.7, a left guide rail, a right guide rail, a laser ranging sensor 2.8, a barrier strip 2.10, a guide rail 2.11, a push plate 2.12, a positioning mechanism, a,
The automatic oiling system 3, the oil strain area 3.1, the oil leaching stock platform 3.2, the filtration pore 3.3, the oil drenching device 3.4, drench No. one cylinder of oil 3.5, drench No. two cylinders of oil 3.6, first ejector pad 3.7, second ejector pad 3.8.
Detailed Description
Referring to fig. 1 to 9, the utility model relates to a roller production system, which comprises a blank forming device, a deburring machine, a soft grinding machine, a heat treatment device, a rough grinding machine, a fine grinding device, a precision grinding and polishing device, a cleaning and drying device, an appearance detection system 1, a size detection system 2 and an automatic oiling system 3 which are arranged from front to back in sequence;
the appearance detection system 1 comprises a workshop production line 1.1 and a detection platform 1.2 arranged beside the workshop production line 1.1; incoming material sensors 1.7 are arranged on two sides of the front end of the workshop production line 1.1, and discharging sensors 1.8 are arranged on two sides of the rear end of the workshop production line 1.1; the front end of the workshop production line 1.1 is also provided with a line body intercepting mechanism 1.9, and the line body intercepting mechanism 1.9 is positioned behind the incoming material sensor 1.7; the front side and the rear side of the detection platform 1.2 are respectively provided with a workpiece transplanting module 1.3 used for clamping and placing rollers, the workpiece transplanting module 1.3 comprises a support frame 1.3.1 arranged on the detection platform 1.2, the support frame 1.3.1 is provided with a horizontal guide rail 1.3.2, a vertical guide rail 1.3.3 is arranged on the horizontal guide rail 1.3.2 in a sliding manner through a mounting block, the vertical guide rail 1.3.3 slides left and right on the horizontal guide rail 1.3.2, a sliding plate 1.3.4 is arranged on the vertical guide rail 1.3.3 in a sliding manner, the sliding plate 1.3.4 slides up and down on the vertical guide rail 1.3.3, the sliding plate 1.3.4 is L-shaped, a gripper 1.3.6 is arranged at the end part of the sliding plate 1.3.4 through a rotating piece 1.3.5, and the gripper 1.3.6 rotates on the sliding plate 1.3.4 by 360; a conveying plate 1.10 is arranged on the detection platform 1.2 and between the two workpiece transplanting modules 1.3, a groove is formed in the detection platform 1.2 at the bottom of the conveying plate 1.10 along the length direction of the conveying plate 1.10, the length of the groove is greater than that of the conveying plate 1.10, the conveying plate 1.10 can move back and forth in the groove, and the conveying plate 1.10 can be lifted up and lowered down in the groove; transition supporting seats 1.12 are arranged on the left side and the right side of the front end and the rear end of the groove, and the transition supporting seats 1.12 are used for placing rollers; the upper end of the conveying plate 1.10 is provided with four roller seats 1.11, each roller seat 1.11 comprises two bumps 1.11.1, the height of each bump 1.11.1 is higher than that of the upper end face of the conveying plate 1.10, the opposite faces of the two bumps 1.11.1 are inclined faces, the two inclined faces and the upper end face of the conveying plate 1.10 form a concave face 1.11.2, the concave face 1.11.2 is matched with the circumferential face of a roller, and the circumferential face of the roller is embedded into the concave face 1.11.2; an R angle visual detection station 1.4, an R angle visual detection station 1.4 and a circumferential surface visual detection station 1.5 are respectively arranged between every two adjacent roller seats 1.11 in the four roller seats 1.11 from front to back; industrial linear cameras with industrial zoom lenses are arranged above the two R-angle visual detection stations 1.4, the industrial zoom lenses of the two industrial linear cameras are respectively positioned above two ends of the roller, and the industrial linear cameras with the industrial lenses are arranged above the circumferential surface visual detection stations 1.5; the R angle visual detection station 1.4 and the circumferential surface visual detection station 1.5 are respectively provided with two pairs of oppositely arranged rotating roller sets, the two pairs of rotating roller sets are respectively positioned at the left side and the right side of the conveying plate 1.10, the rotating roller sets comprise two rotating rollers 1.13 which are arranged in parallel and driven by a motor to rotate, and the length direction of the rotating rollers 1.13 is vertical to the length direction of the conveying plate 1.10; the distance between the adjacent rotating roller sets is the same as the distance between the adjacent roller seats 1.11; the roller is placed at the upper end of the rotating roller 1.13, and the rotating roller 1.13 rotates to enable the roller to turn over, so that the industrial linear array camera can carry out omnibearing detection on the R angle and the circumferential surface of the roller; two end face detection stations 1.6 for detecting the end faces of the rollers are arranged on the inner side of the workpiece transplanting module 1.3 at the rear end of the detection platform 1.2, and an industrial area array camera with an industrial lens is arranged above the end face detection stations 1.6; an NG product buffer area 1.14 is arranged between the rear side of the detection platform 1.2 and the workshop production line 1.1, and the NG product buffer area 1.14 is used for storing unqualified rollers;
the working principle of the appearance detection system is as follows: the rollers are vertically and orderly arranged on a workshop production line 1.1 and conveyed backwards, after an incoming material sensor 1.7 senses the rollers, a line body intercepting mechanism 1.9 intercepts the rollers, a gripper 1.3.6 of a workpiece transplanting module 1.3 on the front side of a detection platform 1.2 grips a first vertical roller, a vertical guide rail 1.3.3 moves on a horizontal guide rail 1.3.2 to a transition support seat 1.12 on the front side, a sliding plate 1.3.4 moves upwards on the vertical guide rail 1.3.3, and the gripper 1.3.6 rotates by 90 degrees to transversely place the rollers on the transition support seat 1.12; the conveying plate 1.10 moves forwards, the front end of the conveying plate 1.10 is inserted between the transitional support seats 1.12, the roller seat 1.11 is positioned below the roller, the conveying plate 1.10 jacks upwards, the roller is embedded into the concave surface 1.11.2 of the roller seat 1.11, the conveying plate 1.10 moves backwards again, the roller seat 1.11 is positioned between the rotating roller groups, the conveying plate 1.10 jacks upwards, and the roller is jacked to the first R angle visual detection station 1.4 at the front end; when the second roller is conveyed, the process is analogized in the same way, the conveying plate 1.10 conveys the rollers on the transition supporting seat 1.12 at the front end of the groove one by one backwards, the rollers sequentially pass through the two R angle visual detection stations 1.4 and the circumferential surface visual detection station 1.5, after the R angle and the circumferential surface of the rollers are detected, the conveying plate 1.10 conveys the rollers one by one to the transition supporting seat 1.12 at the rear end of the groove, the gripper 1.3.6 of the workpiece transplanting module 1.3 at the rear side of the detection platform 1.2 grips the rollers to the end surface detection station 1.6, and the industrial area array camera on the end surface detection station 1.6 detects two end surfaces of the rollers; finally, rollers with qualified appearances are moved to a workshop production line 1.1 through a workpiece transplanting module 3 on the rear side of the detection platform 1.2 and are continuously conveyed to a size detection system 2, and rollers with unqualified appearances are conveyed to an NG product cache region.
Qualified rollers on the workshop production line 1.1 are conveyed to the size detection system 2 through the downward-inclined blanking track 4;
the size detection system 2 comprises a conveying belt 2.1 arranged in the middle of a workbench, a blanking track 4 conveys a roller to the right side of the conveying belt 2.1, a guide rail 2.11 higher than the roller is arranged behind the blanking track 4, the guide rail 2.11 is positioned on the right side of the conveying belt 2.1, the guide rail 2.11 is supported on the workbench through a support piece, and an L-shaped push plate 2.12 is arranged on the lower part of the right end of the guide rail 2.11 in a sliding manner; the roller slides down to the lower part of the guide rail 2.11 from the blanking track 4, and the push plate 2.12 pushes the roller to the left to the conveying belt 2.1; the conveying belt 2.1 is provided with barrier strips 2.10 which are uniformly distributed and vertical to the conveying belt 2.1 in the length direction, and the rollers are positioned between the adjacent barrier strips 2.10; a left guide rail 2.8 and a right guide rail 2.8 which are vertical to the length direction of the conveyor belt 2.1 are arranged on the right side of the conveyor belt 2.1, a front guide rail 2.7 which is parallel to the conveyor belt 2.1 is arranged on the left guide rail 2.8 and the right guide rail 2.7 in a sliding mode through a sliding block, and the front guide rail 2.7 moves left and right on the left guide rail 2.8; the carrying mechanism 2.6 is arranged on the front and rear guide rails 2.7 in a sliding manner through a sliding block, the carrying mechanism 2.6 slides back and forth on the front and rear guide rails 2.7, the carrying mechanism 2.6 comprises a fixing plate 2.6.1, the length direction of which is vertical to the conveying belt 2.1, and a plurality of clamping pieces 2.6.2 which are arranged on the fixing plate 2.6.1 and used for clamping rollers, the plurality of clamping pieces 2.6.2 are arranged side by side along the length direction of the fixing plate 2.6.1, the caliber of each clamping piece 2.6.2 is slightly larger than the outer diameter of each roller, and each roller is abutted against the inner wall opposite to the opening direction of the corresponding clamping piece 2.6.2; a laser distance measuring sensor 2.9 is arranged in front of the two clamping pieces 2.6.2 on the right side of the fixing plate 2.6.1, the laser distance measuring sensor 2.9 is used for measuring the distance from the laser distance measuring sensor 2.9 to the outer wall of the roller, the distance from the laser distance measuring sensor 2.9 to the inner wall on the opposite side of the opening direction of the clamping piece 2.6.2 is fixed because the roller is abutted against the inner wall on the opposite side of the opening direction of the clamping piece 2.6.2, and the outer diameter of the roller can be indirectly obtained by measuring the distance from the laser distance measuring sensor 2.9 to the outer wall of the roller; a first slide rail 2.3.1 with the length direction consistent with that of the conveying belt 2.1 is arranged on the right side of the conveying mechanism 2.6, a first air cylinder 2.3 is arranged on the first slide rail 2.3.1 in a sliding mode through a first slide block 2.3.2, and the first air cylinder 2.3 slides back and forth on the first slide rail 2.3.1; when the first slide block 2.3.2 is positioned at the front end of the first slide rail 2.3.1, the rear end of the first slide rail 2.3.1 is positioned at the right side of the carrying mechanism 2.6; the distance from the end part of the first cylinder 2.3 when the piston rod contracts to the front end edge of the first slide block 2.3.2 (the front end is the front end of the advancing direction of the first slide block 2.3.2) is larger than the outer diameter of the roller; the rear end of the first slide rail 2.3.1 is provided with a second slide rail 2.4.1 which is perpendicular to the first slide rail, the right end of the second slide rail 2.4.1 is connected with the rear end of the first slide rail 2.3.1, the left end of the second slide rail 2.4.1 is connected with the right side of the conveying belt 2.1, and the second slide rail 2.4.1 is positioned behind the front and rear guide rails 2.7 and the left and right guide rails 2.8; the second cylinder 2.4 is arranged on the second slide rail 2.4.2 in a sliding manner through a second slide block 2.4.2, and the second cylinder 2.4 slides left and right on the second slide rail 2.4.1; the distance from the end part of the second cylinder 2.4 when the piston rod contracts to the front end edge of the second sliding block 2.4.2 (the front end is the front end of the advancing direction of the second sliding block 2.4.2) is larger than the outer diameter of the roller; the left side of the conveying belt 2.1 is provided with an NG material belt 2.2 vertical to the conveying belt, and the NG material belt 2.2 is used for conveying rollers with unqualified sizes; a third cylinder 2.5 used for pushing unqualified rollers is arranged on the other side, opposite to the NG material belt 2.2, of the conveying belt 2.1, the third cylinder 2.5 is located behind the second sliding rail 2.4.1, and the pushing direction of a piston rod of the third cylinder 2.5 is consistent with the length direction of the NG material belt 2.2;
the working principle of the size detection system is as follows: the rollers slide down from the blanking track 4 to the lower part of the guide rails 2.11, the push plates 2.12 push the rollers to the left to the positions between the barrier strips 2.10, the rollers are conveyed on the conveyor belt 2.1, after the rollers are clamped by the clamping pieces 2.6.2 of the conveying mechanism 2.6, the front and rear guide rails 2.7 drive the clamping pieces 2.6 to move rightwards on the left and right guide rails 2.8, the rollers on the clamping pieces 2.6.2 move rightwards in sequence, the laser ranging sensors 2.9 detect the outer diameters of the rollers, the rollers on the rightmost clamping pieces 2.6.2 are moved to the first sliding blocks 2.3.2, the conveying mechanism 2.6 moves backwards on the front and rear guide rails 2.7, the front and rear guide rails 2.7 move leftwards on the left and right guide rails 2.8, the conveying mechanism 2.6 moves forwards on the front and rear guide rails 2.7 to the positions for; the first sliding block 2.3.2 moves backwards on the first sliding rail 2.3.1 to the side of the second sliding block 2.4.2, the first cylinder 2.3 pushes the roller to the second sliding block 2.4.2, the second sliding block 2.4.2 slides leftwards on the second sliding rail 2.4.1 to the side of the conveying belt 2.1, the second cylinder 2.4 pushes the roller to the conveying belt 2.1, the roller qualified in detection is conveyed to the next procedure on the conveying belt 2.1, the third cylinder 2.5 pushes the roller unqualified in detection to the NG material belt 2.2, and the rest is done in the same way, and the cycle is repeated;
the automatic oiling system 3 comprises an oil filtering material belt 3.1 which is arranged on the right side of the rear end of the conveying belt 2.1 and is parallel to the conveying belt 2.1; the rear end of the oil filter material belt 3.1 exceeds the rear end of the conveyer belt 2.1; an oil spraying device 3.4 is arranged above the oil filtering material belt 3.1, and the oil spraying device 3.4 sprays oil on the rollers on the oil filtering material belt 3.1; an oil spraying first cylinder 3.5 used for pushing a roller is arranged on one side, away from an oil filtering material belt 3.1, of the conveying belt 2.1, a piston rod of the oil spraying first cylinder 3.5 is connected with a first push block 3.7, the contact surface of the first push block 3.7 and the roller is an arc surface, and the circumferential surface of the roller is attached to the arc surface; the oil-leaching material belt 3.1 is connected with an oil-leaching material storage table 3.2 at one side far away from the conveyer belt 2.1, the oil-leaching material storage table 3.2 is provided with filtering holes 3.3, and an oil collecting tank is arranged below the oil-leaching material storage table 3.2; an oil spraying second cylinder 3.6 for pushing the roller is arranged on the other side, opposite to the oil leaching and storing platform 3.2, of the oil filtering material belt 3.1, a second push block 3.8 is connected to a piston rod of the oil spraying second cylinder 3.6, the contact surface of the second push block 3.8 and the roller is an arc surface, and the circumferential surface of the roller is attached to the arc surface;
the working principle of the automatic oiling system is as follows: the rollers are conveyed on the conveying belt 2.1, the first oil spraying cylinder 3.5 pushes the rollers on the conveying belt 2.1 to the oil filtering material belt 3.1, the oil spraying device 3.4 sprays oil on the rollers on the oil filtering material belt 3.1, meanwhile, an oil layer also exists on the oil filtering material belt 3.1, when the first oil spraying cylinder 3.5 pushes the rollers from the conveying belt 2.1 to the oil filtering material belt 3.1, the bottom of the rollers is contacted with the oil layer on the oil filtering material belt 3.1, the oil spraying device 3.4 sprays oil on the rollers from the top of the rollers, and the oil uniformly flows to the circumferential surface of the rollers from the upper end surface of the rollers, so that the oil application of the whole roller is finished; the oil spraying second cylinder 3.6 pushes the oil-filled roller from the oil filtering material belt 3.1 to the oil leaching and storing platform 3.2 for oil leaching, and redundant oil on the roller flows into an oil collecting tank below the oil leaching and storing platform 3.2 through the filtering holes 3.3.
Claims (7)
1. A roller production system, characterized by: comprises a blank forming device, a deburring machine, a soft grinding machine, a heat treatment device, a rough grinding machine, a fine grinding device, a precision grinding and polishing device, a cleaning and drying device, an appearance detection system (1), a size detection system (2) and an automatic oiling system (3) which are arranged from front to back in sequence;
the appearance detection system (1) comprises a workshop production line (1.1) and a detection platform (1.2) arranged beside the workshop production line (1.1); incoming material sensors (1.7) are arranged on two sides of the front end of the workshop production line (1.1), and discharging sensors (1.8) are arranged on two sides of the rear end of the workshop production line (1.1); the front end of the workshop production line (1.1) is also provided with a line body intercepting mechanism (1.9), and the line body intercepting mechanism (1.9) is positioned behind the incoming material sensor (1.7); workpiece transplanting modules (1.3) are arranged on the front side and the rear side of the detection platform (1.2); a conveying plate (1.10) is arranged on the detection platform (1.2) and between the two workpiece transplanting modules (1.3), a groove is formed in the detection platform (1.2) at the bottom of the conveying plate (1.10) along the length direction of the conveying plate (1.10), the length of the groove is greater than that of the conveying plate (1.10), the conveying plate (1.10) moves back and forth in the groove, and the conveying plate (1.10) is jacked and lowered in the groove; transition supporting seats (1.12) are arranged on the left side and the right side of the front end and the rear end of the groove; the four roller seats (1.11) are arranged at the upper end of the conveying plate (1.10), the roller seats (1.11) comprise two convex blocks (1.11.1), the heights of the convex blocks (1.11.1) are higher than that of the upper end face of the conveying plate (1.10), the opposite faces of the two convex blocks (1.11.1) are inclined faces, the two inclined faces and the upper end face of the conveying plate (1.10) form a concave face (1.11.2), the concave face (1.11.2) is matched with the circumferential face of the roller, and the circumferential face of the roller is embedded into the concave face (1.11.2); an R angle visual detection station (1.4), an R angle visual detection station (1.4) and a circumferential surface visual detection station (1.5) are respectively arranged between every two adjacent roller seats (1.11) in the four roller seats (1.11) from front to back; industrial linear cameras with industrial zoom lenses are arranged above the two R-angle visual detection stations (1.4), the industrial zoom lenses of the two industrial linear cameras are respectively positioned above two ends of the roller, and the industrial linear cameras with the industrial lenses are arranged above the circumferential surface visual detection stations (1.5); the R angle visual detection station (1.4) and the circumferential surface visual detection station (1.5) are respectively provided with two pairs of oppositely arranged rotating roller sets, the two pairs of rotating roller sets are respectively positioned at the left side and the right side of the conveying plate (1.10), the rotating roller sets comprise two rotating rollers (1.13) which are arranged in parallel and driven to rotate by a motor, and the length direction of the rotating rollers (1.13) is vertical to the length direction of the conveying plate (1.10); the distance between the adjacent rotating roller sets is the same as the distance between the adjacent roller seats (1.11); two end face detection stations (1.6) are arranged on the inner side of the workpiece transplanting module (1.3) at the rear end of the detection platform (1.2), and an industrial area-array camera with an industrial lens is arranged above the end face detection stations (1.6); an NG product buffer area (1.14) is arranged between the rear side of the detection platform (1.2) and the workshop production line (1.1);
qualified rollers on the workshop production line (1.1) are conveyed to the size detection system (2) through the downward-inclined blanking track (4);
the size detection system (2) comprises a conveying belt (2.1) arranged in the middle of a workbench, a guide rail (2.11) higher than a roller is arranged behind a blanking track (4), the guide rail (2.11) is positioned on the right side of the conveying belt (2.1), the guide rail (2.11) is supported on the workbench through a support piece, and an L-shaped push plate (2.12) is arranged on the lower portion of the right end of the guide rail (2.11) in a sliding mode; the conveying belt (2.1) is provided with barrier strips (2.10) which are uniformly distributed and vertical to the conveying belt (2.1) in the length direction; a left guide rail and a right guide rail (2.8) which are vertical to the length direction of the conveyor belt (2.1) are arranged on the right side of the conveyor belt (2.1), a front guide rail and a rear guide rail (2.7) which are parallel to the conveyor belt (2.1) are arranged on the left guide rail and the right guide rail (2.8) in a sliding manner through a sliding block, and the front guide rail and the rear guide rail (2.7) move left and right on the left guide rail and the right guide rail; the conveying mechanism (2.6) is arranged on the front and rear guide rails (2.7) in a sliding mode through a sliding block, the conveying mechanism (2.6) slides back and forth on the front and rear guide rails (2.7), the conveying mechanism (2.6) comprises a fixing plate (2.6.1) and a plurality of clamping pieces (2.6.2), the fixing plate (2.6.1) is perpendicular to the conveying belt (2.1) in the length direction, the clamping pieces (2.6.2) are arranged on the fixing plate (2.6.1) in parallel in the length direction, the calibers of the clamping pieces (2.6.2) are larger than the outer diameters of the rollers, and the rollers abut against the inner wall on the opposite side of the opening direction of the clamping pieces (2.6.2); a laser ranging sensor (2.9) is arranged in front of the two clamping pieces (2.6.2) on the right side of the fixing plate (2.6.1); a first sliding rail (2.3.1) with the length direction consistent with that of the conveying belt (2.1) is arranged on the right side of the conveying mechanism (2.6), a first air cylinder (2.3) is arranged on the first sliding rail (2.3.1) in a sliding mode through a first sliding block (2.3.2), and the first air cylinder (2.3) slides back and forth on the first sliding rail (2.3.1); the rear end of the first sliding rail (2.3.1) is provided with a second sliding rail (2.4.1) perpendicular to the first sliding rail, the right end of the second sliding rail (2.4.1) is connected with the rear end of the first sliding rail (2.3.1), the left end of the second sliding rail (2.4.1) is connected with the right side of the conveying belt (2.1), and the second sliding rail (2.4.1) is positioned behind the front and rear guide rails (2.7) and the left and right guide rails (2.8); the second cylinder (2.4) is arranged on the second slide rail (2.4.2) in a sliding manner through a second slide block (2.4.2), and the second cylinder (2.4) slides left and right on the second slide rail (2.4.1); an NG material belt (2.2) vertical to the conveying belt (2.1) is arranged on the left side of the conveying belt; a third cylinder (2.5) is arranged on the other side, opposite to the NG material belt (2.2), of the conveying belt (2.1), the third cylinder (2.5) is located behind the second sliding rail (2.4.1), and the pushing direction of a piston rod of the third cylinder (2.5) is consistent with the length direction of the NG material belt (2.2);
the automatic oiling system (3) comprises an oil filtering material belt (3.1) which is arranged on the right side of the rear end of the conveying belt (2.1) and is parallel to the conveying belt (2.1), and the rear end of the oil filtering material belt (3.1) exceeds the rear end of the conveying belt (2.1); an oil spraying device (3.4) is arranged above the oil filtering material belt (3.1); an oil spraying first cylinder (3.5) is arranged on one side of the conveying belt (2.1) far away from the oil filtering material belt (3.1), and a piston rod of the oil spraying first cylinder (3.5) is connected with a first push block (3.7); the oil filtering material belt (3.1) is connected with a draining and storing platform (3.2) on one side far away from the conveying belt (2.1), filtering holes (3.3) are formed in the draining and storing platform (3.2), an oil spraying second cylinder (3.6) is arranged on the other side, opposite to the draining and storing platform (3.2), of the oil filtering material belt (3.1), and a second push block (3.8) is connected to a piston rod of the oil spraying second cylinder (3.6).
2. A roller production system according to claim 1, wherein: the workpiece transplanting module (1.3) comprises a support frame (1.3.1) arranged on a detection platform (1.2), a horizontal guide rail (1.3.2) is arranged on the support frame (1.3.1), a vertical guide rail (1.3.3) is arranged on the horizontal guide rail (1.3.2) through a mounting block in a sliding manner, the vertical guide rail (1.3.3) slides left and right on the horizontal guide rail (1.3.2), a sliding plate (1.3.4) is arranged on the vertical guide rail (1.3.3) in a sliding manner, the sliding plate (1.3.4) slides up and down on the vertical guide rail (1.3.3), the sliding plate (1.3.4) is L-shaped, a gripper (1.3.6) is arranged at the end part of the sliding plate (1.3.4) through a rotating piece (1.3.5), and the gripper (1.3.6) rotates on the sliding plate (1.3.4) by 360 degrees.
3. A roller production system according to claim 1, wherein: when the first sliding block (2.3.2) is positioned at the front end of the first sliding rail (2.3.1), the rear end of the first sliding rail (2.3.1) is positioned at the right side of the carrying mechanism (2.6).
4. A roller production system according to claim 1, wherein: the distance from the end part of the first cylinder (2.3) when the piston rod contracts to the front end edge of the first slide block (2.3.2) is larger than the outer diameter of the roller.
5. A roller production system according to claim 1, wherein: the distance from the end part of the second cylinder (2.4) when the piston rod contracts to the front end edge of the second slide block (2.4.2) is larger than the outer diameter of the roller.
6. A roller production system according to claim 1, wherein: an oil collecting tank is arranged below the oil draining and storing platform (3.2).
7. A roller production system according to claim 1, wherein: the contact surface of the first push block (3.7) and the roller is an arc surface, and the circumferential surface of the roller is attached to the arc surface; the contact surface of the second push block (3.8) and the roller is an arc surface, and the circumferential surface of the roller is attached to the arc surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020562559.4U CN212398806U (en) | 2020-04-16 | 2020-04-16 | Roller production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020562559.4U CN212398806U (en) | 2020-04-16 | 2020-04-16 | Roller production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212398806U true CN212398806U (en) | 2021-01-26 |
Family
ID=74370810
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020562559.4U Active CN212398806U (en) | 2020-04-16 | 2020-04-16 | Roller production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212398806U (en) |
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2020
- 2020-04-16 CN CN202020562559.4U patent/CN212398806U/en active Active
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