CN111250405B - Comprehensive detection device and detection method for bearing bush - Google Patents

Comprehensive detection device and detection method for bearing bush Download PDF

Info

Publication number
CN111250405B
CN111250405B CN202010066973.0A CN202010066973A CN111250405B CN 111250405 B CN111250405 B CN 111250405B CN 202010066973 A CN202010066973 A CN 202010066973A CN 111250405 B CN111250405 B CN 111250405B
Authority
CN
China
Prior art keywords
positioning
bearing bush
thickness
detection device
lip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010066973.0A
Other languages
Chinese (zh)
Other versions
CN111250405A (en
Inventor
李小刚
钟万里
李峰平
陈贤
钱瑞众
陈景云
黄云光
张旭东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liaiwei Innovative Intelligent System Zhejiang Co ltd
Original Assignee
Wanhong Group Co ltd
Liaiwei Innovative Intelligent System Zhejiang Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wanhong Group Co ltd, Liaiwei Innovative Intelligent System Zhejiang Co ltd filed Critical Wanhong Group Co ltd
Priority to CN202010066973.0A priority Critical patent/CN111250405B/en
Publication of CN111250405A publication Critical patent/CN111250405A/en
Application granted granted Critical
Publication of CN111250405B publication Critical patent/CN111250405B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/10Sorting according to size measured by light-responsive means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses a comprehensive detection device and a detection method for a bearing bush, wherein the comprehensive detection device comprises a thickness positioning lip detection device and a positioning lip visual detection device, the front end of the thickness positioning lip detection device is provided with a bearing bush transition conveying mechanism, and a thickness detection station positioning tool is arranged below the bearing bush transition conveying mechanism; the thickness positioning lip detection device is internally provided with laser detection mechanisms above and below a thickness detection station positioning tool through a lifting mechanism, the tail end of the thickness positioning lip detection device is provided with a positioning lip detection station positioning tool, the thickness positioning lip detection device is provided with a bearing bush transition turnover mechanism, and the thickness detection station positioning tool is connected with the positioning lip detection station positioning tool through a bearing bush transition turnover mechanism. The invention can realize the automatic detection of the thickness of the bearing bush and the positioning lip, can realize the automatic detection of the bearing bush and the rejection of unqualified products, and ensures the authenticity and reliability of the detection quantity of the bearing bush.

Description

一种轴瓦综合检测装置及其检测方法A comprehensive bearing detection device and its detection method

技术领域Technical field

本发明涉及轴瓦综合检测技术领域,特别涉及一种轴瓦综合检测装置及其检测方法。The present invention relates to the technical field of bearing bush comprehensive detection, and in particular to a bearing bush comprehensive detection device and a detection method thereof.

背景技术Background technique

由于汽车行业的高速发展,汽车发动机的质量和使用寿命的技术要求越来越严格,轴瓦作为汽车发动机中曲轴连杆机构中的重要组件,对轴瓦的本身的各种要求也越发严格,对其零件的表面粗糙度,厚度,定位唇的尺寸位置度更是要求控制在微米级别,所以在轴瓦的高精度检测是保证轴瓦质量的重要指标。Due to the rapid development of the automobile industry, the technical requirements for the quality and service life of automobile engines are becoming more and more stringent. As an important component of the crankshaft connecting rod mechanism in automobile engines, bearings are also increasingly strict in various requirements for the bearing itself. The surface roughness, thickness, and positioning lip size of the parts are required to be controlled at the micron level, so high-precision testing of the bearing bush is an important indicator to ensure the quality of the bearing bush.

目前国内的大部分厂家对于轴瓦的各项指标的检测在处于传统人工手检的方式进行进行检测,其缺点在与人工在长期检测中会出现疲劳现象,对于不同技能水平的检测人员会导致检测质量参差不齐导致无法保证轴瓦的检测数量的真实性,可靠性。At present, most domestic manufacturers use traditional manual inspection methods to detect various indicators of bearing bushes. The disadvantage is that manual fatigue will occur during long-term inspections, and it will lead to inspection personnel with different skill levels. The uneven quality makes it impossible to guarantee the authenticity and reliability of the bearing bush detection quantity.

发明内容Contents of the invention

本发明的目的在于,提供一种轴瓦综合检测装置及其检测方法。本发明能实现轴瓦厚度和定位唇的自动化检测,可实现轴瓦的自动检测以及不合格品剔除,保证了轴瓦的检测数量的真实性,可靠性。The object of the present invention is to provide a comprehensive bearing detection device and a detection method thereof. The invention can realize the automatic detection of the thickness of the bearing bush and the positioning lip, realize the automatic detection of the bearing bush and the rejection of unqualified products, and ensure the authenticity and reliability of the detected quantity of the bearing bush.

本发明的技术方案:一种轴瓦综合检测装置,包括厚度定位唇检测装置和定位唇视觉检测装置,所述厚度定位唇检测装置的前端设有轴瓦过渡传送机构,轴瓦过渡传送机构的下方设有厚度检测工位定位工装;所述厚度定位唇检测装置内经升降机构设有位于厚度检测工位定位工装上方和下方的激光检测机构,所述厚度定位唇检测装置的末端设有定位唇检测工位定位工装,所述厚度定位唇检测装置上设有轴瓦过渡翻转机构,所述厚度检测工位定位工装和定位唇检测工位定位工装之间经轴瓦过渡翻转机构连接;所述厚度定位唇检测装置设有轴瓦厚度不合格料道、轴瓦厚度返修料道、轴瓦定位唇不合格料道和轴瓦定位唇合格料道,所述轴瓦定位唇合格料道设置在定位唇检测工位定位工装的下方,所述轴瓦定位唇合格料道对接有合格品输出线体;所述定位唇视觉检测装置与定位唇检测工位定位工装相配合。The technical solution of the present invention: a comprehensive bearing detection device, including a thickness positioning lip detection device and a positioning lip visual detection device. The front end of the thickness positioning lip detection device is provided with a bearing transition transmission mechanism, and a bearing transition transmission mechanism is provided below. Thickness detection station positioning tooling; the thickness positioning lip detection device is provided with a laser detection mechanism located above and below the thickness detection station positioning tool through a lifting mechanism, and a positioning lip detection station is provided at the end of the thickness positioning lip detection device Positioning tooling, the thickness positioning lip detection device is provided with a bearing transition flip mechanism, the thickness detection station positioning tool and the positioning lip detection station positioning tool are connected through the bearing transition flip mechanism; the thickness positioning lip detection device There is a material channel with unqualified bearing thickness, a material channel with repair of bearing thickness, a material channel with unqualified bearing positioning lip and a qualified material channel with bearing positioning lip. The qualified material channel with bearing positioning lip is arranged below the positioning tool of the positioning lip detection station. The positioning lip of the bearing bush is connected to the qualified material channel with a qualified product output line body; the visual detection device of the positioning lip cooperates with the positioning tooling of the positioning lip detection station.

上述的轴瓦综合检测装置中,所述轴瓦过渡传送机构包括设置在厚度定位唇检测装置前端的定位架,所述定位架上设有竖直向下的第一气缸,第一气缸的伸缩端设有升降板,升降板上设有多个竖直向下的限位杆,所述定位架上设有供限位杆穿过的通孔,所述升降板的底部设有第一直线滑台模组,所述第一直线滑台模组的滑块上设有第一L型安装板,第一L型安装板的上部设有横向设置的轴瓦夹紧气缸,轴瓦夹紧气缸上设有移动块,移动块的底部设有固位架,固位架上设有竖直向下的第一升降气缸,第一升降气缸的伸缩端设有L型的轴瓦夹紧块;所述第一L型安装板的侧壁上设有竖直向下的滑槽,滑槽内滑动设有轴瓦对中块,所述第一L型安装板上设有轴瓦对中气缸,所述轴瓦对中气缸的伸缩端与轴瓦对中块连接。In the above-mentioned comprehensive bearing detection device, the bearing transition transmission mechanism includes a positioning frame provided at the front end of the thickness positioning lip detection device. The positioning frame is provided with a vertically downward first cylinder, and the telescopic end of the first cylinder is provided with a positioning frame. There is a lifting plate, and a plurality of vertically downward limiting rods are provided on the lifting plate. The positioning frame is provided with a through hole for the limiting rods to pass through. The bottom of the lifting plate is provided with a first linear slide. Table module, the slide block of the first linear slide module is provided with a first L-shaped mounting plate, the upper part of the first L-shaped mounting plate is provided with a transversely arranged bearing clamping cylinder, and the bearing clamping cylinder is A moving block is provided, a retaining frame is provided at the bottom of the moving block, a vertically downward first lifting cylinder is provided on the retaining frame, and an L-shaped bearing clamping block is provided at the telescopic end of the first lifting cylinder; A vertical downward chute is provided on the side wall of the first L-shaped mounting plate. A bearing centering block is slidably provided in the chute. A bearing centering cylinder is provided on the first L-shaped mounting plate. The bearing centering cylinder is provided on the first L-shaped mounting plate. The telescopic end of the centering cylinder is connected with the bearing centering block.

前述的轴瓦综合检测装置中,所述轴瓦对中块上设有V型定位槽。In the aforementioned comprehensive bearing detection device, the bearing centering block is provided with a V-shaped positioning groove.

前述的轴瓦综合检测装置中,所述厚度检测工位定位工装包括设置在厚度定位唇检测装置内且从轴瓦过渡传送机构下方延伸至轴瓦过渡翻转机构下方的第二直线滑台模组,第二直线滑台模组的顶部滑动设有安装底板,安装底板上设有一对平行的第一导轨,所述第一导轨上滑动设有两个对中设置的定位底板,安装底板上设有与定位底板连接的第一推送气缸;所述安装底板上设有与第一推送气缸平行的且相对设置的两个第二推送气缸,每个第二推送气缸的输送端均设有定位尼龙块,两个定位尼龙块之间形成对中夹持口,所述厚度定位唇检测装置内设有与第二直线滑台模组平行的第一限位导轨,所述安装底板上设有与第一限位导轨相配合的槽口。In the aforementioned comprehensive bearing detection device, the thickness detection station positioning tool includes a second linear slide module arranged in the thickness positioning lip detection device and extending from below the bearing transition transmission mechanism to below the bearing transition flipping mechanism. The top of the linear slide module is slidably provided with an installation bottom plate. A pair of parallel first guide rails are provided on the installation bottom plate. Two centering positioning bottom plates are slidably provided on the first guide rails. The installation bottom plate is provided with a positioning bottom plate. A first push cylinder connected to the base plate; the installation base plate is provided with two second push cylinders parallel to and opposite to the first push cylinder, and the conveying end of each second push cylinder is provided with a positioning nylon block. A centering clamping opening is formed between the two positioning nylon blocks. The thickness positioning lip detection device is provided with a first limit guide rail parallel to the second linear slide module. The installation base plate is provided with a first limit guide rail parallel to the second linear slide module. Notches that match the guide rails.

前述的轴瓦综合检测装置中,所述轴瓦过渡翻转机构包括设置在厚度定位唇检测装置顶端且相对设置的第三直线滑台模组和第二限位导轨,第三直线滑台模组和第二限位导轨之间设有移动板,移动板上经固位板固定有竖直向下的升降滑台模组,升降滑台模组的滑块经固定件固定第二L型安装板,所述第二L型安装板上设有旋转气缸,旋转气缸的旋转块上设有一对夹爪气缸,每个夹爪气缸的伸缩端均设有夹块,两个夹块配合形成夹持口。In the aforementioned bearing comprehensive detection device, the bearing transition flipping mechanism includes a third linear slide module and a second limiting guide rail that are disposed at the top of the thickness positioning lip detection device and are oppositely arranged. The third linear slide module and the third There is a moving plate between the two limit guide rails. A vertically downward lifting slide module is fixed on the moving plate through a retaining plate. The slide block of the lifting slide module is fixed on the second L-shaped mounting plate through a fixing piece. The second L-shaped mounting plate is provided with a rotating cylinder. The rotating block of the rotating cylinder is provided with a pair of clamping cylinders. The telescopic end of each clamping cylinder is provided with a clamping block. The two clamping blocks cooperate to form a clamping port. .

前述的轴瓦综合检测装置中,所述定位唇检测工位定位工装包括设置在厚度定位唇检测装置后端的相对设置的第四直线滑台模组和第三限位导轨,第四直线滑台模组和第三限位导轨之间设有下底板,下底板上设有第二导轨,所述第二导轨上滑动设有两个对中设置的第一对中尼龙块,下底板上设有与第一对中尼龙块连接的对中气缸;所述下底板上设有定位唇阻挡机构,定位唇阻挡机构包括设置在下底板上的门字型支架,门字型支架上设有竖直向下的第二升降气缸,所述第二升降气缸的伸缩端设有挡板,所述门字型支架的内侧壁上设有下压气缸,所述下压气缸的伸缩端设有朝向下的下压尼龙块,所述下底板上上设有定位板,所述定位板上设有推紧气缸,推紧气缸的输出端设有第二对中尼龙块。In the aforementioned comprehensive bearing detection device, the positioning lip detection station positioning tooling includes a fourth linear slide module and a third limit guide rail that are arranged oppositely at the rear end of the thickness positioning lip detection device. The fourth linear slide module There is a lower bottom plate between the group and the third limiting guide rail, and a second guide rail is provided on the lower bottom plate. Two first centering nylon blocks are slidably provided on the second guide rail, and there are two first centering nylon blocks on the lower bottom plate. A centering cylinder connected to the first centering nylon block; the lower base plate is provided with a positioning lip blocking mechanism, the positioning lip blocking mechanism includes a door-shaped bracket provided on the lower base plate, and the door-shaped bracket is provided with a vertical The second lifting cylinder is provided with a baffle at the telescopic end of the second lifting cylinder, a downward pressure cylinder is provided on the inner wall of the gate-shaped bracket, and the telescopic end of the downward pressure cylinder is provided with a downward-facing The nylon block is pressed down, and a positioning plate is provided on the lower bottom plate. A pushing cylinder is provided on the positioning plate, and a second centering nylon block is provided at the output end of the pushing cylinder.

前述的轴瓦综合检测装置中,所述挡板的顶部设有一对竖直向上的导向光杆,所述门字型支架上设有供导向光杆穿过的限位通孔。In the aforementioned bearing comprehensive detection device, the top of the baffle is provided with a pair of vertically upward light guide rods, and the gate-shaped bracket is provided with a limiting through hole for the guide light rods to pass through.

前述的轴瓦综合检测装置中,所述定位唇视觉检测装置包括设置在合格品输出线体上方的定位机架,所述定位机架的侧壁上设有左右滑台,左右滑台上设有升降滑台,所述升降滑台上设有朝向定位唇检测工位定位工装的CCD照相机。In the aforementioned bearing comprehensive detection device, the positioning lip visual detection device includes a positioning frame arranged above the qualified product output line. The side walls of the positioning frame are provided with left and right sliding tables, and the left and right sliding tables are provided with A lifting slide is provided with a CCD camera that positions the tooling toward the positioning lip detection station.

前述的轴瓦综合检测装置的检测方法,首先通过轴瓦过渡传送机构中将轴瓦夹取后放置到厚度检测工位定位工装进行定位,然后厚度检测工位定位工装移动将定位后的轴瓦输送至激光检测机构内,利用激光检测机构内的点激光对轴瓦进行检测,检测合格的产品则通过厚度检测工位定位工装移动,送出激光检测机构外,同时轴瓦过渡翻转机构来对经检测后的轴瓦进行夹取后移动,最后将夹取后的轴瓦放入到定位唇检测工位定位工装上,利用定位唇检测工位定位工装来对轴瓦进行固定,然后定位唇视觉检测装置开始工作,对固定在定位唇检测工位定位工装上的轴瓦的定位唇开始检测,检测合格的轴瓦通过合格品输出线体进行输出。The aforementioned detection method of the comprehensive bearing detection device first clamps the bearing bush in the bearing transition transmission mechanism and places it on the thickness detection station positioning tool for positioning, and then moves the thickness detection station positioning tool to transport the positioned bearing bush to the laser inspection. In the mechanism, the point laser in the laser detection mechanism is used to detect the bearing bush. The qualified products are moved through the thickness detection station positioning tool and sent out of the laser detection mechanism. At the same time, the bearing transition flip mechanism clamps the tested bearing bush. After taking it out, move it, and finally put the clamped bearing bush into the positioning lip detection station positioning tooling. Use the positioning lip detection station positioning tooling to fix the bearing bush. Then the positioning lip visual inspection device starts to work, and the positioning lip detection station positioning tooling is used to fix the bearing bush. The positioning lip of the bearing bush on the lip detection station positioning tooling starts to be detected, and the qualified bearing bush is output through the qualified product output line.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明首先通过轴瓦过渡传送机构中将轴瓦夹取后放置到厚度检测工位定位工装进行定位,然后厚度检测工位定位工装移动将定位后的轴瓦输送至激光检测机构内,利用激光检测机构内的点激光对轴瓦进行检测,检测合格的产品则通过厚度检测工位定位工装移动,送出激光检测机构外,同时轴瓦过渡翻转机构来对经检测后的轴瓦进行夹取后移动,最后将夹取后的轴瓦放入到定位唇检测工位定位工装上,利用定位唇检测工位定位工装来对轴瓦进行固定,然后定位唇视觉检测装置开始工作,对固定在定位唇检测工位定位工装上的轴瓦的定位唇开始检测,检测合格的轴瓦通过合格品输出线体进行输出。1. The present invention first clamps the bearing bush in the bearing transition transmission mechanism and places it on the thickness detection station positioning tool for positioning, and then moves the thickness detection station positioning tool to transport the positioned bearing bush to the laser detection mechanism, and uses laser detection The point laser in the mechanism detects the bearing bush. The qualified products are moved through the thickness detection station positioning tool and sent out of the laser detection mechanism. At the same time, the bearing bush transition flip mechanism clamps and moves the tested bearing bush. Finally, the bearing bush is moved. The clamped bearing bush is put into the positioning lip detection station positioning tooling, and the positioning lip detection station positioning tooling is used to fix the bearing bush. Then the positioning lip visual inspection device starts to work, and the positioning lip detection station positioning tooling is fixed. The positioning lip of the bearing bush on the machine begins to detect, and the qualified bearing bush is output through the qualified product output line body.

2、本发明中轴瓦过渡传送机构工作时,通过控制第一气缸的伸缩来带动升降板进行升降,而升降板的底部设有第一直线滑台模组,通过第一直线滑台模组的移动,来带动经轴瓦夹紧气缸夹紧轴瓦进行移动,而将轴瓦放入到厚度检测工位定位工装内进行定位。2. When the bearing transition transmission mechanism of the present invention is working, the lifting plate is driven to lift by controlling the expansion and contraction of the first cylinder, and the bottom of the lifting plate is provided with a first linear slide module. Through the first linear slide module The movement of the group drives the bearing bush clamping cylinder to move, and the bearing bush is placed into the thickness detection station positioning tool for positioning.

3、本发明中的厚度检测工位定位工装在工作时,首先通过第二推送气缸对定位尼龙块进行夹持定位,然后在激光检测机构的点激光的作用下进行检测,若检测结果合格则,在第二直线滑台模组的移动下进入到轴瓦厚度不合格料道,或通过轴瓦过渡翻转机构来对激光检测合格后的轴瓦进行夹持翻转输送到下一道工序中,若检测结果不合格则,第一推送气缸和第二推送气缸则同时收缩,轴瓦则落入到轴瓦厚度不合格料道。3. When the thickness detection station positioning tool of the present invention is working, it first clamps and positions the positioning nylon block through the second push cylinder, and then detects it under the action of the point laser of the laser detection mechanism. If the detection result is qualified, , under the movement of the second linear slide module, it enters the material channel with unqualified bearing thickness, or the bearing transition and flipping mechanism is used to clamp and flip the bearing that has passed the laser inspection and transport it to the next process. If the test result is not If it is qualified, the first pushing cylinder and the second pushing cylinder will shrink at the same time, and the bearing bush will fall into the feed channel with unqualified thickness of the bearing bush.

4、本发明中的轴瓦过渡翻转机构,可通过第三直线滑台模组进行水平移动,来实现对厚度检测工位定位工装和定位唇检测工位定位工装之间的对接,而便于将经激光检测机构进行厚度检测后的轴瓦进行输送,来进行定位唇检测。在工作时,可通过升降滑台模组来带动第二L型安装板上下移动,进而利用第二L型安装板上的一对夹爪气缸来对控制夹块运动,利用两个相互配合的夹块来对轴瓦进行夹持,并通过旋转气缸进行旋转,实现对轴瓦的翻转动作。4. The bearing transition flipping mechanism in the present invention can move horizontally through the third linear slide module to realize the docking between the positioning tool for the thickness detection station and the positioning tool for the positioning lip detection station, thereby facilitating the transfer of the thickness detection station. The bearing bush after thickness detection by the laser detection mechanism is transported for positioning lip detection. When working, the second L-shaped mounting plate can be driven up and down by lifting the slide module, and then a pair of clamping jaw cylinders on the second L-shaped mounting plate can be used to control the movement of the clamping block. The clamping block clamps the bearing bush and rotates through the rotating cylinder to achieve the turning action of the bearing bush.

5、本发明中的定位唇检测工位定位工装,经轴瓦过渡翻转机构将轴瓦输送到轴瓦过渡翻转机构时,两个对中气缸进行相向运动驱动两个第一对中尼龙块进行相向运动,来对轴瓦进行对中,并通过推紧气缸推动第二对中尼龙块运动,从而将对轴瓦推送到与挡板接触,然后下压气缸工作,驱动下压尼龙块对轴瓦进行下压定位,最后第二升降气缸带动挡板向上移动,利用定位唇视觉检测装置来对轴瓦进行定位唇视觉检测,检测合格后的轴瓦则落入到轴瓦定位唇合格料道内,检测不合格的则落入到轴瓦定位唇不合格料道内。5. In the positioning lip detection station positioning tool of the present invention, when the bearing bush is transported to the bearing bush transition turning mechanism through the bearing bush transition turning mechanism, the two centering cylinders move in opposite directions to drive the two first centering nylon blocks to move in opposite directions. to center the bearing bush, and push the second centering nylon block to move by pushing the cylinder, thereby pushing the bearing bush into contact with the baffle, and then the pressing cylinder works to drive the pressing down nylon block to press down and position the bearing bush. Finally, the second lifting cylinder drives the baffle to move upward, and the positioning lip visual inspection device is used to visually inspect the positioning lip of the bearing. The bearings that pass the inspection will fall into the qualified bearing positioning lip channel, and the bearings that fail the inspection will fall into the pass. The bearing positioning lip is unqualified in the feed channel.

6、本发明中的定位唇视觉检测装置,可通过升降滑台和左右滑台来带动CCD照相机移动,进而对CCD照相机的位置进行调整,使得CCD照相机能够对固定的轴瓦进行视觉检测。6. The positioning lip visual detection device in the present invention can drive the CCD camera to move through the lifting slide and the left and right slides, thereby adjusting the position of the CCD camera so that the CCD camera can visually detect the fixed bearing bush.

附图说明Description of drawings

图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;

图2是厚度检测工位定位工装的结构示意图;Figure 2 is a schematic structural diagram of the thickness detection station positioning tooling;

图3是轴瓦过渡传送机构的结构示意图;Figure 3 is a schematic structural diagram of the bearing transition transmission mechanism;

图4是轴瓦过渡翻转机构的结构示意图;Figure 4 is a schematic structural diagram of the bearing transition flipping mechanism;

图5是定位唇检测工位定位工装的结构示意图;Figure 5 is a schematic structural diagram of the positioning tooling of the positioning lip detection station;

图6是定位唇检测工位定位工装的局部结构示意图;Figure 6 is a partial structural diagram of the positioning tooling of the positioning lip detection station;

图7是激光检测机构的装配示意图。Figure 7 is an assembly diagram of the laser detection mechanism.

1、厚度定位唇检测装置;2、定位唇视觉检测装置;3、轴瓦过渡传送机构;4、厚度检测工位定位工装;5、升降机构;6、激光检测机构;7、定位唇检测工位定位工装;8、轴瓦过渡翻转机构;9、轴瓦厚度不合格料道;10、轴瓦厚度返修料道;11、轴瓦定位唇不合格料道;12、轴瓦定位唇合格料道;13、合格品输出线体;14、定位架;15、第一气缸;16、升降板;17、限位杆;18、第一直线滑台模组;19、第一L型安装板;20、轴瓦夹紧气缸;21、移动块;22、固位架;23、第一升降气缸;24、轴瓦夹紧块;25、滑槽;26、轴瓦对中块;27、轴瓦对中气缸;28、第二直线滑台模组;29、安装底板;30、第一导轨;31、定位底板;32、第一推送气缸;33、第二推送气缸;34、定位尼龙块;35、第一限位导轨;36、第三直线滑台模组;37、第二限位导轨;38、移动板;39、固位板;40、升降滑台模组;41、第二L型安装板;42、旋转气缸;43、夹爪气缸;44、夹块;45、第四直线滑台模组;46、第三限位导轨;47、下底板;48、第二导轨;49、第一对中尼龙块;50、对中气缸;51、门字型支架;52、第二升降气缸;53、挡板;54、下压气缸;55、下压尼龙块;56、定位板;57、推紧气缸;58、第二对中尼龙块;59、导向光杆;60、定位机架;61、左右滑台;62、升降滑台;63、CCD照相机。1. Thickness positioning lip detection device; 2. Positioning lip visual detection device; 3. Bearing transition transmission mechanism; 4. Thickness detection station positioning tooling; 5. Lifting mechanism; 6. Laser detection mechanism; 7. Positioning lip detection station Positioning tooling; 8. Bearing transition turning mechanism; 9. Material path with unqualified bearing thickness; 10. Material path for repair of bearing thickness; 11. Material path with unqualified bearing positioning lip; 12. Material path with qualified bearing positioning lip; 13. Qualified products Output line body; 14. Positioning frame; 15. First cylinder; 16. Lifting plate; 17. Limit rod; 18. First linear slide module; 19. First L-shaped mounting plate; 20. Bearing clamp Tightening cylinder; 21. Moving block; 22. Retaining frame; 23. First lifting cylinder; 24. Bearing clamping block; 25. Slide groove; 26. Bearing centering block; 27. Bearing centering cylinder; 28. No. Two linear slide modules; 29. Installation base plate; 30. First guide rail; 31. Positioning base plate; 32. First push cylinder; 33. Second push cylinder; 34. Positioning nylon block; 35. First limit guide rail ; 36. Third linear slide module; 37. Second limit guide rail; 38. Moving plate; 39. Retaining plate; 40. Lifting slide module; 41. Second L-shaped mounting plate; 42. Rotation Cylinder; 43. Clamp cylinder; 44. Clamp block; 45. Fourth linear slide module; 46. Third limit guide rail; 47. Lower base plate; 48. Second guide rail; 49. First centering nylon block ; 50. Centering cylinder; 51. Portal-shaped bracket; 52. Second lifting cylinder; 53. Baffle; 54. Press down cylinder; 55. Press down nylon block; 56. Positioning plate; 57. Push cylinder; 58. Second centering nylon block; 59. Guide polished rod; 60. Positioning frame; 61. Left and right slide tables; 62. Lift slide table; 63. CCD camera.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the accompanying drawings and examples, but this does not serve as a basis for limiting the present invention.

实施例:一种轴瓦综合检测装置,如图1-7所示,包括厚度定位唇检测装置1和定位唇视觉检测装置2,所述厚度定位唇检测装置1的前端设有轴瓦过渡传送机构3,轴瓦过渡传送机构3的下方设有厚度检测工位定位工装4;所述厚度定位唇检测装置1内经升降机构5设有位于厚度检测工位定位工装4上方和下方的激光检测机构6,所述厚度定位唇检测装置1的末端设有定位唇检测工位定位工装7,所述厚度定位唇检测装置1上设有轴瓦过渡翻转机构8,所述厚度检测工位定位工装4和定位唇检测工位定位工装7之间经轴瓦过渡翻转机构8连接;所述厚度定位唇检测装置1设有轴瓦厚度不合格料道9、轴瓦厚度返修料道10、轴瓦定位唇不合格料道11和轴瓦定位唇合格料道12,所述轴瓦定位唇合格料道12设置在定位唇检测工位定位工装7的下方,所述轴瓦定位唇合格料道12对接有合格品输出线体13;所述定位唇视觉检测装置2与定位唇检测工位定位工装7相配合。本发明首先通过轴瓦过渡传送机构3中将轴瓦夹取后放置到厚度检测工位定位工装4进行定位,然后厚度检测工位定位工装4移动将定位后的轴瓦输送至激光检测机构6内,利用激光检测机构6内的点激光对轴瓦进行检测,检测合格的产品则通过厚度检测工位定位工装4移动,送出激光检测机构6外,同时轴瓦过渡翻转机构8来对经检测后的轴瓦进行夹取后移动,最后将夹取后的轴瓦放入到定位唇检测工位定位工装7上,利用定位唇检测工位定位工装7来对轴瓦进行固定,然后定位唇视觉检测装置2开始工作,对固定在定位唇检测工位定位工装7上的轴瓦的定位唇开始检测,检测合格的轴瓦通过合格品输出线体13进行输出。Embodiment: A comprehensive bearing detection device, as shown in Figures 1-7, including a thickness positioning lip detection device 1 and a positioning lip visual detection device 2. The front end of the thickness positioning lip detection device 1 is provided with a bearing transition transmission mechanism 3 , a thickness detection station positioning tool 4 is provided below the bearing transition transmission mechanism 3; the thickness positioning lip detection device 1 is provided with a laser detection mechanism 6 located above and below the thickness detection station positioning tool 4 via a lifting mechanism 5, so The end of the thickness positioning lip detection device 1 is provided with a positioning lip detection station positioning tool 7. The thickness positioning lip detection device 1 is provided with a bearing transition flip mechanism 8. The thickness detection station positioning tool 4 and the positioning lip detection device The workstation positioning tools 7 are connected by a bearing transition flipping mechanism 8; the thickness positioning lip detection device 1 is provided with a bearing bush thickness unqualified material channel 9, a bearing thickness repair material channel 10, a bearing bush positioning lip unqualified material channel 11 and a bearing bush. Positioning lip qualifying channel 12, the bearing positioning lip qualifying channel 12 is arranged below the positioning lip detection station positioning tool 7, the bearing positioning lip qualifying channel 12 is connected with the qualified product output line 13; the positioning The lip visual detection device 2 cooperates with the positioning tool 7 of the lip detection station. In the present invention, the bearing bush is first clamped in the bearing bush transition transmission mechanism 3 and placed into the thickness detection station positioning tool 4 for positioning, and then the thickness detection station positioning tool 4 moves to transport the positioned bearing bush to the laser detection mechanism 6, using The point laser in the laser detection mechanism 6 detects the bearing bush. The qualified products are moved through the thickness detection station positioning tool 4 and sent out of the laser detection mechanism 6. At the same time, the bearing transition turning mechanism 8 clamps the tested bearing bush. After taking it out, move it, and finally put the clamped bearing bush into the positioning lip detection station positioning tool 7, use the positioning lip detection station positioning tool 7 to fix the bearing bush, and then the positioning lip visual inspection device 2 starts to work, and the positioning lip detection station positioning tool 7 is used to fix the bearing bush. The positioning lip of the bearing bush fixed on the positioning tool 7 of the positioning lip detection station starts to be tested, and the bearing bush that passes the test is output through the qualified product output line 13.

如图3所示,所述轴瓦过渡传送机构3包括设置在厚度定位唇检测装置1前端的定位架14,所述定位架14上设有竖直向下的第一气缸15,第一气缸15的伸缩端设有升降板16,升降板16上设有多个竖直向下的限位杆17,所述定位架14上设有供限位杆17穿过的通孔,所述升降板16的底部设有第一直线滑台模组18,所述第一直线滑台模组18的滑块上设有第一L型安装板19,第一L型安装板19的上部设有横向设置的轴瓦夹紧气缸20,轴瓦夹紧气缸20上设有移动块21,移动块21的底部设有固位架22,固位架22上设有竖直向下的第一升降气缸23,第一升降气缸23的伸缩端设有L型的轴瓦夹紧块24;所述第一L型安装板19的侧壁上设有竖直向下的滑槽25,滑槽25内滑动设有轴瓦对中块26,所述第一L型安装板19上设有轴瓦对中气缸27,所述轴瓦对中气缸27的伸缩端与轴瓦对中块26连接。所述轴瓦对中块26上设有V型定位槽。本发明中轴瓦过渡传送机构3工作时,通过控制第一气缸15的伸缩来带动升降板16进行升降,而升降板16的底部设有第一直线滑台模组18,通过第一直线滑台模组18的移动,来带动经轴瓦夹紧气缸20夹紧轴瓦进行移动,而将轴瓦放入到厚度检测工位定位工装4内进行定位。As shown in Figure 3, the bearing transition transmission mechanism 3 includes a positioning frame 14 provided at the front end of the thickness positioning lip detection device 1. The positioning frame 14 is provided with a vertically downward first cylinder 15. The first cylinder 15 The telescopic end is provided with a lifting plate 16. The lifting plate 16 is provided with a plurality of vertically downward limiting rods 17. The positioning frame 14 is provided with a through hole for the limiting rods 17 to pass through. The lifting plate 16 is provided with a plurality of vertically downward limiting rods 17. The bottom of 16 is provided with a first linear slide module 18. The slide block of the first linear slide module 18 is provided with a first L-shaped mounting plate 19. The upper part of the first L-shaped mounting plate 19 is provided with a first L-shaped mounting plate 19. There is a bearing clamping cylinder 20 arranged laterally. The bearing clamping cylinder 20 is provided with a moving block 21. The bottom of the moving block 21 is provided with a retaining frame 22. The retaining frame 22 is provided with a vertically downward first lifting cylinder. 23. The telescopic end of the first lifting cylinder 23 is provided with an L-shaped bearing clamping block 24; the side wall of the first L-shaped mounting plate 19 is provided with a vertically downward chute 25, and the chute 25 slides A bearing centering block 26 is provided, and a bearing centering cylinder 27 is provided on the first L-shaped mounting plate 19. The telescopic end of the bearing centering cylinder 27 is connected to the bearing centering block 26. The bearing centering block 26 is provided with a V-shaped positioning groove. When the bearing transition transmission mechanism 3 of the present invention is working, the lifting plate 16 is driven to lift by controlling the expansion and contraction of the first cylinder 15, and the bottom of the lifting plate 16 is provided with a first linear slide module 18. Through the first linear The movement of the slide module 18 drives the bearing bush clamping cylinder 20 to clamp the bearing bush for movement, and place the bearing bush into the thickness detection station positioning tool 4 for positioning.

如图2所示,所述厚度检测工位定位工装4包括设置在厚度定位唇检测装置1内且从轴瓦过渡传送机构下方3延伸至轴瓦过渡翻转机构8下方的第二直线滑台模组28,第二直线滑台模组28的顶部滑动设有安装底板29,安装底板29上设有一对平行的第一导轨30,所述第一导轨30上滑动设有两个对中设置的定位底板31,安装底板29上设有与定位底板31连接的第一推送气缸32;所述安装底板29上设有与第一推送气缸32平行的且相对设置的两个第二推送气缸33,每个第二推送气缸33的输送端均设有定位尼龙块34,两个定位尼龙块34之间形成对中夹持口,所述厚度定位唇检测装置1内设有与第二直线滑台模组28平行的第一限位导轨35,所述安装底板29上设有与第一限位导轨35相配合的槽口。本发明中的厚度检测工位定位工装4在工作时,首先通过第二推送气缸33对定位尼龙块34进行夹持定位,然后在激光检测机构6的点激光的作用下进行检测,若检测结果合格则,在第二直线滑台模组28的移动下进入到轴瓦厚度不合格料道9,或通过轴瓦过渡翻转机构8来对激光检测合格后的轴瓦进行夹持翻转输送到下一道工序中,若检测结果不合格则,第一推送气缸32和第二推送气缸33则同时收缩,轴瓦则落入到轴瓦厚度不合格料道9。As shown in FIG. 2 , the thickness detection station positioning tool 4 includes a second linear slide module 28 disposed in the thickness positioning lip detection device 1 and extending from below the bearing transition transmission mechanism 3 to below the bearing transition flipping mechanism 8 , the top of the second linear slide module 28 is slidably provided with a mounting bottom plate 29. The mounting bottom plate 29 is provided with a pair of parallel first guide rails 30. The first guide rails 30 are slidably provided with two centered positioning bottom plates. 31. The installation bottom plate 29 is provided with a first push cylinder 32 connected to the positioning bottom plate 31; the installation bottom plate 29 is provided with two second push cylinders 33 parallel to and opposite to the first push cylinder 32, each of which is parallel to the first push cylinder 32. The conveying end of the second push cylinder 33 is provided with positioning nylon blocks 34. A centering clamping port is formed between the two positioning nylon blocks 34. The thickness positioning lip detection device 1 is provided with a second linear slide module. 28 parallel first limiting guide rails 35, and the mounting bottom plate 29 is provided with a notch that matches the first limiting guide rail 35. When the thickness detection station positioning tool 4 in the present invention is working, it first clamps and positions the positioning nylon block 34 through the second push cylinder 33, and then performs detection under the action of the point laser of the laser detection mechanism 6. If the detection result If the bearing is qualified, the second linear slide module 28 moves to the feed channel 9 with unqualified bearing thickness, or the bearing transition and flipping mechanism 8 is used to clamp and flip the bearing that has passed the laser inspection and transport it to the next process. , if the test result is unqualified, the first pushing cylinder 32 and the second pushing cylinder 33 will shrink at the same time, and the bearing bush will fall into the material channel 9 with unqualified thickness of the bearing bush.

如图4所示,所述轴瓦过渡翻转机构8包括设置在厚度定位唇检测装置1顶端且相对设置的第三直线滑台模组36和第二限位导轨37,第三直线滑台模组36和第二限位导轨37之间设有移动板38,移动板38上经固位板39固定有竖直向下的升降滑台模组40,升降滑台模组40的滑块经固定件固定第二L型安装板41,所述第二L型安装板41上设有旋转气缸42,旋转气缸42的旋转块上设有一对夹爪气缸43,每个夹爪气缸43的伸缩端均设有夹块44,两个夹块44配合形成夹持口。本发明中的轴瓦过渡翻转机构8,可通过第三直线滑台模组36进行水平移动,来实现对厚度检测工位定位工装4和定位唇检测工位定位工装7之间的对接,而便于将经激光检测机构6进行厚度检测后的轴瓦进行输送,来进行定位唇检测。在工作时,可通过升降滑台模组40来带动第二L型安装板41上下移动,进而利用第二L型安装板41上的一对夹爪气缸43来对控制夹块44运动,利用两个相互配合的夹块44来对轴瓦进行夹持,并通过旋转气缸42进行旋转,实现对轴瓦的翻转动作。As shown in Figure 4, the bearing transition flipping mechanism 8 includes a third linear slide module 36 and a second limiting guide rail 37 that are disposed at the top of the thickness positioning lip detection device 1 and are opposite to each other. The third linear slide module 36 There is a moving plate 38 between 36 and the second limiting guide rail 37. A vertically downward lifting slide module 40 is fixed on the moving plate 38 through a retaining plate 39. The slide block of the lifting slide module 40 is fixed. The second L-shaped mounting plate 41 is fixed with a second L-shaped mounting plate 41. A rotating cylinder 42 is provided on the second L-shaped mounting plate 41. A pair of clamping jaw cylinders 43 are arranged on the rotating block of the rotating cylinder 42. The telescopic end of each clamping jaw cylinder 43 is Both are provided with clamping blocks 44, and the two clamping blocks 44 cooperate to form a clamping opening. The bearing transition flipping mechanism 8 in the present invention can move horizontally through the third linear slide module 36 to realize the docking between the thickness detection station positioning tool 4 and the positioning lip detection station positioning tool 7, and facilitate The bearing bush whose thickness has been detected by the laser detection mechanism 6 is transported to perform positioning lip detection. During operation, the second L-shaped mounting plate 41 can be driven up and down by lifting the slide module 40, and then use a pair of clamping jaw cylinders 43 on the second L-shaped mounting plate 41 to move the control clamping block 44. Two mutually matched clamping blocks 44 clamp the bearing bush, and rotate through the rotating cylinder 42 to realize the turning action of the bearing bush.

如图5和图6所示,所述定位唇检测工位定位工装7包括设置在厚度定位唇检测装置1后端的相对设置的第四直线滑台模组45和第三限位导轨46,第四直线滑台模组45和第三限位导轨46之间设有下底板47,下底板47上设有第二导轨48,所述第二导轨48上滑动设有两个对中设置的第一对中尼龙块49,下底板47上设有与第一对中尼龙块49连接的对中气缸50;所述下底板47上设有定位唇阻挡机构,定位唇阻挡机构包括设置在下底板47上的门字型支架51,门字型支架51上设有竖直向下的第二升降气缸52,所述第二升降气缸52的伸缩端设有挡板53,所述门字型支架51的内侧壁上设有下压气缸54,所述下压气缸54的伸缩端设有朝向下的下压尼龙块55,所述下底板47上设有定位板56,所述定位板56上设有推紧气缸57,推紧气缸57的输出端设有第二对中尼龙块58。本发明中的定位唇检测工位定位工装7,经轴瓦过渡翻转机构8将轴瓦输送到轴瓦过渡翻转机构8时,两个对中气缸50进行相向运动驱动两个第一对中尼龙块49进行相向运动,来对轴瓦进行对中,并通过推紧气缸57推动第二对中尼龙块58运动,从而将对轴瓦推送到与挡板53接触,然后下压气缸54工作,驱动下压尼龙块55对轴瓦进行下压定位,最后第二升降气缸52带动挡板53向上移动,利用定位唇视觉检测装置2来对轴瓦进行定位唇视觉检测,检测合格后的轴瓦则落入到轴瓦定位唇合格料道12内,检测不合格的则落入到轴瓦定位唇不合格料道11内。As shown in Figures 5 and 6, the positioning lip detection station positioning tool 7 includes a fourth linear slide module 45 and a third limiting guide rail 46 arranged oppositely at the rear end of the thickness positioning lip detection device 1. A lower bottom plate 47 is provided between the four-linear slide module 45 and the third limiting guide rail 46. A second guide rail 48 is provided on the lower bottom plate 47. Two centrally arranged third guide rails 48 are slidably provided on the second guide rail 48. A pair of centering nylon blocks 49, the lower base plate 47 is provided with a centering cylinder 50 connected to the first centering nylon block 49; the lower base plate 47 is provided with a positioning lip blocking mechanism, and the positioning lip blocking mechanism includes a positioning lip blocking mechanism provided on the lower base plate 47 There is a door-shaped bracket 51 on the door-shaped bracket 51. The door-shaped bracket 51 is provided with a vertically downward second lifting cylinder 52. The telescopic end of the second lifting cylinder 52 is provided with a baffle 53. The door-shaped bracket 51 There is a pressing down cylinder 54 on the inner side wall of the body. The telescopic end of the pressing down cylinder 54 is provided with a pressing down nylon block 55 facing downwards. The lower bottom plate 47 is provided with a positioning plate 56, and the positioning plate 56 is provided with a positioning plate 56. There is a pushing cylinder 57, and the output end of the pushing cylinder 57 is provided with a second centering nylon block 58. In the positioning lip detection station positioning tool 7 of the present invention, when the bearing bush is transported to the bearing transition turning mechanism 8 through the bearing bush transition turning mechanism 8, the two centering cylinders 50 move in opposite directions to drive the two first centering nylon blocks 49. Move in opposite directions to center the bearing bush, and push the second centering nylon block 58 to move by pushing the cylinder 57, thereby pushing the bearing bush into contact with the baffle 53, and then the pressing cylinder 54 works to drive the pressing down of the nylon block 55 presses down the bearing bush to position, and finally the second lifting cylinder 52 drives the baffle 53 to move upward, and uses the positioning lip visual inspection device 2 to visually detect the positioning lip of the bearing bush, and the bearing bush that passes the test falls into the positioning lip of the bearing bush and passes the test. In the feed channel 12, those that fail the test will fall into the feed channel 11 with unqualified bearing positioning lips.

所述挡板53的顶部设有一对竖直向上的导向光杆59,所述门字型支架51上设有供导向光杆59穿过的限位通孔,起到了限位的作用。The top of the baffle 53 is provided with a pair of vertically upward light guide rods 59. The gate-shaped bracket 51 is provided with a limiting through hole for the light guide rods 59 to pass through, which serves as a limiter.

所述定位唇视觉检测装置2包括设置在合格品输出线体13上方的定位机架60,所述定位机架60的侧壁上设有左右滑台61,左右滑台61上设有升降滑台62,所述升降滑台62上设有朝向定位唇检测工位定位工装7的CCD照相机63,可通过升降滑台62和左右滑台61来带动CCD照相机63移动,进而对CCD照相机63的位置进行调整,使得CCD照相机63能够对固定的轴瓦进行视觉检测。The positioning lip visual inspection device 2 includes a positioning frame 60 arranged above the qualified product output line body 13. The positioning frame 60 is provided with left and right sliding tables 61 on the side walls, and the left and right sliding tables 61 are provided with lifting slides. Platform 62. The lifting slide 62 is provided with a CCD camera 63 that is positioned toward the positioning lip detection station 7. The CCD camera 63 can be driven to move by the lifting slide 62 and the left and right slides 61, thereby controlling the movement of the CCD camera 63. The position is adjusted so that the CCD camera 63 can visually detect the fixed bearing bush.

该种轴瓦综合检测装置的检测方法,首先通过轴瓦过渡传送机构中将轴瓦夹取后放置到厚度检测工位定位工装进行定位,然后厚度检测工位定位工装移动将定位后的轴瓦输送至激光检测机构内,利用激光检测机构内的点激光对轴瓦进行检测,检测合格的产品则通过厚度检测工位定位工装移动,送出激光检测机构外,同时轴瓦过渡翻转机构来对经检测后的轴瓦进行夹取后移动,最后将夹取后的轴瓦放入到定位唇检测工位定位工装上,利用定位唇检测工位定位工装来对轴瓦进行固定,然后定位唇视觉检测装置开始工作,对固定在定位唇检测工位定位工装上的轴瓦的定位唇开始检测,检测合格的轴瓦通过合格品输出线体进行输出。The detection method of this comprehensive bearing detection device is to first clamp the bearing bush in the bearing transition transmission mechanism and place it to the thickness detection station positioning tool for positioning, and then move the thickness detection station positioning tool to transport the positioned bearing bush to the laser inspection In the mechanism, the point laser in the laser detection mechanism is used to detect the bearing bush. The qualified products are moved through the thickness detection station positioning tool and sent out of the laser detection mechanism. At the same time, the bearing transition flip mechanism clamps the tested bearing bush. After taking it out, move it, and finally put the clamped bearing bush into the positioning lip detection station positioning tooling. Use the positioning lip detection station positioning tooling to fix the bearing bush. Then the positioning lip visual inspection device starts to work, and the positioning lip detection station positioning tooling is used to fix the bearing bush. The positioning lip of the bearing bush on the lip detection station positioning tooling starts to be detected, and the qualified bearing bush is output through the qualified product output line.

Claims (7)

1. The utility model provides a comprehensive detection device of axle bush which characterized in that: the device comprises a thickness positioning lip detection device (1) and a positioning lip visual detection device (2), wherein a bearing bush transition conveying mechanism (3) is arranged at the front end of the thickness positioning lip detection device (1), and a thickness detection station positioning tool (4) is arranged below the bearing bush transition conveying mechanism (3); the thickness positioning lip detection device (1) is internally provided with laser detection mechanisms (6) above and below a thickness detection station positioning tool (4) through a lifting mechanism (5), the tail end of the thickness positioning lip detection device (1) is provided with a positioning lip detection station positioning tool (7), the thickness positioning lip detection device (1) is provided with a bearing bush transition turnover mechanism (8), and the thickness detection station positioning tool (4) is connected with the positioning lip detection station positioning tool (7) through the bearing bush transition turnover mechanism (8); the thickness positioning lip detection device (1) is provided with a bearing bush thickness unqualified material channel (9), a bearing bush thickness repairing material channel (10), a bearing bush positioning lip unqualified material channel (11) and a bearing bush positioning lip qualified material channel (12), the bearing bush positioning lip qualified material channel (12) is arranged below a positioning lip detection station positioning tool (7), and the bearing bush positioning lip qualified material channel (12) is in butt joint with a qualified product output line body (13); the positioning lip visual detection device (2) is matched with a positioning lip detection station positioning tool (7); the thickness detection station positioning tool (4) comprises a second linear sliding table module (28) which is arranged in the thickness positioning lip detection device (1) and extends from the lower part of the axle bush transition conveying mechanism (3) to the lower part of the axle bush transition overturning mechanism (8), a mounting base plate (29) is arranged on the top of the second linear sliding table module (28) in a sliding mode, a pair of parallel first guide rails (30) are arranged on the mounting base plate (29), two positioning base plates (31) which are arranged in a centering mode are arranged on the first guide rails (30) in a sliding mode, and a first pushing cylinder (32) connected with the positioning base plates (31) is arranged on the mounting base plate (29); two second pushing cylinders (33) which are parallel to the first pushing cylinders (32) and are oppositely arranged are arranged on the mounting bottom plate (29), positioning nylon blocks (34) are arranged at the conveying end of each second pushing cylinder (33), a centering clamping opening is formed between the two positioning nylon blocks (34), a first limit guide rail (35) which is parallel to the second linear sliding table module (28) is arranged in the thickness positioning lip detection device (1), and a notch matched with the first limit guide rail (35) is formed in the mounting bottom plate (29);
the detection method for realizing the bearing bush comprehensive detection device comprises the following steps: firstly, the axle bush is clamped and placed on a thickness detection station positioning tool to be positioned through a bearing bush transition conveying mechanism, then the positioned bearing bush is conveyed into a laser detection mechanism by the thickness detection station positioning tool, point laser in the laser detection mechanism is utilized to detect the bearing bush, a qualified product is moved through the thickness detection station positioning tool, the laser detection mechanism is sent out, meanwhile, the bearing bush transition turnover mechanism clamps and moves the detected bearing bush, finally, the clamped bearing bush is placed on a positioning lip detection station positioning tool, the positioning lip detection station positioning tool is utilized to fix the bearing bush, then a positioning lip visual detection device starts to work, the positioning lip of the bearing bush fixed on the positioning lip detection station positioning tool starts to be detected, and the bearing bush which is qualified in detection is output through an qualified product output line body.
2. The bearing bush comprehensive detection device according to claim 1, wherein: the bearing bush transition conveying mechanism (3) comprises a positioning frame (14) arranged at the front end of the thickness positioning lip detection device (1), a first vertical-downward cylinder (15) is arranged on the positioning frame (14), a lifting plate (16) is arranged at the telescopic end of the first cylinder (15), a plurality of vertical-downward limiting rods (17) are arranged on the lifting plate (16), a through hole for the limiting rods (17) to pass through is formed in the positioning frame (14), a first linear sliding table module (18) is arranged at the bottom of the lifting plate (16), a first L-shaped mounting plate (19) is arranged on a sliding block of the first linear sliding table module (18), a bearing bush clamping cylinder (20) which is transversely arranged is arranged at the upper part of the first L-shaped mounting plate (19), a moving block (21) is arranged on the bearing bush clamping cylinder (20), a retaining frame (22) is arranged at the bottom of the moving block (21), a first vertical-downward lifting cylinder (23) is arranged on the retaining frame (22), and an L-shaped clamping block (24) is arranged at the telescopic end of the first lifting cylinder (23); the bearing bush centering device is characterized in that a vertical downward chute (25) is formed in the side wall of the first L-shaped mounting plate (19), a bearing bush centering block (26) is arranged in the chute (25) in a sliding mode, a bearing bush centering cylinder (27) is arranged on the first L-shaped mounting plate (19), and the telescopic end of the bearing bush centering cylinder (27) is connected with the bearing bush centering block (26).
3. The bearing bush comprehensive detection device according to claim 2, wherein: and the bearing bush centering block (26) is provided with a V-shaped positioning groove.
4. The bearing bush comprehensive detection device according to claim 1, wherein: the bearing bush transition turnover mechanism (8) comprises a third linear sliding table module (36) and a second limiting guide rail (37) which are arranged at the top end of the thickness positioning lip detection device (1) and are oppositely arranged, a moving plate (38) is arranged between the third linear sliding table module (36) and the second limiting guide rail (37), a vertical downward lifting sliding table module (40) is fixed on the moving plate (38) through a retention plate (39), a second L-shaped mounting plate (41) is fixed on a sliding block of the lifting sliding table module (40) through a fixing piece, a rotary cylinder (42) is arranged on the second L-shaped mounting plate (41), a pair of clamping jaw cylinders (43) are arranged on a rotary block of the rotary cylinder (42), clamping blocks (44) are arranged at telescopic ends of each clamping jaw cylinder (43), and two clamping blocks (44) are matched to form a clamping opening.
5. The bearing bush comprehensive detection device according to claim 1, wherein: the positioning lip detection station positioning tool (7) comprises a fourth linear sliding table module (45) and a third limiting guide rail (46) which are arranged at the rear end of the thickness positioning lip detection device (1) in an opposite mode, a lower bottom plate (47) is arranged between the fourth linear sliding table module (45) and the third limiting guide rail (46), a second guide rail (48) is arranged on the lower bottom plate (47), two first centering nylon blocks (49) which are arranged in a centering mode are arranged on the second guide rail (48) in a sliding mode, and a centering cylinder (50) connected with the first centering nylon blocks (49) is arranged on the lower bottom plate (47); be equipped with location lip on lower plate (47) and block mechanism, location lip blocks mechanism including setting up door style of calligraphy support (51) on lower plate (47), be equipped with vertical decurrent second lift cylinder (52) on door style of calligraphy support (51), the flexible end of second lift cylinder (52) is equipped with baffle (53), be equipped with down air cylinder (54) on the inside wall of door style of calligraphy support (51), the flexible end of air cylinder (54) is equipped with down pressure nylon piece (55) downwards, be equipped with locating plate (56) on lower plate (47), be equipped with on locating plate (56) and push away tight cylinder (57), the output of pushing away tight cylinder (57) is equipped with second centering nylon piece (58).
6. The bearing bush comprehensive detection device according to claim 5, wherein: the top of baffle (53) is equipped with a pair of vertical ascending direction polished rod (59), be equipped with the spacing through-hole that supplies direction polished rod (59) to pass on the style of calligraphy support (51).
7. The bearing bush comprehensive detection device according to claim 1, wherein: the visual detection device for the positioning lips (2) comprises a positioning rack (60) arranged above an qualified product output line body (13), a left sliding table (61) and a right sliding table (61) are arranged on the side wall of the positioning rack (60), a lifting sliding table (62) is arranged on the left sliding table and the right sliding table (61), and a CCD camera (63) facing to a positioning lip detection station positioning tool (7) is arranged on the lifting sliding table (62).
CN202010066973.0A 2020-01-20 2020-01-20 Comprehensive detection device and detection method for bearing bush Active CN111250405B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010066973.0A CN111250405B (en) 2020-01-20 2020-01-20 Comprehensive detection device and detection method for bearing bush

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010066973.0A CN111250405B (en) 2020-01-20 2020-01-20 Comprehensive detection device and detection method for bearing bush

Publications (2)

Publication Number Publication Date
CN111250405A CN111250405A (en) 2020-06-09
CN111250405B true CN111250405B (en) 2024-01-02

Family

ID=70948222

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010066973.0A Active CN111250405B (en) 2020-01-20 2020-01-20 Comprehensive detection device and detection method for bearing bush

Country Status (1)

Country Link
CN (1) CN111250405B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111167740B (en) * 2020-01-20 2024-01-02 领伟创新智能系统(浙江)有限公司 Bearing bush multi-station size intelligent detection system
CN113102285B (en) * 2020-12-18 2022-12-27 广州优尼精密有限公司 Full-automatic roughness measurement machine

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106076884A (en) * 2016-07-26 2016-11-09 苏州小圣人自动化设备有限公司 A kind of smart bearing shell detection line
CN206113904U (en) * 2016-10-09 2017-04-19 大族激光科技产业集团股份有限公司 Contact axle bush thickness measurement equipment
CN107185853A (en) * 2017-04-13 2017-09-22 江苏理工学院 Spinning frame guiding principle surface size and precision full-automatic detection apparatus
CN207533575U (en) * 2017-10-31 2018-06-26 山东代代良智能控制科技有限公司 Product defect automatic detection platform
CN207563291U (en) * 2017-08-21 2018-07-03 上海舒勤精密机械制造有限公司 A kind of special wall thickness measuring of bearing shell and vision-based detection integration screening installation
CN209117604U (en) * 2018-10-11 2019-07-16 宁波纽迪威光电科技有限公司 A kind of piston pin detection machine
CN209363050U (en) * 2018-11-30 2019-09-10 松林光电科技(湖北)有限公司 The thick two-parameter automatic detection device of a kind of lens outer diameter and center
CN209802243U (en) * 2019-05-16 2019-12-17 重庆和天机械集团有限公司 thickness detection device is used in bearing bush production
CN211678822U (en) * 2020-01-20 2020-10-16 领伟创新智能系统(浙江)有限公司 Bearing bush comprehensive detection device

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108465648A (en) * 2018-04-23 2018-08-31 苏州香农智能科技有限公司 A kind of magnetic core Automated Sorting System based on machine vision

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106076884A (en) * 2016-07-26 2016-11-09 苏州小圣人自动化设备有限公司 A kind of smart bearing shell detection line
CN206113904U (en) * 2016-10-09 2017-04-19 大族激光科技产业集团股份有限公司 Contact axle bush thickness measurement equipment
CN107185853A (en) * 2017-04-13 2017-09-22 江苏理工学院 Spinning frame guiding principle surface size and precision full-automatic detection apparatus
CN207563291U (en) * 2017-08-21 2018-07-03 上海舒勤精密机械制造有限公司 A kind of special wall thickness measuring of bearing shell and vision-based detection integration screening installation
CN207533575U (en) * 2017-10-31 2018-06-26 山东代代良智能控制科技有限公司 Product defect automatic detection platform
CN209117604U (en) * 2018-10-11 2019-07-16 宁波纽迪威光电科技有限公司 A kind of piston pin detection machine
CN209363050U (en) * 2018-11-30 2019-09-10 松林光电科技(湖北)有限公司 The thick two-parameter automatic detection device of a kind of lens outer diameter and center
CN209802243U (en) * 2019-05-16 2019-12-17 重庆和天机械集团有限公司 thickness detection device is used in bearing bush production
CN211678822U (en) * 2020-01-20 2020-10-16 领伟创新智能系统(浙江)有限公司 Bearing bush comprehensive detection device

Also Published As

Publication number Publication date
CN111250405A (en) 2020-06-09

Similar Documents

Publication Publication Date Title
CN211965066U (en) Visual defect detection equipment
CN111167740B (en) Bearing bush multi-station size intelligent detection system
CN214052658U (en) Welding spot tightness detection equipment for power battery cover plate
CN106841204B (en) Full-automatic appearance inspection machine for bearing
KR100923273B1 (en) Pulley automatic inspection device
CN110375653A (en) A kind of detection device of wheel hub and auto parts and components product
CN205664731U (en) Crucial size detection platform of automobile wheel hub axle
CN113720905A (en) Brake disc eddy current testing machine
CN111250405B (en) Comprehensive detection device and detection method for bearing bush
CN206281795U (en) A kind of full-automatic appearance inspection machine of bearing
WO2020098291A1 (en) Cage automatic comprehensive inspection industrial line
CN116037487B (en) Thickness testing equipment for plastic bottle cap processing
CN110947635B (en) Automatic detection device for surface defects of bearing outer ring
CN108816783A (en) A kind of strut detection assembly line
CN211678822U (en) Bearing bush comprehensive detection device
CN116099771A (en) Surface scanning warpage testing equipment
CN211839101U (en) Multi-station size intelligent detection system for bearing bush
CN108693197B (en) Automatic detection device for aluminum alloy piston and operation method thereof
CN208171207U (en) A flatness tester
CN116773533A (en) Bearing quality detection device and detection method thereof
CN111458335B (en) Full-automatic inner-face endoscope inspection machine
CN115494151A (en) Quenching pipe eddy current inspection equipment
CN206550600U (en) A kind of guide pillar steel ball automatically assembles equipment
CN111496578A (en) Automated composite processing equipment
CN106584067B (en) A kind of guide post steel ball automatically assembles equipment

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CB03 Change of inventor or designer information
CB03 Change of inventor or designer information

Inventor after: Li Fengping

Inventor after: Huang Yunqing

Inventor after: Zhang Xudong

Inventor after: Zhou Sijia

Inventor after: Yan Guozhu

Inventor after: Shao Zhengpeng

Inventor after: Li Xiaogang

Inventor after: Zhong Wanli

Inventor after: Chen Xian

Inventor after: Qian Ruizhong

Inventor after: Chen Jingyun

Inventor before: Li Xiaogang

Inventor before: Zhong Wanli

Inventor before: Li Fengping

Inventor before: Chen Xian

Inventor before: Qian Ruizhong

Inventor before: Chen Jingyun

Inventor before: Huang Yunguang

Inventor before: Zhang Xudong

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20250805

Address after: 317500 Zhejiang Province, Taizhou City, Wenzhou City, Dashi Town, Zhao Yang Village (Room on the east side of the 7th floor of Building 5 inside the Zhao Yang Village Equity Economic Cooperative)

Patentee after: Liaiwei Innovative Intelligent System (Zhejiang) Co.,Ltd.

Country or region after: China

Address before: Room 304, C1 Building, Marine Science and Technology Pioneering Park, Longwan District, Wenzhou City, Zhejiang Province

Patentee before: Liaiwei Innovative Intelligent System (Zhejiang) Co.,Ltd.

Country or region before: China

Patentee before: WANHONG GROUP Co.,Ltd.