CN210572018U - Full-automatic roller image detection machine - Google Patents
Full-automatic roller image detection machine Download PDFInfo
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- CN210572018U CN210572018U CN201921608496.5U CN201921608496U CN210572018U CN 210572018 U CN210572018 U CN 210572018U CN 201921608496 U CN201921608496 U CN 201921608496U CN 210572018 U CN210572018 U CN 210572018U
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Abstract
A full-automatic roller image detection machine comprises an automatic roller conveying track, wherein a feeding device, an outer ring surface detection station, a first front end surface detection station, a first rear end surface detection station, an outer diameter detection station, a chamfer detection station, a second front end surface detection station, a second rear end surface detection station and an eliminating station are sequentially arranged on the automatic roller conveying track from front to back; the beneficial effects of the utility model reside in that: the outer ring surface of the roller is integrated on one machine table, the end surface is integrated, the outer diameter is integrated, and the chamfer is integrated, the front surface and the back surface of the end surface are detected, the detection is performed twice, defective products with defective roller end surfaces can be prevented from entering a normal production line to the greatest extent, and the safety and reliability of the product quality of the roller bearing are guaranteed.
Description
Technical Field
The utility model relates to an improvement of roller image detection machine.
Background
The existing bearing roller inspection mainly comprises the steps of carrying out manual detection and dimension inspection under light on an outer ring surface and two end surfaces, and judging whether flaws exist or not and whether the dimension is qualified or not.
If machine inspection is adopted, all inspection stations are generally connected together in a wired mode, and inspection of multiple bearing ring inspection indexes is completed. Multiple machines are connected together, and the rollers are easily stuck on the rollers due to the inconsistency of the measuring speed.
Disclosure of Invention
In order to overcome the not enough that the bearing roller blocked easily among the current image detection machine, the utility model provides a full-automatic roller image detection machine that bearing roller is difficult to block.
The utility model provides a technical scheme of this technical problem is: a full-automatic roller image detection machine comprises an automatic roller conveying track, wherein a feeding device, an outer ring surface detection station, a first front end surface detection station, a first rear end surface detection station, an outer diameter detection station, a chamfer detection station, a second front end surface detection station, a second rear end surface detection station and an eliminating station are sequentially arranged on the automatic roller conveying track from front to back;
the feeding device is a feeding track with a conveying belt arranged below, and the tail end of the feeding track is connected to the front end of the roller automatic conveying track;
the outer ring surface detection station comprises an outer ring surface detection vertical frame arranged on the edge of the automatic roller conveying track, an outer ring surface detection vertical guide rail is arranged on the outer ring surface detection vertical frame, and an outer ring surface detection camera with adjustable height is arranged on the outer ring surface detection vertical guide rail;
the first front end face detection station comprises a first manual XY displacement workbench which is arranged on the edge of the roller automatic transportation track and can be adjusted to be high and transversely moved, and a first front end face detection camera is transversely arranged on the first manual XY displacement workbench;
the first rear end face detection station comprises a second manual XY displacement workbench which is arranged on the edge of the roller automatic transportation track and can be adjusted to be high and transversely moved, and a first rear end face detection camera is transversely arranged on the second manual XY displacement workbench;
the outer diameter detection station comprises an outer diameter detection vertical frame arranged on the side of the roller automatic transportation track, an outer diameter detection vertical guide rail is arranged on the outer diameter detection vertical frame, and an outer diameter detection camera with adjustable height is arranged on the outer diameter detection vertical guide rail;
the chamfering detection station comprises a chamfering detection vertical frame arranged on the edge of the automatic roller conveying track, a chamfering detection vertical guide rail is arranged on the chamfering detection vertical frame, and a chamfering detection camera with adjustable height is arranged on the chamfering detection vertical guide rail;
the second front end face detection station comprises a third manual XY displacement workbench which is arranged on the edge of the roller automatic transportation track and can be adjusted to be high and transversely moved, and a second front end face detection camera is transversely arranged on the third manual XY displacement workbench;
the second rear end face detection station comprises a fourth manual XY displacement workbench which is arranged on the edge of the roller automatic transportation track and can be adjusted to be high and transversely moved, and a second rear end face detection camera is transversely arranged on the fourth manual XY displacement workbench;
the rejecting station comprises a rejecting ejector rod cylinder arranged on the side of the roller automatic conveying track, a telescopic rejecting ejector rod is arranged at the movable end of the rejecting ejector rod cylinder, and a collecting box is arranged on the other side of the roller automatic conveying track opposite to the rejecting ejector rod side.
Further, the light source used by the outer ring surface detection station is a dome light source with a hole in the middle, the light sources used by the first front end surface detection station and the first rear end surface detection station are square end surface light sources, the light sources used by the outer diameter detection station and the chamfer detection station are double-side strip light sources, and the light sources used by the second front end surface detection station and the second rear end surface detection station are arc end surface light sources.
Furthermore, the rejecting ejector rod cylinder and the collecting box are respectively provided with two pairs.
The utility model discloses when using: connecting a roller to a feeding device through a connecting line, then sequentially advancing the roller on an automatic roller conveying track along the feeding device, and respectively completing a plurality of detection processes of outer ring surface, end surface, outer diameter and chamfer detection through an outer ring surface detection camera of an outer ring surface detection station, a first front end surface detection camera of a first front end surface detection station, a first rear end surface detection camera of a first rear end surface detection station, an outer diameter surface detection camera of an outer diameter detection station, an outer diameter surface detection camera of a chamfer detection station, a second front end surface detection camera of a second front end surface detection station and a second rear end surface detection camera of a second rear end surface detection station, and defective products are picked out from a rejection station.
The beneficial effects of the utility model reside in that: 1. The outer ring surface of the roller is integrated on one machine table, the end surface is integrated, the outer diameter is integrated, and the chamfer is integrated, the front surface and the back surface of the end surface are detected, the detection is performed twice, defective products with defective roller end surfaces can be prevented from entering a normal production line to the greatest extent, and the safety and reliability of the product quality of the roller bearing are guaranteed. 2. The full-automatic material moving is adopted in the feeding, material moving and detection in the roller detection, the optical vision detection is adopted in the detection, the detection speed is high, and the precision is high.
Drawings
Fig. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic front view of the present invention.
Fig. 3 is a side view of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
Example 1
With reference to fig. 1 to 3, a full-automatic roller image detection machine comprises an automatic roller transportation track 1, wherein a feeding device 2, an outer ring surface detection station 3, a first front end surface detection station 4, a first rear end surface detection station 5, an outer diameter detection station 6, a chamfer detection station 7, a second front end surface detection station 8, a second rear end surface detection station 9 and an elimination station 10 are sequentially arranged on the automatic roller transportation track 1 from front to back;
the feeding device 2 is a feeding track with a conveying belt arranged below, and the tail end of the feeding track is connected to the front end of the roller automatic conveying track 1;
the outer annular surface detection station 3 comprises an outer annular surface detection vertical frame 11 arranged on the edge of the roller automatic conveying track 1, an outer annular surface detection vertical guide rail 12 is arranged on the outer annular surface detection vertical frame 11, and an outer annular surface detection camera 13 with adjustable height is arranged on the outer annular surface detection vertical guide rail;
the first front end face detection station 4 comprises a first manual XY displacement workbench 14 which is arranged on the edge of the roller automatic transportation track 1 and can be adjusted to be high and transversely moved, and a first front end face detection camera 15 is transversely arranged on the first manual XY displacement workbench 14;
the first rear end face detection station 5 comprises a second manual XY displacement workbench 16 which is arranged on the edge of the roller automatic transportation track 1 and can be adjusted to be high and transversely moved, and a first rear end face detection camera 17 is transversely arranged on the second manual XY displacement workbench 16;
the outer diameter detection station 6 comprises an outer diameter detection vertical frame 18 arranged on the edge of the roller automatic transportation track 1, an outer diameter detection vertical guide rail 19 is arranged on the outer diameter detection vertical frame 18, and an outer diameter detection camera 20 with adjustable height is arranged on the outer diameter detection vertical guide rail 19;
the chamfer detection station 7 comprises a chamfer detection vertical frame 21 arranged on the edge of the roller automatic conveying track 1, a chamfer detection vertical guide rail 22 is arranged on the chamfer detection vertical frame 21, and a height-adjustable chamfer detection camera 23 is arranged on the chamfer detection vertical guide rail 22;
the second front end face detection station 8 comprises a third manual XY displacement workbench 24 which is arranged on the edge of the roller automatic transportation track 1 and can be adjusted to be high and transversely moved, and a second front end face detection camera 25 is transversely arranged on the third manual XY displacement workbench 24;
the second rear end face detection station 9 comprises a fourth manual XY displacement workbench 26 which is arranged on the edge of the roller automatic transportation track 1 and can be adjusted to be high and transversely moved, and a second rear end face detection camera 27 is transversely arranged on the fourth manual XY displacement workbench 26;
the removing station 10 comprises a removing ejector rod cylinder 28 arranged on the edge of the roller automatic conveying track 1, a telescopic removing ejector rod 29 is arranged at the movable end of the removing ejector rod cylinder 28, and a collecting box 30 is arranged on the other side of the roller automatic conveying track 1 opposite to the removing ejector rod edge.
Further, the light source used by the outer ring surface detection station 3 is a dome light source 31 with a hole in the middle, the light sources used by the first front end surface detection station 4 and the first rear end surface detection station 5 are square end surface light sources 32, the light sources used by the outer diameter detection station 6 and the chamfer detection station 7 are double-sided strip light sources 33, and the light sources used by the second front end surface detection station 8 and the second rear end surface detection station 9 are arc end surface light sources 34.
Further, the rejecting ejector rod cylinder 28 and the collecting box 30 are respectively provided with two pairs.
The utility model discloses when using: connecting a roller to the feeding device 2, then sequentially advancing the roller on the roller automatic conveying track 1 along the feeding device 2, and respectively completing a plurality of detection processes of outer ring surface, end surface, outer diameter detection and chamfer detection by an outer ring surface detection camera of an outer ring surface detection station 3, a first front end surface detection camera of a first front end surface detection station 4, a first rear end surface detection camera of a first rear end surface detection station 5, an outer diameter surface detection camera of an outer diameter detection station 6, an outer diameter surface detection camera of a chamfer detection station 7, a second front end surface detection camera of a second front end surface detection station 8 and a second rear end surface detection camera of a second rear end surface detection station 9, and rejecting defective products from a rejecting station 10.
The beneficial effects of the utility model reside in that: 1. The outer ring surface of the roller is integrated on one machine table, the end surface is integrated, the outer diameter is integrated, and the chamfer is integrated, the front surface and the back surface of the end surface are detected, the detection is performed twice, defective products with defective roller end surfaces can be prevented from entering a normal production line to the greatest extent, and the safety and reliability of the product quality of the roller bearing are guaranteed. 2. The full-automatic material moving is adopted in the feeding, material moving and detection in the roller detection, the optical vision detection is adopted in the detection, the detection speed is high, and the precision is high.
Claims (3)
1. The utility model provides a full-automatic roller image detection machine which characterized in that: the automatic roller conveying device comprises an automatic roller conveying track, wherein a feeding device, an outer ring surface detection station, a first front end surface detection station, a first rear end surface detection station, an outer diameter detection station, a chamfer detection station, a second front end surface detection station, a second rear end surface detection station and an eliminating station are sequentially arranged on the automatic roller conveying track from front to back;
the feeding device is a feeding track with a conveying belt arranged below, and the tail end of the feeding track is connected to the front end of the roller automatic conveying track;
the outer ring surface detection station comprises an outer ring surface detection vertical frame arranged on the edge of the automatic roller conveying track, an outer ring surface detection vertical guide rail is arranged on the outer ring surface detection vertical frame, and an outer ring surface detection camera with adjustable height is arranged on the outer ring surface detection vertical guide rail;
the first front end face detection station comprises a first manual XY displacement workbench which is arranged on the edge of the roller automatic transportation track and can be adjusted to be high and transversely moved, and a first front end face detection camera is transversely arranged on the first manual XY displacement workbench;
the first rear end face detection station comprises a second manual XY displacement workbench which is arranged on the edge of the roller automatic transportation track and can be adjusted to be high and transversely moved, and a first rear end face detection camera is transversely arranged on the second manual XY displacement workbench;
the outer diameter detection station comprises an outer diameter detection vertical frame arranged on the side of the roller automatic transportation track, an outer diameter detection vertical guide rail is arranged on the outer diameter detection vertical frame, and an outer diameter detection camera with adjustable height is arranged on the outer diameter detection vertical guide rail;
the chamfering detection station comprises a chamfering detection vertical frame arranged on the edge of the automatic roller conveying track, a chamfering detection vertical guide rail is arranged on the chamfering detection vertical frame, and a chamfering detection camera with adjustable height is arranged on the chamfering detection vertical guide rail;
the second front end face detection station comprises a third manual XY displacement workbench which is arranged on the edge of the roller automatic transportation track and can be adjusted to be high and transversely moved, and a second front end face detection camera is transversely arranged on the third manual XY displacement workbench;
the second rear end face detection station comprises a fourth manual XY displacement workbench which is arranged on the edge of the roller automatic transportation track and can be adjusted to be high and transversely moved, and a second rear end face detection camera is transversely arranged on the fourth manual XY displacement workbench;
the rejecting station comprises a rejecting ejector rod cylinder arranged on the side of the roller automatic conveying track, a telescopic rejecting ejector rod is arranged at the movable end of the rejecting ejector rod cylinder, and a collecting box is arranged on the other side of the roller automatic conveying track opposite to the rejecting ejector rod side.
2. The fully automatic roller image inspection machine according to claim 1, wherein: the light source used by the outer ring surface detection station is a dome light source with a hole in the middle, the light sources used by the first front end surface detection station and the first rear end surface detection station are square end surface light sources, the light sources used by the outer diameter detection station and the chamfer detection station are double-side strip light sources, and the light sources used by the second front end surface detection station and the second rear end surface detection station are arc end surface light sources.
3. The fully automatic roller image inspection machine according to claim 1, wherein: the rejecting ejector rod cylinder and the collecting box are respectively provided with two pairs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921608496.5U CN210572018U (en) | 2019-09-26 | 2019-09-26 | Full-automatic roller image detection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921608496.5U CN210572018U (en) | 2019-09-26 | 2019-09-26 | Full-automatic roller image detection machine |
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| Publication Number | Publication Date |
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| CN210572018U true CN210572018U (en) | 2020-05-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921608496.5U Active CN210572018U (en) | 2019-09-26 | 2019-09-26 | Full-automatic roller image detection machine |
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| CN (1) | CN210572018U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113205499A (en) * | 2021-04-30 | 2021-08-03 | 聚时科技(上海)有限公司 | Bearing defect modular detection device and method based on machine vision |
-
2019
- 2019-09-26 CN CN201921608496.5U patent/CN210572018U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113205499A (en) * | 2021-04-30 | 2021-08-03 | 聚时科技(上海)有限公司 | Bearing defect modular detection device and method based on machine vision |
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