CN210207689U - Full-automatic appearance detection device for outer diameter surface of double-channel bearing - Google Patents
Full-automatic appearance detection device for outer diameter surface of double-channel bearing Download PDFInfo
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- CN210207689U CN210207689U CN201920721390.XU CN201920721390U CN210207689U CN 210207689 U CN210207689 U CN 210207689U CN 201920721390 U CN201920721390 U CN 201920721390U CN 210207689 U CN210207689 U CN 210207689U
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Abstract
A full-automatic double-channel bearing outer diameter surface appearance detection device comprises a rack, a feeding mechanism, an outer diameter surface visual detection mechanism, a rear rejection mechanism and a discharging mechanism, wherein the feeding mechanism, the outer diameter surface visual detection mechanism, the rear rejection mechanism and the discharging mechanism are sequentially arranged on the rack; the beneficial effects of the utility model reside in that: by machinery and electrical apparatus part automatic positioning outer diameter face, adopt special light source and Germany import camera to shoot bearing outer diameter face, will shoot data transfer to vision controller through the special line for whether the quality is qualified outside the detection analysis and judgement outer diameter face, this equipment convenient and fast reduces staff's work load, does benefit to the online automated inspection of bearing.
Description
Technical Field
A full-automatic double-channel bearing outer diameter surface appearance detection device is used for detecting and eliminating bearing finished product outer diameter surface appearance inferior-quality products in bearing production.
Background
Along with the development of bearing detection technology, users have higher and higher requirements on the appearance quality of the outer surface of the deep groove ball bearing, the bearing plane is required to be glossy, rusty spots and damage do not exist, chamfers are not too large or too small, and the outer diameter surface does not have black skin, rusty spots and other appearance quality indexes.
The existing deep groove ball bearing is produced in a connecting line, and the appearance quality of the bearing is defective due to factors such as equipment processing, materials and the like in each working procedure in the bearing production process, so that customers complain about even returning goods.
The appearance inspection of the existing deep groove ball bearing is finished manually, namely the bearing is flatly laid on an inspection bench, and the appearance of the plane of the bearing is detected manually by naked eyes; turning the bearings one by hand, and manually detecting the appearance of the other plane of the bearings by naked eyes; and then the bearings are overlapped one by hand, the bearing group is pushed to rotate on the inspection bench, and the appearance of the outer diameter surface of the bearing is detected by naked eyes manually. The manual bearing appearance inspection mode increases the labor intensity of workers and has unstable detection quality.
Disclosure of Invention
In order to overcome current bearing external diameter face outward appearance detection device and detect staff intensity of labour high, detection quality is unstable not enough, the utility model provides a full-automatic binary channels bearing external diameter face outward appearance detection device.
The utility model provides a technical scheme of this technical problem is: a full-automatic double-channel bearing outer diameter surface appearance detection device comprises a rack, a feeding mechanism, an outer diameter surface visual detection mechanism, a rear rejection mechanism and a discharging mechanism, wherein the feeding mechanism, the outer diameter surface visual detection mechanism, the rear rejection mechanism and the discharging mechanism are sequentially arranged on the rack;
the feeding mechanism comprises an automatic feeding channel and a rear feeding motor for driving a conveying belt of the automatic feeding channel to rotate; the automatic feeding device comprises an automatic feeding channel, a bearing, a first material moving channel, a second material moving channel, a conversion platform, a cylinder, a material distributing channel, a bearing, a material pushing rod and a material pushing rod, wherein the conversion platform is arranged at the tail end of the automatic feeding channel; a material distributing manipulator is arranged above the material distributing channel and inserted into the material distributing channel, the tail end of the material distributing manipulator is connected to a material distributing cylinder, the moving direction of the material distributing manipulator is parallel to the direction of the material distributing channel, and the material distributing manipulator moves forwards and backwards to circularly push bearings falling into the material distributing channel into the first material moving channel and the second material moving channel; a material moving claw is arranged below the first material moving channel and the second material moving channel, is driven by a material moving claw driving cylinder and shifts a bearing positioned in the first material moving channel and the second material moving channel to move forwards;
the outer diameter surface visual detection mechanism comprises a bearing rotating mechanism positioned below one bearing station of a first material moving channel and a second material moving channel, the bearing rotating mechanism comprises an installation frame and two rotating rods arranged on the installation frame, a rotating driving shaft is arranged on the installation frame, the rotating driving shaft is in gear transmission with the rotating rods, and the rotating driving shaft is connected to a rotating driving motor; an outer diameter surface visual detection group is arranged above the bearing rotating mechanism;
the rear rejecting mechanism comprises a side rejecting notch positioned on the first material moving channel and the second material moving channel, the other end of the side rejecting notch is provided with a rejecting top head, and the rejecting top head is connected to a rejecting cylinder to push the bearing out of the side rejecting notch to a defective product slide way;
the discharging mechanism comprises a finished product discharging channel and a defective product discharging channel, a discharging channel conveying belt is arranged below the finished product discharging channel and the defective product discharging channel, and the discharging channel conveying belt is driven by a discharging driving motor to rotate; the finished product discharging channel inlet is communicated with the first material moving channel and the second material moving channel, the defective product discharging channel inlet is connected to the defective product sliding channel, a discharging pushing hand is arranged at the tail end of the finished product discharging channel and the defective product discharging channel, the tail end of the discharging pushing hand is driven by a discharging driving cylinder, a finished product discharging port is arranged at the tail end of the finished product discharging channel, a conversion plate with a bearing channel is connected to the tail end of the defective product discharging channel, a defective product discharging channel is arranged at the lower end of the conversion plate, a defective product carry pushing head is arranged on the defective product discharging channel on one side of the conversion plate, and the defective product carry pushing head is connected to the movable end of the defective product carry cylinder.
Furthermore, the material moving claw comprises an XY moving platform arranged on the rack, the material moving claw is a strip provided with a groove, and the width of the groove corresponds to the diameter of the bearing.
Further, the outer diameter surface visual detection group comprises bearing outer diameter surface detection cameras which are positioned above the first material moving channel and the second material moving channel respectively, and two arc-shaped light sources are arranged below each bearing outer diameter surface detection camera.
The utility model discloses application method is to connect automatic feed way front end on the automatic line of producing of bearing, the automatic feed way end is pushed to the conversion platform by the unloading push rod, divide the material pushing hands to push the bearing of keeping flat to divide the material way both sides arc slide to convert to the first material way and the second material way department of moving that the bearing of putting vertically was placed in both sides, the material claw that is moved is dialled and is sent step by step on moving the material way, the bearing is rotated when being located the rotary device on moving the material way, the arc light source above the external diameter surface visual detection group shines and the synchronous shooting of bearing external diameter surface detection camera, convey the shooting data to the visual control ware through the dedicated line, be used for detecting analysis and judging the external diameter surface appearance quality of bearing, thereby control system learns that there is the substandard product in this department; and finally, the fed-back removing device is controlled by the control system to remove the bearings marked as defective bearings, and the defective bearings and the qualified bearings are respectively pushed to a finished product discharge port and a defective product discharge channel by a discharging pushing hand at the tail end of the discharging device.
The beneficial effects of the utility model reside in that: by machinery and electrical apparatus part automatic positioning outer diameter face, adopt special light source and Germany import camera to shoot bearing outer diameter face, will shoot data transfer to vision controller through the special line for whether the quality is qualified outside the detection analysis and judgement outer diameter face, this equipment convenient and fast reduces staff's work load, does benefit to the online automated inspection of bearing.
Drawings
Fig. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic view of the feeding device of the present invention.
Fig. 3 is a schematic diagram of the conversion platform of the present invention.
Fig. 4 is another schematic diagram of the conversion platform of the present invention.
Fig. 5 is a schematic view of the material moving claw of the present invention.
Fig. 6 is a schematic view of the bearing rotating mechanism of the present invention.
Fig. 7 is a schematic cross-sectional view of the related structure on the first feeding channel of the present invention.
Fig. 8 is a schematic view of the flat visual inspection group of the present invention.
Fig. 9 is a schematic view of the first and second feeding channels of the present invention.
Fig. 10 is a schematic view of the discharging device of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments.
With reference to fig. 1 to 10, the full-automatic double-channel bearing outer diameter surface appearance detection device comprises a rack 1, and comprises a feeding mechanism 2, an outer diameter surface visual detection mechanism 3, a rear rejection mechanism 4 and a discharging mechanism 5 which are sequentially arranged on the rack 1;
the feeding mechanism 2 comprises an automatic feeding channel 6 and a rear feeding motor 7 for driving a conveying belt of the automatic feeding channel 6 to rotate; the tail end of the automatic feeding channel 6 is provided with a conversion platform 8, one side, opposite to the conversion platform 8, of the tail end of the automatic feeding channel 6 is provided with a blanking push rod 9 pushed by an air cylinder, the conversion platform 8 is provided with a material distribution channel 10, the blanking push rod 9 pushes a bearing 37 into the middle of the conversion platform 8, and two ends of the material distribution channel 10 are connected to a first material moving channel 11 and a second material moving channel 12; a material distributing manipulator 13 is arranged above the material distributing channel 10, the material distributing manipulator 13 is inserted into the material distributing channel 10, the tail end of the material distributing manipulator 13 is connected to a material distributing cylinder 14, the moving direction of the material distributing manipulator 13 is parallel to the direction of the material distributing channel 10, and the material distributing manipulator 13 moves forwards and backwards to circularly push bearings falling into the material distributing channel 10 into the first material moving channel 11 and the second material moving channel 12; a material moving claw 15 is arranged below the first material moving channel 11 and the second material moving channel 12, and the material moving claw 15 is driven by a material moving claw driving cylinder 16 to shift the bearings in the first material moving channel 11 and the second material moving channel 12 to move forwards;
the outer diameter surface visual detection mechanism 3 comprises a bearing rotating mechanism 17 positioned below one bearing station of the first material conveying channel 11 and the second material conveying channel 12, the bearing rotating mechanism 17 comprises a mounting frame 18 and two rotating rods 19 mounted on the mounting frame 18, a rotating driving shaft 20 is arranged on the mounting frame 18, the rotating driving shaft 20 is in gear transmission with the rotating rods 19, and the rotating driving shaft 20 is connected to a rotating driving motor 21; an outer diameter surface visual detection group 22 is arranged above the bearing rotating mechanism 17;
the rear removing mechanism 4 comprises a side removing notch 23 positioned on the first material moving channel 11 and the second material moving channel 12, a removing top head 24 is arranged at the other end of the side removing notch 23, and the removing top head 24 is connected to a removing cylinder 25 to push the bearing out of the side removing notch 23 to a defective product slide way 26;
the discharging mechanism 5 comprises a finished product discharging channel 27 and a defective product discharging channel 28, and a discharging channel conveying belt is arranged below the finished product discharging channel 27 and the defective product discharging channel 28 and is driven to rotate by a discharging driving motor 29; the finished product discharging channel 27 is communicated with the first material moving channel 11 and the second material moving channel 12, the defective product discharging channel 28 is connected with the defective product slide way 26, the finished product discharging channel 27 and the defective product discharging channel 28 are provided with a discharging push handle 30 at the tail ends, the discharging push handle 30 is driven by a discharging driving air cylinder 31 at the tail end, a finished product discharging port 32 is arranged at the tail end of the finished product discharging channel 27, a conversion plate 33 with a bearing channel is connected with the tail end of the defective product discharging channel 28, the lower end of the conversion plate 33 is a defective product discharging channel 34, a defective product carry push head 38 is arranged on the defective product discharging channel 34 on one side of the conversion plate 33, and the defective product carry push head is connected to the movable end of the defective product carrying air cylinder 39.
Further, the material moving claw 15 comprises an XY moving table 35 arranged on the frame 1, the material moving claw 15 is a strip provided with grooves, and the width of each groove corresponds to the diameter of the bearing.
Further, the outer diameter surface visual inspection group 22 includes a bearing outer diameter surface inspection camera 35 located above the first material transfer passage 11 and the second material transfer passage 12, and two arc-shaped light sources 36 are arranged below each bearing outer diameter surface inspection camera 35.
The utility model discloses application method is to connect automatic feed channel 6 front end on the automatic line of producing of bearing, the 6 end of automatic feed channel is pushed to conversion platform 8 by unloading push rod 9, divide the material pushing hands to push the bearing of keeping flat to divide 10 both sides arc slide to convert to the first material way 11 and the second material way 12 department of moving of putting vertically bearing 37 place in both sides, the material claw 15 that is moved is dialled to be sent on moving the material way and is step-by-step movement, the bearing is rotated when being located the rotary device on moving the material way, the arc light source 36 above external diameter surface visual detection group 22 shines and bearing external diameter surface detection camera 35 shoots simultaneously, convey the shooting data to the visual controller through the dedicated line, be used for detecting analysis and judging the external appearance quality of bearing, thereby control system learns that this department has the substandard product; and finally, the fed-back rejecting device is controlled by the control system to reject the bearing marked as a defective bearing, and the defective bearing and the qualified bearing are respectively pushed to a finished product discharge port 32 and a defective discharge channel 34 by a discharging pushing hand 30 at the tail end of the discharging device.
The beneficial effects of the utility model reside in that: by machinery and electrical apparatus part automatic positioning outer diameter face, adopt special light source and Germany import camera to shoot bearing outer diameter face, will shoot data transfer to vision controller through the special line for whether the quality is qualified outside the detection analysis and judgement outer diameter face, this equipment convenient and fast reduces staff's work load, does benefit to the online automated inspection of bearing.
Claims (3)
1. The utility model provides a full-automatic binary channels bearing outer diameter face outward appearance detection device, includes the frame, its characterized in that: the device comprises a feeding mechanism, an outer diameter surface visual detection mechanism, a rear rejection mechanism and a discharging mechanism which are sequentially arranged on a rack;
the feeding mechanism comprises an automatic feeding channel and a rear feeding motor for driving a conveying belt of the automatic feeding channel to rotate; the automatic feeding device comprises an automatic feeding channel, a bearing, a first material moving channel, a second material moving channel, a conversion platform, a cylinder, a material distributing channel, a bearing, a material pushing rod and a material pushing rod, wherein the conversion platform is arranged at the tail end of the automatic feeding channel; a material distributing manipulator is arranged above the material distributing channel and inserted into the material distributing channel, the tail end of the material distributing manipulator is connected to a material distributing cylinder, the moving direction of the material distributing manipulator is parallel to the direction of the material distributing channel, and the material distributing manipulator moves forwards and backwards to circularly push bearings falling into the material distributing channel into the first material moving channel and the second material moving channel; a material moving claw is arranged below the first material moving channel and the second material moving channel, is driven by a material moving claw driving cylinder and shifts a bearing positioned in the first material moving channel and the second material moving channel to move forwards;
the outer diameter surface visual detection mechanism comprises a bearing rotating mechanism positioned below one bearing station of a first material moving channel and a second material moving channel, the bearing rotating mechanism comprises an installation frame and two rotating rods arranged on the installation frame, a rotating driving shaft is arranged on the installation frame, the rotating driving shaft is in gear transmission with the rotating rods, and the rotating driving shaft is connected to a rotating driving motor; an outer diameter surface visual detection group is arranged above the bearing rotating mechanism;
the rear rejecting mechanism comprises a side rejecting notch positioned on the first material moving channel and the second material moving channel, the other end of the side rejecting notch is provided with a rejecting top head, and the rejecting top head is connected to a rejecting cylinder to push the bearing out of the rejecting notch into a defective product slide way;
the discharging mechanism comprises a finished product discharging channel and a defective product discharging channel, a discharging channel conveying belt is arranged below the finished product discharging channel and the defective product discharging channel, and the discharging channel conveying belt is driven by a discharging driving motor to rotate; the finished product discharging channel inlet is communicated with the first material moving channel and the second material moving channel, the defective product discharging channel inlet is connected to the defective product sliding channel, a discharging pushing hand is arranged at the tail end of the finished product discharging channel and the defective product discharging channel, the tail end of the discharging pushing hand is driven by a discharging driving cylinder, a finished product discharging port is arranged at the tail end of the finished product discharging channel, a conversion plate with a bearing channel is connected to the tail end of the defective product discharging channel, a defective product discharging channel is arranged at the lower end of the conversion plate, a defective product carry pushing head is arranged on the defective product discharging channel on one side of the conversion plate, and the defective product carry pushing head is connected to the movable end of the defective product carry cylinder.
2. The full-automatic double-channel bearing outer diameter surface appearance detection device of claim 1, characterized in that: the material moving claw comprises an XY moving platform arranged on the rack, the material moving claw is a strip provided with a groove, and the width of the groove corresponds to the diameter of the bearing.
3. The full-automatic double-channel bearing outer diameter surface appearance detection device of claim 1, characterized in that: the outer diameter surface visual detection group comprises bearing outer diameter surface detection cameras which are positioned above the first material moving channel and the second material moving channel respectively, and two arc-shaped light sources are arranged below each bearing outer diameter surface detection camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920721390.XU CN210207689U (en) | 2019-05-20 | 2019-05-20 | Full-automatic appearance detection device for outer diameter surface of double-channel bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920721390.XU CN210207689U (en) | 2019-05-20 | 2019-05-20 | Full-automatic appearance detection device for outer diameter surface of double-channel bearing |
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| CN210207689U true CN210207689U (en) | 2020-03-31 |
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| CN201920721390.XU Active CN210207689U (en) | 2019-05-20 | 2019-05-20 | Full-automatic appearance detection device for outer diameter surface of double-channel bearing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111993007A (en) * | 2020-07-16 | 2020-11-27 | 元启工业技术有限公司 | Bearing seat material distribution positioning method |
| CN112284223A (en) * | 2020-10-16 | 2021-01-29 | 丽水学院 | Rolling bearing chamfering detection device and use method |
-
2019
- 2019-05-20 CN CN201920721390.XU patent/CN210207689U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111993007A (en) * | 2020-07-16 | 2020-11-27 | 元启工业技术有限公司 | Bearing seat material distribution positioning method |
| CN111993007B (en) * | 2020-07-16 | 2022-04-08 | 元启工业技术有限公司 | Bearing seat material distribution positioning method |
| CN112284223A (en) * | 2020-10-16 | 2021-01-29 | 丽水学院 | Rolling bearing chamfering detection device and use method |
| CN112284223B (en) * | 2020-10-16 | 2022-01-28 | 丽水学院 | Rolling bearing chamfering detection device and use method |
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