CN212372645U - Online size detection equipment of injection molding - Google Patents
Online size detection equipment of injection molding Download PDFInfo
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- CN212372645U CN212372645U CN202020266289.2U CN202020266289U CN212372645U CN 212372645 U CN212372645 U CN 212372645U CN 202020266289 U CN202020266289 U CN 202020266289U CN 212372645 U CN212372645 U CN 212372645U
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Abstract
The utility model discloses an online dimension detection device for injection molding parts, which comprises a frame, a controller, a turntable mechanism, a feeding mechanism, a visual detection mechanism, an air blowing mechanism and a sorting and discharging mechanism; the feeding mechanism conveys and places products to be detected one by one on a glass disc of the turntable mechanism, then the turntable mechanism rotates to convey the products to be detected sequentially through the visual detection mechanism and the sorting and discharging mechanism, each surface of the products is shot through the visual detection mechanism and is transmitted to the controller, the controller analyzes the received images to measure the size of each surface of the products, and then position recording is carried out on qualified products and defective products; then, when the measured product is moved to the position of the sorting and discharging mechanism by the rotation of the turntable mechanism, the controller controls the sorting and discharging mechanism to blow and sort the recorded qualified products and defective products into preset positions, so that the detection and the sorting of the appearance sizes of the products are correspondingly and quickly realized, the detection efficiency is improved, and the operation is simple and convenient.
Description
Technical Field
The utility model relates to a size detection technical field, in particular to online size detection equipment of injection molding.
Background
Along with the development of economy, the improvement of science and technology, the electronic technology field has had a leap development, and electronic product is visible everywhere in our life, need detect the micro component outward appearance in electronic product's production process to satisfy the requirement of production, though there is micro component outward appearance check out test set in the existing market, nevertheless relate to less to the injection molding outward appearance size detection in the transformer, and troublesome poeration, detection efficiency is lower, is difficult to quick the sorting out to qualified product and defective products, thereby makes manufacturing cost increase, and work efficiency is low.
SUMMERY OF THE UTILITY MODEL
Not enough to the aforesaid, the utility model aims to provide a structural design is ingenious, reasonable, operates simple and easy injection molding online dimension check out test set.
The utility model discloses a realize above-mentioned purpose, the technical scheme that provides is: the utility model provides an injection molding online dimension check out test set, its includes frame, controller, carousel mechanism, feed mechanism, visual detection mechanism, blowing mechanism and selects separately to arrange the material mechanism, carousel mechanism sets up in the frame, feed mechanism, visual detection mechanism and select separately to arrange the material mechanism and follow the circumference position of carousel mechanism sets gradually in the frame, blowing mechanism corresponds selects separately to arrange the position setting of material mechanism in carousel mechanism top position to can blow in the detection thing in the carousel mechanism and select separately to arrange the material mechanism, the controller respectively with carousel mechanism, feed mechanism, visual detection mechanism and blowing mechanism are connected.
As a preferred scheme of the utility model, carousel mechanism includes the glass disc, supports circle frame, circle seat, decollator and servo motor, the decollator sets up on the circle seat, support the output shaft that circle frame set up at the decollator, the glass disc sets up on supporting the circle frame, servo motor sets up on the decollator, and this servo motor's drive shaft is connected with the input shaft of this decollator.
As a preferred scheme of the utility model, support the circle frame and include ring frame, mounting disc and pillar, many pillars are the peripheral position of circular symmetry setting at the mounting disc, the ring frame is fixed the upper end of pillar.
As an optimized scheme of the utility model, the outer fringe of ring frame is equipped with the concave position of step, the centre of a circle position of glass disc be equipped with the pilot hole of the appearance profile looks adaptation of the concave position of step.
As a preferred scheme of the utility model, feed mechanism includes pay-off vibration dish and delivery track, this delivery track's one end with the delivery outlet of pay-off vibration dish is connected, and the other end extends to the top position of glass disc.
As a preferred scheme of the utility model, visual detection mechanism detects station device, second CCD including arranging the first CCD that sets up in proper order and detects station device, third CCD and detects station device, fourth CCD and detect station device and fifth CCD and detect station device.
As an optimized scheme of the utility model, select separately material discharge mechanism includes the arc cavity, and this arc cavity is equipped with the baffle and forms a plurality of independent cavitys, corresponds the position of glass disc in be equipped with the feed opening who is linked together with each cavity respectively on the inside wall of arc cavity, the bottom surface of arc cavity is equipped with the discharge pipe who is linked together with each cavity respectively.
As an optimized scheme of the utility model, be equipped with the inspection opening corresponding with each cavity on the lateral wall of arc cavity respectively, be equipped with magnetism on this inspection open-ended reason and inhale the part, this magnetism inhale the part adsorb have can with inspection opening confined apron is equipped with the handle on the surface of this apron.
As an optimized proposal of the utility model, the position corresponding to the feeding opening in the cavity is provided with a baffle plate, and the baffle plate is provided with air holes or air permeable grooves.
As an optimized scheme of the utility model, the mechanism of blowing includes support arm, gas blow pipe, air seat and pneumatic valve, the one end of support arm is installed on the top surface of arc cavity, and the other end extends to feed opening's rear position, the air seat is installed the other end of support arm, be equipped with the trachea on the air seat, the one end setting of gas blow pipe is held at giving vent to anger of trachea, and the other end of this gas blow pipe extends to the top position of glass disc, the pneumatic valve sets up on the air seat to can cut off or put through the trachea way.
The utility model has the advantages that: the utility model has the advantages of ingenious and reasonable structural design, the feeding mechanism conveys and places the products to be detected one by one on the glass disc of the turntable mechanism, then the turntable mechanism rotates to convey the products to be detected in sequence through the visual detection mechanism and the sorting and discharging mechanism, each surface of the products is shot through the visual detection mechanism and is transmitted to the controller, the controller analyzes the received image to measure the size of each surface of the products, and then the position of the qualified products and the defective products is recorded; then, when the measured product is moved to the position of the sorting and discharging mechanism by the rotation of the turntable mechanism, the controller controls the sorting and discharging mechanism to blow and sort the recorded qualified products and defective products into preset positions, so that the detection and the sorting of the appearance sizes of the products are correspondingly and quickly realized, the detection efficiency is improved, and the operation is simple and convenient.
Drawings
Fig. 1 is a schematic view of the three-dimensional structure of the present invention.
Fig. 2 is a schematic diagram of the internal structure of the present invention.
Fig. 3 is a schematic top view of the present invention.
Fig. 4 is a schematic structural diagram of the middle turntable mechanism of the present invention.
Fig. 5 is a schematic structural view of the station device for detecting a first CCD of the present invention.
Fig. 6 is a schematic structural diagram 1 of the middle sorting and discharging mechanism of the present invention.
Fig. 7 is the structure schematic diagram 2 of the middle sorting and discharging mechanism of the present invention.
Fig. 8 is a schematic structural diagram of the middle blowing mechanism of the present invention.
Detailed Description
Example (b): referring to fig. 1 to 8, the embodiment of the utility model provides an online size detection equipment of injection molding, it includes frame 1, controller 2, carousel mechanism 3, feed mechanism 4, visual detection mechanism 5, blowing mechanism 6 and selects separately row material mechanism 7.
Referring to fig. 4, the turntable mechanism 3 includes a glass circular disc 31, a supporting circular frame 32, a circular seat 33, a divider 34 and a servo motor 35, the divider 34 is disposed on the circular seat 33, the supporting circular frame 32 is disposed on an output shaft of the divider 34, specifically, the supporting circular frame 32 includes a circular ring frame, a mounting disc and pillars, a plurality of pillars are circularly and symmetrically disposed on a peripheral position of the mounting disc, and the circular ring frame is fixed on upper ends of the pillars. The mounting plate is provided on the output shaft of the divider 34. The outer edge of the ring frame is provided with a step concave position, and the circle center of the glass disc 31 is provided with an assembling hole matched with the outline of the step concave position. During assembly, the step concave position can be matched with the assembly hole, and then the glass disc 31 can be positioned on the circular ring frame through glass cement or screws. The casing of the servo motor 35 is fixedly arranged on the divider 34, and the driving shaft of the servo motor 35 is connected with the input shaft of the divider 34.
Referring to fig. 2 and 3, the feeding mechanism 4 includes a feeding vibration disk 41 and a conveying rail 42, one end of the conveying rail 42 is connected to an output port of the feeding vibration disk 41, and the other end extends to a position above the glass circular disk 31.
Referring to fig. 2 and 3, the visual inspection mechanism 5 includes a first CCD inspection station device 51, a second CCD inspection station device 52, a third CCD inspection station device 53, a fourth CCD inspection station device 54, and a fifth CCD inspection station device 55, which are sequentially arranged. In this embodiment, the first CCD detecting station device 51 is used for shooting the top image of the product; the second CCD detection station device 52 is used for shooting rear side images of products, the third CCD detection station device 53 is used for shooting front side images of the products, the fourth CCD detection station device 54 is used for shooting bottom images of the products, and the fifth CCD detection station device 55 is provided with two CCD cameras for shooting left and right side images of the products.
Specifically, taking the first CCD detection station device 51 as an example, referring to fig. 5, the first CCD detection station device 51 includes a horizontal feeding component 511, a vertical support 512, a first lifting adjusting component 513, a second lifting adjusting component 514, a CCD camera 515 and a backlight 516, the vertical support 512 is vertically disposed on the horizontal feeding component 511, the first lifting adjusting component 513 and the second lifting adjusting component 514 can be movably disposed on the vertical support 512 up and down, and the CCD camera 515 is disposed on the first lifting adjusting component 513 and is located above the glass disk 31. The backlight 516 is disposed on the second elevation adjustment assembly 514 and is located below the glass disk 31. Horizontal feed subassembly 511 includes horizontal guide rail, horizontal sliding base and horizontal adjustment handle, be equipped with on the horizontal guide rail along its long limit trend extended horizontal adjustment tooth, the horizontal sliding base activity sets up on horizontal guide rail, horizontal adjustment handle's handle pole stretches into horizontal sliding base, and be equipped with the tooth of horizontal adjustment tooth looks adaptation. The front and back positions of the horizontal sliding seat can be controlled by twisting the adjusting handle in forward and reverse rotation. The vertical support 512 is provided with vertical adjusting teeth, the first lifting adjusting assembly 513 comprises a vertical sliding seat and a vertical adjusting handle, the vertical sliding seat is movably arranged on the vertical support 512, a handle rod of the vertical adjusting handle extends into the vertical sliding seat, and the vertical adjusting assembly is provided with teeth matched with the vertical adjusting teeth. The vertical position of the vertical sliding seat can be controlled by screwing the vertical adjusting handle in forward and reverse rotation. The second elevation adjustment assembly 514 is identical in structure to the first elevation adjustment assembly 513. And surface images in other directions need to be shot, those skilled in the art can set the orientation of the CCD camera 515 and select the type and position of the light source and whether to use the CCD prism or not according to the needs, so as to meet the actual shooting requirements.
The incoming material detection sensor 9 is mounted on the vertical support 512 of the first CCD detection station device 51 through the support rod 8, when a product to be detected on the glass disc 31 passes through, the incoming material detection sensor 9 feeds back a signal to the controller 2, and the controller 2 sequentially starts the first CCD detection station device 51, the second CCD detection station device 52, the third CCD detection station device 53, the fourth CCD detection station device 54 and the fifth CCD detection station device 55 to work.
Referring to fig. 6, the sorting and discharging mechanism 7 includes an arc-shaped cavity, the arc-shaped cavity is provided with a partition plate 71 to form a plurality of independent cavities 72, the inner side wall of the arc-shaped cavity corresponding to the position of the glass disc 31 is provided with a feeding opening 73 respectively communicated with each cavity 72, and the bottom surface of the arc-shaped cavity is provided with a discharging pipe 74 respectively communicated with each cavity 72.
Referring to fig. 7, the outer side wall of the arc-shaped cavity is provided with an inspection opening corresponding to each cavity 72, the upper edge of the inspection opening is provided with a magnetic attraction part 75, the magnetic attraction part 75 is attracted with a cover plate 76 capable of closing the inspection opening, and the outer surface of the cover plate 76 is provided with a handle. A baffle plate 77 is arranged in the cavity 72 corresponding to the feeding opening 73, and the baffle plate 77 is provided with air holes or air-permeable grooves. With the addition of the baffle 77, the product coming from the feed opening 73 can be stopped to prevent the product from flying out of the inspection opening when the cover 76 is opened.
Referring to fig. 8, the blowing mechanism 6 includes a supporting arm 61, a blowing pipe 62, an air seat 63, and an air valve 64, wherein one end of the supporting arm 61 is installed on the top surface of the arc-shaped cavity, the other end of the supporting arm extends to the rear position of the feeding opening 73, the air seat 63 is installed at the other end of the supporting arm 61, an air pipe is arranged on the air seat 63, one end of the blowing pipe 62 is arranged at the air outlet end of the air pipe, the other end of the blowing pipe 62 extends to the position above the glass disc 31, and the air valve 64 is arranged on the air seat 63 and can cut off or connect the air pipe. When the air supply line is switched on, the blowing pipe 62 blows air to blow the product at the air outlet position thereof toward the corresponding feeding opening 73, and falls into the corresponding cavity 72.
When the device works, products to be detected are placed in the feeding vibration disc 41, the products are conveyed and placed one by one onto the glass disc 31 of the turntable mechanism 3 through the conveying track 42, the servo motor 35 drives the glass disc 31 to rotate, the products to be detected are conveyed to pass through the first CCD detecting station device 51, the second CCD detecting station device 52, the third CCD detecting station device 53, the fourth CCD detecting station device 54 and the fifth CCD detecting station device 55 in sequence, the first CCD detection station device 51, the second CCD detection station device 52, the third CCD detection station device 53, the fourth CCD detection station device 54 and the fifth CCD detection station device 55 are used for correspondingly shooting all the surfaces of the product and transmitting the shot surfaces to the controller 2, the controller 2 is used for analyzing the received images to measure the sizes of all the surfaces of the product, and then the positions of the qualified products and the unqualified products on the glass disc 31 are recorded; then, when the measured product is moved to the position of the sorting and discharging mechanism 7, if the product is qualified, the air blowing mechanism 6 at the first position blows the product to the feeding opening at the first position, falls into the cavity at the first position and flows into the first box along the discharging pipeline. If the top surface of the product is unqualified, the blowing mechanism 6 at the first position does not work, and the blowing mechanism 6 at the second position blows the product to the feeding opening at the second position, falls into the cavity at the second position and flows into the second box along the discharge pipeline; if the rear side of the product is unqualified, the air blowing mechanisms 6 positioned at the first and second positions do not work, and the air blowing mechanism 6 positioned at the third position blows the product to the feeding opening positioned at the third position, falls into the cavity at the third position and flows into a third box along the discharge pipeline; and so on. If a plurality of surfaces are unqualified, the air blowing mechanism 6 at the position corresponding to the last unqualified surface blows air, the whole sorting process is simple, the operation is simple, the product appearance size can be rapidly detected and sorted, and the detection efficiency is high.
Variations and modifications to the above-described embodiments may occur to those skilled in the art, in light of the above teachings and teachings. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should fall within the protection scope of the claims of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Like the above-mentioned embodiment of the present invention, other machines that are obtained by adopting the same or similar structure are all within the protection scope of the present invention.
Claims (10)
1. The utility model provides an injection molding online dimension check out test set, its includes the frame, its characterized in that, it still includes controller, carousel mechanism, feed mechanism, visual detection mechanism, blows mechanism and selects separately to arrange material mechanism, carousel mechanism sets up in the frame, feed mechanism, visual detection mechanism and select separately to arrange material mechanism and follow carousel mechanism's circumference position sets gradually in the frame, the position that blowing mechanism corresponds selects separately to arrange material mechanism sets up in carousel mechanism top position to can blow in the detection thing in the carousel mechanism and select separately to arrange material mechanism, the controller respectively with carousel mechanism, feed mechanism, visual detection mechanism and the mechanism of blowing are connected.
2. The injection-molded part on-line size detection device according to claim 1, wherein the turntable mechanism comprises a glass disc, a support circular frame, a circular seat, a divider and a servo motor, the divider is arranged on the circular seat, the support circular frame is arranged on an output shaft of the divider, the glass disc is arranged on the support circular frame, the servo motor is arranged on the divider, and a driving shaft of the servo motor is connected with an input shaft of the divider.
3. The injection molding on-line size detection device of claim 2, wherein the support circular frame comprises a circular frame, a mounting disc and pillars, a plurality of pillars are circularly and symmetrically arranged at the peripheral position of the mounting disc, and the circular frame is fixed at the upper ends of the pillars.
4. The injection molding piece online dimension detection device of claim 3, wherein a step concave position is arranged on the outer edge of the circular ring frame, and an assembly hole matched with the outline of the step concave position is arranged at the position of the center of the glass disc.
5. The injection molding piece online dimension detecting device of claim 2, wherein the feeding mechanism comprises a feeding vibration disc and a conveying track, one end of the conveying track is connected with an output port of the feeding vibration disc, and the other end of the conveying track extends to a position above the glass disc.
6. The injection molding piece online dimension detection equipment of claim 2, wherein the vision detection mechanism comprises a first CCD detection station device, a second CCD detection station device, a third CCD detection station device, a fourth CCD detection station device and a fifth CCD detection station device which are arranged in sequence.
7. The injection molding piece online dimension detecting device of claim 2, wherein the sorting and discharging mechanism comprises an arc-shaped cavity, the arc-shaped cavity is provided with a partition plate to form a plurality of independent cavities, feeding openings communicated with the cavities are formed in the inner side wall of the arc-shaped cavity corresponding to the position of the glass disc, and discharging pipelines communicated with the cavities are formed in the bottom surface of the arc-shaped cavity.
8. The injection molding piece online dimension detecting device of claim 7, wherein the outer side wall of the arc-shaped cavity is provided with a checking opening corresponding to each cavity, the upper edge of the checking opening is provided with a magnetic attraction component, the magnetic attraction component adsorbs a cover plate capable of closing the checking opening, and the outer surface of the cover plate is provided with a handle.
9. The injection molding piece online dimension detecting device of claim 8, wherein a baffle is arranged in the cavity corresponding to the position of the feeding opening, and the baffle is provided with air holes or air grooves.
10. The injection molding on-line size detection device of claim 7, wherein the blowing mechanism comprises a support arm, a blowing pipe, a gas seat and a gas valve, one end of the support arm is installed on the top surface of the arc-shaped cavity, the other end of the support arm extends to the rear position of the feeding opening, the gas seat is installed at the other end of the support arm, the gas seat is provided with a gas pipeline, one end of the blowing pipe is arranged at the gas outlet end of the gas pipeline, the other end of the blowing pipe extends to the position above the glass disc, and the gas valve is arranged on the gas seat and can cut off or connect the gas pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020266289.2U CN212372645U (en) | 2020-03-06 | 2020-03-06 | Online size detection equipment of injection molding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020266289.2U CN212372645U (en) | 2020-03-06 | 2020-03-06 | Online size detection equipment of injection molding |
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| Publication Number | Publication Date |
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| CN212372645U true CN212372645U (en) | 2021-01-19 |
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| CN202020266289.2U Active CN212372645U (en) | 2020-03-06 | 2020-03-06 | Online size detection equipment of injection molding |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117840052A (en) * | 2024-03-08 | 2024-04-09 | 苏州中航天成电子科技有限公司 | Full-automatic detection and sorting device for packaging electronic components |
| CN118060220A (en) * | 2024-04-03 | 2024-05-24 | 湖北晟阳新能源科技有限公司 | Terminal detection device |
| CN118060220B (en) * | 2024-04-03 | 2024-10-29 | 湖北晟阳新能源科技有限公司 | Terminal detection device |
-
2020
- 2020-03-06 CN CN202020266289.2U patent/CN212372645U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117840052A (en) * | 2024-03-08 | 2024-04-09 | 苏州中航天成电子科技有限公司 | Full-automatic detection and sorting device for packaging electronic components |
| CN117840052B (en) * | 2024-03-08 | 2024-05-14 | 苏州中航天成电子科技有限公司 | Full-automatic detection and sorting device for packaging electronic components |
| CN118060220A (en) * | 2024-04-03 | 2024-05-24 | 湖北晟阳新能源科技有限公司 | Terminal detection device |
| CN118060220B (en) * | 2024-04-03 | 2024-10-29 | 湖北晟阳新能源科技有限公司 | Terminal detection device |
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