CN212218829U - Ceramic manufacture supply line - Google Patents
Ceramic manufacture supply line Download PDFInfo
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- CN212218829U CN212218829U CN202021404486.2U CN202021404486U CN212218829U CN 212218829 U CN212218829 U CN 212218829U CN 202021404486 U CN202021404486 U CN 202021404486U CN 212218829 U CN212218829 U CN 212218829U
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Abstract
Description
技术领域technical field
本实用新型涉及陶瓷生产技术领域,尤其涉及一种陶瓷生产运输线。The utility model relates to the technical field of ceramic production, in particular to a ceramic production transportation line.
背景技术Background technique
在进行生产陶瓷的时候,首先需要将泥饼进行切割,放置到石膏模中,在经过成型机的加工,使得石膏模内的泥饼成为陶坯,在运输到其他生产线上进行加工,在这生产流程中,将泥饼放置到石膏模内,将石膏模内成型的陶坯运输到其他生产线都需要人工进行,导致生产效率低下,无法满足日常生产需求。When producing ceramics, firstly, the mud cake needs to be cut and placed in a plaster mold. After being processed by a molding machine, the mud cake in the plaster mold becomes a ceramic blank, which is transported to other production lines for processing. In the production process, placing the mud cake in the plaster mold and transporting the ceramic blanks formed in the plaster mold to other production lines requires manual labor, resulting in low production efficiency and unable to meet daily production needs.
实用新型内容Utility model content
本实用新型的目的在于针对背景技术中的缺陷,提出一种陶瓷生产运输线,解决陶瓷生产和运输过程中,生产效率低下的问题。The purpose of the utility model is to provide a ceramic production and transportation line in view of the defects in the background technology, so as to solve the problem of low production efficiency in the process of ceramic production and transportation.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种陶瓷生产运输线,包括设置于机架的取料装置、翻转装置和循环输送装置,所述循环输送装置包括构成矩形阵列循环设置的输送带,所述输送带从出发端到结束端依次经过有切泥机、成型机和取料装置,所述结束端连接所述出发端构成循环输送回路,所述取料装置设置于所述输送带的上方;A ceramic production and transportation line, comprising a reclaiming device, a turning device and a circulating conveying device arranged on a frame, the circulating conveying device comprising a circularly arranged conveyor belt forming a rectangular array, the conveyor belt is sequentially arranged from a starting end to an ending end After a mud cutter, a forming machine and a reclaiming device, the end end is connected to the starting end to form a circulating conveying circuit, and the reclaiming device is arranged above the conveyor belt;
所述取料装置包括驱动机构和夹持机构,所述驱动机构通过升降导柱驱动所述夹持机构做升降运动,所述驱动机构可沿所述机架顶部做横向滑动;The reclaiming device includes a driving mechanism and a clamping mechanism, the driving mechanism drives the clamping mechanism to perform a lifting movement through a lifting guide column, and the driving mechanism can slide laterally along the top of the rack;
所述翻转装置包括设置于机架的翻转主轴,所述翻转主轴上下端面分别安装有不同侧的翻转安装板,所述翻转安装板放置有石膏模,通过转动所述翻转主轴带动所述翻转安装板以所述翻转主轴为中心轴做翻转运动。The turning device includes a turning main shaft arranged on the frame, the upper and lower end faces of the turning main shaft are respectively installed with turning mounting plates on different sides, the turning mounting plate is placed with a gypsum mold, and the turning main shaft is rotated to drive the turning installation. The plate is turned over with the turning main shaft as the central axis.
优选的,所述机架的顶部的横梁设置有横向直线导轨和横向直线齿条;Preferably, the beam on the top of the frame is provided with a transverse linear guide rail and a transverse linear rack;
所述驱动机构包括上移动架、横向传动轴和横向传动电机,所述上移动架的底部安装有横向滑块,所述横向滑块滑动设置于所述横向直线导轨,所述横向传动轴的端部安装有横向直线齿轮,所述横向直线齿轮与所述横向直线齿条相互啮合,所述上移动架与所述横向传动轴相互固定,所述横向传动电机与所述横向传动轴连接并驱动所述横向传动轴转动。The driving mechanism includes an upper moving frame, a transverse transmission shaft and a transverse transmission motor. A transverse sliding block is installed at the bottom of the upper moving frame, and the transverse sliding block is slidably arranged on the transverse linear guide rail, and the transverse transmission shaft A transverse linear gear is installed at the end, the transverse linear gear and the transverse linear rack are mutually meshed, the upper moving frame and the transverse transmission shaft are fixed to each other, and the transverse transmission motor is connected to the transverse transmission shaft and The transverse transmission shaft is driven to rotate.
优选的,所述夹持机构设置有两组,每组所述夹持机构包括夹模架、夹模双头气缸和夹模板;Preferably, the clamping mechanism is provided with two groups, and each group of the clamping mechanism includes a clamping die frame, a clamping die double-headed cylinder and a clamping die plate;
所述夹模架通过所述升降导柱和升降气缸平行安装于所述上移动架的下方,所述夹模架的底部安装有所述夹模双头气缸,所述夹模双头气缸的两端通过夹模气轴垂直安装有所述夹模板。The clamping mold frame is installed in parallel below the upper moving frame through the lifting guide column and the lifting cylinder, and the clamping mold double-headed cylinder is installed at the bottom of the clamping mold frame. The clamping template is vertically installed at both ends through the clamping mold air shaft.
优选的,所述翻转装置还包括安装于所述机架上的翻转电机,所述翻转电机连接所述翻转主轴;Preferably, the turning device further comprises a turning motor mounted on the frame, and the turning motor is connected to the turning main shaft;
所述翻转主轴架设于所述机架的中部,所述翻转主轴间距套设有多个调整套筒,所述调整套筒的上端面和下端面分别安装有所述翻转安装板,安装于上端面的所述翻转安装板与安装于下端面的所述翻转安装板分别位于所述翻转主轴的两侧。The reversing main shaft is erected in the middle of the frame, and a plurality of adjusting sleeves are sleeved on the interval between the reversing main shafts. The inversion mounting plate on the end surface and the inversion mounting plate installed on the lower end surface are respectively located on both sides of the inversion main shaft.
优选的,所述翻转安装板的末端设置有吸盘管,所述吸盘管套设有弹簧,所述吸盘管安装有吸盘套,所述吸盘套固定有吸盘,所述吸盘吸附有石膏模。Preferably, a suction cup tube is provided at the end of the flip mounting plate, the suction cup tube is sleeved with a spring, the suction cup tube is installed with a suction cup sleeve, the suction cup sleeve is fixed with a suction cup, and the suction cup adsorbs a plaster mold.
优选的,所述机架的底部的横梁设置有所述横向直线导轨和所述横向直线齿条;Preferably, the transverse beam at the bottom of the frame is provided with the transverse linear guide rail and the transverse linear rack;
所述翻转装置包括下移动架、所述横向传动轴和所述横向传动电机,所述下移动架的底部安装有所述横向滑块,所述横向滑块滑动设置于所述横向直线导轨,所述横向传动轴的端部安装有横向直线齿轮,所述横向直线齿轮与所述横向直线齿条相互啮合,所述下移动架与所述横向传动轴相互固定,所述横向传动电机与所述横向传动轴连接并驱动所述横向传动轴转动。The turning device includes a lower moving frame, the transverse transmission shaft and the transverse transmission motor, the transverse sliding block is installed on the bottom of the lower moving frame, and the transverse sliding block is slidably arranged on the transverse linear guide rail, The end of the transverse transmission shaft is installed with a transverse linear gear, the transverse linear gear and the transverse linear rack are mutually meshed, the lower moving frame and the transverse transmission shaft are fixed to each other, and the transverse transmission motor is connected to the The transverse transmission shaft is connected and drives the transverse transmission shaft to rotate.
优选的,所述下移动架的顶部安装有升降安装板,所述升降安装板设置有纵向直线导轨和纵向直线齿条;Preferably, a lift mounting plate is installed on the top of the lower moving frame, and the lift mounting plate is provided with a longitudinal linear guide rail and a longitudinal linear rack;
所述翻转装置还包括设置于所述翻转主轴下方的纵向传动轴,所述纵向传动轴与所述翻转主轴相互固定,所述纵向传动轴的两端设置有纵向直线齿轮,所述纵向直线齿轮与所述纵向直线齿条相互啮合;The inversion device further includes a longitudinal transmission shaft arranged below the inversion main shaft, the longitudinal transmission shaft and the inversion main shaft are fixed to each other, both ends of the longitudinal transmission shaft are provided with longitudinal linear gears, and the longitudinal linear gears Intermeshing with the longitudinal linear rack;
所述翻转装置还包括连接板,所述翻转主轴的两端安装于所述连接板,所述连接板设置有纵向滑块,所述纵向滑块滑动设置于所述纵向直线导轨;The turning device further comprises a connecting plate, two ends of the turning main shaft are mounted on the connecting plate, the connecting plate is provided with a longitudinal sliding block, and the longitudinal sliding block is slidably arranged on the longitudinal linear guide rail;
所述翻转装置还包括纵向传动电机,所述纵向传动电机与所述纵向传动轴连接并驱动所述纵向传动轴转动。The turning device further includes a longitudinal transmission motor, which is connected with the longitudinal transmission shaft and drives the longitudinal transmission shaft to rotate.
优选的,所述输送带的拐角处设置有推拨装置,所述推拨装置包括推拨架,所述推拨架的顶部的上端面设置有推拨横向导轨,所述推拨架的顶部的下端面设置有气缸安装板,所述气缸安装板安装有横向驱动气缸;Preferably, a push-dial device is provided at the corner of the conveyor belt, and the push-dial device includes a push-dial frame, the upper end surface of the top of the push-dial frame is provided with a push-dial lateral guide rail, and the top of the push-dial bracket is provided with a push-dial lateral guide rail. The lower end face of the cylinder is provided with a cylinder mounting plate, and the cylinder mounting plate is mounted with a transverse driving cylinder;
所述推拨装置还包括纵向安装板,所述纵向安装板的底部通过第一推拨滑块滑动安装于所述推拨横向导轨,所述横向驱动气缸与所述纵向安装板连接;The push-dial device further includes a longitudinal installation plate, the bottom of the longitudinal installation plate is slidably mounted on the push-dial lateral guide rail through the first push-dial slider, and the lateral driving cylinder is connected to the longitudinal installation plate;
所述纵向安装板的顶部设置有推拨纵向导轨和纵向驱动气缸,所述纵向驱动气缸,所述纵向安装板上还设置有推拨臂安装板,所述推拨臂安装板的底部通过第二推拨滑块滑动安装于所述推拨纵向导轨,所述纵向驱动气缸与所述推拨臂安装板连接。The top of the longitudinal mounting plate is provided with a push-and-dial longitudinal guide rail and a longitudinal drive cylinder, the longitudinal drive cylinder is also provided with a push-dial arm mounting plate, and the bottom of the push-dial arm mounting plate passes through the first plate. Two push-dial sliders are slidably mounted on the push-dial longitudinal guide rail, and the longitudinal driving cylinder is connected with the push-dial arm mounting plate.
优选的,所述推拨臂安装板的两端分别安装有推拨臂,两侧的所述推拨臂之间形成推拨空间。Preferably, both ends of the push-dial arm mounting plate are respectively installed with push-dial arms, and a push-dial space is formed between the push-dial arms on both sides.
有益效果:Beneficial effects:
1、本实用新型通过设置成矩形阵列排布的输送带,实现陶瓷生产运输的循环使用;1. The utility model realizes the recycling of ceramic production and transportation by setting the conveyor belts arranged in a rectangular array;
2、本实用新型通过设置取料装置和翻转装置,实现对石膏模的夹持与移动,配合翻转装置的翻转,实现石膏模内陶坯的烘干脱落,进而实现整体陶瓷生产与运输的循环使用,提高生产效率。2. The utility model realizes the clamping and movement of the plaster mold by setting the reclaiming device and the overturning device, and cooperates with the overturning of the overturning device to realize the drying and falling off of the ceramic blank in the plaster mold, thereby realizing the cycle of overall ceramic production and transportation. use to improve production efficiency.
附图说明Description of drawings
图1是本实用新型的陶瓷生产线的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the ceramic production line of the present utility model;
图2是本实用新型的驱动机构和夹持机构的结构示意图;Fig. 2 is the structural schematic diagram of the driving mechanism and the clamping mechanism of the present invention;
图3是本实用新型的夹持机构的结构示意图;Fig. 3 is the structural representation of the clamping mechanism of the present invention;
图4是本实用新型的翻转装置的结构示意图;Fig. 4 is the structural representation of the turning device of the present invention;
图5是本实用新型的推拨装置的结构示意图;Fig. 5 is the structural representation of the push-dial device of the present invention;
图6是本实用新型的推拨装置的结构示意图;Fig. 6 is the structural representation of the push-dial device of the present invention;
图7是本实用新型的夹持机构和翻转装置最初状态示意图;7 is a schematic diagram of the initial state of the clamping mechanism and the turning device of the present invention;
图8是本实用新型的第一组夹持机构取走带有陶坯的石膏模和第二组夹持机构放下空的石膏模的状态示意图;8 is a schematic diagram of the state of the first group of clamping mechanisms of the present utility model taking out the plaster mold with pottery blanks and the second group of clamping mechanisms putting down the empty plaster mold;
图9是本实用新型的第一组夹持机构携带带有陶坯的石膏模和第二组夹持机构未夹持向翻转装置移动的状态示意图;9 is a schematic diagram of the state in which the first group of clamping mechanisms of the present invention carries the plaster mold with the ceramic blank and the second group of clamping mechanisms is not clamped and moves to the turning device;
图10是本实用新型的第二组夹持机构取走翻转装置上的空石膏模的状态示意图;Fig. 10 is the state schematic diagram of the second group of clamping mechanisms of the present invention taking away the empty plaster mold on the turning device;
图11是本实用新型的第一组夹持机构将带有陶坯的石膏模放置到翻转装置上的状态示意图;Fig. 11 is a state schematic diagram of the first group of clamping mechanisms of the present invention placing the plaster mold with the ceramic blank on the turning device;
图12是本实用新型的夹持机构复位和翻转装置翻转的状态示意图;Fig. 12 is the state schematic diagram of the clamping mechanism reset and the flipping device flipping of the present invention;
图13是本实用新型的翻转安装板的结构示意图;13 is a schematic structural diagram of the flip-over mounting plate of the present invention;
图14是本实用新型的陶瓷生产运输线的俯视图。14 is a top view of the ceramic production and transportation line of the present invention.
其中:机架100、横向直线导轨101、横向直线齿条102、输送带200、第一拐角201、第二拐角202、第三拐角203、第四拐角204、石膏模205、空石膏模206、带泥饼石膏模207、带陶坯石膏模208、切泥机300、成型机400、上移动架500、横向传动轴501、横向传动电机502、横向滑块503、横向直线齿轮504、第一组夹持机构61、第二组夹持机构62、夹模架600、夹模双头气缸601、夹模板602、升降导柱603、升降气缸604、夹模气轴605、翻转装置7、翻转电机700、翻转主轴701、调整套筒702、翻转安装板703、吸盘管704、弹簧705、吸盘套706、吸盘707、下移动架800、升降安装板801、纵向直线导轨802、纵向直线齿条803、纵向传动轴804、纵向直线齿轮805、连接板806、纵向传动电机807、推拨装置9、推拨架900、推拨横向导轨901、气缸安装板902、横向驱动气缸903、纵向安装板904、第一推拨滑块905、第二推拨滑块906、推拨纵向导轨907、纵向驱动气缸908、推拨臂安装板909、推拨臂910。Among them:
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。The technical solutions of the present utility model will be further described below with reference to the accompanying drawings and through specific embodiments.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" The orientation or positional relationship indicated by , "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific Orientation, construction and operation in a particular orientation, and therefore should not be construed as a limitation of the present invention.
本实用新型的一种陶瓷生产运输线,如图1所示,包括设置于机架100的取料装置、翻转装置和循环输送装置,所述输送带200从出发端到结束端依次经过有切泥机300、成型机400和取料装置,所述结束端连接所述出发端构成循环输送回路,所述取料装置设置于所述输送带200的上方;A ceramic production and transportation line of the present invention, as shown in FIG. 1 , includes a reclaiming device, a turning device and a circulating conveying device arranged on a
所述取料装置包括驱动机构和夹持机构,所述驱动机构通过升降导柱603驱动所述夹持机构做升降运动,所述驱动机构可沿所述机架100顶部做横向滑动;The reclaiming device includes a driving mechanism and a clamping mechanism. The driving mechanism drives the clamping mechanism to move up and down through the
所述翻转装置包括设置于机架100的翻转主轴701,所述翻转主轴701上下端面分别安装有不同侧的翻转安装板703,所述翻转安装板703放置有石膏模,通过转动所述翻转主轴701带动所述翻转安装板703以所述翻转主轴701为中心轴做翻转运动。The turning device includes a turning main shaft 701 arranged on the
在本实施例中,所述循环输送装置包括构成矩形阵列循环设置的输送带200,所述输送带200包括四个拐角,在第一拐角201处设置所述切泥机300,在第二拐角202处设置成型机400,输送带200上运输的空的石膏模,空的石膏模经过切泥机300处,由切泥机300进行切泥,将泥饼放置到空的石膏模内,使得空的石膏模变成带有泥饼的石膏模,接着带有泥饼的石膏模运输到成型机400处进行成型,使得带有泥饼的石膏模变成带有陶坯的石膏模,接着运输到夹持机构下方,通过驱动机构驱动夹持机构向下降,夹持带有陶坯的石膏模,然后驱动机构再次驱动夹持机构上升,实现取料装置的取料,另外的,在本实施例中,所述夹持机构设置有两组,右侧一组夹持机构为第一组夹持机构,左侧一组夹持机构为第二组夹持机构,其中第一组夹持机构在夹持走带有陶坯的石膏模后,第二组夹持机构夹持有空的石膏模,并通过升降运动,将空的石膏模填补到被第一组夹持机构夹持走的带有陶坯的石膏模的位置上,实现一个循环填补,第二组夹持机构填补的空的石膏模将接着被输送带200输送到切泥机300处进行切泥盛放泥饼;In the present embodiment, the circulating conveying device comprises a rectangular array of
进一步的,驱动机构驱动两组夹持机构横向滑动至翻转装置上方,第二组夹持机构由于将空的石膏模填补到被取走的带有陶坯的石膏模的位置后,此时第二组夹持机构处于未夹持状态,移动至翻转装置上后,第二组夹持机构先将翻转主轴701下端面的翻转安装板703上放置的空的石膏模取走,然后第一组夹持机构再将带有陶坯的石膏模填补上,此时第一组夹持机构处于未夹持状态,而第二组夹持机构处于夹持有空的石膏模的状态,接着驱动机构再次驱动两组夹持机构复位;此时,翻转主轴701下端面的翻转安装板703上已由空的石膏模变成带有陶坯的石膏模,翻转主轴701翻转,将带有陶坯的石膏模翻转到翻转主轴701的另外一侧,翻转后,带有陶坯的石膏模开口由向上变成向下,对其进行烘干,使陶坯脱落到其他生产线,而翻转之后,翻转主轴701的上端面的翻转安装板703也同步进行翻转到翻转主轴701的另外一侧,翻转主轴701上端面的翻转安装板703上是带有上一次翻转烘干之后陶坯脱落后空的石膏模,即翻转之前,翻转主轴701下端面的翻转安装板703是带有陶坯的石膏模,且石膏模开口向上,翻转主轴701上端面的翻转安装板703是带有上一次陶坯脱落后空的石膏模,且石膏模开口向下;翻转之后,翻转主轴701下端面的翻转安装板703由处于主轴的下端面变成处于翻转主轴701的上端面,且带有陶坯的石膏模的开口由向上变成向下,等待烘干,翻转主轴701上端面的翻转安装板703由处于翻转主轴701的上端面变成处于翻转主轴701的下端面,且带有脱落后的空的石膏模的开口由向下变成向上,等待第二组夹持机构取走。Further, the driving mechanism drives the two groups of clamping mechanisms to slide laterally above the turning device. The second group of clamping mechanisms fills the empty plaster mold to the position of the plaster mold with the pottery blank that was taken away. The two sets of clamping mechanisms are in the unclamped state. After moving to the inversion device, the second set of clamping mechanisms first removes the empty plaster mold placed on the
优选的,如图2所示,所述机架100的顶部的横梁设置有横向直线导轨101和横向直线齿条102;Preferably, as shown in FIG. 2 , the beam on the top of the
所述驱动机构包括上移动架500、横向传动轴501和横向传动电机502,所述上移动架500的底部安装有横向滑块503,所述横向滑块503滑动设置于所述横向直线导轨101,所述横向传动轴501的端部安装有横向直线齿轮504,所述横向直线齿轮504与所述横向直线齿条102相互啮合,所述上移动架500与所述横向传动轴501相互固定,所述横向传动电机502与所述横向传动轴501连接并驱动所述横向传动轴501转动。The driving mechanism includes an upper moving frame 500, a transverse transmission shaft 501 and a transverse transmission motor 502. A transverse sliding block 503 is installed at the bottom of the upper moving frame 500, and the transverse sliding block 503 is slidably arranged on the transverse linear guide rail 101. , the end of the transverse transmission shaft 501 is installed with a transverse linear gear 504, the transverse linear gear 504 and the transverse linear rack 102 are engaged with each other, the upper moving frame 500 and the transverse transmission shaft 501 are fixed to each other, The transverse transmission motor 502 is connected with the transverse transmission shaft 501 and drives the transverse transmission shaft 501 to rotate.
实现驱动机构在机架100上的横移包括:横向传动电机502驱动横向传动轴501转动,带动位于横向传动轴501两端的横向直线齿轮504转动,由于横向直线齿轮504与横向直线齿条102相互啮合,且横向传动轴501与上移动架500相互固定,从而给上移动架500施加一个滑动的作用力,使得上移动架500通过横向滑块503沿横向直线导轨101滑动,最终实现驱动机构在机架100上的横移。Realizing the lateral movement of the drive mechanism on the
进一步的,如图14所示,本申请的输送带200采用出发端与结束端相互连接的方式,构成循环输送回路,循环输送回路的输送路径为:空的石膏模从出发端经过切泥机300,装载泥饼,再经过成型机400,进行成型,成型之后,石膏模带有陶坯被取料装置夹取,同时取料装置再将空的石膏模填补到被夹取的位置,被填补后的石膏模输送至输送带200的结束端,再次从出发端出发进行下一次运输,实现一个循环输送回路,大大减少了陶瓷生产过程中所需的多条单输送带的数量,节约了设备成本,同时采用单条输送带构成循环输送回路,也大大减少输送带的占地空间,无需将石膏模从一条输送带搬运到另外一条输送上,节约了人工成本和生产消耗时间;Further, as shown in FIG. 14 , the
特别地,本申请采用双输送带构成双循环输送回路,两条输送带的输送路径相反,形成“8”字型循环输送,两组输送带可以同时输送不同产品,达到同时生产不同种类的陶瓷产品,提高生产效率。In particular, the present application adopts double conveyor belts to form a double circulation conveying circuit. The conveying paths of the two conveyor belts are opposite to form an "8"-shaped circulation conveying. products to improve production efficiency.
优选的,如图2和图3所示,所述夹持机构设置有两组,每组所述夹持机构包括夹模架600、夹模双头气缸601和夹模板602;Preferably, as shown in FIG. 2 and FIG. 3 , two groups of the clamping mechanisms are provided, and each group of the clamping mechanisms includes a
所述夹模架600通过所述升降导柱603和升降气缸604平行安装于所述上移动架500的下方,所述夹模架600的底部安装有所述夹模双头气缸601,所述夹模双头气缸601的两端通过夹模气轴605垂直安装有所述夹模板602。The clamping
所述夹持机构之所以设置有两组,是为了实现一组夹持机构在夹持取走运输线上带有陶坯的石膏模后,另外一组夹持机构可以将空的石膏模填补到被夹持取走的带有陶坯的石膏模的位置上,实现一个循环补充,提高生产效率的效果,同时也是实现一组夹持架构在夹持取走翻转安装板703上空的石膏模后,另外一组夹持机构可以将带有陶坯的石膏模填补到被夹持取走的空的石膏模的位置上。The reason why there are two groups of clamping mechanisms is to realize that after one group of clamping mechanisms clamps and takes away the plaster mold with ceramic blanks on the conveying line, the other group of clamping mechanisms can fill the empty plaster mold. To the position of the plaster mold with the pottery blank that has been clamped and removed, a cyclic replenishment is realized, and the effect of improving production efficiency is achieved. Afterwards, another set of clamping mechanisms can fill the plaster mold with the pottery blank to the position of the empty plaster mold that has been clamped and taken away.
优选的,如图4所示,所述翻转装置还包括安装于所述机架100上的翻转电机700,所述翻转电机700连接所述翻转主轴701;Preferably, as shown in FIG. 4 , the turning device further includes a turning motor 700 mounted on the
所述翻转主轴701架设于所述机架100的中部,所述翻转主轴701间距套设有多个调整套筒702,所述调整套筒702的上端面和下端面分别安装有所述翻转安装板703,安装于上端面的所述翻转安装板703与安装于下端面的所述翻转安装板703分别位于所述翻转主轴701的两侧。The reversing spindle 701 is erected in the middle of the
实现翻转装置的翻转过程包括:所述翻转电机700驱动所述翻转主轴701翻转,带动所述翻转安装板703进行翻转,处于调整套筒702的上端面的翻转安装板703在翻转之后,变成处于调整套筒702的下端面,同样的,处于调整套筒702的下端面的翻转安装板703在翻转之后,变成处于调整套筒702的上端面。The turning process of realizing the turning device includes: the turning motor 700 drives the turning main shaft 701 to turn over, and drives the
优选的,如图13所示,所述翻转安装板703的末端设置有吸盘管704,所述吸盘管704套设有弹簧705,所述吸盘管704安装有吸盘套706,所述吸盘套706固定有吸盘707,所述吸盘707吸附有石膏模。Preferably, as shown in FIG. 13 , a
为了防止在翻转过程中,石膏模掉落,导致不必要的损失,本实施例通过吸盘707吸附石膏模,需要说明的是,本实施例中,翻转安装板703的翻转,会将带有陶坯的石膏模由开口向上翻转至开口向下,在这个过程中,石膏模内的陶坯的水分尚在,是不会从石膏模内掉落的,需要在翻转过后,对其进行烘干,使陶坯的水分消失,陶坯才会从石膏模内掉落。In order to prevent the plaster mold from falling off during the overturning process, causing unnecessary losses, the
优选的,如图2至图4所示,所述机架100的底部的横梁设置有所述横向直线导轨101和所述横向直线齿条102;Preferably, as shown in FIG. 2 to FIG. 4 , the transverse beam at the bottom of the
所述翻转装置包括下移动架800、所述横向传动轴501和所述横向传动电机502,所述下移动架800的底部安装有所述横向滑块503,所述横向滑块503滑动设置于所述横向直线导轨101,所述横向传动轴501的端部安装有横向直线齿轮504,所述横向直线齿轮504与所述横向直线齿条102相互啮合,所述下移动架800与所述横向传动轴501相互固定,所述横向传动电机502与所述横向传动轴501连接并驱动所述横向传动轴501转动。The turning device includes a lower moving frame 800, the transverse transmission shaft 501 and the transverse transmission motor 502. The transverse sliding block 503 is installed at the bottom of the lower moving frame 800, and the transverse sliding block 503 is slidably arranged at the bottom of the lower moving frame 800. The lateral linear guide rail 101 and the end of the lateral transmission shaft 501 are provided with a lateral linear gear 504, the lateral linear gear 504 and the lateral linear rack 102 are engaged with each other, and the lower moving frame 800 is connected to the lateral linear gear 504. The transmission shafts 501 are fixed to each other, and the transverse transmission motor 502 is connected to the transverse transmission shaft 501 and drives the transverse transmission shaft 501 to rotate.
所述机架100底部的横梁设置有下移动架800,下移动架800可以沿所述机架100的底部的横梁进行横移,其实现横移的过程与上移动架500一样,只不过,上移动架500实现的是驱动机构带动夹持机构沿机架100顶部横梁进行横移,而下移动架800实现的是带动翻转装置沿机架100底部横梁进行横移,目的是可以调整夹持机构与翻转装置之间的距离,避免夹持机构在横移之后,仍未到达翻转装置的上方,导致无法取走和放置石膏模。The beam at the bottom of the
优选的,如图4所示,所述下移动架800的顶部安装有升降安装板801,所述升降安装板801设置有纵向直线导轨802和纵向直线齿条803;Preferably, as shown in FIG. 4 , a lift mounting plate 801 is installed on the top of the lower moving frame 800 , and the lift mounting plate 801 is provided with a longitudinal linear guide rail 802 and a longitudinal linear rack 803 ;
如图所述翻转装置还包括设置于所述翻转主轴701下方的纵向传动轴804,所述纵向传动轴804与所述翻转主轴701相互固定,所述纵向传动轴804的两端设置有纵向直线齿轮805,所述纵向直线齿轮805与所述纵向直线齿条803相互啮合;As shown in the figure, the overturning device further includes a longitudinal transmission shaft 804 disposed under the overturning main shaft 701, the longitudinal transmission shaft 804 and the overturning main shaft 701 are fixed to each other, and two ends of the longitudinal transmission shaft 804 are provided with longitudinal straight lines A gear 805, the longitudinal linear gear 805 and the longitudinal linear rack 803 mesh with each other;
所述翻转装置还包括连接板806,所述翻转主轴701的两端安装于所述连接板806,所述连接板806设置有纵向滑块,所述纵向滑块滑动设置于所述纵向直线导轨802;The turning device further includes a connecting plate 806, two ends of the turning main shaft 701 are mounted on the connecting plate 806, the connecting plate 806 is provided with a longitudinal slider, and the longitudinal slider is slidably arranged on the longitudinal linear guide rail. 802;
所述翻转装置还包括纵向传动电机807,所述纵向传动电机807与所述纵向传动轴804连接并驱动所述纵向传动轴804转动。The turning device further includes a longitudinal transmission motor 807, which is connected with the longitudinal transmission shaft 804 and drives the longitudinal transmission shaft 804 to rotate.
为了避免夹持机构在下降之后,仍与翻转安装板703存在一定高度距离,使得夹持机构无法将石膏模放置到翻转安装板703上,本实施例通过设置纵向传动轴804和纵向传动电机807,利用纵向传动轴804与翻转主轴701的固定,实现翻转主轴701和翻转安装板703的升降,调整翻转安装板703的高度,使其能够顺利放置石膏模。In order to avoid that the clamping mechanism still has a certain height distance from the flipping mounting
优选的,如图5和图6所示,所述输送带200的拐角处设置有推拨装置,所述推拨装置包括推拨架900,所述推拨架900的顶部的上端面设置有推拨横向导轨901,所述推拨架900的顶部的下端面设置有气缸安装板902,所述气缸安装板902安装有横向驱动气缸903;Preferably, as shown in FIG. 5 and FIG. 6 , a push-dial device is provided at the corner of the
所述推拨装置还包括纵向安装板904,所述纵向安装板904的底部通过第一推拨滑块905滑动安装于所述推拨横向导轨901,所述横向驱动气缸903与所述纵向安装板904连接;The push-dial device further includes a
所述纵向安装板904的顶部设置有推拨纵向导轨907和纵向驱动气缸908,所述纵向驱动气缸908,所述纵向安装板904上还设置有推拨臂安装板909安装板,所述推拨臂安装板909安装板的底部通过第二推拨滑块906滑动安装于所述推拨纵向导轨907,所述纵向驱动气缸908与所述推拨臂安装板909安装板连接。The top of the
所述推拨装置设置在输送带200的四个拐角处,通过横向驱动气缸903、推拨横向导轨901、纵向驱动气缸908和推拨纵向导轨907来实现横向和纵向的移动,进而实现推拨安装板的横向和纵向移动,配合构成矩形阵列的输送带200的运输和推拨。The push-dial device is arranged at the four corners of the
优选的,如图5和图6所示,所述推拨臂安装板909安装板的两端分别安装有推拨臂安装板909,两侧的所述推拨臂安装板909之间形成推拨空间。Preferably, as shown in FIG. 5 and FIG. 6 , both ends of the push-dial
由于输送带200成矩形阵列设置,石膏模在拐角处进行运输的时候,容易因为惯性导致其发生偏移,因此通过设置推拨臂安装板909,利用两侧的推拨臂安装板909形成推拨空间,石膏模位于推拨空间内,实现在推拨的过程中,避免石膏模发生位置偏移,无法准确达到夹持机构下方。Since the
本实用新型的一种陶瓷生产运输线的工作流程如下包括:The work flow of a ceramic production and transportation line of the present utility model is as follows:
如图7至图12所示,步骤一:在输送带200的四个拐角处分别设置推拨装置,在输送带200的第一拐角201处设置切泥机300,推拨装置将孔石膏模推拨到切泥机300前,切泥机300将泥饼切放到输送带200上传送的空石膏模内,;As shown in FIG. 7 to FIG. 12 , step 1: push and pull devices are installed at the four corners of the
步骤二:在输送带200的第二拐角202处设置成型机400,将带有泥饼的石膏模输送到成型机400处,成型机400将泥饼成型为陶坯,推拨装置将带有陶坯的石膏模进行推拨使其通过输送带200的第二拐角202;Step 2: A molding
步骤三:设置于第三拐角203处的推拨装置将带有陶坯的石膏模进行推拨,使其通过输送带200的第三拐角203,输送到第一组夹持机构61下方;Step 3: The push-pulling device disposed at the
步骤四:第一组夹持机构61未夹持,第二组夹持机构62夹持有空的石膏模;Step 4: The first group of clamping
带有陶坯的石膏模输送到第一组夹持机构61下方,驱动机构驱动第一组夹持机构61沿升降导柱603下降,第一组夹持机构61的夹模双头气缸601驱动夹模板602夹取带有陶坯的石膏模,然后驱动机构驱动第一组夹持机构61沿升降导柱603上升;The plaster mold with the ceramic blank is transported to the bottom of the first group of clamping
接着驱动机构驱动两组夹持机构横向滑动,使得第二组夹持机构62移动至输送带200上方,驱动机构驱动第二组夹持机构62下降,第二组夹持机构62的夹模双头气缸601驱动夹模板602松开,将空的石膏模放置到输送带200上,填补刚才取走的带有陶坯的石膏模的位置,填补的空的石膏模从输送带200的第四拐角204再次输送至第一拐角201进行循环使用,然后驱动机构驱动第二组夹持机构62上升,此时第一组夹持机构61夹持带有陶坯的石膏模,第二组夹持机构62未夹持;Next, the driving mechanism drives the two groups of clamping mechanisms to slide laterally, so that the second group of clamping
步骤五:驱动机构驱动两组夹持机构横向滑动,使得第二组夹持机构62移动至翻转装置的第一组翻转安装板703的吸盘707吸附的石膏模的上方,此时第一组翻转安装板703的吸盘707吸附的石膏模开口向上,且石膏模为空;Step 5: The driving mechanism drives the two groups of clamping mechanisms to slide laterally, so that the second group of clamping
驱动机构驱动第二组夹持机构62下降并夹取空的石膏模,接着第二组夹持机构62上升;The driving mechanism drives the second group of clamping
驱动机构驱动第一组夹持机构61下降将带有陶坯的石膏模填补到第一组翻转安装板703的吸盘707上,然后第一组夹持机构61上升,驱动机构驱动两组夹持机构横向滑动实现复位;The driving mechanism drives the first group of clamping
步骤六:此时第一组翻转安装板703将带有陶坯的石膏模进行翻转,翻转到翻转主轴701的另一侧,此时第一组翻转安装板703带有陶坯的石膏模开口向下,对其进行烘干,使得陶坯下落到其他生产线,带有陶坯的石膏模变成空的石膏模;Step 6: At this time, the first set of flipping mounting
第一组翻转安装板703翻转后,第二组翻转安装板703带有空的石膏模也同步进行翻转,翻转到翻转轴的另外一次,此时第二组翻转安装板703带有空的石膏模开口向上,等待下一次被取走;After the first set of flip-up
重复步骤一至六,循环陶瓷的生产运输。Repeat steps one to six to cycle the production and transportation of ceramics.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.
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