CN212192435U - Magnetic ring chamfering device - Google Patents
Magnetic ring chamfering device Download PDFInfo
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- CN212192435U CN212192435U CN202020940614.9U CN202020940614U CN212192435U CN 212192435 U CN212192435 U CN 212192435U CN 202020940614 U CN202020940614 U CN 202020940614U CN 212192435 U CN212192435 U CN 212192435U
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Abstract
The utility model discloses a magnetic ring chamfer device, which comprises a frame, the inside below of frame is equipped with double-deck transfer chain, be connected with the positioning mechanism that two symmetries set up in the frame, the top that corresponds positioning mechanism in the frame is connected with lifting mechanism, the one side that corresponds positioning mechanism in the frame is connected with transplanting mechanism, transplanting mechanism's below is equipped with pan feeding belt and ejection of compact belt respectively, the one end of pan feeding belt and ejection of compact belt is equipped with revolving stage mechanism, be connected with in the revolving stage mechanism and get the corresponding mechanism of putting with pan feeding belt and ejection of compact belt, one side of revolving stage mechanism is equipped with tilting mechanism, revolving stage mechanism's top is equipped with two interior angle mechanisms of falling and two exterior angle mechanisms respectively. The utility model discloses degree of automation is high, has reduced artificial use amount, has reduced workman's intensity of labour, has reduced the defective rate of magnetic ring, can avoid magnetic powder to produce the raise dust, causes the injury to post operative employee people's health.
Description
Technical Field
The utility model belongs to the technical field of magnetic material manufacturing, concretely relates to magnetic ring chamfer device.
Background
The production of magnetic materials has many processes, such as pressing, sintering, grinding, sorting, warehousing and the like, and the chamfering process of the ring magnet is that the product is manually taken up and the work of chamfering the internal angle of the front side, the internal angle of the back side, the external angle of the front side and the external angle of the back side is carried out at a semi-automatic production station in which a motor drives a grinding wheel to rotate. This method is very labor intensive. The product is easy to fall off the corner by manual operation, and sweat on the palm is adhered on the product to cause the increase of the reject ratio of the next procedure. And the magnetic powder cut off by the grinding wheel at the chamfering post generates dust which is harmful to the manual body of post operation.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a magnetic ring chamfer device to solve the problem that proposes among the above-mentioned background art. The utility model provides a pair of magnetic ring chamfering device has the characteristics that reduce artifical use amount, reduce workman intensity of labour, reduce the product defective rate.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a magnetic ring chamfer device, which comprises a frame, the inside below of frame is equipped with double-deck transfer chain, the top that corresponds double-deck transfer chain in the frame is connected with the positioning mechanism that two symmetries set up, the top that corresponds positioning mechanism in the frame is connected with lifting mechanism, one side that corresponds positioning mechanism in the frame is connected with transplanting mechanism, transplanting mechanism's below is equipped with pan feeding belt and ejection of compact belt respectively, the one end of pan feeding belt and ejection of compact belt is equipped with revolving stage mechanism, be connected with in the revolving stage mechanism and get the corresponding mechanism of putting with pan feeding belt and ejection of compact belt, one side of revolving stage mechanism is equipped with tilting mechanism, revolving stage mechanism's top is equipped with two interior angle mechanisms.
The utility model discloses in furtherly, revolving stage mechanism includes revolving stage bottom plate, revolving stage and anchor clamps subassembly, and wherein, the revolving stage bottom plate is installed in the frame, and the top of revolving stage bottom plate is connected with the revolving stage, and the top of revolving stage is connected with a plurality of anchor clamps subassembly, and the anchor clamps subassembly includes anchor clamps cylinder and clamping jaw, and wherein, the top at the revolving stage is installed to the anchor clamps cylinder, is connected with the clamping jaw on the output of anchor clamps cylinder.
The utility model discloses in furtherly, get and put the mechanism and include the guide pillar, get and put the sideslip cylinder, get and put the head and get and put the lift cylinder, wherein, the guide pillar is installed in the top of revolving stage mechanism, gets the mount pad of putting the lift cylinder and install in the upper end of guide pillar, gets the mount pad and the guide pillar sliding connection of putting the sideslip cylinder, gets the output of putting the lift cylinder and is connected with the mount pad of getting and putting the sideslip cylinder, gets to be connected with on the output of putting the sideslip cylinder and gets and.
The utility model discloses in furtherly, the interior angle mechanism of falling includes chamfer mount pad, chamfer lift cylinder, chamfer emery wheel and chamfer motor, and wherein, the chamfer mount pad is installed in the frame, is connected with chamfer lift cylinder on the chamfer mount pad, is connected with the chamfer motor on the output of chamfer lift cylinder, is connected with the chamfer emery wheel on the output of chamfer motor.
The utility model discloses in furtherly, lifting mechanism includes lifting mechanism mounting panel, the slider support, the guide rail cylinder, the guide rail fixed plate, guide rail and non return subassembly, wherein, lifting mechanism mounting panel is installed in the frame, the both sides of lifting mechanism mounting panel top are connected with the slider support, sliding connection has the guide rail on the slider support, the upper end of two guide rails is passed through the guide rail fixed plate and is connected, the lower extreme of two guide rails is connected with the non return subassembly, the top of lifting mechanism mounting panel still is connected with the guide rail cylinder, the output and the guide rail of guide rail cylinder are connected.
The utility model discloses in furtherly, tilting mechanism includes dead lever, revolving cylinder, chuck, die clamping cylinder and guide arm cylinder, and wherein, the dead lever is fixed in the frame, and the lower extreme of dead lever is fixed with the guide arm cylinder, is connected with revolving cylinder on the output of guide arm cylinder, is connected with die clamping cylinder on revolving cylinder's the output, is connected with the chuck on die clamping cylinder's the output.
The utility model discloses in furtherly, it includes the electric jar to transplant the mechanism, tool cylinder and magnetism inhale the mechanism, wherein, the electric jar is installed in the frame, be connected with the tool cylinder on the slider of electric jar, the output of tool cylinder is connected with magnetism and inhales the mechanism, magnetism inhales the mechanism and includes magnet cylinder mounting panel, the magnet cylinder, the stainless steel dustcoat, magnet and magnet mounting panel, wherein, magnet cylinder mounting panel is installed on the output of tool cylinder, the below of magnet cylinder mounting panel is connected with the magnet cylinder, be connected with the magnet mounting panel on the output of magnet cylinder, guide bar and magnet cylinder mounting panel sliding connection are passed through at the both ends of magnet mounting panel, the below of magnet mounting panel is connected with magnet, the outside cover of magnet is equipped with the stainless steel dustcoat, the stainless steel dustcoat is fixed on.
The utility model discloses in furtherly, positioning mechanism includes the positioning mechanism mounting panel, the location cylinder, the slider guide rail, the board is placed in the location, locating piece and sensor that targets in place, wherein, the positioning mechanism mounting panel is connected in the frame, the slider guide rail is equipped with two altogether, the slider of slider guide rail is installed on the positioning mechanism mounting panel, it places the board to be connected with the location on the guide rail of slider guide rail, the below that is located the location on the positioning mechanism mounting panel and places the board is connected with the location cylinder, the output and the location of location cylinder are placed the board and are connected, the top that the board was placed in the location is connected with the sensor that targets in, the top.
The utility model discloses in furtherly, the realization method of magnetic ring chamfer device, including following step:
the double-layer conveying line conveys the tray provided with the magnetic ring to be chamfered to the lower part of the lifting mechanism;
secondly, the guide rail cylinder acts to drive the check assembly to act downwards, after the check assembly is in place, the side edge of the tray is clamped by the check assembly, and then the guide rail cylinder drives the tray to move upwards to the positioning mechanism;
thirdly, the positioning cylinder acts, the positioning placing plate is pushed forwards to support the bottom of the tray, the positioning block positions the tray, then the non-return assembly loosens the tray, and the guide rail cylinder resets upwards to wait for the next operation;
fourthly, the electric cylinder drives the magnetic suction mechanism to move towards one side of the positioning mechanism, after the magnetic suction mechanism is in place, the jig air cylinder and the magnet air cylinder mounting plate extend out, the jig air cylinder drives the magnetic suction mechanism to move downwards to be in contact with a magnetic ring in an upper tray of the positioning mechanism, the magnet air cylinder drives the magnet mounting plate to move downwards to enable the magnet to be in contact with the stainless steel outer cover, the magnetic ring is sucked up through the magnet, the jig air cylinder and the electric cylinder reset, after the magnetic suction mechanism is in place, the jig air cylinder extends downwards to place the magnetic ring in the feeding belt, then the magnet air cylinder resets, the distance between the magnet and the magnetic ring is increased at the moment, and the magnetic force between the magnet and the magnetic ring;
fifthly, the magnetic ring moves forwards on the feeding belt, then the taking and placing mechanism moves to move the magnetic ring to the clamp assembly, the rotary table rotates one station, the first chamfering mechanism operates to chamfer the magnetic ring, then the rotary table rotates one station again, at the moment, the clamp assembly releases the magnetic ring, the overturning mechanism operates to overturn the magnetic ring, the clamp assembly clamps the magnetic ring after overturning, then the rotary table rotates one station again, the second chamfering mechanism chamfers the reverse side of the magnetic ring, then the rotary table rotates one station again, and the taking and placing mechanism moves the chamfered magnetic ring to the discharging belt;
when a row of magnetic rings are fully arranged on the discharging belt, the transplanting mechanism moves the magnetic rings subjected to chamfering to the tray;
and (seventhly), after the tray is completely full, the guide rail cylinder acts to drive the check assembly to act downwards to clamp the side edge of the tray, the positioning cylinder resets to wait for the next operation, the guide rail cylinder acts downwards to place the magnetic ring filled with the chamfer angle on the double-layer conveying line, and the actions are repeated.
In the utility model, further, the turntable mechanism comprises a turntable bottom plate, a turntable and a fixture assembly, wherein the turntable bottom plate is arranged on the frame, the turntable is connected above the turntable bottom plate, the fixture assembly comprises a fixture cylinder and a clamping jaw, the fixture cylinder is arranged above the turntable, and the clamping jaw is connected to the output end of the fixture cylinder;
the picking and placing mechanism comprises a guide pillar, a picking and placing transverse cylinder, a picking and placing head and a picking and placing lifting cylinder, wherein the guide pillar is arranged above the turntable mechanism, a mounting seat of the picking and placing lifting cylinder is arranged at the upper end of the guide pillar, the mounting seat of the picking and placing transverse cylinder is connected with the guide pillar in a sliding manner, the output end of the picking and placing lifting cylinder is connected with the mounting seat of the picking and placing transverse cylinder, and the output end of the picking and placing transverse cylinder is connected with the picking and;
the chamfering mechanism comprises a chamfering installation seat, a chamfering lifting cylinder, a chamfering grinding wheel and a chamfering motor, wherein the chamfering installation seat is installed on the rack, the chamfering lifting cylinder is connected onto the chamfering installation seat, the chamfering motor is connected onto the output end of the chamfering lifting cylinder, and the chamfering grinding wheel is connected onto the output end of the chamfering motor;
the lifting mechanism comprises a lifting mechanism mounting plate, sliding block supports, guide rail cylinders, guide rail fixing plates, guide rails and non-return assemblies, wherein the lifting mechanism mounting plate is mounted on the rack, the sliding block supports are connected to two sides above the lifting mechanism mounting plate, the guide rails are connected onto the sliding block supports in a sliding mode, the upper ends of the two guide rails are connected through the guide rail fixing plates, the lower ends of the two guide rails are connected with the non-return assemblies, the guide rail cylinders are further connected above the lifting mechanism mounting plate, and the output ends of the guide rail cylinders are connected with one;
the turnover mechanism comprises a fixed rod, a rotary cylinder, a chuck, a clamping cylinder and a guide rod cylinder, wherein the fixed rod is fixed on the rack, the guide rod cylinder is fixed at the lower end of the fixed rod, the rotary cylinder is connected to the output end of the guide rod cylinder, the clamping cylinder is connected to the output end of the rotary cylinder, and the chuck is connected to the output end of the clamping cylinder;
the transplanting mechanism comprises an electric cylinder, a jig air cylinder and a magnetic suction mechanism, wherein the electric cylinder is installed on the rack, a jig air cylinder is connected onto a sliding block of the electric cylinder, the output end of the jig air cylinder is connected with the magnetic suction mechanism, the magnetic suction mechanism comprises a magnet air cylinder mounting plate, a magnet air cylinder, a stainless steel outer cover, a magnet and a magnet mounting plate, wherein the magnet air cylinder mounting plate is installed on the output end of the jig air cylinder, the magnet air cylinder is connected below the magnet air cylinder mounting plate, the magnet mounting plate is connected on the output end of the magnet air cylinder, two ends of the magnet mounting plate are slidably connected with the magnet air cylinder mounting plate through guide rods, the magnet is connected below the magnet mounting plate, the stainless steel outer cover is sleeved outside the magnet, and;
positioning mechanism includes the positioning mechanism mounting panel, the location cylinder, the slider guide rail, the board is placed in the location, locating piece and sensor that targets in place, wherein, the positioning mechanism mounting panel is connected in the frame, the slider guide rail is equipped with two altogether, the slider of slider guide rail is installed on the positioning mechanism mounting panel, be connected with the location on the guide rail of slider guide rail and place the board, the below that is located the location on the positioning mechanism mounting panel and places the board is connected with the location cylinder, the output and the location of location cylinder are placed the board and are connected, the top that the board was placed in the location is connected with the sensor that targets in, the top that.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model realizes the automatic feeding and discharging of the magnetic ring through the matching of the lifting mechanism, the positioning mechanism, the transplanting mechanism, the feeding belt, the taking and placing mechanism and the discharging belt;
2. the utility model realizes the automatic switching of the processing stations through the turntable mechanism;
3. the utility model realizes the automatic turn-over of the magnetic ring through the turnover mechanism;
4. the utility model has high automation degree, reduces the manual use amount, reduces the labor intensity of workers, reduces the reject ratio of the magnetic ring, and can avoid the magnetic powder from generating raise dust to hurt the body of the post operator;
5. the utility model discloses but the unit uses, also can two or many parallelly connected simultaneous use of machine to one process under can the lug connection, great improvement work efficiency.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of a partial top view structure of the present invention;
fig. 3 is a schematic structural view of the turntable mechanism of the present invention;
FIG. 4 is a schematic structural view of the clamp assembly of the present invention;
fig. 5 is a schematic structural view of the pick and place mechanism of the present invention;
FIG. 6 is a schematic structural view of the chamfering mechanism of the present invention;
fig. 7 is a schematic structural view of the lifting mechanism of the present invention;
fig. 8 is a schematic structural view of the turnover mechanism of the present invention;
fig. 9 is a schematic structural view of the transplanting mechanism of the present invention;
FIG. 10 is a schematic view of the magnetic attraction mechanism of the present invention;
fig. 11 is a schematic structural view of the positioning mechanism of the present invention;
in the figure: 1. a double-layer conveying line; 2. a turntable mechanism; 21. a turntable floor; 22. a turntable; 23. a clamp assembly; 24. a clamp cylinder; 25. a clamping jaw; 3. a positioning mechanism; 31. a positioning mechanism mounting plate; 32. positioning the air cylinder; 33. a slider guide rail; 34. positioning the placing plate; 35. positioning blocks; 36. an in-position sensor; 4. a transplanting mechanism; 41. an electric cylinder; 42. a jig cylinder; 43. a magnetic attraction mechanism; 431. a magnet cylinder mounting plate; 432. a magnet cylinder; 433. a stainless steel housing; 434. a magnet; 435. a magnet mounting plate; 436. a guide bar; 5. a lifting mechanism; 51. a lifting mechanism mounting plate; 52. a slider support; 53. a guide rail cylinder; 54. a guide rail fixing plate; 55. a guide rail; 56. a check assembly; 6. a pick and place mechanism; 61. a guide post; 62. taking and placing a transverse moving cylinder; 63. a pick-and-place head; 64. taking and placing a lifting cylinder; 7. an inner angle chamfering mechanism; 71. a chamfer mounting seat; 72. a chamfer lifting cylinder; 73. chamfering the grinding wheel; 74. a chamfering motor; 8. a turnover mechanism; 81. fixing the rod; 82. a rotating cylinder; 83. a chuck; 84. a clamping cylinder; 85. a guide rod cylinder; 9. a frame; 10. a feeding belt; 11. a discharge belt; 12. chamfering mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1-11, the present invention provides the following technical solutions: the utility model provides a magnetic ring chamfer device, which comprises a frame 9, the inside below of frame 9 is equipped with double-deck transfer chain 1, the top that corresponds double-deck transfer chain 1 in frame 9 is connected with the positioning mechanism 3 that two symmetries set up, the top that corresponds positioning mechanism 3 in frame 9 is connected with lifting mechanism 5, one side that corresponds positioning mechanism 3 in frame 9 is connected with transplanting mechanism 4, transplanting mechanism 4's below is equipped with pan feeding belt 10 and ejection of compact belt 11 respectively, the one end of pan feeding belt 10 and ejection of compact belt 11 is equipped with revolving stage mechanism 2, the one end of pan feeding belt 10 and ejection of compact belt 11 is fixed in frame 9, the other end is fixed on revolving stage bottom plate 21 of revolving stage mechanism 2, be connected with on revolving stage mechanism 2 and get the corresponding mechanism 6 of putting of pan feeding belt 10 and ejection of compact belt 11, one side of revolving stage mechanism 2 is equipped with tilting mechanism 8, revolving stage mechanism 2's top is.
Further, the turntable mechanism 2 comprises a turntable bottom plate 21, a turntable 22 and clamp assemblies 23, wherein the turntable bottom plate 21 is mounted on the frame 9, the turntable 22 is connected above the turntable bottom plate 21, the eight clamp assemblies 23 are connected above the turntable 22, each clamp assembly 23 comprises a clamp cylinder 24 and a clamping jaw 25, the clamp cylinder 24 is mounted above the turntable 22, and the clamping jaw 25 is connected to the output end of the clamp cylinder 24.
Through adopting above-mentioned technical scheme, drive anchor clamps subassembly 23 through revolving stage 22 and rotate, fix the magnetic ring through anchor clamps subassembly 23.
In the embodiment, the rotary table 22 adopts an Elite ER-RU60DF cam divider; the clamp cylinder 24 is made of MHSJ3-25D-M9NV type SMC cylinder.
Further, the picking and placing mechanism 6 comprises a guide post 61, a picking and placing traversing cylinder 62, a picking and placing head 63 and a picking and placing lifting cylinder 64, wherein the guide post 61 is installed above the turntable bottom plate 21 of the turntable mechanism 2, a mounting seat of the picking and placing lifting cylinder 64 is installed at the upper end of the guide post 61, the mounting seat of the picking and placing traversing cylinder 62 is slidably connected with the guide post 61, the output end of the picking and placing lifting cylinder 64 is connected with the mounting seat of the picking and placing traversing cylinder 62, and the output end of the picking and placing traversing cylinder 62 is connected with the picking and placing head 63.
By adopting the technical scheme, the magnetic ring on the feeding belt 10 is moved to the clamp assembly 23 through the taking and placing mechanism 6, and the magnetic ring with the chamfer completed on the clamp assembly 23 is moved to the discharging belt 11.
In the embodiment, the lifting cylinder 64 for taking and placing selects a CDM2B20-35Z-A33A type cylinder of SMC; the transverse moving cylinder 62 is a CDM2B20-140Z-A33A type cylinder of SMC; the pick-and-place head 63 has the same structure as the gripper assembly 23.
Further, the inner chamfering angle mechanism 7 comprises a chamfering installation seat 71, a chamfering lifting cylinder 72, a chamfering grinding wheel 73 and a chamfering motor 74, wherein the chamfering installation seat 71 is installed on the frame 9, the chamfering lifting cylinder 72 is connected to the chamfering installation seat 71, the chamfering motor 74 is connected to the output end of the chamfering lifting cylinder 72, and the chamfering grinding wheel 73 is connected to the output end of the chamfering motor 74.
Through adopting above-mentioned technical scheme, the structure of chamfering mechanism 12 is the same with the structure of chamfering mechanism 7, and chamfer emery wheel 73 model between them is different, drives chamfer motor 74 through chamfer lift cylinder 72 and goes up and down, drives chamfer emery wheel 73 through chamfer motor 74 and rotates to chamfer the magnetic ring.
In the embodiment, the chamfer lifting cylinder 72 is a WGU02-25-100-2 type cylinder; the chamfering motor 74 is an HM4955 type motor of HSD.
Further, the lifting mechanism 5 comprises a lifting mechanism mounting plate 51, a slider support 52, a guide rail air cylinder 53, a guide rail fixing plate 54, a guide rail 55 and a check assembly 56, wherein the lifting mechanism mounting plate 51 is mounted on the frame 9, the slider support 52 is connected to two sides above the lifting mechanism mounting plate 51, the guide rail 55 is connected to the slider support 52 in a sliding manner, the upper ends of the two guide rails 55 are connected through the guide rail fixing plate 54, the check assembly 56 is connected to the lower ends of the two guide rails 55, the guide rail air cylinder 53 is further connected to the upper side of the lifting mechanism mounting plate 51, and the output end of the guide rail air cylinder 53 is connected.
Through adopting above-mentioned technical scheme, drive guide rail 55 through guide rail cylinder 53 and slide from top to bottom to drive non return subassembly 56 and reciprocate, thereby drive the tray and reciprocate.
In the embodiment, the guide rail air cylinder 53 is a CDA2F40-700Z-G5P type air cylinder of SMC; the check assembly 56 is a PFC01-285Y-PK type check assembly.
Further, the turnover mechanism 8 includes a fixing rod 81, a rotating cylinder 82, a chuck 83, a clamping cylinder 84 and a guide rod cylinder 85, wherein the fixing rod 81 is fixed on the frame 9, the lower end of the fixing rod 81 is fixed with the guide rod cylinder 85, the output end of the guide rod cylinder 85 is connected with the rotating cylinder 82, the output end of the rotating cylinder 82 is connected with the clamping cylinder 84, and the output end of the clamping cylinder 84 is connected with the chuck 83.
By adopting the technical scheme, the guide rod cylinder 85 drives the rotary cylinder 82 to ascend and descend, the rotary cylinder 82 drives the clamping cylinder 84 to rotate, and the clamping cylinder 84 drives the chuck 83 to clamp the magnetic ring, so that the magnetic ring is turned over.
In the embodiment, the rotary cylinder 82 is an MSQXB20AX-M9P-X152 type cylinder of SMC; the clamping cylinder 84 is an MHK2-12D-M9N type cylinder of SMC; the guide rod cylinder 85 is a WGU02-12-100-2 type cylinder.
Further, the transplanting mechanism 4 comprises an electric cylinder 41, a jig cylinder 42 and a magnetic attraction mechanism 43, wherein the electric cylinder 41 is arranged on the frame 9, the jig cylinder 42 is connected on the slide block of the electric cylinder 41, the output end of the jig cylinder 42 is connected with the magnetic attraction mechanism 43, the magnetic attraction mechanism 43 comprises a magnet cylinder mounting plate 431, a magnet cylinder 432, a stainless steel outer cover 433, a magnet 434 and a magnet mounting plate 435, wherein, magnet cylinder mounting panel 431 is installed on the output of tool cylinder 42, and the below of magnet cylinder mounting panel 431 is connected with magnet cylinder 432, is connected with magnet mounting panel 435 on the output of magnet cylinder 432, and the guide bar 436 is passed through at the both ends of magnet mounting panel 435 and magnet cylinder mounting panel 431 sliding connection, and the below of magnet mounting panel 435 is connected with magnet 434, and the outside cover of magnet 434 is equipped with stainless steel dustcoat 433, and stainless steel dustcoat 433 is fixed on magnet cylinder mounting panel 431.
Through adopting above-mentioned technical scheme, move the magnetic ring that treats the chamfer in the tray to the pan feeding belt 10 through transplanting mechanism 4 on, move the magnetic ring that the chamfer was accomplished on the ejection of compact belt 11 to the tray in.
The model of the electric cylinder 41 in this embodiment is TL100-S1000-BD, which is sold by Tailai Automation technology Co., Ltd, Dongguan; the jig cylinder 42 is MGPS50-80-M9BWV, sold by SMC manufacturers; the magnet cylinder 432 is model number WGU02-12-30-2, sold by Hayda.
Further, the positioning mechanism 3 includes a positioning mechanism mounting plate 31, positioning cylinders 32, two slider guide rails 33, a positioning placing plate 34, positioning blocks 35 and a positioning sensor 36, wherein the positioning mechanism mounting plate 31 is connected to the frame 9, the two slider guide rails 33 are provided, the sliders of the slider guide rails 33 are mounted on the positioning mechanism mounting plate 31, the positioning placing plate 34 is connected to the guide rails of the slider guide rails 33, the positioning cylinders 32 are connected to the positioning placing plate 31 below the positioning placing plate 34, the output ends of the positioning cylinders 32 are connected to the positioning placing plate 34, the positioning placing sensor 36 is connected to the positioning placing plate 34, and the two positioning blocks 35 are connected to the positioning placing plate 34.
Through adopting above-mentioned technical scheme, live the tray through positioning mechanism 3 to fix a position the tray, make transplanting mechanism 4 can be accurate get and put the magnetic ring.
The positioning cylinder 32 in this embodiment is of the type CDM3L20-150-M9P, sold by SMC manufacturers; the in-position sensor 36 is model ZJH10-2, sold by Yiheda.
Example 2
The present embodiment is different from embodiment 1 in that:
further, the utility model discloses a magnetic ring chamfer device's implementation method, including following step:
firstly, a tray provided with a magnetic ring to be chamfered is conveyed to the lower part of a lifting mechanism 5 by a double-layer conveying line 1;
secondly, the guide rail air cylinder 53 acts to drive the check assembly 56 to act downwards, after the check assembly 56 is in place, the side edge of the tray is clamped, and then the guide rail air cylinder 53 drives the tray to move upwards to the positioning mechanism 3;
thirdly, the positioning cylinder 32 acts, the positioning placing plate 34 is pushed forwards to support the bottom of the tray, the positioning block 35 positions the tray, then the non-return assembly 56 releases the tray, and the guide rail cylinder 53 is reset upwards to wait for the next operation;
fourthly, the electric cylinder 41 drives the magnetic suction mechanism 43 to move towards one side of the positioning mechanism 3, after the magnetic suction mechanism is in place, the jig air cylinder 42 and the magnet air cylinder mounting plate 431 extend out, the jig air cylinder 42 drives the magnetic suction mechanism 43 to move downwards to be in contact with a magnetic ring in a tray on the positioning mechanism 3, the magnet air cylinder 432 drives the magnet mounting plate 435 to move downwards to enable the magnet 434 to be in contact with a stainless steel outer cover 433, the magnetic ring is sucked up through the magnet 434, the jig air cylinder 42 and the electric cylinder 41 are reset, after the magnetic suction mechanism is in place, the jig air cylinder 42 extends downwards to place the magnetic ring in the feeding belt 10, then the magnet air cylinder 432 is reset, the distance between the magnet 434 and the magnetic ring is increased at the moment, and the magnetic force between the magnet 434 and the magnetic ring;
fifthly, the magnetic ring moves forwards on the feeding belt 10, then the pick-and-place mechanism 6 moves to move the magnetic ring to the clamp assembly 23, the rotary table 22 rotates for one station, the first inner angle chamfering mechanism 7 moves to chamfer the magnetic ring, then the turntable 22 rotates a station again, the first chamfering mechanism 12 acts to chamfer the magnetic ring, then the turntable 22 rotates a station again, at this time, the clamp assembly 23 loosens the magnetic ring, the turnover mechanism 8 acts to turn over the magnetic ring, the clamp assembly 23 clamps the magnetic ring after turning over, then the turntable 22 rotates a station again, the second inner angle chamfering mechanism 7 performs inner angle chamfering on the reverse side of the magnetic ring, then the turntable 22 rotates a station again, the second chamfering mechanism 12 performs chamfering on the reverse side of the magnetic ring, then the turntable 22 rotates a station again, and the taking and placing mechanism 6 moves the magnetic ring after chamfering to the discharging belt 11;
sixthly, after a row of magnetic rings are fully arranged on the discharging belt 11, the transplanting mechanism 4 moves the magnetic rings subjected to chamfering to the tray;
and (seventhly) after the tray is completely full, the guide rail air cylinder 53 acts to drive the check assembly 56 to move downwards, the side edge of the tray is clamped, the positioning air cylinder 32 resets to wait for the next operation, the guide rail air cylinder 53 acts downwards, the magnetic ring filled with the chamfer is placed on the double-layer conveying line 1, and the actions are repeated.
All of these actions are controlled by A controller, model FX3U-128MR-ES-A, sold by Mitsubishi.
To sum up, the utility model realizes the automatic feeding and discharging of the magnetic ring through the cooperation of the lifting mechanism 5, the positioning mechanism 3, the transplanting mechanism 4, the feeding belt 10, the taking and placing mechanism 6 and the discharging belt 11; the utility model realizes the automatic switching of the processing stations through the turntable mechanism 2; the utility model realizes the automatic turn-over of the magnetic ring through the turnover mechanism 8; the utility model has high automation degree, reduces the manual use amount, reduces the labor intensity of workers, reduces the reject ratio of the magnetic ring, and can avoid the magnetic powder from generating raise dust to hurt the body of the post operator; the utility model discloses but the unit uses, also can two or many parallelly connected simultaneous use of machine to one process under can the lug connection, great improvement work efficiency.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a magnetic ring chamfer device, includes frame (9), its characterized in that: the inside below of frame (9) is equipped with double-deck transfer chain (1), the top that corresponds double-deck transfer chain (1) on frame (9) is connected with positioning mechanism (3) that two symmetries set up, the top that corresponds positioning mechanism (3) on frame (9) is connected with lifting mechanism (5), one side that corresponds positioning mechanism (3) on frame (9) is connected with transplanting mechanism (4), the below of transplanting mechanism (4) is equipped with pan feeding belt (10) and ejection of compact belt (11) respectively, the one end of pan feeding belt (10) and ejection of compact belt (11) is equipped with revolving stage mechanism (2), be connected with on revolving stage mechanism (2) and get and put mechanism (6) corresponding with pan feeding belt (10) and ejection of compact belt (11), one side of revolving stage mechanism (2) is equipped with tilting mechanism (8), the top of revolving stage mechanism (2) is equipped with two interior angle mechanisms (7) and two exterior angle mechanisms (12) respectively.
2. The magnetic ring chamfering device according to claim 1, wherein: turntable mechanism (2) includes revolving stage bottom plate (21), revolving stage (22) and anchor clamps subassembly (23), wherein, revolving stage bottom plate (21) is installed on frame (9), the top of revolving stage bottom plate (21) is connected with revolving stage (22), the top of revolving stage (22) is connected with a plurality of anchor clamps subassembly (23), anchor clamps subassembly (23) are including anchor clamps cylinder (24) and clamping jaw (25), wherein, the top at revolving stage (22) is installed in anchor clamps cylinder (24), be connected with clamping jaw (25) on the output of anchor clamps cylinder (24).
3. The magnetic ring chamfering device according to claim 1, wherein: the picking and placing mechanism (6) comprises a guide pillar (61), a picking and placing transverse cylinder (62), a picking and placing head (63) and a picking and placing lifting cylinder (64), wherein the guide pillar (61) is installed above the rotary table mechanism (2), a mounting seat of the picking and placing lifting cylinder (64) is installed at the upper end of the guide pillar (61), the mounting seat of the picking and placing transverse cylinder (62) is connected with the guide pillar (61) in a sliding mode, the output end of the picking and placing lifting cylinder (64) is connected with the mounting seat of the picking and placing transverse cylinder (62), and the picking and placing head (63) is connected to the output end of the picking and placing transverse cylinder (62).
4. The magnetic ring chamfering device according to claim 1, wherein: the chamfering inner angle mechanism (7) comprises a chamfering installation seat (71), a chamfering lifting cylinder (72), a chamfering grinding wheel (73) and a chamfering motor (74), wherein the chamfering installation seat (71) is installed on the rack (9), the chamfering lifting cylinder (72) is connected onto the chamfering installation seat (71), the chamfering motor (74) is connected onto the output end of the chamfering lifting cylinder (72), and the chamfering grinding wheel (73) is connected onto the output end of the chamfering motor (74).
5. The magnetic ring chamfering device according to claim 1, wherein: lifting mechanism (5) are including lifting mechanism mounting panel (51), slider support (52), guide rail cylinder (53), guide rail fixed plate (54), guide rail (55) and non return subassembly (56), wherein, lifting mechanism mounting panel (51) is installed in frame (9), the both sides of lifting mechanism mounting panel (51) top are connected with slider support (52), sliding connection has guide rail (55) on slider support (52), the upper end of two guide rails (55) is passed through guide rail fixed plate (54) and is connected, the lower extreme of two guide rails (55) is connected with non return subassembly (56), the top of lifting mechanism mounting panel (51) still is connected with guide rail cylinder (53), the output and a guide rail (55) of guide rail cylinder (53) are connected.
6. The magnetic ring chamfering device according to claim 1, wherein: tilting mechanism (8) are including dead lever (81), revolving cylinder (82), chuck (83), die clamping cylinder (84) and guide arm cylinder (85), wherein, dead lever (81) are fixed on frame (9), the lower extreme of dead lever (81) is fixed with guide arm cylinder (85), be connected with revolving cylinder (82) on the output of guide arm cylinder (85), be connected with die clamping cylinder (84) on the output of revolving cylinder (82), be connected with chuck (83) on the output of die clamping cylinder (84).
7. The magnetic ring chamfering device according to claim 1, wherein: the transplanting mechanism (4) comprises an electric cylinder (41), a jig cylinder (42) and a magnetic suction mechanism (43), wherein the electric cylinder (41) is installed on the rack (9), a jig cylinder (42) is connected to a sliding block of the electric cylinder (41), the output end of the jig cylinder (42) is connected with the magnetic suction mechanism (43), the magnetic suction mechanism (43) comprises a magnet cylinder installation plate (431), a magnet cylinder (432), a stainless steel outer cover (433), a magnet (434) and a magnet installation plate (435), wherein the magnet cylinder installation plate (431) is installed at the output end of the jig cylinder (42), the magnet cylinder (432) is connected below the magnet cylinder installation plate (431), the magnet installation plate (435) is connected at the output end of the magnet cylinder (432), two ends of the magnet installation plate (435) are slidably connected with the magnet cylinder installation plate (431) through guide rods (436), the magnet (434) is connected below the magnet installation plate (435), the stainless steel outer cover (433) is sleeved outside the magnet (434), and the stainless steel outer cover (433) is fixed on the magnet cylinder mounting plate (431).
8. The magnetic ring chamfering device according to claim 1, wherein: positioning mechanism (3) are including positioning mechanism mounting panel (31), location cylinder (32), slider guide rail (33), board (34) is placed in the location, locating piece (35) and sensor (36) that targets in place, wherein, positioning mechanism mounting panel (31) is connected on frame (9), slider guide rail (33) are equipped with two altogether, the slider of slider guide rail (33) is installed on positioning mechanism mounting panel (31), it places board (34) to be connected with the location on the guide rail of slider guide rail (33), the below that lies in location on positioning mechanism mounting panel (31) and places board (34) is connected with location cylinder (32), the output and the location of location cylinder (32) are placed board (34) and are connected, the top that board (34) was placed in the location is connected with sensor (36) that targets in place, the top that board (34) was placed in the location still is connected with two locating pieces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020940614.9U CN212192435U (en) | 2020-05-28 | 2020-05-28 | Magnetic ring chamfering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020940614.9U CN212192435U (en) | 2020-05-28 | 2020-05-28 | Magnetic ring chamfering device |
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| Publication Number | Publication Date |
|---|---|
| CN212192435U true CN212192435U (en) | 2020-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020940614.9U Active CN212192435U (en) | 2020-05-28 | 2020-05-28 | Magnetic ring chamfering device |
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| Country | Link |
|---|---|
| CN (1) | CN212192435U (en) |
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