CN212093287U - Automatic product detection device - Google Patents
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- CN212093287U CN212093287U CN202020695568.0U CN202020695568U CN212093287U CN 212093287 U CN212093287 U CN 212093287U CN 202020695568 U CN202020695568 U CN 202020695568U CN 212093287 U CN212093287 U CN 212093287U
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Abstract
The utility model discloses an automatic product detection device, which comprises a fixed table, a rotary table, a power mechanism, a product detection mechanism, a shifting-out mechanism, a qualified product storage area and a unqualified product storage area, wherein the rotary table rotates relative to the fixed table, and a plurality of carrying seats for placing products to be detected are arranged on the edge of the rotary table; the product detection mechanism comprises a first detection mechanism arranged on the periphery of the rotary disc, and the rotary disc rotates under the driving of the power mechanism so as to drive the carrier seat to move to a position which can be opposite to the product detection mechanism; the qualified product storage area is arranged on one side of the unqualified product storage area, the rotary disc is further used for moving the detected product to the unloading position, the moving-out mechanism is used for transferring the qualified product located at the unloading position to the qualified product storage area, and the moving-out mechanism is also used for transferring the unqualified product located at the unloading position to the unqualified product storage area. The utility model discloses a product automatic checkout device guarantees to detect the precision, improves detection efficiency greatly.
Description
Technical Field
The utility model relates to a product detection area especially relates to a product automatic checkout device.
Background
In prior art, a plurality of detection mechanisms need to be used for the detection of independent products, after each performance is detected, the product needs to be manually moved to the next detection mechanism for next performance detection, if a plurality of performances are detected, the product needs to be manually moved for many times, the detection efficiency is low, the product is extremely inconvenient, and the detection precision can be influenced in the manual moving process.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that exists among the prior art, the utility model provides a product automatic checkout device to improve and detect precision and detection efficiency, technical scheme is as follows:
the utility model provides an automatic product detection device, which comprises a fixed platform, a turntable, a power mechanism, a product detection mechanism, a shifting-out mechanism, a qualified product storage area and a unqualified product storage area,
the turntable is sleeved outside the fixed table and rotates relative to the fixed table, a plurality of loading seats are arranged on the edge of the turntable and used for placing a product to be detected;
the product detection mechanism comprises a first detection mechanism arranged on the periphery of the rotary disc, and the rotary disc rotates under the driving of the power mechanism so as to drive the carrier seat to move to a position which can be opposite to the product detection mechanism;
at least one fixing mechanism is fixedly arranged on the edge of the fixing table and used for fixing the product moved to the product detection mechanism;
the qualified product storage area is arranged on one side of the unqualified product storage area, the turntable is further used for moving the detected products to the unloading position, the moving-out mechanism is used for transferring the qualified products located at the unloading position to the qualified product storage area, and the moving-out mechanism is further used for transferring the unqualified products located at the unloading position to the unqualified product storage area.
Further, the product detection mechanism is still including setting up second detection mechanism, third detection mechanism and the fourth detection mechanism of carousel periphery, the carousel rotates, makes it passes through first detection mechanism, second detection mechanism, third detection mechanism and fourth detection mechanism in proper order to carry the seat.
Furthermore, the moving-out mechanism comprises a first driving mechanism, a second driving mechanism, a horizontal guide rail, a connecting arm connected with the horizontal guide rail and a grabbing piece arranged below the connecting arm, and the grabbing piece moves along a first direction under the driving of the first driving mechanism; under the drive of the second driving mechanism, the grabbing piece moves along a second direction, the first direction is the length direction of the horizontal guide rail, and the second direction is perpendicular to the first direction.
Further, the defective product storage area includes a storage container having a plurality of storage spaces, the storage container being rotatable about its axis direction such that one storage space is provided below the grasping member.
Further, the qualified product storage area comprises a receiving container and a rolling ramp arranged on the discharging side of the receiving container.
Further, the automatic product detection device also comprises a sensor for sensing whether the carrier seat is provided with the product or not and a control mechanism electrically connected with the sensor.
Further, the fixing mechanism comprises a first air cylinder fixedly arranged on the fixing table and a fixing component connected with the first air cylinder, the fixing component comprises a fixing seat connected with the first air cylinder, a connecting piece arranged on the fixing seat and a fixing piece connected with the connecting piece and extending towards the edge of the rotary table, and under the driving of the first air cylinder, the fixing component moves close to or away from a product to be detected along the axial direction of the first air cylinder.
Further, be provided with the constant head tank that the opening orientation detected the product on the mounting, the constant head tank is the arc structure.
Further, the first driving mechanism is a motor.
Further, the second driving mechanism is a cylinder.
The utility model provides a beneficial effect that technical scheme brought as follows:
a. according to the automatic product detection device, the moving-out mechanism grabs unqualified products into the storage space corresponding to the unqualified product storage area, and grabs qualified products into the qualified product storage area, so that the detection precision is ensured, any unqualified product is not missed, and the product placed in the qualified product storage area is subjected to multi-pass detection, and the qualification rate is ensured;
b. the utility model discloses a product automatic checkout device realizes automated inspection, improves detection efficiency greatly;
c. the utility model discloses a product automatic checkout device is applicable to the performance detection of multiple product, has the commonality, and easy operation.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a perspective view of an automatic product detection device provided in an embodiment of the present invention;
fig. 2 is a top view of an automatic product inspection device provided in an embodiment of the present invention;
fig. 3 is a perspective view of a first viewing angle of a fixing mechanism of an automatic product inspection device according to an embodiment of the present invention;
fig. 4 is a perspective view of a second viewing angle of the fixing mechanism of the automatic product detection device according to the embodiment of the present invention.
Wherein the reference numerals include: 15-stationary table, 16-rotary table, 17-removal mechanism, 171-horizontal guide, 172-connecting arm, 173-grasping element, 181-receiving container, 182-rolling ramp, 19-storage space, 20-carrier, 21-product, 22-stationary mechanism, 221-stationary base, 222-connecting element, 223-stationary element, 224-positioning slot, 225-first cylinder, 23-sensor, 24-first detection mechanism, 25-second detection mechanism, 26-third detection mechanism, 27-fourth detection mechanism.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In an embodiment of the present invention, an automatic product detecting device is provided, and the specific structure is shown in fig. 1 and fig. 2, which includes a fixing table 15, a turntable 16, a product detecting mechanism, a moving-out mechanism 17, a qualified product storage area, a non-qualified product storage area and a power mechanism, wherein the power mechanism is preferably a motor.
The rotary table 16 is sleeved outside the fixed table 15, the rotary table 16 rotates relative to the fixed table 15, a plurality of loading seats 20 are arranged at the edge of the rotary table 16, the loading seats 20 are used for placing products 21 to be detected, the product detection mechanism is arranged outside the rotary table 16, under the drive of the power mechanism, the rotary table 16 rotates to further drive the loading seats 20 to move to the position which can be opposite to the product detection mechanism, a space for the loading seats to pass through is formed in the product detection mechanism, when the loading seats stay in the space, detection parts on the product detection mechanism can move towards the direction close to the loading seats, the loading seats rotate along with the rotary table, and no other displacement changes exist; after the detection is finished, the detection part can move towards the direction far away from the carrying seat, and the carrying seat rotates to the next detection mechanism along with the turntable.
In one embodiment of the present invention, the product 21 includes an injection molding member and one or more terminals disposed on the injection molding member, which are also called pin.
The product detection mechanism comprises a first detection mechanism 24 arranged at the periphery of the turntable 16, the first detection mechanism 24 is used for detecting whether a product on the carrier seat is qualified or not, and whether the product is qualified or not is the result that whether one performance of the product meets the qualified requirement or not, in one embodiment provided by the utility model, the product is an injection molding piece, at least one independent Pin needle is arranged on the injection molding piece, one independent Pin needle has an upper end part and a lower end part, the product detection mechanism further comprises a second detection mechanism 25, a third detection mechanism 26 and a fourth detection mechanism 27, the first detection mechanism 24 is used for detecting the electrical performance of the product on the carrier seat (namely, pressure-resistant conduction, in a pressure-resistant conduction test, 2 end parts of one independent Pin needle are conducted, namely, pressure resistance is detected, namely, the performance detection reaches the qualified requirement), the second detection mechanism 25 is used for detecting the Pin needle height data of the product on the carrier seat (namely, measuring the high and low frequencies of the Pin needles on the injection molding piece, if there are 3 Pin needles on the injection molding, it is not in the same plane to measure the upper end of the Pin needle, and if it is in the same plane, the detection is passed, that is, the performance detection meets the qualified requirement), the third detection mechanism 26 is used to detect the gate height data of the product (there is an ejection port in the product, that is, the gate, and the detection gate is higher than a certain surface), and the fourth detection mechanism 27 is used to detect the Pin needle position data of the product (if there are 3 Pin needles on the injection molding, the position of the lower end is measured). The first detecting mechanism 24, the second detecting mechanism 25, the third detecting mechanism 26 and the fourth detecting mechanism 27 are well-known devices in the art, and therefore, the structures of these four detecting mechanisms are not described.
If the second detection mechanism 25 is used for detecting the height data of the pin of the product, the second detection mechanism 25 is provided with a CCD camera which can be matched with the pin height detection.
In the product automatic checkout device that this application provided, detection mechanism's quantity is not restricted to 4, can increase and reduce detection mechanism according to actual demand. The detection performances of the first detection mechanism 24, the second detection mechanism 25, the third detection mechanism 26 and the fourth detection mechanism 27 are not limited to the above description, and the corresponding detection mechanisms are selected according to the performance to be detected of the product, and any detection mechanism for detecting the product performance is suitable for the application.
The turntable 16 is further configured to move the product 21 that has been detected to an unloading position, the moving-out mechanism 17 is configured to grab the product located at the unloading position and make it leave the turntable 16, specifically, if the product is qualified after detection, the turntable rotates to drive the qualified product to move to the unloading position, and at this time, the moving-out mechanism 17 transfers the qualified product located at the unloading position to the qualified product storage area; if the product is unqualified after detection, the turntable rotates to drive the unqualified product to move to the unloading position, and at the moment, the moving-out mechanism 17 transfers the unqualified product positioned at the unloading position to the unqualified product storage area.
When one carrier seat moves to a position opposite to one product detection mechanism, the rotary table is static, the product detection mechanism detects products on the carrier seat, and if the products pass the detection, the rotary table rotates to drive the products to rotate to the next product detection mechanism for continuous detection; and if the detection is failed, the product is unqualified, the turntable rotates to the unloading position, and the shifting-out mechanism grabs the unqualified product positioned at the unloading position into the storage space corresponding to the unqualified product storage area.
When the product passing the first detection reaches the next product detection mechanism, the second product detection mechanism continues to detect the product, and if the product passes the detection, the rotary disc rotates to drive the product to rotate to the third product detection mechanism to continue the detection; and if the detection is failed, the product is unqualified, the turntable rotates to the unloading position, and the shifting-out mechanism grabs the unqualified product positioned at the unloading position into the storage space corresponding to the unqualified product storage area. When a plurality of product detection mechanisms are arranged, the steps are repeated, after all the product detection mechanisms detect the products, if the products are qualified, the turntable 16 rotates to the unloading position, and the moving-out mechanism 17 grabs the qualified products to the qualified product storage area. Once one detection fails, the unqualified product is regarded as the unqualified product, the unqualified product is grabbed to the storage space corresponding to the unqualified product storage area by the moving-out mechanism, so that the detection precision is ensured, any unqualified product is not missed, and the qualified rate of the product placed in the qualified product storage area is ensured after multiple detections. In addition, automatic detection is realized, and the detection efficiency is greatly improved.
The specific structure of the removing mechanism 17 is as follows: referring to fig. 1, the removing mechanism 17 includes a first driving mechanism (the first driving mechanism is preferably a motor), a second driving mechanism (the first driving mechanism is preferably a cylinder), a horizontal guide rail 171, a connecting arm 172 connected with the horizontal guide rail 171, and a grabbing member 173 disposed under the connecting arm 172, the grabbing member 173 having a clamping state and a releasing state, and when in the clamping state, the grabbing member 173 clamps the product; when in the release state, the catch 173 releases the product, allowing it to fall. The gripping members 173 are each moved in a first direction by the first drive mechanism; the grasping member 173 is moved in a second direction, which is a longitudinal direction of the horizontal guide rail 171, by the second driving mechanism.
The qualified product storage area is arranged on one side of the unqualified product storage area, and the specific structure of the qualified product storage area is as follows: the qualified product storage area comprises a receiving container 181 and a rolling ramp 182 arranged on the discharging side of the receiving container 181, when the product detection is successful, the product is driven by the turntable to move to the unloading position, the grabbing piece of the moving-out mechanism 17 grabs the product and then moves to the receiving container 181 along the length direction of the horizontal guide rail 171, then the product is driven by the first driving mechanism to move downwards to be close to the receiving container 181, the grabbing piece is loosened, the product falls to the receiving container 181, and then the product slides to other stations along the downward-inclined rolling ramp 182.
The reject storage section includes a storage container having a plurality of storage spaces 19, the storage container being rotatable about its axis, such that a storage space 19 is provided below the grasping member 173, the storage space 19 may be named according to performance items detected by the product detecting mechanism, and if a product is not detected by a certain product detecting mechanism, the storage space 19 corresponding to this inspection performance item is rotated to a position just below the grasping member 173, if the electrical performance of the product is not detected for the first time, the product falls into a container that only stores the electrical property test failed, so that the defective product is sorted according to the property test failed, that is, the products which cannot pass the performance detection are retained in one container, and all unqualified products cannot be placed in the same container, so that the later classification and recovery are not facilitated.
The automatic product detection device further comprises an inductor 23 and a control mechanism electrically connected with the inductor 23, the power mechanism is connected with the control mechanism, the inductor 23 is used for sensing whether a product 21 is arranged on one carrying seat 20 located at the initial position of the turntable or not, and the control mechanism is used for controlling the power mechanism to drive the turntable 16 to rotate according to the sensing result of the inductor 23. When the inductor 23 induces a product, the inductor 23 sends a signal to the control mechanism, and the control mechanism receives the signal and controls the power mechanism to drive the turntable to rotate; when the sensor 23 does not sense a product, the turntable does not rotate.
Further, the fixed at least one fixed establishment 22 that is provided with in border of fixed station 15, fixed establishment 22 is used for fixing the product 21 that removes to product detection mechanism, and when some detection mechanism detected product 21, need further fix product 21 (need further fix the product if withstand voltage conduction test and pin needle position degree detection) to prevent that the product from rocking, and influence the detection precision, because of fixed station 15 rigidity, detection mechanism rigidity, fixed establishment 22 sets up with corresponding detection mechanism relatively.
In one embodiment of the present invention, the specific structure of the fixing mechanism 22 is as follows: referring to fig. 3 and 4, the fixing mechanism 22 includes a first air cylinder 225 fixedly disposed on the fixing table 15 and a fixing assembly connected to the first air cylinder 225, the fixing assembly includes a fixing base 221 connected to the first air cylinder 225, a connecting member 222 disposed on the fixing base 221, and a fixing member 223 connected to the connecting member 222 and extending toward the edge of the turntable 16, and the fixing assembly moves toward or away from the product to be detected along the axial direction of the first air cylinder 225 under the driving of the first air cylinder 225. The fixing member 223 is provided with a positioning groove 224 having an opening facing the positioning mechanism, one end of the positioning groove 224 is a closed structure, the other end of the positioning groove is an open structure, the product is a circular structure, and for conveniently fixing the product, the positioning groove is an arc-shaped structure and is matched with the product. When a product moves to a position opposite to the product detection mechanism, the first air cylinder 225 drives the fixing component to move towards the product approaching direction until the product is clamped in the positioning groove 224; after the detection is completed, the first cylinder 225 drives the fixing component to move away from the product, so that the positioning groove 224 is away from the product.
The utility model provides an embodiment, product detection machine is including setting up first detection mechanism, second detection mechanism, third detection mechanism and the fourth detection mechanism in the carousel periphery, and the embodiment is as follows:
s1, placing the product on a carrying seat, and controlling a power mechanism to drive a turntable to rotate by a control mechanism according to the sensing result of the sensor;
s2, after the product rotates to the first detection mechanism, the turntable is static, the first detection mechanism detects the product on the carrier seat, and if the product passes the detection, the step S3 is executed; if the detection is failed, the product is unqualified, the turntable rotates to an unloading position, and the moving-out mechanism grabs the unqualified product into a storage space corresponding to an unqualified product storage area;
s3, if the detection is passed, the rotating disc rotates to drive the product passing the detection in the step S2 to rotate to the second detection mechanism, then the rotating disc is static, the second detection mechanism detects the product on the carrying seat, and if the detection is passed, the step S4 is executed; if the detection is not passed, the product is unqualified, the turntable rotates to the unloading position, and the moving-out mechanism grabs the unqualified product to an unqualified product storage area;
s4, rotating the turntable to drive the products passing the detection in the step S3 to rotate to a third detection mechanism, wherein the turntable is static, the third detection mechanism detects the products on the carrier seat, if the products pass the detection, the step S5 is executed, if the products do not pass the detection and are unqualified, the turntable rotates to an unloading position, and the moving-out mechanism grabs the unqualified products to an unqualified product storage area;
s5, rotating the turntable to drive the products passing the detection in the step S4 to rotate to a fourth detection mechanism, wherein the turntable is static, the fourth detection mechanism detects the products on the carrying seat, if the products pass the detection and are qualified, the turntable rotates to an unloading position, and the moving-out mechanism grabs the qualified products to a qualified product storage area; if the detection is failed and the product is unqualified, the turntable rotates to an unloading position, and the moving-out mechanism grabs the unqualified product to an unqualified product storage area.
The product detection mechanism also comprises two detection mechanisms or three detection mechanisms or four detection mechanisms or five detection mechanisms or more detection mechanisms, for example, when the product is detected, if N (N is more than or equal to 1) detection mechanisms exist, the product passes through the N detection mechanisms (each detection mechanism detects once, and N times of detection are carried out through the N detection mechanisms), and the product is qualified; if one detection fails, the product is an unqualified product, and the one-time detection means that one detection mechanism detects one performance of the product, and each detection mechanism only detects one performance of the product.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (10)
1. An automatic product detection device is characterized by comprising a fixed table (15), a turntable (16), a power mechanism, a product detection mechanism, a shifting-out mechanism (17), a qualified product storage area and an unqualified product storage area,
the turntable (16) is sleeved outside the fixed table (15), the turntable (16) rotates relative to the fixed table (15), a plurality of loading seats (20) are arranged on the edge of the turntable (16), and the loading seats (20) are used for placing a product (21) to be detected;
the product detection mechanism comprises a first detection mechanism (24) arranged on the periphery of the rotary disc (16), and under the driving of the power mechanism, the rotary disc (16) rotates to drive the carrying seat (20) to move to a position which can be opposite to the product detection mechanism;
at least one fixing mechanism (22) is fixedly arranged on the edge of the fixing table (15), and the fixing mechanism (22) is used for fixing the product (21) moved to the product detection mechanism;
the qualified product storage area is arranged on one side of the unqualified product storage area, the rotary disc (16) is used for moving the detected products (21) to the unloading position, the moving-out mechanism (17) is used for transferring the qualified products (21) positioned at the unloading position to the qualified product storage area, and the moving-out mechanism (17) is also used for transferring the unqualified products (21) positioned at the unloading position to the unqualified product storage area.
2. The automatic product detection device according to claim 1, wherein the product detection mechanism further comprises a second detection mechanism (25), a third detection mechanism (26) and a fourth detection mechanism (27) disposed at the periphery of the turntable (16), and the turntable rotates so that the carriage sequentially passes through the first detection mechanism (24), the second detection mechanism (25), the third detection mechanism (26) and the fourth detection mechanism (27).
3. The automatic product detecting device according to claim 1, wherein the removing mechanism (17) comprises a first driving mechanism, a second driving mechanism, a horizontal guide rail (171), a connecting arm (172) connected with the horizontal guide rail (171), and a grabbing member (173) arranged below the connecting arm (172), and the grabbing member (173) moves along a first direction under the driving of the first driving mechanism; under the drive of the second driving mechanism, the grabbing piece (173) moves along a second direction, wherein the first direction is the length direction of the horizontal guide rail (171), and the second direction is perpendicular to the first direction.
4. The automatic product inspection device according to claim 2, wherein the reject storage section includes a storage container having a plurality of storage spaces (19), the storage container being rotatable about its axis direction such that one storage space (19) is disposed below the gripper (173).
5. The apparatus according to claim 1, wherein the acceptable product storage area comprises a receiving container (181) and a rolling ramp (182) disposed at a discharge side of the receiving container (181).
6. The device according to claim 1, further comprising a sensor (23) for sensing whether the carrier (20) has the product (21) thereon, and a control mechanism electrically connected to the sensor (23).
7. The automatic product detection device according to claim 1, wherein the fixing mechanism (22) comprises a first cylinder (225) fixedly arranged on the fixing table (15) and a fixing assembly connected with the first cylinder (225), the fixing assembly comprises a fixing seat (221) connected with the first cylinder (225), a connecting piece (222) arranged on the fixing seat (221) and a fixing piece (223) connected with the connecting piece (222) and extending towards the edge of the turntable (16), and the fixing assembly moves towards or away from the product to be detected along the axial direction of the first cylinder (225) under the driving of the first cylinder (225).
8. The device for automatic detection of products according to claim 7, characterized in that the fixing member (223) is provided with a positioning groove (224) which opens towards the products to be detected, and the positioning groove has an arc-shaped structure.
9. The automatic product detection device of claim 3, wherein the first drive mechanism is a motor.
10. The automatic product detection device of claim 3, wherein the second driving mechanism is an air cylinder.
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| CN202020695568.0U CN212093287U (en) | 2020-04-29 | 2020-04-29 | Automatic product detection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111420884A (en) * | 2020-04-29 | 2020-07-17 | 苏州品翔电通有限公司 | Automatic product detection device and detection method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111420884A (en) * | 2020-04-29 | 2020-07-17 | 苏州品翔电通有限公司 | Automatic product detection device and detection method |
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