CN108593946B - Online laboratory - Google Patents
Online laboratory Download PDFInfo
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- CN108593946B CN108593946B CN201810395468.3A CN201810395468A CN108593946B CN 108593946 B CN108593946 B CN 108593946B CN 201810395468 A CN201810395468 A CN 201810395468A CN 108593946 B CN108593946 B CN 108593946B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/02—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
- G01N35/021—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations having a flexible chain, e.g. "cartridge belt", conveyor for reaction cells or cuvettes
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- Analytical Chemistry (AREA)
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- Automatic Analysis And Handling Materials Therefor (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses an online laboratory, which comprises a circulating conveyor belt, a carrier transfer trolley arranged on the circulating conveyor belt, a carrier operating mechanism distributed beside the circulating conveyor belt, various online industrial analyzers, sulfur detectors, calorimeters, elemental analyzers and the like. The carrier operating mechanism comprises a carrier cleaning mechanism, a carrier processing mechanism and an automatic sample separating mechanism for providing coal samples for the carrier. And a carrier transfer trolley moving mechanism is arranged beside the circulating conveyor belt. The carrier transfer trolley moving mechanism comprises a bottom plate and a temporary storage table, wherein the temporary storage table is arranged at intervals with the bottom plate. The bottom plate is provided with a blocking piece for blocking or releasing the carrier transfer trolley on the circulating conveyor belt and a lifting table for reciprocating between a blocking position and the temporary storage table; the lifting platform is provided with a loading and unloading mechanism for loading and unloading the tool transfer trolley. Above-mentioned online laboratory, the washing of carrier, transfer, application of sample are the instrument completion, and degree of automation is high, and detection efficiency is high.
Description
Technical Field
The invention relates to the field of analytical instruments, in particular to an online laboratory.
Background
To obtain comprehensive data for a coal sample, multiple analyses, such as testing of ash, volatiles, moisture, sulfur, heating value, carbon, hydrogen, and nitrogen, are typically performed. In addition, in the analysis of coal samples, the method also involves a plurality of preparation works such as cleaning, transferring, loading and the like of carriers such as a crucible, an oxygen bomb and the like. In the existing coal sample analysis, all test instruments are mutually independent, most of the preparation work is finished by machines, certain steps are manually transferred to the next step, and a plurality of samples can be prepared in a batch after all samples are in a uniform state, so that the samples cannot be timely analyzed in time according to the batch. In the whole coal sample analysis process, the degree of automation is low, and the labor intensity is high.
Disclosure of Invention
The invention provides an online laboratory to solve the technical problems of complicated steps, low automation degree and high labor intensity of coal sample analysis.
The technical scheme adopted by the invention is as follows:
an on-line laboratory comprises a circulating conveyor belt, a carrier transfer vehicle arranged on the circulating conveyor belt, a carrier operating mechanism distributed beside the circulating conveyor belt and various on-line analyzers.
The carrier operating mechanism comprises a carrier cleaning mechanism, a carrier processing mechanism for receiving the cleaning carrier and weighing the carrier, and an automatic sample dividing mechanism for providing the carrier with the coal sample.
And a carrier transfer trolley moving mechanism matched with the carrier cleaning mechanism and the online analyzer is arranged beside the circulating conveyor belt.
The carrier transfer trolley moving mechanism comprises a bottom plate and a temporary storage table used for the carrier cleaning mechanism and the operation of the online analyzer, and the temporary storage table is arranged at intervals with the bottom plate. The bottom plate is provided with a blocking piece for blocking or releasing the carrier transfer trolley on the circulating conveyor belt and a lifting table for reciprocating between a blocking position and the temporary storage table; the lifting platform is provided with a loading and unloading mechanism for loading and unloading the tool transfer trolley.
Further, the automatic sample separating mechanism comprises a base and a rotating frame arranged on the base and driven to overturn by an overturning driving piece to abut against the carrier, wherein a clamping group for holding a coal sample bottle, a vibrating group for vibrating the coal sample bottle to enable a coal sample to fall from a discharging hose of a coal sample bottle discharging cover and a control group for adjusting the opening of the discharging hose are arranged on the rotating frame.
Further, the control group comprises a control frame which is arranged on the top plate and is pushed to the discharging hose by the current-limiting pushing mechanism, and a control cam for propping against the discharging hose and a rotating mechanism which is connected with the control cam and is used for rotating the control cam to change the opening of the discharging hose are arranged on the control frame.
Further, the automatic sample separating mechanism further comprises a discharging hopper group, the discharging hopper group comprises a double-fork discharging hopper and a single-fork discharging hopper which sequentially pass through the discharging position of the discharging hose, two feeding pipes for sample adding of two carriers are arranged below the double-fork discharging hopper, the sample adding speed of the former carrier is greater than the sample adding speed of the latter carrier, and a feeding pipe for weight compensation for sample adding of the latter carrier is arranged below the single-fork discharging hopper.
Further, the online laboratory further comprises a coal sample bottle conveying belt for providing the coal sample bottles for the automatic sample dividing mechanism and a discharge cover conveying belt for providing the discharge covers for the automatic sample dividing mechanism. .
Further, the carrier handling mechanism comprises a carrier placement mechanism, a weighing mechanism, a carrier taking mechanism, a multi-type carrier transferring mechanism and a carrier storage and transportation mechanism for receiving the cleaning carrier. The multi-type carrier transferring mechanism receives the carriers which are taken from the carrier storing and transporting mechanism by the carrier placing mechanism, and revolves to sequentially pass through the weighing mechanism and the carrier taking mechanism to finish corresponding operation.
The multi-carrier transfer mechanism comprises a base body, wherein the base body comprises a corresponding carrier placing position, a carrier weighing position and a carrier taking position.
The base is provided with a revolution main shaft rotating relative to the base and a plurality of rotating disk groups which are uniformly arranged on the circumference of the revolution main shaft, follow revolution and are switched at each station.
The rotary disk groups respectively correspond to corresponding carriers, each rotary disk group comprises a connecting frame used for connecting a revolution main shaft, and a rotary disk which is arranged on the connecting frame and rotates around a central connecting rod of the rotary disk, the rotary disk is provided with a plurality of placing holes used for placing the same type of carrier, and each placing hole passes through a corresponding station operating point in the spinning process.
Further, the mounting height of each rotary disk is adapted to the loaded carriers so that the bottom heights of all carriers are equal.
The support seat is arranged outside the revolution main shaft in a penetrating manner and fixedly connected to the seat body, each connecting frame is arranged in a sliding manner along the axial direction of the revolution main shaft, the bottom of each connecting frame abuts against the support seat and revolves along the circumferential direction of the support seat, the support seat is provided with a notch at the position of the weighing carrier, and the seat body is provided with a lifting mechanism for lifting the connecting frame of the position of the weighing carrier at the position corresponding to the notch so as to enable the carrier to be in contact with the weighing mechanism for weighing.
Further, the carrier transfer car (buggy) is used for carrying the carrier and places and transmit on the endless conveyor belt, and the carrier transfer car (buggy) includes the transportation body, and the transportation body is including setting up in the carrier hole that is used for loading the carrier and setting up in the side and supply outside lifter male lifting hole.
The lifting hole is matched with the lifting rod and used for balancing and lifting the transferring body to convey the carrier upwards.
Further, the transport body is provided with an identification chip, and the carrier transport vehicle moving mechanism further comprises a reading mechanism for reading the identification chip.
Further, the online analyzer comprises at least one of an ash analyzer, a volatile matter analyzer, a moisture meter, a sulfur meter, a calorimeter and an element analyzer, wherein the ash analyzer, the volatile matter analyzer and the moisture meter comprise an analysis mechanism and a coal sample temporary storage mechanism.
The temporary storage mechanism for the coal samples comprises a temporary storage turntable driven to rotate by a rotary driving device and a sampling mechanism arranged below the temporary storage turntable. The temporary storage turntable is provided with a hole site for placing a carrier.
The sampling mechanism comprises a horizontal moving assembly, a lifting assembly arranged on the horizontal moving assembly to follow the movement and a taking rod arranged on the lifting assembly to follow the lifting, wherein the taking rod is provided with a matching part for loading the carrier, and the carrier is loaded and unloaded on the temporary storage turntable and the working turntable under the action of the lifting assembly and the horizontal moving assembly.
The analysis mechanism includes a heat treatment mechanism. The heat treatment mechanism is internally provided with a working turntable and a hearth, and the bottom of the heat treatment mechanism is provided with a bottom door for the access rod to enter and exit. The bottom of the working turntable is connected with a rotating mechanism. The temporary storage turntable is arranged below the heat treatment mechanism.
The invention has the following beneficial effects: in the on-line laboratory, the carrier processing mechanism receives the weighing of the clean carrier, and is matched with the automatic sample dividing mechanism to add the sample amount with required weight into the carrier, so that the carrier is transferred to the carrier transfer trolley. The carrier transfer trolley moves on the circulating conveyor belt, and according to the analysis data requirement, the carrier transfer trolley moving mechanism takes the carrier transfer trolley to the temporary storage table for subsequent analysis and treatment of the corresponding online analyzer, and the temporary storage table returns to the circulating conveyor belt after the analysis is completed. The carrier cleaning mechanism takes away the carrier of the carrier transfer vehicle to clean and provide the carrier to the carrier processing mechanism. When the carrier transfer trolley is taken, the carrier transfer trolley is blocked by the blocking piece close to the conveyor belt, and the carrier transfer trolley at the blocking position is taken away by the loading and unloading mechanism and matched with the lifting platform to be sent to the temporary storage platform for sampling analysis by the on-line analyzer. And after the sampling is finished, the carrier transfer trolley is put back to the circulating conveyor belt. The whole operation process of the circulating conveyor belt does not need to stop, so that the power mechanism of the circulating conveyor belt is not damaged, and meanwhile, the circulating conveyor belt runs uninterruptedly, and the conveying efficiency is improved. Above-mentioned online laboratory, the washing of carrier, transfer, application of sample are the instrument completion, and degree of automation is high, and detection efficiency is high.
In addition to the objects, features and advantages described above, the present application has other objects, features and advantages. The present application will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
FIG. 1 is a schematic view of an online laboratory of a preferred embodiment of the present application;
FIG. 2 is another schematic view of an on-line laboratory of a preferred embodiment of the present application;
FIG. 3 is a schematic view of a vehicle transfer cart according to a preferred embodiment of the present application;
FIG. 4 is a schematic view of another view of a carrier transport vehicle according to a preferred embodiment of the present application;
FIG. 5 is a schematic view of a vehicle transfer cart movement mechanism according to a preferred embodiment of the present application;
FIG. 6 is a schematic view of another view of the movement mechanism of the carrier transporter in accordance with the preferred embodiment of the present application;
FIG. 7 is a schematic diagram of an automated sample separation mechanism according to a preferred embodiment of the present application;
FIG. 8 is a schematic view of a rotating rack and endless chain belt in accordance with a preferred embodiment of the present application;
FIG. 9 is a schematic view of a spin stand according to a preferred embodiment of the present application;
FIG. 10 is another schematic view of the automated sample separation mechanism according to the preferred embodiment of the present application;
FIG. 11 is a schematic diagram of the double-fork and single-fork blanking of a preferred embodiment of the present invention;
FIG. 12 is a schematic view of a toggle mechanism, lifting mechanism, in accordance with a preferred embodiment of the present invention;
FIG. 13 is a schematic view of a multi-type carrier transfer mechanism according to a preferred embodiment of the present invention;
FIG. 14 is a schematic view of a carrier handling mechanism according to a preferred embodiment of the present invention;
FIG. 15 is a schematic view of a tin foil discharging mechanism according to a preferred embodiment of the present invention;
FIG. 16 is a schematic view of a carrier storage and transportation mechanism according to a preferred embodiment of the present invention;
FIG. 17 is a schematic view of a pick-up carrier mechanism and a multi-type carrier transfer mechanism in accordance with a preferred embodiment of the present invention;
FIG. 18 is a schematic structural view of a moisture or ash instrument according to a preferred embodiment of the invention;
FIG. 19 is a schematic cross-sectional view of the moisture or ash apparatus A-A of FIG. 18;
FIG. 20 is a schematic view of a further perspective structure of the moisture or ash apparatus of FIG. 18;
FIG. 21 is a schematic view of the structure of a volatile component instrument according to a preferred embodiment of the present invention;
FIG. 22 is a schematic view of a further view of the volatile device of FIG. 21
Reference numerals illustrate:
1000. a carrier transfer vehicle; 2000. an automatic sample separating mechanism; 3000. an online analyzer; 4000. a carrier handling mechanism; 5000. a carrier transfer vehicle moving mechanism; 6000. a endless conveyor belt; 7000. a coal sample bottle conveyer belt; 8000. a discharge cover conveyer belt; 9000. a manual operation table; n, a carrier cleaning mechanism; x, crucible; y, a coal sample bottle;
1100. A transfer body; 1200. a carrier hole; 1300. lifting holes; 1400. a mounting area;
2110. a base; 2120. a rotating frame; 2130. a discharge cover; 2131. a discharge hose;
2140. a flip drive; 2141. bottle clamping claws; 2142. a bottle clamping positioning cover; 2143. a positioning plate; 2144. an arc plate; 2145. a bottle clamping positioning driving group;
2160. a vibration group; 2161. a control cam; 2162. a rotating mechanism; 2163. a support plate; 2164. a current limiting propulsion mechanism; 2171. double-fork discharging hopper; 2172. a single-fork blanking hopper; 2173. a circulating chain belt; 2174. a limiting plate;
2200. a support platform; 2300. a traction group; 2400. the cover body is taken and placed into a group; 2310. rotating the clamping jaw; 2320. a bottle opener; 2330. a raw cover; 2340. a first pallet; 2350. a second pallet; 2360. a vertical lifting mechanism;
3100. a rotation driving device; 3200. temporary storage turntables; 3300. a sampling mechanism; 3400. an analysis mechanism; 3500. a working turntable; 3600. a furnace; 3700. a calorimeter; 3800. an elemental analyzer; 3900. a sulfur measuring instrument;
3210. hole sites; 3220. a side opening;
3310. a horizontal movement assembly; 3320. a lifting assembly;
3311. a linear guide rail; 3312. a moving block; 3313. a linear driving device; 3321. lifting the guide rail; 3322. a lifting block; 3323. a lifting driving device;
3410. A bottom door; 3420. a constant temperature box;
3510. a rotation mechanism; 3520. a second weighing mechanism; 3530. a lifting mechanism;
4100. a base; 4200. a carrier storage and transportation mechanism; 4300. a carrier placement mechanism; 4400. a tin foil discharging mechanism; 4500. a carrier taking mechanism; 4600. a weighing mechanism;
4110. a revolution main shaft; 4120. a rotating disc group; 4130. a toggle mechanism;
4121. a connecting frame; 4122. a connecting rod; 4123. a rotating disc;
4131. a rotary claw cylinder; 4132. a rotating claw; 4133. touching the rod;
4141. a support base; 4142. a notch; 4143. a rolling bearing; 4144. lifting cams; 4145. a transition support; 4146. lifting the bearing;
4210. a storage tray; 4220. a conveyor belt; 4230. a translation mechanism;
4310. a horizontal mechanism for sucking and placing the carrier; 4320. a vertical mechanism for sucking and placing the carrier; 4330. a picking and placing mechanism;
4410. a tin foil sucking and discharging horizontal mechanism; 4420. a vertical mechanism for sucking and releasing tin foil; 4430. a paper taking mechanism; 4440. conveying chain belts; 4450. storing the cup;
4510. a horizontal pushing mechanism; 4520. a vertical lifting mechanism; 4530. taking a rod;
5100. a bottom plate; 5200. a temporary storage table; 5300. a blocking member; 5400. a lifting table;
5210. a spacing guide rail; 5220. a channel;
5410. A first push-pull mechanism; 5420. lifting the rod;
5510. a second push-pull mechanism.
Detailed Description
Embodiments of the invention are described in detail below with reference to the attached drawings, but the invention can be implemented in a number of different ways, which are defined and covered by the claims.
Referring to fig. 1-2, the preferred embodiment of the present invention provides an online laboratory comprising an endless conveyor 6000, a carrier transport vehicle 1000 placed on the endless conveyor 6000, carrier operating mechanisms distributed beside the endless conveyor 6000, and various online analyzers 3000. The carrier operating mechanism includes a carrier cleaning mechanism, a carrier handling mechanism 4000 for receiving clean carriers and weighing the carriers with samples, and an automatic sample separating mechanism 2000 for providing the carriers with coal samples. A carrier transfer cart moving mechanism 5000 for matching with the carrier cleaning mechanism and the online analyzer 3000 is also arranged beside the circulating conveyor 6000. The carrier transfer cart moving mechanism 5000 includes a bottom plate 5100 and a temporary storage table 5200 for operation of the carrier cleaning mechanism and the on-line analyzer 3000, and the temporary storage table 5200 is disposed at an interval from the bottom plate 5100. The bottom plate 5100 is provided with a blocking piece 5300 for blocking or releasing the carrier transfer cart 1000 on the endless conveyor 6000 and a lifting table 5400 for reciprocating between a blocking position and the temporary storage table 5200; the lift table 5400 is provided with a loading/unloading mechanism for loading/unloading the tool transfer cart 1000.
The lifting platform 5400 is provided with a follow-up loading and unloading mechanism matched with the carrier transfer trolley 1000, and the loading and unloading mechanism is used for placing the carrier transfer trolley 1000 at the blocking position to the temporary storage platform 5200 or placing the carrier transfer trolley 1000 on the temporary storage platform 5200 back to the blocking position.
The carrier transfer cart 1000 is placed on the endless conveyor 6000, and is driven to be transported by friction force of the endless conveyor 6000. Referring to fig. 3 and 4, the transfer body 1100 is provided with a carrier hole 1200, and a carrier can be placed or manually placed in an external mechanism such as a crucible placing device, an oxygen bomb clamping jaw, etc., and a sample such as a coal sample is contained in the carrier. When the transfer body 1100 is transported to the operation point, such as the sampling point, the baking point, corresponding positions on the endless conveyor 6000. The external lifting rod is inserted into the lifting hole 1300, and the transferring body 1100 is matched with the lifting rod to keep balance, so that the transferring body can stably rise and cannot rotate. When the crucible is lifted to the required height and reaches the operating point, the operating mechanism operates the sample in the carrier, such as the crucible X and the oxygen bomb. The transfer body 1100 can be returned to the endless conveyor 6000 by reversing the above-described operations. After the current transfer body 1100 is lifted, the subsequent transfer trolley can pass through the device unimpeded and quickly, the time interval for taking the carriers later is shortened, and the transportation efficiency is improved. The carrier hole 1200 may be a through hole or a blind hole, and when the carrier hole is a blind hole, the carrier can only adopt a corresponding clamp to take out the discarded sample from the upper part. In the case of through holes, in addition to taking out the discarded samples from above by using a clamp, the corresponding rod body can also be used for extending into the carrier hole 1200 to eject the carrier out of the discarded samples.
Alternatively, referring to fig. 3 and 4, the transfer body 1100 includes a guide groove 1310 communicating the lifting hole 1300 with the bottom surface of the transfer body 1100. Meanwhile, the guide groove 1310 can also enable the transferring body 1100 to be more stable and not easy to topple when the rod-shaped lifting rod axially moves. Optionally, the carrier hole 1200 is penetrated from top to bottom, into which the external pick-up bar 4530 extends from below to eject the carrier or from above into which the carrier is placed. Alternatively, referring to fig. 3 and 4, the transferring body 1100 is provided with an identifier, such as an identification chip, and the top surface of the transferring body 1100 is provided with a mounting area 1400 for mounting the identification chip, such as a groove for digging the identification chip on the top surface of the transferring body 1100 for embedding the identification chip, or only a blank area is flowed for attaching or otherwise fixing the identification chip. The carrier transfer vehicles 1000 are usually arranged on the circulating conveyor belt 6000, so that the degree of automation and the working efficiency are improved, the identification chip is arranged to distinguish each carrier transfer vehicle 1000, the information of the carriers can be recorded, the possibility of errors in the subsequent process is reduced, and the degree of automation and the degree of intelligence are improved. Optionally, the carrier transporter moving mechanism 5000 further includes a reading mechanism for reading the identification chip.
The carrier operation mechanism includes a carrier cleaning mechanism N, a carrier processing mechanism 4000, and an automatic sample separating mechanism 2000. The carrier cleaning mechanism is mainly used for cleaning carriers, such as crucibles and oxygen bullets of various types and specifications. The carrier processing mechanism 4000 is matched with the carrier cleaning mechanism and is responsible for carrying out preparation work before receiving the coal sample and work after receiving the coal sample on the cleaned carrier, such as moving the carrier to a weighing position and a position where the automatic sample separating mechanism 2000 releases the coal sample (the weighing position and the position where the coal sample is released are the same in general), and finally transferring the carrier with the weighed coal sample to the circulating conveyor 6000. The automatic sample separating mechanism 2000 is responsible for receiving the coal sample bottles, pouring out the coal samples in the coal sample bottles through the operations such as moving and overturning, and pouring out the coal samples into the carrier. The carrier operation mechanism mainly performs preparation such as carrier cleaning, transferring, loading, etc., and the carrier is transferred to the circulating conveyor 6000 after loading, and is tested by various online analyzers 3000. The online analyzer 3000 is configured according to the collection requirement of the coal sample data, and is generally required to test ash, volatile matters, moisture, sulfur, heat value, hydrocarbon and nitrogen elements of the coal sample, so that an ash analyzer, a volatile matter analyzer, a moisture meter, a sulfur meter 3900, a calorimeter 3700 and an element analyzer 3800 are required to be configured.
Referring to fig. 5 and 6, each of the online analyzers 3000 tests a carrier-transfer-vehicle moving mechanism 5000 in one-to-one correspondence. The blocking element 5300 forms a blocking for the carrier vehicle 1000 near the endless conveyor belt 6000, and the carrier vehicle 1000 at the current position stops moving so that the first push-pull mechanism 5410 and the lifting rod 5420 are matched and taken away, and the rest carrier vehicle 1000 still moves. After the carrier transport vehicle 1000 is removed, the blocking member 5300 is away from the endless conveyor 6000, and the carrier transport vehicle 1000 can travel unimpeded along with the endless conveyor 6000.
The loading and unloading mechanism takes the carrier transport vehicle 1000 in the blocking position, the lifting platform 5400 is lifted or lowered to a position suitable for operating the temporary storage platform 5200, and then the carrier transport vehicle 1000 is placed on the temporary storage platform 5200. The on-line analyzer 3000 takes away the carriers in the carrier transport vehicle 1000 placed on the temporary storage table 5200, performs corresponding processing and testing, and returns to the carrier transport vehicle 1000. After the loading and unloading mechanism finishes sampling, the carrier transfer vehicle 1000 is put back to the blocking position on the circulating conveyor belt 6000. The carrier transfer cart 1000 is put back onto the endless conveyor 6000, and when the carrier transfer cart arrives at the carrier cleaning mechanism following the advancing movement, the carrier is cleaned by the carrier cleaning mechanism, so that the carrier is repeatedly recycled.
Preferably, referring to fig. 1 and 2, the on-line laboratory is further provided with a manual operation table 9000, after loading the carbon-hydrogen nitrogen and heat-generating quantity test coal sample, the carrier transfer vehicle 1000 reaches the position of the manual operation table 9000 first, and the carrier transfer vehicle moving mechanism 5000 or the crucible is manually taken to the manual operation table 9000 to perform operations of manually rubbing balls, placing the crucible into an oxygen bomb and loading ignition wires, and then returning to the circulating conveyor belt 6000. The coal sample and related operation manual operation efficiency is high, and the finished quality is good. After the calorimeter 3700 is tested, the sample is transferred to the manual operation table 9000, and an oxygen bomb is opened manually to clean the crucible.
In the above-mentioned online laboratory, the carrier processing mechanism 4000 receives the weighing of the clean carrier, and adds the sample of the required weight to the carrier in cooperation with the automatic sample dividing mechanism 2000, so as to transfer the carrier to the carrier transfer vehicle 1000. The carrier transfer trolley 1000 moves on the circulating conveyor 6000, and according to the analysis data, the carrier transfer trolley moving mechanism 5000 takes the carrier transfer trolley 1000 to the temporary storage platform 5200 for subsequent analysis processing of the corresponding online analyzer 3000, and after the analysis is completed, the temporary storage platform 5200 returns to the circulating conveyor 6000. The carrier cleaning mechanism takes away the carriers of the carrier transport vehicle 1000 to clean and provide to the carrier handling mechanism 4000. When the carrier transfer trolley 1000 is taken, the carrier transfer trolley 1000 is blocked by the blocking piece 5300 approaching the circulating conveyor 6000, and the carrier transfer trolley 1000 at the blocking position is taken away by the loading and unloading mechanism and matched with the lifting platform 5400 to be sent to the temporary storage platform 5200 for sampling analysis by the on-line analyzer 3000. After the sampling is completed, the carrier transport vehicle 1000 is returned to the endless conveyor 6000. The whole operation process of the circulating conveyor belt 6000 does not need to stop, so that the power mechanism of the circulating conveyor belt 6000 is not damaged, and meanwhile, the circulating conveyor belt 6000 runs uninterruptedly, and the conveying efficiency is improved. Above-mentioned online laboratory, the washing of carrier, transfer, application of sample are the instrument completion, and degree of automation is high, and detection efficiency is high.
Further, referring to fig. 5 and 6, the handling mechanism includes a first push-pull mechanism 5410, a lift bar 5420, and a second push-pull mechanism 5510; the first push-pull mechanism 5410 is provided at the elevating platform 5400 and horizontally reciprocates along a straight line; the lifting bar 5420 is connected to the first push-pull mechanism 5410 to follow motion for insertion into the lifting hole 1300 of the carrier transport vehicle 1000; the second push-pull mechanism 5510 is provided corresponding to the temporary storage stage 5200 for loading and unloading the temporary storage stage 5200 with the tool carriage.
The lifting platform 5400 is provided with a first push-pull mechanism 5410 which moves linearly and horizontally in a reciprocating manner and a lifting rod 5420 which is arranged on the first push-pull mechanism 5410 and is inserted into the lifting hole 1300 of the carrier transfer vehicle 1000 in a follow-up manner. The second push-pull mechanism 5510 is provided corresponding to the temporary storage stage 5200 for loading and unloading the temporary storage stage 5200 with the tool carriage. The second push-pull mechanism 5510 pushes the carrier transport cart 1000 on the lift bar 5420 onto the staging platform 5200 and pulls the carrier transport cart 1000 back to the lift bar 5420.
The carrier transfer cart 1000 is provided with a carrier hole 1200 for placing a sample carrier and a lifting hole 1300 for inserting a lifting rod, and some carrier transfer carts 1000 such as crucible transfer carts are also provided with an operation groove 1210 for allowing a sampling rod 4530 to enter the sample carrier. The carrier transport vehicle 1000 is stopped by the blocking element 5300 and the first push-pull mechanism 5410 pushes the lift bar 5420 into the lift hole 1300. The first push-pull mechanism 5410 may be a cylinder mechanism, a motor-driven propulsion mechanism, or other mechanism having a linear reciprocating propulsion function. Then the lifting platform 5400 is lifted or lowered to the level with the temporary storage platform 5200, and the second push-pull mechanism 5510 pushes the carrier transfer trolley 1000 on the lifting rod to the temporary storage platform 5200 for sampling analysis by the on-line analyzer 3000. After the sampling is completed, the second push-pull mechanism 5510 is withdrawn from the temporary storage stage 5200 to the lifting lever, the lifting stage 5400 is lifted to the height of the endless conveyor 6000, and the first push-pull mechanism 5410 pushes the temporary storage stage 5200 onto the endless conveyor 6000. The whole operation process of the circulating conveyor belt 6000 does not need to stop, so that the power mechanism of the circulating conveyor belt 6000 is not damaged, and meanwhile, the circulating conveyor belt 6000 runs uninterruptedly, and the conveying efficiency is improved.
Alternatively, referring to fig. 5 and 6, the blocking member 5300 is provided on the elevating platform 5400 to switch between the blocking state and the releasing state following the elevating of the elevating platform 5400.
The blocking piece 5300 is disposed on the lifting platform 5400, the blocking piece 5300 is simple in structure, no complex mechanism such as a rotating mechanism and a telescopic mechanism is needed, and a metal sheet with a fixed shape can be fixed on the lifting platform 5400, so that the cost is low. And the blocking piece 5300 naturally completes the switching between the blocking state and the releasing state along with the lifting platform 5400, no additional operation is required to be performed on the blocking piece 5300, no independent switching time of the blocking state and the releasing state of the blocking piece 5300 is required to be considered, the operation is convenient and simple, and the stability is good. Preferably, the blocking element 5300 is an L-shaped blocking element 5300, and the end of the blocking element 5300 is further provided with a bending section bent downwards, so that the contact area between the blocking element 5300 and the carrier transfer vehicle 1000 is large, and the carrier transfer vehicle 1000 can be prevented from overturning or laterally moving in a horizontal plane when stopped, so that the carrier transfer vehicle 1000 is not easily aligned with the lifting rod 5420 and the lifting hole 1300.
Optionally, referring to fig. 5, a limiting guide rail 5210 matched with the lifting hole 1300 and the guide groove 1310 of the carrier transfer vehicle 1000 is provided at the bottom of the temporary storage table 5200, and a channel 5220 for the passage of the sampling rod of the test instrument is provided at the side surface.
The guide slot 1310 of the carrier transfer vehicle 1000 is arranged below the lifting hole 1300 and is communicated with the lifting hole 1300, and the shape of the limit guide rail 5210 is matched with the guide slot, so that the carrier transfer vehicle 1000 can smoothly enter the temporary storage table 5200. The channel 5220 of the temporary storage table 5200 is matched with the operation groove 1210 for the test instrument sampling rod to pass through, so that interference of the test instrument sampling rod to the test instrument is avoided.
Optionally, the carrier cart moving mechanism 5000 further includes a reading mechanism for reading the identifier information on the carrier cart 1000.
The carrier transfer trolley 1000 is provided with a label or a chip and other markers for recording the information of the loaded crucible and the coal sample in the oxygen bomb.
The carrier transfer cart moving mechanism 5000 is provided with a card reader or scanner for reading a tag or chip, and when the carrier transfer cart 1000 reaches the blocking position, the carrier transfer cart 1000 is firstly identified whether it is needed, if not, the carrier transfer cart is released, and if so, the carrier transfer cart is blocked from being taken away for subsequent operation. This design improves the degree of intellectualization of the carrier transfer cart 1000.
Alternatively, referring to fig. 7 and 8, the automatic sample separating mechanism 2000 includes a base 2110 and a rotating frame 2120 provided on the base 2110 and driven to turn by a turning driving member 2140 to approach the carrier, wherein a clamping group for holding the coal sample bottle, a vibrating group 2160 for vibrating the coal sample bottle to drop the coal sample from a discharge hose 2131 of a coal sample bottle discharge cap 2130, and a control group for adjusting the opening of the discharge hose 2131 are provided on the rotating frame 2120.
The cover body of the coal sample bottle is provided with the discharging pipe for discharging, so that the cover body can be replaced without being required, and if the cover body is a common cover body with a sealed top surface, the original cover 2330 can be manually removed or the discharging cover 2130 with the discharging hose 2131 can be assembled by a related mechanism such as a mechanical arm. The base 2110 may be provided with a frame body, the rotational frame 2120 is suspended on the frame body by a rotation shaft, and the rotational shaft is rotated by the flip driving member 2140 to flip the rotational frame 2120 with respect to the base 2110. The flip drive 2140 may be a skip stepper motor. The rotation shaft may be provided with a positioning optocoupler to precisely control the rotation angle of the rotation frame 2120. The rotating frame 2120 is provided with a clamping group, and the clamping group can be various manipulators and pneumatic clamping jaws, and is suitable for holding the coal sample bottle. After the clamping group holds the coal sample bottle tightly, the rotating frame 2120 can turn over along the circumferential direction of the rotating frame and is close to the crucible. After reaching the discharging target position, the coal sample bottle is inclined downwards and inverted at this time, and the vibration group 2160, such as a vibration motor, can be arranged on the rotary frame 2120 and in contact with the bottle body, and vibrates the bottle body, so that the coal sample flows out of the discharging hose 2131 and directly enters the crucible through the discharging group, such as various discharging hoppers. The discharging hose 2131 has certain softness and elasticity, can be deformed under the action of external force, and can be restored to the original state when the external force disappears. The control group can be a clamping mechanism, and the clamping part of the clamping mechanism is clamped on the pipe body, so that the discharge hose 2131 is compressed and deformed, and the opening degree is adjusted. The control group may also be a control cam 2161 structure, and the control cam 2161 rotates to change the compression degree of the discharging hose 2131, thereby adjusting the opening degree. The opening of the discharging hose 2131 is adjusted, so that the coal sample discharging can be controlled more accurately and rapidly. If can be in initial ejection of compact, adjust ejection of compact hose 2131 to big aperture for the coal sample volume in the crucible increases fast, when near the required coal sample weight of crucible, can suitably adjust little ejection of compact hose 2131's aperture, so that the crucible obtains required coal sample volume accurately. Of course, the opening of the discharge hose 2131 may be adjusted according to the particle size of the coal sample.
In the process of discharging the coal sample bottles, the coal sample flows out of the discharging hose 2131, the vibration group 2160 and the control group are not contacted with the coal sample, and the plurality of coal sample bottles do not need to be cleaned when being sampled in sequence. After the sampling of the current coal sample bottle is completed, the next coal sample bottle may be replaced with a clean discharge cap 2130. Because the discharging cover 2130 is only provided with the discharging hose 2131 communicated with the inner cavity of the bottle body, the structure is simple, the cleaning of the discharging cover 2130 is very convenient, the cleaning is more thorough, and the coal sample residue is not easy to occur.
Above-mentioned automatic sample separating mechanism 2000, clamping group hugs tightly the coal sample bottle, and rotatory messenger's coal sample bottle of swivel mount 2120 inverts and supports near the crucible, and vibration group 2160 vibration coal sample bottle makes the coal sample drop in the ejection of compact hose 2131 of coal sample bottle ejection of compact lid 2130, and the control group can adjust ejection of compact hose 2131 aperture in order to control the reinforced start-stop and the reinforced start-speed according to the demand simultaneously. Above-mentioned automatic sample separating mechanism 2000, when changing the coal sample only need change on the coal sample bottle clean ejection of compact lid 2130 that has ejection of compact hose 2131 can, need not to wash other parts to ejection of compact lid 2130 its simple structure, the retrieval and utilization washs the convenience after using. The control group adjusts the opening of the discharging hose 2131, controls the discharging amount, carries out accurate weighing, and is suitable for various density coal samples.
Alternatively, referring to fig. 8 to 10, the clamping set includes a clamping claw 2141 for clamping the lower portion of the coal sample bottle and a clamping positioning cover 2142 for wrapping the discharge cover 2130, the clamping positioning cover 2142 includes two symmetrically arranged positioning plates 2143 controlled to open and close by a clamping positioning driving set 2145, and the positioning plates 2143 include a top plate for cooperating with the top of the discharge cover 2130 and an arc plate 2144 for clamping the outer periphery of the discharge cover 2130.
The bottle clamping claw 2141 clamps the lower part of the coal sample bottle, and the lower part of the coal sample bottle can be clamped or released under the control of the bottle clamping cylinder. The clamping bottle positioning cover 2142 comprises a clamping discharge cover 2130, and the clamping bottle positioning cover 2142 can be controlled to be clamped or released by the clamping bottle positioning driving group 2145. The bottle clamping positioning driving set 2145 may be a bottle clamping positioning telescopic cylinder. When a coal sample bottle enters the automatic sample separating mechanism 2000, the coal sample bottle usually falls from a high place, and at this time, the bottle clamping claw 2141 and the bottle clamping positioning cover 2142 are opened. After falling, the bottle clamping claw 2141 clamps the lower part of the coal sample bottle, when the rotary frame 2120 rotates to a discharging angle, the bottle clamping claw 2141 is released to provide convenience for vibration of the vibration group 2160, otherwise, the coal sample bottle is firmly clamped, the vibration effect is poor, the coal sample is not easy to flow out of the vibration group 2160, and meanwhile, the bottle clamping positioning cover 2142 folds the bag clamping discharging cover 2130, so that the discharging cover 2130 is prevented from falling during vibration. The top plate covers the top of the discharging cover 2130, can play a certain supporting role on the top of the discharging cover 2130 when the coal sample bottle is inverted, and the arc plate 2144 surrounds the periphery of the discharging cover 2130 and can play a certain supporting role on the discharging cover 2130.
The swivel 2120 further includes a bottle sleeve 2150 for guiding the dropping of the coal sample bottle between the bottle clamping claw 2141 and the bottle clamping positioning cover 2142. The diameter of the bottle sleeve 2150 is slightly larger than the diameter of the coal sample bottle, the coal sample bottle passes through the bottle sleeve 2150 when falling from a high place, and the coal sample bottle is guided by the bottle sleeve 2150 to directly fall to the clamping position and is vertical, so that the falling position of the coal sample bottle can be prevented from deviating from the clamping position of the bottle clamping claw 2141, and the accurate clamping of the coal sample bottle is ensured, and the coal sample bottle is prevented from being deviated and clamped by the bottle clamping claw 2141.
Alternatively, referring to fig. 8 to 9, the control group includes a control frame provided on the top plate to be pushed to the discharge hose 2131 by the flow restricting pushing mechanism 2164, and the control frame is provided with a control cam 2161 for pushing against the discharge hose 2131 and a rotation mechanism 2162 connected to the control cam 2161 for rotating the control cam 2161 to change the opening degree of the discharge hose 2131. Preferably, the control housing is further provided with a support plate 2163 provided opposite to the control cam 2161 for supporting the discharge hose 2131.
The flow restricting push mechanism 2164 may be a flow restricting telescopic cylinder that pushes the control frame out when the rotational frame 2120 is flipped to the discharge position, such that the control cam 2161 abuts against the discharge hose 2131. The control cam 2161 is provided on a rotating mechanism 2162 such as a current-limiting stepping motor. The control cam 2161 is an eccentric wheel, and the extrusion degree of the discharge hose 2131 is different when the control cam rotates, so that the opening degree of the discharge hose 2131 is changed. Preferably, the control rack is further provided with a support plate 2163, the support plate 2163 is opposite to the control cam 2161, the support plate 2163 supports one side of the discharge hose 2131, and the control cam 2161 extrudes the opposite side of the discharge hose 2131, so that the discharge hose 2131 can be extruded more efficiently, and the discharge hose 2131 is prevented from being bent laterally under extrusion, and the opening degree is not obviously changed. In the rest of the state, the flow restricting urging mechanism 2164 may be in a contracted state, the control carriage is retracted, and the control cam 2161 is separated from the discharge hose 2131.
Optionally, referring to fig. 7, 8 and 11, the automatic sample separating mechanism 2000 further includes a discharging hopper group, the discharging hopper group includes a double-fork discharging hopper 2171 and a single-fork discharging hopper 2172 sequentially moving through the discharging position of the discharging hose 2131, two feeding pipes for feeding samples to two crucibles are provided below the double-fork discharging hopper 2171, and the feeding speed of the former crucible is greater than the feeding speed of the latter crucible, and a feeding pipe for weight compensation for feeding samples to the latter crucible is provided below the single-fork discharging hopper 2172.
In the prior art, only one crucible is corresponding to the lower part of the supporting table hole, namely, only one crucible can be loaded and weighed, and the efficiency is relatively slow. Referring to fig. 11, the original design support table holes are replaced in this embodiment by a set of movable double-fork lower hoppers 2171 and single-fork lower hoppers 2172. Referring to fig. 11, the double-fork discharging hopper 2171 and the single-fork discharging hopper 2172 are a set of matched use, the double-fork discharging hopper 2171 comprises two material pipes, and two crucible amounts can be discharged at one time by using the double-fork discharging hopper 2171. Both crucibles are positioned on a rotating disc set 4120 at the load carrier position, and the previous crucible is positioned on a weighing mechanism 4600, such as a balance, to accurately control the mass of the sample in the crucible. Meanwhile, the sample adding speed of the former crucible is designed to be slightly higher than that of the latter crucible, and when the sample amount of the former crucible reaches the target weight, the sample amount of the latter crucible also approaches the target weight. Thus, after the former crucible is removed, the latter crucible is weighed and weight compensated with a small sample addition using the single fork blanking hopper 2172. The whole method is that the weight of the former crucible is used as a reference to control the blanking quantity, two crucibles are simultaneously loaded with samples, and finally, the weight compensation is carried out on the latter crucible by using a single-fork blanking hopper 2172, so that the working efficiency is greatly improved.
The sample adding speed of the former crucible is higher than that of the latter crucible can be realized by the following modes: for example, the two material pipes of the double-fork blanking hopper 2171 can be processed, for example, the pipe diameter of the previous material pipe for feeding the previous crucible is slightly thicker, or the angle of inclination of the previous material pipe relative to the vertical direction is smaller, or the pipe wall of the previous material pipe is relatively smooth. Two material pipes of the double-fork blanking hopper 2171 can be symmetrically arranged, the pipe diameter and the smoothness degree are the same, but the discharging hose 2131 is closer to one side of the previous material pipe.
Alternatively, referring to fig. 8, the discharging hopper group includes a endless chain belt 2173, and a limiting plate 2174 for placing the double-fork discharging hopper 2171 and the single-fork discharging hopper 2172 is provided on the endless chain belt 2173. Preferably, the limiting plate 2174 is provided with a coal sample information mark.
The endless chain belt 2173 includes a chain belt, a limiting plate 2174 provided on the chain belt, and a placement hole for placing the double-fork blanking hopper 2171 and the single-fork blanking hopper 2172 is provided on the limiting plate 2174. The circulating chain belt 2173 drives the double-fork discharging hopper 2171 and the single-fork discharging hopper 2172 to sequentially move, and the continuous water type operation is performed. The limit plate 2174 is provided with identifiable electronic codes, each group of electronic codes corresponds to the coal sample, and the recycling and the discharging of the plurality of coal samples are controlled in real limit.
Optionally, referring to fig. 7, the automatic sample separating mechanism 2000 further includes a support platform 2200, a traction group 2300 and a cover opening and changing mechanism are provided on the support platform 2200, and the base 2110 is provided on the support platform 2200 and moves relative to the cover opening and changing mechanism under the action of the traction group 2300. The cover opening and changing mechanism comprises a raw cover placing group for placing the raw cover 2330 of the coal sample bottle, a discharging cover placing group for placing the discharging cover 2130 and a cover taking and placing group 2400 for taking down or covering the raw cover 2330 or the discharging cover 2130 from the bottle body.
The clamping group of the rotating frame 2120 clamps the coal sample bottles, and the base 2110 moves relative to the cover opening and changing mechanism under the action of the traction group 2300, so that the effect of conveying the coal sample bottles at each processing position can be achieved. If the bottle is connected at the position of the coal sample bottle, then the bottle is conveyed to the cover opening and changing mechanism to open the original cover 2330, and after the discharging cover 2130 is arranged on the coal sample bottle, the coal sample bottle is conveyed to the position close to the crucible, and the rotary discharging and sample adding are carried out in the crucible. After the rotary frame 2120 is turned over and reset, the rotary frame moves to the cover opening and changing mechanism to remove the discharging cover 2130 and cover the original cover 2330, and then moves to the bottle discarding position to discard the coal sample bottle. The traction group 2300 and the cover opening and changing mechanism are arranged, so that the automatic sample separating mechanism 2000 has higher automation degree. Traction group 2300 may include a rail, a traction moving stepper motor and a conveyor belt disposed on support platform 2200, base 2110 being disposed on a rail, driven by the traction moving stepper motor.
Optionally, referring to fig. 7, the cover picking and placing assembly 2400 includes a rotating jaw 2310 for clasping and rotating the raw cover 2330 or the discharge cover 2130 and a bottle opener 2320 for opening the seals of the coal sample bottles. The raw cap placement set has a first pallet 2340 that rotates horizontally to a rotational jaw 2310 working position for receiving or returning the raw cap 2330. The discharge cap placement set is disposed on the vertical lift mechanism 2360 and has a second support plate 2350 that rotates horizontally to a rotational jaw 2310 operating position.
With reference to the foregoing, when detecting the next coal sample bottle after the completion of discharging each coal sample bottle, the discharge cap 2130 needs to be replaced. The discharge cap placement set is configured to have a lifting function on the vertical lifting mechanism 2360, wherein one height is the position of the clean discharge cap 2130, and the other height is the position of the discharge cap 2130 which is discarded. Preferably, the tapping cover placement set raises the clean tapping cover 2130, lowers the used tapping cover 2130, discards the used tapping cover 2130 position, and avoids the residual coal sample of the used tapping cover 2130 located at high elevation from falling to contaminate the lower clean tapping cover 2130.
The specific structure of the cover picking and placing assembly 2400 and the working principle of opening and closing the cover can refer to the sample bottle opening mechanism in the patent application No. 20151216118. X and the multipurpose sample bottle opening device in the patent application No. 2021720459917.7. The clamping group clamps the lower end of the coal sample bottle, the rotary clamping jaw 2310 and the bottle opener 2320 are matched to open the original cover 2330, the first supporting plate 2340 horizontally rotates to the working position of the rotary clamping jaw 2310 for receiving the original cover 2330, and the second supporting plate 2350 horizontally rotates to the working position of the rotary clamping jaw 2310 to provide a clean discharging cover 2130. After the discharging of the coal sample bottle is reset to the position below the rotating clamping jaw 2310, the rotating clamping jaw 2310 opens the discharging cover 2130, the second supporting plate 2350 horizontally rotates to the working position of the rotating clamping jaw 2310 for receiving the used discharging cover 2130, the first supporting plate 2340 horizontally rotates to the working position of the rotating clamping jaw 2310 to provide the original cover 2330, and the rotating clamping jaw 2310 covers the original cover 2330 back to the coal sample bottle.
Optionally, referring to fig. 7, automated sample separation mechanism 2000 includes a discharge cap 2130 for replacing original cap 2330 in sampling. A discharge hose 2131 is arranged on the top surface of the discharge cap 2130 near the edge.
The discharging hose 2131 is arranged at the position close to the edge of the discharging cover 2130, and compared with the position arranged at the center, the discharging hose 2131 can reach the discharging position by being arranged at the edge rotating frame 2120 and can turn over by a smaller angle, so that the working efficiency of the automatic sample separating mechanism 2000 is improved. On the other hand, the center of the discharge cap 2130 is relatively far from the discharging hopper group at the discharging position, so that the length of the discharge hose 2131 needs to be set longer, the discharging resistance of the discharge hose 2131 is certainly increased, and the coal sample is not easy to flow out. The discharging hose 2131 is arranged at the position close to the edge of the discharging cover 2130, and the angle of the second supporting plate 2350 is adjusted to enable the distance between the discharging hose 2131 and the discharging hopper group to be very short when the discharging hose 2131 is positioned at the edge of the discharging cover 2130 close to one side of the discharging hopper group, so that the length of the discharging hose 2131 needs to be shorter, the discharging resistance of the discharging hose 2131 is shortened, and the coal sample can flow out conveniently.
Optionally, the online laboratory further includes a coal sample bottle conveyor 7000 for providing coal sample bottles to the automated sample separation mechanism 2000 and a discharge cap conveyor 8000 for providing discharge caps to the automated sample separation mechanism 2000.
The design makes coal sample bottle and ejection of compact lid automated transport to automatic branch appearance mechanism 2000 departments, gets coal sample bottle and ejection of compact lid, and degree of automation is high.
Alternatively, referring to fig. 13 and 14, the carrier handling mechanism 4000 includes a carrier placement mechanism 4300, a weighing mechanism 4600, a pick-up carrier mechanism 4500, a multi-type carrier transfer mechanism, and a carrier storage and transport mechanism 4200 for receiving cleaning carriers. The multi-carrier transfer mechanism receives the carriers taken from the carrier storage and transportation mechanism 4200 by the carrier placement mechanism 4300, and revolves through the weighing mechanism 4600 and the carrier taking mechanism 4500 in sequence to complete the corresponding operations. The multi-carrier transfer mechanism includes a base 4100, where the base 4100 includes a corresponding carrier position a, a carrier position C, and a carrier position D. The housing 4100 is provided with a revolution main shaft 4110 rotating relative to the housing 4100 and a plurality of rotating disk groups 4120 which are provided uniformly around the revolution main shaft 4110 to follow revolution and switch at each station.
Referring to fig. 12, 13 and 17, a plurality of rotating disk groups 4120 respectively correspond to respective carriers, each rotating disk group 4120 includes a connection frame 4121 for connecting the revolution main shaft 4110, a rotating disk 4123 provided on the connection frame 4121 and rotating around its own center link 4122, the rotating disk 4123 has a plurality of placement holes for placing the same type of carrier, and each placement hole passes through a respective station operating point during spinning.
Referring to fig. 14, the multi-carrier transfer mechanism is peripherally surrounded by a placement carrier mechanism, a weighing mechanism 4600, and a pick carrier mechanism 4500. The rotating disk assembly 4120 may house various types of carriers. The following describes the multi-type carrier transfer mechanism using the carrier as a crucible, and the specific processing procedures of the other types of carriers are basically the same. Different crucibles are handled by different sets of rotating disks 4120, each rotating disk 4123 holding the same crucible. The placement hole sizes of the respective rotary disks 4123 are different, or the placement hole sizes of some of the rotary disks 4123 are different. The number of placement holes of each rotating disk 4123 is preferably an even number, so that two crucibles can be placed at a time, thereby improving the working efficiency. The rotating disk 4123 is preferably removably attached, and the rotating disk 4123 can be installed and replaced as needed to accommodate the needs of various crucibles.
And the number of the rotating disc groups 4120 can be consistent with or greater than the number of operators, for example, the stations comprise a loading position, a weighing position and a taking position, and the number of the rotating disc groups 4120 can be 3 groups, 4 groups or more. When the number of the rotating disc groups 4120 is greater than the number of operators, the position of the seat 4100 not corresponding to the operation mechanism is the transition position B. The rotating disc groups 4120 are uniformly distributed, and the revolving angle of each revolution is used for ensuring that each rotating disc group 4120 can pass through the operation station. As shown in fig. 14, the revolution angle may be 90 °. The rotating disk group 4120 includes a connecting frame 4121 and a rotating disk 4123, and the rotating disk 4123 is connected to the revolving spindle 4110 by the connecting frame 4121. The revolution main shaft 4110 rotates, driving the rotating disk 4123 to rotate by a corresponding angle. A driving device, such as a stepping motor, for driving the revolution main shaft 4110 to rotate is provided under the housing 4100. The rotating disc 4123 is connected with the connecting piece through a connecting rod 4122, the rotating disc 4123 rotates around the connecting rod 4122 to form autorotation, and corresponding driving devices such as stepping motors can be arranged on each connecting frame 4121 to control the connecting rod 4122 to drive the rotating disc 4123 to rotate. Obviously, the driving device control connecting rod 4122 can be arranged on the corresponding station of the seat 4100 to drive the rotating disk 4123 to rotate, and the mode has the advantage of lower cost. In the former way, a driving device needs to be disposed on each connecting frame 4121, so that the cost is high, and in some steps, as in the previous transition position, no corresponding operating mechanism is used for operating the crucible, the rotating disc 4123 can not rotate, and the arrangement of the driving device on the connecting frame 4121 may cause energy waste due to the fact that the rotation is also performed in the transition position. The corresponding stations of the seat 4100 are provided with driving devices, the number of the driving devices is small, the cost is low, and the rotating disk 4123 does not rotate when the rotating disk does not need to rotate.
When the rotating disc group 4120 reaches each station, the rotating disc 4123 makes all the carriers loaded by the rotating disc group complete the operation of the station through autorotation. Taking the rotary disk set 4120 for carrying the carrier, the operation of the rest of the stations is similar. The carrier placement mechanism 4300 rotates the rotating disk 4123 to rotate the empty placement hole to the crucible placement point each time 1 or two crucibles are placed, and finally fills the crucible on the rotating disk 4123.
And when this rotary disk 4123 is performing the crucible discharging operation, the weighing mechanism 4600 and the pick-up carrier mechanism 4500 are also operating on the rotary disk 4123 that stays at their corresponding stations. It will be appreciated that the number of holes in each rotating disc 4123 is preferably equal, so that the operations of each rotating disc 4123 at different stations can be guaranteed to be completed substantially simultaneously, and the waiting time for completing the operation of the rotating disc 4123 at one station but not rotating to the next station due to incomplete operations of the rotating discs 4123 at other stations is shortened, thereby improving the working efficiency.
The multi-type carrier transfer mechanism includes a revolving spindle 4110 and a rotating disc set 4120, and a plurality of rotating disc sets 4120 can accommodate a plurality of types of carriers. The rotating disk set 4120 sequentially passes through a carrier placing position, a carrier weighing position and a carrier taking position along with the revolution spindle 4110. When the rotating disc 4120 reaches each station, the rotating disc 4123 rotates to enable all the loaded carriers to finish the operation of the station, and then revolves to the next station to finish the operations of weighing and taking the carriers. The multi-type carrier transferring mechanism can process multiple types of carriers simultaneously, the carriers at each station are operated at the corresponding stations simultaneously, the carriers are subjected to seamless conversion among the placing, weighing and taking processes, the automation degree is high, and the processing efficiency is high. The carrier processing mechanism 4000 of the design can finish multiple operations such as placing a crucible, transferring the crucible, weighing the crucible, taking away the crucible and the like, and has high integration level and high intelligent degree.
Alternatively, referring to fig. 12 to 13, the base 4100 is provided with a toggle mechanism 4130 for toggling the rotation disks 4123 to rotate in one direction at each station, and the toggle mechanism 4130 includes a rotary pawl cylinder 4131 that reciprocates linearly in the horizontal direction and a rotary pawl 4132 that is provided on the rotary pawl cylinder 4131 to follow up; the rotating pawl 4132 rotates unidirectionally in a vertical plane about the rotating pawl cylinder 4131 via the pivot shaft, the rotating pawl 4132 having a first state in which it abuts against the catch lever 4133 at the bottom of the connecting rod 4122 to rotate the rotating disk 4123 when the rotating pawl cylinder 4131 advances, and a second state in which it rotates the catch lever 4133 when the rotating pawl cylinder 4131 is reset.
Referring to fig. 13, a dial mechanism 4130 for toggling the rotation disks 4123 to rotate in one direction is provided on the housing 4100, and the dial mechanism 4130 includes a rotary pawl 4132 and a rotary pawl cylinder 4131 for pushing the rotary pawl 4132 to reciprocate horizontally. The rotating pawl 4132 rotates unidirectionally along a vertical plane, and has a push state in which the bottom of the rotating pawl cylinder 4131 pushes the connecting rod 4122 vertically and the touch lever 4133 rotates the rotating disk 4123. And a retracted state in which the rotating disk 4123 is stationary by rotating the retracting touch lever 4133 by itself after touching the touch lever 4133.
The rotating claw 4132 is arranged at one end of the sliding block connected with the piston rod of the rotating claw cylinder 4131, the rotating claw 4132 comprises two arms which are approximately of a V-shaped structure, the outer arm surface of the first arm is a flat surface and is parallel to and props against the top surface of the sliding block, the outer arm surface of the second arm is a cambered surface and is provided with a notch 4142, and the joint of the two arms is of an arc-shaped structure. The mass of the first arm is larger than that of the second arm, so that the first arm is attached to the sliding block in a natural state without external force, and the second arm is vertical. In this state, the slider is pressed against the first arm, and the rotating pawl 4132 can rotate only in the direction of the second arm. When the rotating claw cylinder 4131 pushes the rotating claw 4132 to protrude rightward, the second arm outer wall surface is brought into contact with the touch lever 4133 during traveling, pushing it to rotate, thereby driving the rotating disk 4123 to rotate, which is a push state. When the rotating claw cylinder 4131 drives the rotating claw 4132 to retract to the left, the outer wall surface of the second arm is contacted with the touching rod 4133 during the traveling process, the second arm rotates anticlockwise under the reaction force of the touching rod 4133, the height of the rotating claw 4132 is reduced so as to avoid the touching rod 4133 and avoid continuous contact, and after the rotating claw 4132 is thoroughly separated from the touching rod 4133, the rotating claw 4132 returns to the second arm standing state, and the rotating disc 4123 keeps in the static state during the traveling process, so that the rotating disc 4123 is in the avoiding state. The toggle mechanism 4130 with the design is simple in structure, and can not prevent the rotating disc group 4120 from being blocked when the rotating disc 4123 revolves around the revolution, and the rotating disc 4123 enters and leaves the toggle mechanism 4130 conveniently and rapidly.
Alternatively, referring to fig. 13, each rotating disk 4123 is mounted at a height compatible with the carriers being loaded so that the bottom heights of all carriers are equal. The support seat 4141 fixed on the base 4100 is arranged outside the revolution main shaft 4110 in a penetrating manner, each connecting frame 4121 is arranged in a sliding manner along the axial direction of the revolution main shaft 4110, the bottom of each connecting frame 4121 is propped against the support seat 4141 and revolves along the circumferential direction of the support seat, the support seat 4141 is provided with a notch 4142 at the carrier weighing position, and the base 4100 is provided with a lifting device for lifting the connecting frame 4121 at the carrier weighing position at the position corresponding to the notch 4142 so as to enable the carrier to be in contact with the weighing mechanism 4600 for weighing.
The support base 4141 is fixedly connected to the base 4100 so as not to follow the revolution. Each connecting frame 4121 is axially slidably connected to the revolution main shaft 4110 by a slide rail and slider fit. The connection frame 4121 rotates following the revolution main shaft 4110 while the bottom is pressed against the support base 4141 to be supported thereby at the time of revolution, so that the connection frame 4121 is in a stable equilibrium state in a normal state and does not naturally slide down. When the rotational frame 2120 passes through the notch 4142, the connecting frame 4121 is separated from the supporting base 4141 and supported by the lifting device instead. After the lifting device descends to enable the crucible to be in contact with the weighing rod of the weighing mechanism 4600 to finish weighing, the crucible is lifted and reset, the rotating disc 4123 rotates to convert the other crucible to a weighing position, the weighing is descended, the cycle is repeated until all the crucibles are weighed, and the rotating disc 4123 is lifted and reset to leave the notch 4142 along with revolution and is supported by the supporting seat 4141 again. The whole device is small in size due to the design, the weighing process is stable in operation, and the operation difficulty is low. The lifting device can be a screw rod transmission structure, a linear guide rail transmission mechanism, an air cylinder transmission mechanism and a conveyor belt transmission mechanism.
Alternatively, referring to fig. 12, the bottom of the connecting frame 4121 is abutted against the supporting seat 4141 by the rolling bearing 4143. The lifting device comprises a transition support member 4145 which is driven by a motor to lift the lifting cam 4144, wherein a lifting bearing 4146 which replaces the rolling bearing 4143 to lift the lower edge of the connecting frame 4121 is arranged at the top of the transition support member 4145.
The bottom of the connecting frame 4121 is connected with the supporting seat 4141 through the rolling bearing 4143, and the rolling is smooth and the resistance is small during revolution. The top of the transition support 4145 is provided with a lifting bearing 4146, when the rolling bearing 4143 of the connecting member reaches the notch 4142, the lifting bearing 4146 comes into contact with the lower edge of the connecting member, the contact surface between the rolling bearing 4143 and the connecting member gradually increases as the rolling bearing 4143 is added into the notch 4142, and the contact surface between the rolling bearing 4143 and the connecting member gradually decreases. When the rolling bearing 4143 completely enters the notch 4142, the rolling bearing 4143 is completely separated from the connecting member and supported by the lifting bearing 4146. At this time, the height of the connector remains unchanged so that the connector is supported by the support 4141 after the connector is separated from the notch 4142 by revolution after the weighing is completed. Because the lifting height precision of the lifting device is not excessively high during weighing, the lifting device in the embodiment lifts the connecting piece through the height difference generated by the rolling of the lifting cam 4144, so that the lifting requirement is met, and compared with other lifting modes, the lifting device is simple in structure, low in cost and good in reliability.
Alternatively, referring to fig. 14, the housing 4100 also has a transition B, and the side wall of the rotating disk 4123 is provided with an opening communicating with the placement hole.
The number of the rotating disc groups 4120 is larger than the number of operators, and the position of the seat 4100, which does not correspond to the operation mechanism, is the transition position. When the rotary disk 4123 is rotated to this position, the crucible is not weighed or taken away. The number of transition bits, namely the rotating disc groups 4120, is larger, so that the number of the placed crucibles can be increased, and the balance of the whole device is better. The placement holes are in communication with the side walls of the rotating disk 4123, and the manner in which the crucible is placed and removed is more varied, either by clamping or by removing the crucible from the side through the take-off lever 4530.
Alternatively, referring to fig. 14, 16 and 17, the carrier storage and transportation mechanism 4200 includes a storage and transportation housing and a translation mechanism 4230 disposed at the bottom of the storage and transportation housing, wherein a storage tray 4210 for placing various carriers and/or carrier covers in rows is disposed in the storage and transportation housing, a conveyor belt 4220 disposed at the bottom of the storage tray 4210 for driving the carriers or carrier covers to travel along the extending direction of each row is disposed in the storage and transportation housing, and the translation mechanism 4230 drives the storage and transportation housing to translate along the vertical direction of each row, so as to provide the carrier placement mechanism 4300 with the required carriers or carrier covers. The storage tray 4210 is preferably removably attached to the storage and transport housing to facilitate placement of the crucible and crucible cover therein for subsequent placement in the storage and transport housing.
The volatile crucible has a crucible cover. The storage tray 4210 is divided into a plurality of columns by partition plates, and each column is provided with a crucible or a crucible cover of the same type, so that the crucible and the crucible cover can be stored in a classified manner. The bottoms of the crucible and the crucible cover are brought into contact with the conveyor 4220, and driven by the conveyor to travel along the extending direction of each row, and are automatically supplied to the crucible taking point of the carrier placement mechanism 4300. The translation mechanism 4230 drives the storage and transportation housing to translate along the vertical direction of each row, such that the carrier placement mechanism 4300 corresponds to a different row, thereby requiring a carrier or carrier cover.
Optionally, a bead is provided within the storage tray 4210 to prevent stacking of the carrier covers.
Because the crucible covers are thinner, when the crucible covers advance along the row direction, the rear crucible covers are easily stacked on the front crucible covers, and the crucible covers are blocked, so that the edges of each row of partition plates are provided with pressing strips to prevent the crucible covers from being stacked.
Alternatively, referring to fig. 16, the carrier placement mechanism 4300 includes a suction-discharge carrier horizontal mechanism 4310, a suction-discharge carrier vertical mechanism 4320 provided at a movable end of the suction-discharge carrier horizontal mechanism 4310, and a pick-and-place mechanism 4330 for picking and placing a carrier or a carrier cover provided at a movable end of the suction-discharge carrier vertical mechanism 4320.
The suction and discharge carrier horizontal mechanism 4310 may be a suction and discharge crucible horizontal cylinder, and the suction and discharge carrier vertical mechanism 4320 may be a suction and discharge crucible vertical cylinder. The pick-and-place mechanism 4330 may be a jaw chuck or the like. When the vacuum suction device works, the suction crucible horizontal cylinder stretches out, the suction crucible vertical cylinder stretches out, the two buffer connection pipe suckers suck the crucible, the suction crucible vertical cylinder retracts, the suction crucible horizontal cylinder retracts, the suction crucible vertical cylinder stretches out right above the two parallel crucible grooves of the rotary disk 4123, and the suction nozzle loosens the crucible or the crucible cover on the suction crucible vertical cylinder.
Optionally, referring to fig. 15, the carrier handling mechanism 4000 further includes a tin foil release mechanism 4400. The sheet feeding mechanism 4400 includes a storage cup 4450 provided on the conveyor belt 4440 for supplying sheets, a sheet sucking/discharging horizontal mechanism 4410, a sheet sucking/discharging vertical mechanism 4420 provided at the movable end of the sheet sucking/discharging horizontal mechanism 4410, and a sheet taking mechanism 4430 provided at the movable end of the sheet sucking/discharging vertical mechanism 4420.
And tin paper is required to be placed in the hydrocarbon crucible. When the hydrocarbon crucible is placed, the single-sheet tin-paper storage cup 4450 on the conveying chain belt 4440 group is ready to be placed before the hydrocarbon crucible is started, when the hydrocarbon crucible is placed on the crucible placing rotary disk 4123, a placing hole is rotated, and meanwhile, the tin-paper sucking and placing vertical cylinder extends out of a suction nozzle to suck the tin-paper at the single-sheet tin-paper storage cup 4450 on the conveying chain belt 4440 group (the conveying chain belt 4440 group moves to the next separated position), the tin-paper sucking and placing vertical cylinder is retracted, the tin-paper sucking and placing horizontal cylinder extends out, the tin-paper sucking and placing vertical cylinder extends out, and the suction nozzle is used for placing the tin-paper into the crucible.
Alternatively, referring to fig. 16 to 17, the pick-up carriage mechanism 4500 includes a horizontal pushing mechanism 4510, a vertical lifting mechanism 4520 provided at a movable end of the horizontal pushing mechanism 4510, and a pick-up lever 4530 provided at a movable end of the vertical lifting mechanism 4520. Preferably, a plurality of groups of the tapping rods 4530 can be arranged to correspond to different kinds of crucibles, and the tapping rods 4530 only need to be rotated circumferentially to corresponding positions when tapping different kinds of crucibles.
18-22, the online analyzer 3000 includes at least one of an ash meter, a volatile meter, a moisture meter, a sulfur meter 3900, a calorimeter 3700, and an elemental analyzer 3800, each including an analysis mechanism 3400 and a coal sample temporary storage mechanism. The temporary storage mechanism for the coal sample comprises a temporary storage turntable 3200 driven to rotate by a rotary driving device 3100 and a sampling mechanism 3300 arranged below the temporary storage turntable 3200. The temporary storage turntable 3200 is provided with a hole site 3210 for placing a carrier. The sampling mechanism 3300 includes a horizontal moving assembly 3310, a lifting assembly 3320 provided on the horizontal moving assembly 3310 to follow the movement, and a take-out lever 4530 provided on the lifting assembly 3320 to follow the lifting, the take-out lever 4530 having a fitting portion for loading the carrier, and loading and unloading the carrier on the temporary storage carousel 3200 and the working carousel 3500 under the action of the lifting assembly 3320 and the horizontal moving assembly 3310. The analysis mechanism 3400 includes a heat treatment mechanism. The heat treatment mechanism is internally provided with a working turntable 3500 and a hearth 3600, and the bottom is provided with a bottom door 3410 for the access rod 4530 to enter and exit. The bottom of the working turntable 3500 is connected with a rotating mechanism 3510. Temporary storage turntable 3200 is disposed below the heat treatment mechanism.
The sampling mechanism 3300 includes a horizontal movement assembly 3310, a lifting assembly 3320 provided on the horizontal movement assembly 3310 to follow movement, and a take-out lever 4530 provided on the lifting assembly 3320 to follow lifting. The engaging portion of the take-off lever 4530 may be used to load the carrier by clamping or lifting. The carrier may be a crucible or similar loading mechanism. The horizontal moving component 3310 can be a linear moving component, and the taking rod 4530 moves linearly to different positions in the horizontal plane to complete corresponding operations; or a horizontal rotating component, and the taking rod 4530 rotates to different positions in a horizontal plane with a certain rotation radius to complete corresponding operations. The take-out lever 4530 has a loading state in which the carriers are transferred from the sample receiving position to the temporary storage carousel 3200, a loading state in which the carriers are transferred from the temporary storage carousel 3200 to the working carousel 3500 of the analysis mechanism 3400, and a discarding state in which the carriers of which the analysis is completed by the working carousel 3500 are retrieved to the temporary storage carousel 3200 by the lifting assembly 3320 and the horizontal movement assembly 3310.
The crucible will be described below as an example. The take-off lever 4530 takes off the manually or mechanically weighed crucible into the hole site 3210 of the temporary storage carousel 3200. After the crucible is put once, the rotary driving device 3100 is started to drive the temporary storage turntable 3200 to rotate the corresponding hole site 3210, and the sample loading operation is continued. During loading, the furnace 3600 of the analytical mechanism 3400 may be heated to a predetermined temperature. The take-off lever 4530 takes the crucible to move through the opening of the analyzing mechanism 3400 into the interior to place the crucible on the work carousel 3500. This operation is repeated until the work turntable 3500 is fully filled with crucibles or the number of crucibles reaches the target, the take-off lever 4530 is withdrawn and the opening is closed. The analyzing mechanism 3400 heats the crucible and weighs the heated crucible, and after the analysis is completed, the opening is opened. The take-off lever 4530 extends into the analysis mechanism 3400 to take the crucible off the working carousel 3500 and place it on the staging carousel 3200 for cooling. The take-off lever 4530 is then moved to a certain position or rotated by the temporary storage carousel 3200, and the non-analyzed crucible on the temporary storage carousel 3200 is transferred to the working carousel 3500 for analysis. The return pick-up bar 4530 brings back the partially analyzed crucible after the working dial 3500 rotates a certain angle, and repeats the movement until the crucible of the temporary storage dial 3200 is fully placed in the furnace 3600. The analysis mechanism 3400 includes a furnace 3600 and a working turntable 3500, and the shape and positional relationship of the furnace 3600 and the working turntable 3500 are different due to differences in the moisture instrument, ash instrument, or volatile instrument itself. In the embodiment, the new treatment scheme only needs to be heated to the set temperature for the first time, and the second or multiple experiments can be performed without cooling in the middle, so that the experiments on the coal sample at any time are realized, and the efficiency is higher.
In the above-mentioned temporary storage mechanism for coal samples, the carrier can be loaded on the matching portion of the pick-up lever 4530, and under the combined action of the lifting component 3320 and the horizontal moving component 3310, the carrier is transported to the temporary storage turntable 3200 for loading, and then the carrier on the temporary storage turntable 3200 is transported to the analysis mechanism 3400 for processing analysis. After the analysis of the carriers is completed, the pick-up bar 4530 is timely retrieved to the temporary storage turntable 3200 for cooling, and new carriers can be supplemented to enter the analysis mechanism 3400 for processing analysis.
After the carrier such as a crucible is placed in the analyzing mechanism 3400, the analyzing mechanism 3400 processes the carrier. The ash meter, volatile meter, and moisture meter analytical mechanism 3400 may also differ from the analytical mechanism 3400 due to differences in test data and test means, and the analytical mechanism 3400 may be substantially identical to existing general ash meter, volatile meter, and moisture meter analytical mechanisms. The analysis mechanism 3400 of (1) includes a furnace 3600 and a working turntable 3500, and the shape and positional relationship of the furnace 3600 and the working turntable 3500 are different due to the difference between the moisture instrument, the ash instrument, or the volatile instrument itself. Referring to fig. 18-22, a working carousel 3500 is disposed within a furnace 3600, such as a moisture instrument, an ash instrument. The volatile component apparatus includes an oven 3420 and a furnace 3600 disposed above the oven 3420, and referring to fig. 5 to 7, a working turntable 3500 is disposed in the oven 3420, a coal sample temporary storage mechanism places a crucible on the working turntable 3500, and a special ejector rod ejects the crucible on the working turntable into the furnace 3600 for high temperature treatment.
The online analyzer 3000 has high automation degree, does not need to take out the carriers after cooling, can supplement new carriers in time for analysis, shortens the time of cooling and reheating, and improves the utilization rate and detection efficiency of the instrument.
18-22, the horizontal moving assembly 3310 is a linear translation assembly including a linear guide 3311, a moving block 3312, and a linear driving device 3313 for driving the moving block 3312 to reciprocate along the linear guide 3311, and a lifting assembly 3320 is provided on the moving block 3312.
The linear driving device 3313 may be a screw transmission mechanism for moving the moving block 3312 along the linear guide 3311 by screw transmission, or a belt mechanism for controlling the reciprocating motion of the moving block 3312 by the forward and reverse rotation of a motor, and thus the moving block 3312 is connected to the belt and moves along the linear guide 3311. The linear driving device 3313 drives the moving block 3312 to reciprocate along the linear guide 3311, and the elevating assembly 3320 is provided on the moving block 3312 to follow the linear movement. The linear translation assembly has the advantages of small movement range of the rod 4530, small required space, more compact structure and more accurate linear movement positioning.
Alternatively, referring to fig. 18 to 22, alternatively, the lifting assembly 3320 includes a lifting rail 3321, a lifting block 3322, and a lifting driving device 3323 for driving the lifting block 3322 to reciprocate along the lifting rail 3321, and the pick-up lever 4530 is disposed on the lifting block 3322.
The lifting drive device 3323 may be a screw drive mechanism, which moves the lifting block 3322 along the lifting guide rail 3321 by screw transmission, or may be a belt mechanism, in which the belt reciprocates by forward and reverse rotation control of a motor, and the lifting block 3322 is connected to the belt so as to move along the lifting guide rail 3321. The linear driving device 3313 drives the lifting block 3322 to reciprocate along the lifting guide rail 3321, and the lifting assembly 3320 is disposed on the lifting block 3322 to follow the linear motion. The lifting driving device 3323 has a simple structure, and the lifting positioning is more accurate.
Alternatively, referring to fig. 18 to 22, the hole site 3210 of the bottom door 3410 of the temporary storage carousel 3200 corresponding to the analysis mechanism 3400 is a sample feeding position and a sample discarding position, and the hole site 3210 on the temporary storage carousel 3200 symmetrical to the sample feeding position is a sample loading position.
The analysis mechanism 3400 has a bottom door 3410 as an opening, and the bottom door 3410 is opened and closed to control the opening and closing of the opening. Hole site 3210 of buffer carousel 3200 below bottom gate 3410 of analysis mechanism 3400 faces bottom gate 3410, which serves as a sample feed location and a sample reject location. In sample feeding, the crucible is taken out from the temporary storage turntable 3200 by the take-out lever 4530, and can be conveyed upward to the working turntable 3500 without largely adjusting the position in the horizontal direction. Similarly, the sample can be transported down to the buffer carousel 3200 without greatly adjusting the position in the horizontal direction. The design action is easy to realize, reduces the difficulty of sample feeding and sample discarding, and improves the efficiency of sample feeding and sample discarding. The loading position and the sample feeding position are symmetrically arranged, the sampling rod 4530 can reach the sample feeding position through linear translation after loading, sample feeding is performed, and the working efficiency is improved. The sample feeding position, the sample discarding position and the sample loading position are relatively fixed, and the rotary driving device 3100 drives the temporary storage turntable 3200 to rotate so as to bring each hole position 3210 to a corresponding position and switch at different positions. If a hole 3210 is rotated to a loading position for loading, the hole 3210 rotates to a loading position after loading through a plurality of subsequent hole 3210, and the crucible is sampled by a sampling rod 4530. When the crucible has completed the analysis operation, the take-off lever 4530 is removed and placed in the empty hole 3210 in the discard position.
In the following detailed description of the sample feeding process, the linear translation assembly drives the extracting rod 4530 to move horizontally to the position right below the opening in the furnace bottom, the lifting driving device 3323 drives the extracting rod 4530 to vertically push the crucible on the temporary storage turntable 3200 upwards into the analysis mechanism 3400, the extracting rod 4530 moves horizontally to come out of the side opening 3220 of the hole site 3210 for temporary storage, enter the hole site 3210 after passing through the side opening 3220 of the hole site 3210 of the working turntable 3500, then descend, the crucible enters the hole site 3210 of the working turntable 3500, the extracting rod 4530 leaves from the lower side, and the bottom door 3410 is closed, thereby completing the sample feeding operation. When the rod 4530 moves horizontally away from the temporary storage carousel 3200, the temporary storage carousel 3200 rotates the holes 3210 with the same number of rods 4530 to replenish the crucible in the sample delivery position. When the take-off lever 4530 moves vertically downward away from the working turntable 3500, the working turntable 3500 rotates the hole sites 3210 of consistent number of take-off levers 4530, providing empty holes 3210 for placement of the crucible. The loading, sample feeding and sampling can be performed alternately according to actual needs, for example, after the sample feeding once crucible and the taking rod 4530 leaves the working turntable 3500 from below, the working turntable 3500 rotates to make the crucible to be taken out rotate to above the taking rod 4530 and be taken out by the taking rod 4530.
Optionally, referring to fig. 18-22, the coal sample temporary storage mechanism further comprises a first weighing mechanism for weighing the carrier weight of temporary storage turntable 3200. The first weighing mechanism can be arranged at a position other than the loading position, the sample feeding position and the sample discarding position, can be used for weighing a carrier such as a crucible, and can accurately measure the quality of a coal sample when the carrier is empty and the crucible is connected with the sample on the temporary storage turntable 3200. The specific structure of which can be provided with reference to the second weighing mechanism 3520.
Optionally, referring to fig. 18 to 22, the online analyzer 3000 further includes a second weighing mechanism 3520, wherein a weighing rod of the second weighing mechanism 3520 is disposed below the working turntable 3500 and corresponds to the carrier, and the working turntable 3500 is disposed on the lifting mechanism 3530, so that the carrier contacts the weighing rod for weighing.
The lifting mechanism 3530 is driven by an up-and-down travel motor, which is activated to move the working dial 3500 downward and the crucible bottom is lowered onto the weighing bar of a weighing mechanism, such as a weighing scale. The up-and-down travel motor is used for weighing and stops the weighing, after the residual weight data of the crucible is recorded, the up-and-down travel motor is used for weighing and started, the working turntable 3500 is driven to move upwards, and the up-and-down travel motor is used for weighing and stops. The working turntable 3500 is started by a rotating mechanism 3510 such as a stepping motor, the working turntable 3500 is driven to rotate by a hole position 3210, the weighing is continued to be started by an up-down traveling motor, the residual weight data of the crucible is weighed, when two residual weight weighing crucibles are simultaneously arranged right above the opening of the bottom door 3410 of the hearth 3600, the bottom door 3410 of the hearth 3600 is opened, the two crucibles are taken and placed on the temporary storage turntable 3200 by a taking rod 4530 to be cooled, and the above actions are performed sequentially.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An online laboratory is characterized by comprising a circulating conveyor belt (6000), a carrier transfer vehicle (1000) arranged on the circulating conveyor belt (6000), carrier operating mechanisms distributed beside the circulating conveyor belt (6000) and an online analyzer (3000);
the carrier operating mechanism comprises a carrier cleaning mechanism, a carrier processing mechanism (4000) for receiving a cleaning carrier and weighing the carrier by receiving samples, and an automatic sample separating mechanism (2000) for providing coal samples for the carrier;
a carrier transfer trolley moving mechanism (5000) used for matching with the carrier cleaning mechanism and the online analyzer (3000) is also arranged beside the circulating conveyor belt (6000);
the carrier transfer trolley moving mechanism (5000) comprises a bottom plate (5100) and a temporary storage table (5200) for the carrier cleaning mechanism and the online analyzer (3000) to operate, and the temporary storage table (5200) and the bottom plate (5100) are arranged at intervals;
a blocking piece (5300) for blocking or releasing the carrier transfer trolley (1000) on the circulating conveyor belt (6000) and a lifting table (5400) for reciprocating between a blocking position and the temporary storage table (5200) are arranged on the bottom plate (5100); the lifting platform (5400) is provided with a loading and unloading mechanism for loading and unloading the carrier transfer trolley (1000), and the loading and unloading mechanism is used for placing the carrier transfer trolley (1000) at the blocking position to the temporary storage platform (5200) or placing the carrier transfer trolley (1000) on the temporary storage platform (5200) back to the blocking position.
2. The online laboratory of claim 1, wherein the automatic sample separating mechanism (2000) comprises a base (2110) and a rotating frame (2120) arranged on the base (2110) and driven to be turned to be close to a carrier through a turning driving piece (2140), wherein a clamping group for holding a coal sample bottle, a vibrating group (2160) for vibrating the coal sample bottle to enable the coal sample to fall from a discharging hose (2131) of a coal sample bottle discharging cover (2130) and a control group for adjusting the opening degree of the discharging hose (2131) are arranged on the rotating frame (2120).
3. The online laboratory of claim 2, wherein the control group comprises a control rack arranged on the top plate and pushed to the discharge hose (2131) by a flow limiting pushing mechanism (2164), wherein the control rack is provided with a control cam (2161) for abutting against the discharge hose (2131) and a rotating mechanism (2162) connected with the control cam (2161) for rotating the control cam (2161) to change the opening degree of the discharge hose (2131).
4. The online laboratory of claim 2, wherein the automatic sample separating mechanism (2000) further comprises a discharging hopper group, the discharging hopper group comprises a double-fork discharging hopper (2171) and a single-fork discharging hopper (2172) which sequentially pass through the discharging position of the discharging hose (2131), two feeding pipes for feeding samples of two carriers are arranged below the double-fork discharging hopper (2171), the sample feeding speed of the former carrier is higher than the sample feeding speed of the latter carrier, and a feeding pipe for weight compensation for feeding samples of the latter carrier is arranged below the single-fork discharging hopper (2172).
5. The online laboratory of claim 2, further comprising a coal sample bottle conveyor (7000) for providing coal sample bottles to the automated sample separation mechanism (2000) and a discharge cap conveyor (8000) for providing discharge caps to the automated sample separation mechanism (2000).
6. The online laboratory of claim 1, wherein said carrier handling mechanism (4000) comprises a carrier placement mechanism (4300), a weighing mechanism (4600), a pick-up carrier mechanism (4500), a multi-type carrier transfer mechanism, and said carrier storage and transportation mechanism (4200) for receiving cleaning carriers; the multi-type carrier transferring mechanism receives the carrier taken from the carrier storage and transportation mechanism (4200) by the carrier placing mechanism (4300), and revolves to sequentially pass through the weighing mechanism (4600) and the carrier taking mechanism (4500) to finish corresponding operation;
the multi-type carrier transferring mechanism comprises a base (4100), wherein the base (4100) comprises a corresponding carrier placing position, a carrier weighing position and a carrier taking position;
the base body (4100) is provided with a revolution main shaft (4110) rotating relative to the base body (4100) and a plurality of rotating disk groups (4120) which are uniformly arranged on the circumference of the revolution main shaft (4110) and follow revolution and are switched at each station;
The plurality of rotating disc groups (4120) respectively correspond to corresponding carriers, each rotating disc group (4120) comprises a connecting frame (4121) used for connecting the revolution main shaft (4110), and a rotating disc (4123) arranged on the connecting frame (4121) and rotating around a central connecting rod (4122) of the rotating disc, wherein the rotating disc (4123) is provided with a plurality of placing holes used for placing the same type of carrier, and each placing hole passes through a corresponding station operating point in the spinning process.
7. The online laboratory of claim 6, characterized in that the mounting height of each rotary disk (4123) is adapted to the loaded carriers so that the bottom heights of all carriers are equal;
the support seat (4141) fixedly connected to the seat body (4100) is arranged outside the revolution main shaft (4110) in a penetrating mode, each connecting frame (4121) is arranged along the axial direction of the revolution main shaft (4110) in a sliding mode, the bottom of each connecting frame is propped against the corresponding supporting seat (4141) and revolves along the circumferential direction of the corresponding supporting seat, a gap (4142) is formed in the supporting seat (4141) at the position of the weighing carrier, and a lifting mechanism (3530) for lifting the connecting frame (4121) of the position of the weighing carrier is arranged at the position, corresponding to the gap (4142), of the seat body (4100) so that the carrier is in contact with the weighing mechanism (4600) for weighing.
8. The online laboratory of claim 1, wherein the carrier transporter (1000) is configured to carry a carrier and to be placed on an endless conveyor belt (6000) for transport, the carrier transporter (1000) comprising a transporter body (1100), the transporter body (1100) comprising a carrier hole (1200) provided in a top surface for loading the carrier and a lifting hole (1300) provided in a side surface for insertion of an external lifting bar;
the lifting holes (1300) are matched with the lifting rods and are used for balancing and lifting the transferring body (1100) to convey the carrier upwards.
9. The online laboratory of claim 8, wherein an identification chip is provided on said transfer body (1100), and wherein said carrier-transfer-cart moving mechanism (5000) further comprises a reading mechanism for reading the identification chip.
10. The online laboratory of any one of claims 1-9, wherein the online analyzer (3000) comprises at least one of an ash meter, a volatile meter, a moisture meter, a sulfur meter (3900), a calorimeter (3700), and an elemental analyzer (3800), each of the ash meter, the volatile meter, and the moisture meter comprising an analysis mechanism (3400), and a coal sample temporary storage mechanism;
The coal sample temporary storage mechanism comprises a temporary storage turntable (3200) driven by a rotary driving device (3100) to rotate and a sampling mechanism (3300) arranged below the temporary storage turntable (3200); a hole site (3210) for placing a carrier is arranged on the temporary storage turntable (3200);
the sampling mechanism (3300) comprises a horizontal moving component (3310), a lifting component (3320) which is arranged on the horizontal moving component (3310) and moves along with the horizontal moving component, and a taking rod (4530) which is arranged on the lifting component (3320) and moves along with the lifting, wherein the taking rod (4530) is provided with a matching part for loading the carrier, and the carrier is loaded and unloaded on the temporary storage turntable (3200) and the working turntable (3500) under the action of the lifting component (3320) and the horizontal moving component (3310);
the analysis means (3400) comprises heat treatment means; a working turntable (3500) and a hearth (3600) are arranged in the heat treatment mechanism, and a bottom door (3410) for the taking rod (4530) to enter and exit is arranged at the bottom; the bottom of the working turntable (3500) is connected with a rotating mechanism (3510); the temporary storage turntable (3200) is arranged below the heat treatment mechanism.
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CN110174521B (en) * | 2019-06-10 | 2024-05-28 | 北京沄汇智能科技有限公司 | Automatic sample dividing system and method |
CN113120329A (en) * | 2019-12-31 | 2021-07-16 | 湖南三德科技股份有限公司 | Full-automatic sample wrapping device for intelligent assay system |
CN112305193B (en) * | 2020-09-10 | 2023-06-09 | 浙江越华能源检测有限公司 | Industrial analyzer for coal quality |
WO2023125584A1 (en) * | 2021-12-31 | 2023-07-06 | 深圳迈瑞动物医疗科技股份有限公司 | Microfluidic biochemical analyzer and control method therefor |
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