CN211920176U - Ground rail palletizing system - Google Patents
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- CN211920176U CN211920176U CN201922326482.0U CN201922326482U CN211920176U CN 211920176 U CN211920176 U CN 211920176U CN 201922326482 U CN201922326482 U CN 201922326482U CN 211920176 U CN211920176 U CN 211920176U
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Abstract
Description
【技术领域】【Technical field】
本申请涉及运输设备技术领域,尤其涉及一种地轨码垛系统。The present application relates to the technical field of transportation equipment, and in particular, to a ground rail palletizing system.
【背景技术】【Background technique】
在生产线的货品运输上码垛机得到了广泛的运用。随着自动化的技术步伐加快,码垛机的相关设备技术也得到了快速更新,开发了相应的机械手或码垛机器人,但是,设备维护的难度和成本较高,不便于推广适用。Palletizers have been widely used in the transportation of goods on the production line. With the accelerated pace of automation technology, the related equipment technology of palletizers has also been rapidly updated, and corresponding manipulators or palletizing robots have been developed. However, the difficulty and cost of equipment maintenance are high, and it is not convenient for promotion and application.
【实用新型内容】【Content of utility model】
为提高目前码垛机的设备维护的难度和成本,本申请特提出以下技术方案:In order to improve the difficulty and cost of equipment maintenance of the current palletizer, the application proposes the following technical solutions:
本申请提供一种地轨码垛系统,用于将未码垛的纸箱码垛在指定的位置,其包括:The present application provides a floor rail palletizing system for palletizing unpalletized cartons at designated positions, which includes:
用于放置未码垛纸箱的辊台,及设置在所述辊台一侧以便将所述辊台上的未码垛纸箱搬移并且码垛到所述指定的位置处的码垛机;a roller table for placing unpalletized cartons, and a palletizer arranged on one side of the roller table to move and palletize the unpalletized cartons on the roller table to the designated position;
所述码垛机包括地轨、可沿着所述地轨滑动的纵向机架、设置在所述纵向机架上并且可沿着所述纵向机架上下滑动的悬臂,及设置在所述悬臂上并且可沿着所述悬臂的长度方向滑动的吸盘装置。The stacker includes a ground rail, a longitudinal frame slidable along the ground rail, a cantilever disposed on the longitudinal frame and slidable up and down along the longitudinal frame, and a cantilever disposed on the cantilever A suction cup device that is slidable along the length of the cantilever.
在其中一个实施例中,所述地轨包括一对第一导轨,所述一对第一导轨之间设置沿着所述第一导轨的长度方向延伸的第一牵引带;In one embodiment, the ground rail includes a pair of first guide rails, and a first traction belt extending along a length direction of the first guide rail is disposed between the pair of first guide rails;
所述纵向机架的底部设置第一电机;所述第一牵引带与所述第一电机啮合,以便在所述第一电机运行时,第一电机相对于第一牵引带在所述一对导轨的长度方向上移动。The bottom of the longitudinal frame is provided with a first motor; the first traction belt is engaged with the first motor, so that when the first motor is running, the first motor is in the pair of the first traction belt relative to the first traction belt. The guide rail moves in the length direction.
在其中一个实施例中,所述纵向机架上设置有第二电机、齿条和配重块;In one of the embodiments, the longitudinal frame is provided with a second motor, a rack and a counterweight;
所述第二电机设置在所述悬臂上,用于驱动所述悬臂沿着所述纵向机架竖直运动;the second motor is arranged on the cantilever, and is used to drive the cantilever to move vertically along the longitudinal frame;
所述齿条与所述第二电机连接,并设置在所述纵向机架与所述悬臂之间,用于带动所述悬臂在竖直方向上运动;the rack is connected to the second motor, and is arranged between the longitudinal frame and the cantilever, so as to drive the cantilever to move in the vertical direction;
所述配重块设置在所述纵向机架上,且与所述悬臂相对的一侧,通过链条与所述悬臂进行配重连接。The counterweight block is arranged on the longitudinal frame, and the opposite side of the cantilever is connected with the cantilever by a chain for counterweight connection.
在其中一个实施例中,所述第二电机为伺服电机;In one of the embodiments, the second motor is a servo motor;
所述第二电机通过齿轮带动所述齿条上下运动,从而使得所述悬臂在竖直方向上运动。The second motor drives the rack to move up and down through gears, so that the cantilever moves in the vertical direction.
在其中一个实施例中,所述纵向机架上还设置有第二导轨,所述第二导轨位于所述纵向机架与所述悬臂之间,并位于所述齿条的两侧。In one embodiment, the longitudinal frame is further provided with a second guide rail, the second guide rail is located between the longitudinal frame and the cantilever, and is located on both sides of the rack.
在其中一个实施例中,所述悬臂上设置有第二牵引带和第三电机;In one of the embodiments, the cantilever is provided with a second traction belt and a third motor;
所述第二牵引带连接在所述吸盘装置和所述第三电机之间,带动所述吸盘装置沿着所述悬臂的长度方向运动。The second traction belt is connected between the suction cup device and the third motor, and drives the suction cup device to move along the length direction of the cantilever.
在其中一个实施例中,所述吸盘装置通过滑动架与所述悬臂滑动连接;In one embodiment, the suction cup device is slidably connected to the cantilever through a sliding frame;
所述悬臂上还设置有第三导轨;The cantilever is also provided with a third guide rail;
所述第三导轨位于所述第二牵引带的两侧,且连接在所述滑动架与所述悬臂之间。The third guide rails are located on both sides of the second traction belt and are connected between the sliding frame and the cantilever.
在其中一个实施例中,所述滑动架设置有第四电机;In one of the embodiments, the carriage is provided with a fourth motor;
所述第四电机用于驱动所述吸盘装置上的吸盘吸取未码垛纸箱。The fourth motor is used to drive the suction cups on the suction cup device to pick up unstacked cartons.
在其中一个实施例中,所述辊台包括有放置未码垛纸箱的放置平台和推送机构;In one of the embodiments, the roller table includes a placing platform and a pushing mechanism for placing unstacked cartons;
所述推送机构用于将放置平台上的纸箱推送至放置平台上的所述吸盘的运输起始点。The pushing mechanism is used for pushing the carton on the placing platform to the transport starting point of the suction cup on the placing platform.
在其中一个实施例中,所述辊台上设置若干辊子;In one embodiment, several rollers are arranged on the roller table;
所述辊台的下方设置推送电机,用于驱动所述推送机构沿着辊子设置的方向推送纸箱。A push motor is arranged below the roller table to drive the push mechanism to push the carton along the direction in which the rollers are arranged.
与现有技术相比,本申请具备如下优点:Compared with the prior art, the present application has the following advantages:
本申请所提供的地轨码垛系统,分别通过地轨、纵向机架、悬臂和吸盘在空间的多轴方向上的运动控制,完成对纸箱从辊台至指定的位置的准确运输并稳定放置。该地轨码垛系统的控制操作简单,且各个部件容易维护,以达到降低设备维护的难度和成本的目的。The floor rail palletizing system provided by this application completes the accurate transportation and stable placement of the cartons from the roller table to the designated position through the motion control of the floor rail, the longitudinal frame, the cantilever and the suction cup in the multi-axis direction of the space. . The control operation of the ground rail palletizing system is simple, and each component is easy to maintain, so as to achieve the purpose of reducing the difficulty and cost of equipment maintenance.
【附图说明】【Description of drawings】
图1是申请中的一个实施例所提供的地轨码垛系统的立体示意图;1 is a schematic perspective view of a ground rail palletizing system provided by an embodiment of the application;
图2是申请中的一个实施例所提供的地轨码垛系统的另一立体示意图;Fig. 2 is another three-dimensional schematic diagram of the ground rail palletizing system provided by an embodiment of the application;
图3是申请中的一个实施例所提供的地轨码垛系统的又一立体示意图;Fig. 3 is another three-dimensional schematic diagram of the ground rail palletizing system provided by an embodiment of the application;
图4是申请中的一个实施例所提供的地轨码垛系统的再一立体示意图;Fig. 4 is another three-dimensional schematic diagram of the ground rail palletizing system provided by an embodiment of the application;
图5是申请中的一个实施例所提供的悬臂和吸盘装置的一立体示意图。FIG. 5 is a schematic perspective view of a cantilever and suction cup device provided by an embodiment of the application.
【具体实施方式】【Detailed ways】
下面结合附图和示例性实施例对本申请作进一步地描述,其中附图中相同的标号全部指的是相同的部件。此外,如果已知技术的详细描述对于示出本申请的特征是不必要的,则将其省略。The present application will be further described below with reference to the accompanying drawings and exemplary embodiments, wherein like numerals in the drawings refer to like parts throughout. Also, if a detailed description of the known art is not necessary to illustrate the features of the present application, it will be omitted.
参照图1-2,图1是申请中的一个实施例所提供的地轨码垛系统的立体示意图;图2是申请中的一个实施例所提供的地轨码垛系统的另一立体示意图。1-2, FIG. 1 is a schematic perspective view of a ground rail palletizing system provided by an embodiment of the application; FIG. 2 is another perspective schematic diagram of the ground rail palletizing system provided by an embodiment of the application.
本申请所提供的双工位锁具测试装置包括辊台100和码垛机200。The dual-station lock testing device provided in the present application includes a roller table 100 and a
所述辊台100,用于放置未码垛纸箱110。The roller table 100 is used for placing
码垛机200,设置在辊台100一侧以便将辊台100上的未码垛纸箱110搬移,并且码垛到所述指定的位置处。该码垛机200包括地轨210、纵向机架220、悬臂230和吸盘装置240。The
其中,所述纵向机架220,可沿着所述地轨210的延伸方向滑动。所述悬臂230,垂直设置在纵向机架220上,并且可沿着纵向机架220上下滑动;所述吸盘装置240,设置在悬臂230上,并且可沿着悬臂230的长度方向滑动。Wherein, the
当进行码垛时,根据在辊台100上当前需要码垛的未码垛纸箱110的位置和码垛的指定位置,通过控制纵向机架220在地轨210的地面的横向位置、悬臂230在纵向机架220纵向方向的位置,以及吸盘装置240在悬臂230的长度方向的位置,以便吸盘装置240触碰到放置在辊台100上的未码垛纸箱110,利用吸盘装置240进行吸取,然后将纸箱码垛至指定的位置处,解除吸盘装置240的吸力,移开吸盘装置240。When stacking, according to the position of the
参考图3,图3是申请中的一个实施例所提供的地轨码垛系统的又一立体示意图。Referring to FIG. 3 , FIG. 3 is another three-dimensional schematic diagram of a ground rail palletizing system provided by an embodiment of the application.
该地轨210包括一对第一导轨211,所述一对第一导轨211之间设置沿着所述一对导轨的长度方向延伸的第一牵引带212。所述第一导轨211沿着地轨210的长度方向延伸设置,所述第一牵引带212位于第一导轨211之间。The
在所述纵向机架220的底部还设置第一电机221,第一牵引带212与第一电机221啮合,当第一电机221运行时,第一电机221相对于第一牵引带212在一对导轨的长度方向上移动。A
参考图4,图4是申请中的一个实施例所提供的地轨码垛系统的再一立体示意图。Referring to FIG. 4 , FIG. 4 is another three-dimensional schematic diagram of a ground rail palletizing system provided by an embodiment of the application.
所述纵向机架220上设置有第二电机222、齿条223和配重块224。The
所述第二电机222设置在悬臂230上,用于驱动悬臂230沿着纵向机架220在竖直方向上运动。The
在本实施例中,所述第二电机222为伺服电机,所述齿条223沿着竖直方向设置在所述纵向机架220与所述悬臂230之间,并与第二电机222连接。当第二电机222运行时,利用带动齿条223与第二电机222在竖直方向发生相对移动,从而纵向机架220在竖直方向上滑动。In this embodiment, the
所述配重块224设置在所述纵向机架220上,且与所述悬臂230相对的一侧,通过链条226与所述悬臂230进行配重连接。所述链条226一端连接悬臂230,另一端连接配重块224。根据悬臂230的目标高度,来调整配重块224的高度。The
在本实施例中,所述链条226通过连接在纵向机架220顶部末端与悬臂230顶部的横向杆227固定位置,并在该横向杆227两端的两个定滑轮228上滑动,以减少第二电机222驱动悬臂230运动的牵引力。In this embodiment, the
所述纵向机架220位于配重块224运动的一侧沿竖直方向设置配重导轨(图未示),使得配重块224沿着该配重导轨进行上下滑动,以增强配重块224滑行的稳定性。The
纵向机架220上还设置有第二导轨225,其设置在纵向机架220与悬臂230之间,且位于齿条223的两侧,用于悬臂230在纵向机架220上的导向滑动,以增强悬臂230在纵向机架220上沿竖直方向滑行的稳定性。The
参照图5,图5是申请中的一个实施例所提供的悬臂230和吸盘装置240的一立体示意图。Referring to FIG. 5 , FIG. 5 is a schematic perspective view of a
在悬臂230上设置有第二牵引带231和第三电机232。该第二牵引带231连接在吸盘装置240和第三电机232之间,带动吸盘装置240沿着所述悬臂230的长度方向运动。在本实施例中,所述第二牵引带231为环形设置,并通过分别固定在第三电机232和吸盘装置240上的两个转轴固定位置。A second traction belt 231 and a
在本实施例中,该吸盘装置240上还设置了滑动架242,滑动架242与悬臂230滑动连接。所述悬臂230上还设置有第三导轨233;In this embodiment, the
所述第三导轨233位于所述第二牵引带231的两侧,且连接在所述滑动架242与所述悬臂230之间。The
该滑动架242固定通过连接件244固定在第二牵引带231上,并与第三导轨233滑动连接。当第三电机232运行时,带动第二牵引带231运动,使得吸盘装置240跟随该第二牵引带231,并沿着第三导轨233的导向,在悬臂230的长度方向进行滑行。该滑动架242与第三导轨233的配合设置,增强了吸盘装置240在悬臂230运动的稳定性。The sliding
在本实施例中,所述地轨码垛系统还包括U型线槽250,对应设置在所述地轨210、纵向机架220、悬臂230一侧,分别收纳轨、纵向机架220、悬臂230和吸盘装置240上的线路。In this embodiment, the floor rail stacking system further includes a
在此基础上,所述滑动架242设置有第四电机243。该第四电机243用于驱动所述吸盘装置240上的吸盘241吸取未码垛纸箱110。当悬臂230达到未码垛纸箱110的上方,通过第三电机232,将悬臂230下降,并使吸盘241能够完全接触到未码垛纸箱110,触发第四电机243启动,使得吸盘装置240上的吸盘241产生吸力,吸取未码垛纸箱110。当完成吸取后,通过启动控制第二电机222,控制悬臂230上升并恢复至纵向机架220上部的位置高度。然后,分别启动控制第一电机221,使得纵向机架220滑行至纸箱指定位置处上方。该过程中,启动控制第二电机222和第一电机221的顺序可以互换。On this basis, the sliding
在此之后,启动控制第三电机232,使得吸盘装置240沿悬臂230的长度方向滑行至纸箱的指定位置的正上方;随后,再启动控制第二电机222,控制悬臂230下降至纸箱对吸盘装置240的重力作用完全消失,再关闭第四电机243对吸盘241的吸力控制,放置纸箱。最后,再次启动第二电机222,将悬臂230恢复至纵向机架220上部的位置高度。纸箱的码垛过程结束。After that, start and control the
参考图2,所述辊台100包括有放置未码垛纸箱110的放置平台和推送机构;Referring to FIG. 2, the roller table 100 includes a placing platform and a pushing mechanism for placing the
所述推送机构用于将放置平台上的纸箱推送至放置平台上的所述吸盘241的运输起始点,便于简化码垛机200在吸取未码垛纸箱110之前的对位程序,以简化整个地轨码垛系统的操作控制,以减少错误操作,提升码垛过程的稳定性。The pushing mechanism is used to push the cartons on the placing platform to the transportation starting point of the
所述辊台100上设置若干辊子101。该辊子101沿着悬臂230的长度方向延伸,便于将为码垛纸箱推向靠近码垛机200一侧。Several rollers 101 are arranged on the roller table 100 . The roller 101 extends along the length direction of the
所述辊台100的下方设置推送电机120,与该推送电机120连接并在辊子101上方设置有推板121,该推板121可沿辊子101的延伸方向设置,以便通过驱动推送机构沿着辊子101设置的方向对运输到位的纸箱推向靠近码垛机200的一侧。A
本申请所提供的地轨码垛系统,分别通过地轨210、纵向机架220、悬臂230和吸盘241在空间的多轴方向上的运动控制,完成对纸箱从辊台100至指定的位置的准确运输并稳定放置。该地轨码垛系统的控制操作简单,且各个部件容易维护,以达到降低设备维护的难度和成本的目的。The floor rail palletizing system provided in this application, through the motion control of the
虽然上面已经示出了本申请的一些示例性实施例,但是本领域的技术人员将理解,在不脱离本申请的原理或精神的情况下,可以对这些示例性实施例做出改变,本申请的范围由权利要求及其等同物限定。Although some exemplary embodiments of the present application have been shown above, those skilled in the art will appreciate that changes may be made to these exemplary embodiments without departing from the principles or spirit of the present application. The scope is defined by the claims and their equivalents.
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