CN211707585U - Cleaning mechanism and dust cleaning machine comprising same - Google Patents

Abstract

The utility model provides a clearance mechanism and contain its dust descaling machine relates to motor technical field, has solved the technical problem of manual clearance zinc powder inefficiency, with high costs. The cleaning mechanism comprises a processing station component and a dust cleaning component, wherein the dust cleaning component is arranged beside the processing station component and is used for cleaning dust of a workpiece fixed on the processing station component; the dust cleaning machine comprises an adjusting mechanism, a conveying mechanism and a cleaning mechanism which are sequentially connected in a material conveying manner, wherein the adjusting mechanism adjusts the direction of the workpieces transferred from the upper-level equipment to enable all the workpieces to face the same direction; the conveying mechanism conveys the workpiece to the cleaning mechanism; the cleaning mechanism can clean dust on the workpiece and send the dust into the next-stage equipment. The utility model is used for the automatic crushing clearance of zinc powder of diaphragm terminal surface behind two-container product metal spraying realizes clearing up zinc powder and energized test integration, and this post realizes unmanned operation, reduces artifical clearance intensity of labour, reduction in production cost.

Description

Cleaning mechanism and dust cleaning machine comprising same

Technical Field

The utility model belongs to the technical field of the motor technique and specifically relates to a dust descaling machine that clearance mechanism and contain it is related to.

Background

A diaphragm of a double-capacity product is adhered with a large amount of zinc powder in a gold spraying process, and the zinc powder on the diaphragm needs to be cleaned up before the diaphragm is powered on a machine. Because the zinc powder layer is adhered to the diaphragm in a block shape, the zinc powder block is clamped and cleaned by a manual clamp in the prior art, so that the working efficiency is low and the labor cost is high.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a clearance mechanism and contain its dust descaling machine to solve the manual clearance zinc powder inefficiency that exists among the prior art, with high costs technical problem.

In order to achieve the above purpose, the utility model provides a following technical scheme:

the cleaning mechanism provided by the utility model can clean the dust on the workpiece and send the dust into the next level equipment; including processing station subassembly and dust removal subassembly, the dust removal subassembly sets up processing station subassembly side is used for fixing carry out the dust clearance to the work piece on the processing station subassembly.

On the basis of the technical scheme, the utility model discloses can also do following improvement.

As a further improvement of the present invention, the cleaning mechanism further comprises an incoming material determining component and a picking and delivering component, wherein the incoming material determining component is arranged beside the picking and delivering component to determine whether the workpiece is in place; the taking and sending component is movably arranged above the processing station component.

As a further improvement of the present invention, the machining station assembly includes a first machining station and a second machining station, the dust removing assembly includes a first dust removing structure and a second dust removing structure respectively corresponding to the first machining station and the second machining station, and the first dust removing structure and the second dust removing structure are different from the workpiece contact position to clean dust at different positions; the taking and conveying component is provided with three material grabbing units.

As a further improvement of the utility model, the dust cleaning component also comprises a bottom plate and a bottom plate driving device; the bottom plate is movably arranged on the support, one end of the bottom plate driving device is arranged on the support, the other end of the bottom plate driving device is connected with the bottom plate so as to drive the bottom plate to reciprocate in the horizontal direction, and the first dust cleaning structure and the second dust cleaning structure are arranged on the bottom plate.

As a further improvement, the dust cleaning component further comprises a dust blowing device, and the dust blowing device is arranged on the side of the second dust cleaning structure.

The utility model provides a dust cleaning machine, which comprises an adjusting mechanism, a conveying mechanism and a cleaning mechanism which are connected in sequence for conveying materials, wherein the adjusting mechanism can adjust the direction of the workpieces transferred from the upper-level equipment to make all the workpieces face the same direction; the conveying mechanism conveys the workpiece with the adjusted direction to the cleaning mechanism; the cleaning mechanism can clean dust on the workpiece and send the dust into the next-stage equipment.

On the basis of the technical scheme, the utility model discloses can also do following improvement.

As a further improvement of the utility model, the adjusting mechanism the conveying mechanism with the cleaning mechanism is the mechanical control mode.

As a further improvement of the utility model, the mechanical control mode is a semi-automatic or full-automatic operation mode.

As a further improvement of the present invention, the adjusting mechanism includes a direction judging component, a steering component and a translation component, the direction judging component is disposed behind the steering component to judge the direction of the workpiece; the steering assembly is arranged on the translation assembly, and the translation assembly can enable the steering assembly to move in the horizontal direction so as to transfer the workpieces into the conveying mechanism.

As a further improvement of the present invention, the direction determination unit includes two photoelectric sensors or proximity switches.

As a further improvement, the dust cleaning machine further comprises a support, the adjusting mechanism, the conveying mechanism and the cleaning mechanism are all arranged at the top of the support, and the dust cleaning machine further comprises a protective cover arranged at the top of the support.

As a further improvement of the present invention, the steering assembly includes a clamping jaw, a steering driving device and a lifting driving device, and the lifting driving device is disposed on the translation assembly; one end of the steering driving device is fixed on the lifting driving device, the other end of the steering driving device is connected with the clamping jaw, and the steering driving device can control the clamping jaw to rotate in a limiting mode in the horizontal direction.

As a further improvement, the translation subassembly includes lead screw, nut and screw drive, it installs to turn to the unit on the nut, the nut spiro union is in on the lead screw, screw drive with lead screw drive connects in order to control the forward and reverse rotation of lead screw.

As a further improvement of the utility model, the conveying mechanism is a conveying belt.

As a further improvement of the utility model, the processing station components in the cleaning mechanism are arranged side by side beside the conveying mechanism; the picking and delivering component is movably arranged above the processing station component and can reciprocate between the conveying mechanism and the next-stage equipment; the supplied material judging assembly is arranged at the tail end of the conveying mechanism.

As a further improvement of the utility model, get and send a subassembly to have and get material position and pay-off position, work as when getting to send a subassembly to be in and getting the material position, its three is grabbed the material unit and is just right respectively conveying mechanism is terminal first processing station top with second processing station top is used for getting the material action simultaneously, works as when getting to send a subassembly to be in the pay-off position, its three is grabbed the material unit and is just right respectively first processing station top second processing station top and next-level equipment pan feeding end top are used for carrying out the pay-off action simultaneously.

The utility model provides a dust cleaning machine's dust cleaning method, including following step:

step 100, feeding: the workpiece to be processed is automatically fed into the adjusting mechanism by the upper-level equipment;

step 200, arranging: the direction judging component senses a workpiece and transmits a signal to the controller, the controller judges the direction of the fed workpiece, and controls the translation component to operate to drive the steering component to move above the workpiece, the steering component is driven by the lifting driving device to move downwards after moving above the workpiece, when the clamping jaw moves to the workpiece, the clamping jaw performs a clamping action, after the clamping is completed, when the workpiece does not need to be steered, the lifting driving device and the translation component reset respectively to feed the workpiece into the conveying mechanism, or when the workpiece needs to be steered, the steering driving device operates to rotate the workpiece in situ, and after the rotation is completed, the lifting driving device and the translation component reset respectively to feed the workpiece into the conveying mechanism;

step 300, conveying: the workpiece is conveyed from one end to the other end of the conveying mechanism;

step 400, taking materials: when the incoming material judging component senses that the workpiece moves to the tail end of the conveying mechanism, a signal is transmitted to the controller, the controller controls the taking and conveying component to operate, and the taking and conveying component respectively moves horizontally and moves up and down, so that the first material grabbing unit grabs the workpiece at the tail end of the conveying mechanism and conveys the workpiece into a first processing station, and then the front action is continued to be circulated to prepare for grabbing the next workpiece;

step 500, cleaning dust on the outer ring: after a workpiece is received by the first machining station and fixed, the dust cleaning assembly moves towards the machining station assembly, so that a three-jaw dust cleaning claw of the first dust cleaning structure abuts against a surface to be cleaned of the workpiece, the three-jaw dust cleaning claw rotates by 60 degrees to clean the outer ring of the workpiece, the dust cleaning assembly moves towards the direction far away from the machining station assembly, the taking and conveying assembly moves downwards, so that the first material grabbing unit grabs the workpiece positioned at the tail end of the conveying mechanism, and the second material grabbing unit grabs the workpiece positioned on the first machining station; after the grabbing is finished, the grabbing and conveying piece assembly ascends and then moves horizontally, when the first grabbing unit and the second grabbing unit are respectively positioned above the first machining station and the second machining station, the grabbing and conveying piece assembly descends to respectively convey the workpieces into the two machining stations, and then the action in the step 400 is continuously circulated to prepare for grabbing the next workpiece at the tail end of the conveying mechanism;

step 600, cleaning dust on the inner and outer rings: after the first machining station and the second machining station respectively receive and fix a workpiece, the dust cleaning assembly moves towards the machining station assembly, so that a three-claw dust cleaning claw of the first dust cleaning structure and a two-claw dust cleaning claw of the second dust cleaning structure are respectively abutted to surfaces to be cleaned of the two workpieces, the three-claw dust cleaning claw rotates by 60 degrees, the two-claw dust cleaning claw rotates by 180 degrees and then respectively finishes cleaning of an outer ring and an inner ring of the workpiece, and the dust blowing device blows air to clean residual dust on the workpieces when the two-claw dust cleaning claw rotates; after cleaning, the dust cleaning assembly moves towards the direction far away from the machining station assembly, and the taking and conveying assembly moves downwards, so that the first material grabbing unit grabs a workpiece positioned at the tail end of the conveying mechanism, the second material grabbing unit grabs the workpiece positioned on the first machining station, and the third material grabbing unit grabs the workpiece positioned on the second machining station; after grabbing is completed, the grabbing and conveying piece component moves horizontally after rising, and when the first grabbing unit, the second grabbing unit and the third grabbing unit are respectively located above the first processing station, the second processing station and the feeding end of the next-stage equipment, the grabbing and conveying piece component descends to respectively convey the workpiece into the two processing stations and the next-stage equipment, and the operation is repeated in the above way.

Compared with the prior art, the utility model following beneficial effect has:

the cleaning mechanism provided by the utility model can fix the workpiece on the processing station component by arranging the processing station component and the dust cleaning component, and can complete dust cleaning work by the dust cleaning component, the control mode of the dust cleaning component is mechanical, the mechanically controlled dust cleaning component is semi-automatic or full-automatic, manual dust cleaning is not needed, the manual labor intensity is reduced, the cleaning efficiency is improved, and the production cost is reduced; the utility model provides a dust cleaning machine, including guiding mechanism, can receive and adjust the direction with the core that the former stage equipment circulated, make the diaphragm end orientation of all two-volume products unanimous all towards cleaning mechanism one side, conveying mechanism can carry the two-volume product after the guiding mechanism adjustment to the get of cleaning mechanism and send a subassembly, get and send a subassembly and be used for getting and sending of material, including getting from conveying mechanism and sending into in the dust cleaning subassembly and carrying out the dust clearance, also including getting from the first processing station of cleaning mechanism and sending into the second processing station, still include getting from the second processing station and sending into next stage equipment and enabling the machine; clearance mechanism is including keeping clear dirt and inner circle clear dirt to two appearance product diaphragm end outer lane and blowing when the inner circle clear dirt in order to ensure the dust clearance effect of two appearance products, above-mentioned step and action are unmanned operation's automatic operation mode, from full-automatic clearance, through with clearance mechanism with energize quick-witted material transport connection, realize clearing up zinc powder and energize the test integration, this post realizes unmanned operation, reduce artifical clearance intensity of labour, reduction in production cost and human cost.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic perspective view of a dust cleaning machine of the present invention;

FIG. 2 is a first schematic view of the dust cleaning machine with the protective cover removed;

FIG. 3 is a schematic view of the three-dimensional structure of the dust cleaning machine with the protective cover detached;

fig. 4 is a schematic three-dimensional structure diagram of the dust cleaning machine with the protective cover detached;

FIG. 5 is an exploded view of the dust cleaning machine of the present invention;

fig. 6 is a schematic perspective view of an adjusting mechanism in the dust cleaning machine of the present invention;

fig. 7 is a schematic perspective view of the adjusting mechanism of the dust cleaning machine of the present invention;

fig. 8 is a schematic three-dimensional structure diagram of an adjusting mechanism in the dust cleaning machine of the present invention;

FIG. 9 is a first schematic perspective view of a pick-and-place member assembly of the dust cleaning machine of the present invention;

FIG. 10 is a schematic view of a second perspective view of the pick-and-place member assembly of the dust cleaning machine of the present invention;

fig. 11 is a schematic perspective view of a processing station assembly in the dust cleaning machine of the present invention;

fig. 12 is a schematic perspective view of a first processing station or a second processing station in the dust cleaning machine of the present invention;

fig. 13 is a schematic perspective view of a dust cleaning assembly in the dust cleaning machine of the present invention;

fig. 14 is a schematic perspective view of a dust cleaning assembly of the dust cleaning machine of the present invention;

fig. 15 is a schematic structural diagram of a double-container product processed by the dust cleaner of the present invention.

FIG. 1, an adjustment mechanism; 11. a steering assembly; 111. a clamping jaw; 112. a steering drive device; 113. a lift drive; 12. a translation assembly; 121. erecting a frame; 122. a vertical plate; 123. a lead screw; 124. a lead screw drive; 125. a horizontal slide rail; 126. a horizontal slider; 2. a conveying mechanism; 3. a cleaning mechanism; 31. a pick-and-place component; 311. a material grabbing unit; 312. a vertical plate; 313. a vertical slide rail; 314. a vertical slide block; 315. a connecting plate; 316. a flat sliding block; 317. a flat slide rail; 318. a supporting plate; 319. a displacement power source; 32. processing the station assembly; 321. a first processing station; 3211. opening and closing the board; 3212. a positioning claw; 3213. opening and closing the slide rail; 3214. the sliding chute is opened and closed; 3215. a power source for opening and closing; 322. a second processing station; 33. a dust removal assembly; 331. a first dust removal structure; 3311. a source of rotational power; 3312. dust removal claws; 332. a second dust removal structure; 333. a seat plate; 334. a base plate drive device; 335. cleaning a dust slide rail; 336. a dust removal chute; 337. a dust blowing device; 4. a support; 41. a high-side fixing part; 42. a low-side fixing part; 43. wall plates; 44. a door panel; 45. a base plate; 46. a support leg; 5. a protective cover; 100. a double-container product; 200. a substrate.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

Example 1

As shown in fig. 2, fig. 3 and fig. 4, the utility model provides a dust cleaning machine, which comprises an adjusting mechanism 1, a conveying mechanism 2 and a cleaning mechanism 3 which are connected in sequence in material conveying, and further comprises a support 4 and a protective cover 5, wherein the support 4 is of a frame structure, the top of the support is provided with a step-shaped fixing part, a base plate 200 is arranged on the high-side fixing part 41, and the adjusting mechanism 1, the conveying mechanism 2 and the cleaning mechanism 3 are all arranged on the base plate 200 at the top of the support 4; the protective cover 5 covers the adjusting mechanism 1, the conveying mechanism 2 and the cleaning mechanism 3.

As shown in fig. 5, the adjusting mechanism 1 can adjust the direction of the workpieces flowing from the previous stage equipment to make all the workpieces face the same direction; it should be noted that, in this embodiment, the previous stage device is a device for spraying gold on a dual-capacity product, and the workpiece is the dual-capacity product 100; the discharging end of the metal spraying equipment is provided with a conveyer belt, the metal sprayed double-container product 100 is sent out through the conveyer belt, in the utility model, the conveyer belt of the metal spraying equipment extends to the low-side fixing part 42 at the top of the bracket 4, and the tail end of the conveyer belt is connected with the material taking position of the adjusting mechanism 1, so that the adjusting mechanism 1 can conveniently take the double-container product 100;

the conveying mechanism 2 conveys the workpiece with the adjusted direction to the cleaning mechanism 3; the cleaning mechanism 3 can clean dust on the workpiece and send the dust into the next-stage equipment; in this embodiment, the next stage equipment is an energizer; the feeding end of the energizing machine is also provided with a conveyer belt, the double-content product 100 is fed into the energizing machine for testing through the conveyer belt, and the starting end of the conveyer belt of the energizing machine extends to the low-side fixing part 42 at the top of the bracket 4 and can be arranged opposite to the conveyer belt of the gold spraying device; the cleaning mechanism 3 sends the cleaned double-container product 100 onto a conveyor belt of an energizing machine;

the adjusting mechanism 1, the conveying mechanism 2 and the cleaning mechanism 3 are all in a mechanical control mode; furthermore, the mechanical control mode is a semi-automatic or full-automatic operation mode, in this embodiment, only the dust cleaning machine with a full-automatic operation structure is shown, and the full-automatic operation mode refers to that all the actions of the entering and the sending of the workpiece and the processing process are automatically performed, and are completed by the cooperation of the controller, the sensor and the driving devices, and manual operation is not needed, and only manual operation is needed for starting and stopping of the machine and intervention of starting and stopping in emergency.

As shown in fig. 1 and 4, it should be noted that the side wall 43 and the door panel 44 are disposed around the bracket 4, and the bottom is provided with a bottom plate 45, so that the lower portion of the bracket 4 forms an accommodating space for storing articles; the four corners at the bottom of the support 4 are also provided with support legs 46, the support legs 46 are of a fixed height or an adjustable height type, and the support legs 46 in any form are realized by products in the prior art; the structure of the leg 46 and the lifting structure are not limited, and any structure may be used as long as it can perform the supporting function, can stably support, and can perform fine adjustment or fine adjustment of the height as required.

As shown in fig. 1, the shape of the protective cover 5 is the same as the shape of the top of the bracket 4, the top and the bottom are open, the lower edge of the peripheral sidewall of the protective cover 5 is abutted against the edge of the top of the bracket 4 to protect each part at the top of the bracket 4;

further, as shown in fig. 6, 7 and 8, the adjusting mechanism 1 includes a direction judging component, a steering component 11 and a translation component 12, the direction judging component is disposed at the rear side of the steering component 11 to judge the direction of the workpiece, specifically, the direction judging component is disposed on a low-side fixing portion 42 at the top of the bracket 4 and is located at the end of the conveyer belt of the metal spraying device, the detection port faces the end of the conveyer belt of the metal spraying device to sense whether the workpiece is conveyed in place or not and sense the end face condition of the workpiece conveyed in place, and transmit the sensed data to the controller, and the controller controls each component to start to operate according to the transmitted data information; the direction judging component senses that the workpiece is in place and transmits a sensing signal to the controller, and then the controller judges whether the direction of the workpiece is correct or not according to the transmission signal so as to control the steering component 11 to execute steering action or not; the turning assembly 11 is arranged on the translation assembly 12, and the turning assembly 11 can be moved in the horizontal direction by the translation assembly 12 to transfer the workpieces into the conveying mechanism 2. When a workpiece needs to be steered, the steering component 11 grabs the workpiece and then rotates 180 degrees in the horizontal direction, then the workpiece is moved to the top of the conveying mechanism 2 through the translation component 12, and after the workpiece is placed down by the steering component 11, the workpiece is conveyed to the next link by the conveying mechanism 2; when the workpiece does not need to be steered, the steering component 11 grabs the workpiece and does not rotate, then the workpiece is moved to the top of the conveying mechanism 2 through the translation component 12, and after the workpiece is placed down by the steering component 11, the workpiece is conveyed to the next link by the conveying mechanism 2; through the structural design, all workpieces entering the conveying mechanism 2 face the same direction, and because the part needing to be processed on the double-container product is the diaphragm end in the utility model, and the direction of the cleaning mechanism 3 is parallel to the conveying direction of the conveying mechanism 2, the diaphragm end of the double-container product which is adjusted by the adjusting mechanism 1 faces the initial end of the conveying mechanism 2;

specifically, as an optional implementation, the direction determining component includes two distance measuring photoelectric sensors, the two photoelectric sensors are arranged at the end of the conveying belt of the metal spraying device side by side, the detecting ports face the end of the conveying belt, but a certain interval is provided between the detecting points, as shown in fig. 15, because one end of the double-container product 100 is of a planar structure, one end of the double-container product has a middle protruding column, when the distance measuring of the two photoelectric sensors is the same, the planar end of the double-container product faces the photoelectric sensors, when the distance measuring of the two photoelectric sensors is different, the non-planar end of the double-container product faces the photoelectric sensors, and the controller determines the direction of the double-container product according to whether the distance measuring signals are consistent, so as to perform direction arrangement on all the double-container.

Specifically, as another optional implementation, the direction determination component includes two proximity switches, and the principle is similar to that of the first implementation and is not described herein again.

As shown in fig. 8, the steering assembly 11 includes a clamping jaw 111, a steering driving device 112 and a lifting driving device 113, and the lifting driving device 113 is disposed on the translation assembly 12; one end of the steering driving device 112 is fixed on the lifting driving device 113, and the other end is connected with the clamping jaw 111, and the steering driving device 112 can control the clamping jaw 111 to perform limited rotation in the horizontal direction. It should be noted that, in this embodiment, the single-turn angle of the turning driving device 112 is 180 degrees, so as to drive the clamping jaw 111 to turn 180 degrees in situ;

the steering driving device 112 is a motor or a rotary cylinder, and the motor may be a servo motor; the clamping jaw 111 is a double-jaw structure, the opening and closing actions of the two jaws can be realized through an air cylinder, a hydraulic cylinder or an electric cylinder, an output shaft of a motor or a piston rod of a rotating air cylinder is fixed on the air cylinder, the hydraulic cylinder or the electric cylinder of the clamping jaw 111, it needs to be described that the clamping jaw 111 can be realized by adopting a clamping jaw 111 structure capable of being opened or closed in the prior art, as shown in fig. 4, the clamping jaw 111 comprises two side connecting plates and jaw parts respectively connected with the two side connecting plates, the air cylinder, the hydraulic cylinder or the electric cylinder is horizontally arranged, the piston rods at two ends are fixed on the two side connecting plates, the opening or closing of the two jaws of the clamping jaw 111 is realized through the telescopic motion of the air cylinder, the hydraulic cylinder or the electric cylinder, and the contact end surfaces of the jaw parts of. The lifting driving device 113 comprises a fixed frame, a fixed plate and a lifting power source, the fixed frame is arranged on the translation assembly 12 in a sliding mode, the fixed plate is arranged on the lower portion of the fixed frame through a sliding rail sliding groove, the lifting power source is fixed to the top of the fixed frame, a piston rod of the lifting power source is fixedly connected with the fixed plate, and the steering driving device 112 is fixed to the fixed plate;

as shown in fig. 7 and 8, the translation assembly 12 includes a vertical frame 121, a vertical plate 122, a lead screw 123, a nut, and a lead screw driving device 124, wherein the steering assembly 11 is mounted on the nut, the nut is screwed on the lead screw 123, and the lead screw driving device 124 is in transmission connection with the lead screw 123 to control the forward and reverse rotation of the lead screw 123. Specifically, as shown in fig. 4, the screw driving device is a motor, the number of the vertical frames 121 is two, the two vertical frames are respectively arranged at two ends of the vertical plate 122, and reinforcing ribs are also socially arranged on the vertical frames 121 to improve the support stability; the screw rod driving device 124 is fixed at one end of the vertical plate 122, and an output shaft of the screw rod driving device is connected with the screw rod 123 so as to drive the screw rod 123 to rotate; be provided with the through-hole on the mount, the nut is fixed in the through-hole, translation subassembly 12 still includes horizontal slide rail 125 and horizontal slider 126, horizontal slide rail 125 sets up along riser 122 length direction, horizontal slider 126 slides and sets up on horizontal slide rail 125, horizontal slider 126 still is connected with the mount, through horizontal slide rail 125 and horizontal slider 126 in order to improve the stability when turning to subassembly 11 horizontal migration, conveying mechanism 2 is the conveyer belt, conveying mechanism 2 sets up in riser 122 below.

As shown in fig. 5, 9, 10, 11, 12, 13 and 14, the cleaning mechanism 3 includes a material feeding judging component, a material taking and conveying component 31, a processing station component 32 and a dust cleaning component 33, and the dust cleaning component 33 is arranged beside the processing station component 32 for performing dust cleaning on the workpiece fixed on the processing station component 32; the processing station assembly 32 and the dust cleaning assembly 33 are arranged beside the conveying mechanism 2; the picking and delivering component 31 is movably arranged above the processing station component 32 and can move back and forth between the conveying mechanism 2 and the next-stage equipment so as to shift workpieces among different components; the supplied material judging component is arranged at the tail end of the conveying mechanism 2.

It should be noted that, in this embodiment, the incoming material determining component and the direction determining component may use the same photoelectric sensor or proximity switch, but the number of the photoelectric sensors or proximity switches in the incoming material determining component is one, and the incoming material determining component is arranged at the tail end of the conveying mechanism 2 and faces the conveying mechanism 2, when the dual-container product 100 moves to the tail end of the conveying mechanism 2, the incoming material determining component senses that a workpiece approaches, and sends a signal to the controller, and the controller receives the signal and knows that the workpiece is in place, and controls the picking and delivering component 31 to move to pick and deliver the incoming material to the processing station component 32 to wait for dust removal;

as shown in fig. 11 and 12, the processing station assembly 32 includes a first processing station 321 and a second processing station 322, the dust removing assembly 33 includes a first dust removing structure 331 and a second dust removing structure 332 respectively corresponding to the first processing station 321 and the second processing station 322, and the first dust removing structure 331 and the second dust removing structure 332 are different in contact position with the workpiece to clean dust at different positions; the pick-and-feed assembly 31 is provided with three material grabbing units 311, the pick-and-feed assembly 31 is provided with a material taking position and a material feeding position, when the pick-and-feed assembly 31 is located at the material taking position, the three material grabbing units 311 respectively face the tail end of the conveying mechanism 2, the upper part of the first processing station 321 and the upper part of the second processing station 322 for simultaneously taking materials, and when the pick-and-feed assembly 31 is located at the material feeding position, the three material grabbing units 311 respectively face the upper part of the first processing station 321, the upper part of the second processing station 322 and the upper part of the material feeding end of the next-stage equipment for simultaneously feeding materials.

It should be noted that, as shown in fig. 10, the structure of the material grabbing unit 311 is the same as that of the clamping jaw 111 in the steering assembly 11; the taking and delivering component 31 further comprises a vertical plate 312, a vertical slide rail 313, a vertical slide block 314, a connecting plate 315, a horizontal slide block 316, a horizontal slide rail 317, a supporting plate 318 and a displacement power source 319; the vertical plate 312 is vertically arranged on the base plate 200 at the top of the bracket 4, and the connecting plate 315 is slidably arranged on the vertical plate 312 through a vertical slide rail 313 and a vertical slide block 314; the supporting plate 318 is horizontally arranged, the plate surface is vertical to the horizontal plane, and is arranged on the connecting plate 315 in a sliding manner through the flat sliding rail 317 and the flat sliding block 316; the three material grabbing units 311 are fixed on the supporting plate 318 side by side, and the intervals between two adjacent material grabbing units 311 are equal; the displacement power source 319 comprises a cylinder, a hydraulic cylinder or an electric cylinder for lifting and a cylinder, a hydraulic cylinder or an electric cylinder for horizontal movement, which are exemplified in the embodiment, the cylinder for lifting is fixed on the top of the vertical plate 312, a piston rod is fixedly connected with the top of the connecting plate 315, the cylinder for horizontal movement is fixed on one side of the connecting plate 315, and the piston rod is connected with one end of the supporting plate 318;

as shown in fig. 5, further, the pick-and-place component 31 further includes a material receiving component disposed at the end of the conveying mechanism 2, the material receiving component includes a connecting seat and a material receiving portion, the connecting seat is fixed on the substrate 200 at the top of the bracket 4, the material receiving portion is disposed at the top of the connecting seat, the material receiving portion is a V-shaped folded plate structure, the inner bottom surface is lower than the conveying plane of the conveying mechanism 2, and a gap is formed between the material receiving component and the end of the conveying mechanism 2, and the gap is smaller than the length of the double-container product 100; the incoming material judging assembly is positioned at one end of the material receiving piece; when the double-container product 100 moves to the end of the conveying mechanism 2, the double-container product enters the material receiving part under the action of inertia force and the belt of the conveying mechanism 2, and is in a static state to wait for the material grabbing unit 311 to grab the double-container product.

As shown in fig. 11, the first processing station 321 and the second processing station 322 are identical in structure and are arranged side by side, and the distance between the first processing station 321 and the second processing station 322, the distance between the adjacent material grabbing units 311, the distance between the material receiving member and the first dust removing structure 331, and the distance between the second dust removing structure 332 and the conveyor belt of the energizer are all equal to the distance between the first dust removing structure 331 and the second dust removing structure 332;

as shown in fig. 12, specifically, the first processing station 321 includes a switching plate 3211, a positioning pawl 3212, a switching slide rail 3213, a switching slide groove 3214, and a switching power source 3215, the switching power source 3215 may be an air cylinder, a hydraulic cylinder, or an electric cylinder, the switching power source 3215 is vertically disposed below the base plate 200 at the top of the bracket 4, the piston rod of the plunger extends out of the bottom of the base plate 200 to the bottom of the open-close plate 3211 above the base plate 200, so as to control the up-and-down of the open-close board 3211, two splayed guide holes are arranged on the open-close board 3211, the positioning pawls 3212 are of a double-pawl structure, one end of each positioning pawl 3212 is provided with a guide rod which is slidably arranged in the guide holes, the bottoms of the two positioning pawls 3212 are slidably arranged on the base plate 200 through an opening-closing slide rail 3213 and an opening-closing slide groove 3214, when the opening and closing power source 3215 expands and contracts, the claw part of the positioning claw 3212 can be driven to open or close, it should be noted that the jaw structure of the positioning jaw 3212 may be the same as the jaw structure of the clamping jaw 111 of the steering assembly 11.

In order to simplify the structure, the opening and closing slide rails 3213 of the first processing station 321 and the second processing station 322 share one slide rail.

As shown in fig. 13 and 14, the dust cleaning assembly 33 further includes a seat plate 333 and a floor drive 334; the base plate 333 is movably disposed on the base plate 200 at the top of the bracket 4 through a dust-cleaning slide rail 335 and a dust-cleaning slide groove 336, the base plate driving device 334 is a cylinder, a hydraulic cylinder or an electric cylinder, one end of the base plate driving device is disposed on the base plate 200 at the top of the bracket 4, the other end of the base plate driving device is connected with the base plate 333 to drive the base plate 333 to reciprocate in the horizontal direction, and the first dust-cleaning structure 331 and the second dust-cleaning structure 332 are disposed on the base plate 333. The first dust cleaning structure 331 and the second dust cleaning structure 332 are basically the same in structure and both comprise a rotary power source 3311 and dust cleaning claws 3312, the rotary power source 3311 is fixedly arranged on a seat plate 333, the dust cleaning claws 3312 are arranged at the output end of the rotary power source 3311, the two dust cleaning structures are different in structure only in that the dust cleaning claws 3312 are different in structure, the dust cleaning claws 3312 in the first dust cleaning structure 331 are of a three-claw structure, the adjacent two claws are arranged at an angle of 120 degrees and are used for cleaning the outer ring of the diaphragm end of a double-container product, and the diameter of a circle formed by the outer edge of the three claws is not less than the diameter of the diaphragm end of the double-container product 100; a triangular blind area is formed at the joint of the three claws, the dust removing claws 3312 in the second dust removing structure 332 are of a two-claw structure, the two claws are arranged side by side at intervals, and the diameter of the circumscribed circle of the two claws is not less than the diameter of the circumscribed circle of the triangular blind area formed in the first dust removing structure 331; the rotary power source 3311 may be a motor or a rotary cylinder. The dust removing claws 3312 of the first dust removing structure 331 rotate 60 degrees to remove dust on the outer ring, and the dust removing claws 3312 of the second dust removing structure 332 rotate 180 degrees to remove dust on the inner ring. The end of the dust removing claw 3312 of the second dust removing structure 332 is a cambered surface structure, and the cambered surface extends inwards from the end of the dust removing claw 3312.

The dust cleaning assembly 33 further comprises a dust blowing device 337, and the dust blowing device 337 is arranged beside the second dust cleaning structure 332. Specifically, as shown in fig. 5, the dust blowing device 337 includes an air source and an air blowing pipe, the air blowing pipe is fixed above the second dust removing structure 332 through a fixing member, the air blowing pipe is obliquely arranged, the air outlet faces the middle of the positioning pawl 3212, specifically faces the diaphragm end of the workpiece, and the air blowing pipe is communicated with the air source. The air source can be a compressor or a blower, and is not particularly limited as long as the pressurized or non-pressurized air can be provided to blow the diaphragm end.

The utility model provides a dust cleaning machine's dust cleaning method, including following step:

step 100, feeding: the workpiece to be processed is automatically fed into the adjusting mechanism by the upper-level equipment;

step 200, arranging: the direction judging component senses a workpiece and transmits a signal to the controller, the controller judges the direction of the fed workpiece, and controls the translation component to operate to drive the steering component to move above the workpiece, the steering component is driven by the lifting driving device to move downwards after moving above the workpiece, when the clamping jaw moves to the workpiece, the clamping jaw performs a clamping action, after the clamping is completed, when the workpiece does not need to be steered, the lifting driving device and the translation component reset respectively to feed the workpiece into the conveying mechanism, or when the workpiece needs to be steered, the steering driving device operates to rotate the workpiece in situ, and after the rotation is completed, the lifting driving device and the translation component reset respectively to feed the workpiece into the conveying mechanism;

step 300, conveying: the workpiece is conveyed from one end of the conveying mechanism to the other end, or the workpiece is conveyed from the initial end of the conveying mechanism to the receiving part after the tail end;

step 400, taking materials: when the incoming material judging component senses that the workpiece moves to the tail end of the conveying mechanism or the receiving component, a signal is transmitted to the controller, the controller controls the taking and sending component to operate and respectively carry out horizontal movement and lifting movement, so that the first material grabbing unit grabs the workpiece at the tail end of the conveying mechanism or on the receiving component and sends the workpiece into a first processing station, and then the front action is continuously circulated to prepare for grabbing the next workpiece;

step 500, cleaning dust on the outer ring: after a workpiece is received and fixed by a first machining station, a dust cleaning assembly moves towards the direction of the machining station assembly, a three-jaw dust cleaning claw of a first dust cleaning structure abuts against a surface to be cleaned of the workpiece, the three-jaw dust cleaning claw rotates by 60 degrees to clean the outer ring of the workpiece, the dust cleaning assembly moves towards the direction far away from the machining station assembly, a taking and conveying assembly moves downwards, a first material grabbing unit grabs and takes off the workpiece located at the tail end of a conveying mechanism or on a material receiving piece, and a second material grabbing unit grabs the workpiece located on the first machining station; after the grabbing is finished, the grabbing and conveying piece assembly ascends and then moves horizontally, when the first grabbing unit and the second grabbing unit are respectively positioned above the first machining station and the second machining station, the grabbing and conveying piece assembly descends to respectively convey the workpieces into the two machining stations, and then the action in the step 400 is continuously circulated to prepare for grabbing the next workpiece positioned at the tail end of the conveying mechanism or on the material receiving piece;

step 600, cleaning dust on the inner and outer rings: after the first machining station and the second machining station respectively receive and fix a workpiece, the dust cleaning assembly moves towards the machining station assembly, so that a three-claw dust cleaning claw of the first dust cleaning structure and a two-claw dust cleaning claw of the second dust cleaning structure are respectively abutted to surfaces to be cleaned of the two workpieces, the three-claw dust cleaning claw rotates by 60 degrees, the two-claw dust cleaning claw rotates by 180 degrees and then respectively finishes cleaning of an outer ring and an inner ring of the workpiece, and the dust blowing device blows air to clean residual dust on the workpieces when the two-claw dust cleaning claw rotates; after cleaning, the dust cleaning assembly moves towards the direction far away from the machining station assembly, and the taking and sending assembly moves downwards, so that the first material grabbing unit grabs and takes off a workpiece positioned at the tail end of the conveying mechanism or on the material receiving member, the second material grabbing unit grabs the workpiece positioned on the first machining station, and the third material grabbing unit grabs the workpiece positioned on the second machining station; after grabbing is completed, the grabbing and conveying piece component moves horizontally after rising, and when the first grabbing unit, the second grabbing unit and the third grabbing unit are respectively located above the first processing station, the second processing station and the feeding end of the next-stage equipment, the grabbing and conveying piece component descends to respectively convey the workpiece into the two processing stations and the next-stage equipment, and the operation is repeated in the above way.

The utility model provides a dust cleaning machine, including guiding mechanism, can receive and adjust the direction with the two-volume product that the former stage equipment circulation was come, make the diaphragm end orientation of all two-volume products unanimous all towards cleaning mechanism one side, conveying mechanism can carry the two-volume product after the guiding mechanism adjustment to the piece subassembly of sending of cleaning mechanism, the piece subassembly of sending is used for the getting and sending of material, including getting from conveying mechanism and sending into the dust cleaning subassembly in and carrying out the dust cleaning, also including getting from the first processing station of cleaning mechanism and sending into the second processing station, still include getting from the second processing station and sending into next stage equipment energizing machine; clearance mechanism is including keeping clear dirt and inner circle clear dirt to two appearance product diaphragm end outer lane and blowing when the inner circle clear dirt in order to ensure the dust clearance effect of two appearance products, above-mentioned step and action are unmanned operation's automatic operation mode, from full-automatic clearance, through with clearance mechanism with energize quick-witted material transport connection, realize clearing up zinc powder and energize the test integration, this post realizes unmanned operation, reduce artifical clearance intensity of labour, reduction in production cost and human cost.

It should be noted that "inward" is a direction toward the center of the accommodating space, and "outward" is a direction away from the center of the accommodating space.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships that are based on the orientations or positional relationships shown in fig. 4, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. A cleaning mechanism is characterized by comprising a processing station component and a dust cleaning component, wherein the dust cleaning component is arranged beside the processing station component and is used for cleaning dust of a workpiece fixed on the processing station component; the cleaning mechanism further comprises an incoming material judging component and a taking and sending component, and the incoming material judging component is arranged beside the taking and sending component to judge whether the workpiece is in place; the taking and sending component is movably arranged above the processing station component.

2. The cleaning mechanism according to claim 1, wherein the processing station assembly comprises a first processing station and a second processing station, the dust cleaning assembly comprises a first dust cleaning structure and a second dust cleaning structure which are respectively arranged corresponding to the first processing station and the second processing station, and the first dust cleaning structure and the second dust cleaning structure are different in contact position with the workpiece so as to clean dust at different positions; the taking and conveying component is provided with three material grabbing units.

3. A cleaning mechanism according to claim 2, wherein the dust cleaning assembly further comprises a base plate and a base plate drive; the bottom plate is movably arranged on the support, one end of the bottom plate driving device is arranged on the support, the other end of the bottom plate driving device is connected with the bottom plate so as to drive the bottom plate to reciprocate in the horizontal direction, and the first dust cleaning structure and the second dust cleaning structure are arranged on the bottom plate.

4. A cleaning mechanism according to claim 2, wherein the dust cleaning assembly further comprises a dust blowing device, the dust blowing device being arranged alongside the second dust cleaning structure.

5. A dust cleaning machine is characterized by comprising an adjusting mechanism, a conveying mechanism and the cleaning mechanism as claimed in any one of claims 1 to 4, wherein the adjusting mechanism and the conveying mechanism are connected in a material conveying manner in sequence, and the adjusting mechanism can adjust the direction of workpieces flowing from a previous stage of equipment to enable all the workpieces to face in a consistent direction; the conveying mechanism conveys the workpiece with the adjusted direction to the cleaning mechanism.

6. The dust cleaning machine of claim 5, wherein the adjustment mechanism comprises a direction determination assembly, a steering assembly and a translation assembly, the direction determination assembly being disposed behind the steering assembly to determine the direction of the workpiece; the steering assembly is arranged on the translation assembly, and the translation assembly can enable the steering assembly to move in the horizontal direction so as to transfer the workpieces into the conveying mechanism.

7. The dust washer of claim 6, wherein the direction determination assembly comprises two photosensors or proximity switches.

8. The dust cleaning machine of claim 5, further comprising a support, wherein the adjustment mechanism, the conveying mechanism, and the cleaning mechanism are disposed on top of the support, and further comprising a protective cover covering the top of the support.

9. The dust cleaning machine of claim 6, wherein the steering assembly includes a jaw, a steering drive, and a lift drive, the lift drive disposed on the translation assembly; one end of the steering driving device is fixed on the lifting driving device, the other end of the steering driving device is connected with the clamping jaw, and the steering driving device can control the clamping jaw to rotate in a limiting mode in the horizontal direction.

10. The dust cleaning machine of claim 6, wherein the translation assembly comprises a lead screw, a nut, and a lead screw drive, the steering assembly is mounted on the nut, the nut is threaded onto the lead screw, and the lead screw drive is in drive connection with the lead screw to control forward and reverse rotation of the lead screw.

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