CN211544781U

CN211544781U - Box pushing device

Info

Publication number: CN211544781U
Application number: CN202020081547.XU
Authority: CN
Inventors: 马永强
Original assignee: Zhejiang Smecta Intelligent Equipment Co ltd
Current assignee: Zhejiang Smecta Intelligent Equipment Co ltd
Priority date: 2020-01-15
Filing date: 2020-01-15
Publication date: 2020-09-22
Anticipated expiration: 2030-01-15

Abstract

The utility model provides a push away case ware device belongs to storage equipment technical field. It has solved prior art and has had work efficiency lower, to putting the poor problem of effect of carton moreover. The utility model comprises a frame, a conveying mechanism arranged on the frame and used for conveying cartons, a carton pushing mechanism used for pushing cartons, a blocking mechanism used for blocking cartons, and a positioning baffle frame matched with the carton pushing mechanism; the box pushing mechanism is provided with a box pushing cylinder for driving the pushing plate to complete box pushing operation and a pushing plate for pushing the box, and the pushing plate is made of aluminum profiles. The utility model has the advantages of reduce workman working strength, production efficiency is high, put effectually.

Description

Box pushing device

Technical Field

The utility model belongs to the technical field of storage equipment, concretely relates to push away case ware device.

Background

In recent years, with the rapid development of the logistics industry, the automatic stacking technology develops at a high speed, and logistics transfer robots and automatic conveying equipment products and solutions for the industries of food, feed, chemical engineering, transportation, building materials and the like are endless.

In manufacturing and logistics, need put into the mode that parallels side by side with a plurality of cartons, for example when two casees of products got into from the assembly line, need place these two casees of products side by side, when getting into two casees of products again, still need put into the form of 2 rows of two casees of products and two casees of products before that get into behind, also be exactly four palace check shapes, present this kind to the carton push away the case operation and usually rely on the manual work to operate, work efficiency is lower, and it is not very good to putting the effect of carton moreover.

SUMMERY OF THE UTILITY MODEL

The utility model aims at the above-mentioned problem that exists among the prior art, provide one kind and reduced workman working strength, production efficiency height, put effectual case pushing device.

In order to realize the purpose of the utility model, the utility model adopts the following technical scheme: a carton pusher device is characterized by comprising a rack, a conveying mechanism, a carton pushing mechanism, a blocking mechanism and a positioning baffle frame, wherein the conveying mechanism is arranged on the rack and used for conveying cartons, the carton pushing mechanism is used for pushing the cartons, the blocking mechanism is used for blocking the cartons, and the positioning baffle frame is matched with the carton pushing mechanism; the box pushing mechanism is provided with a box pushing cylinder for driving the pushing plate to complete box pushing operation and a pushing plate for pushing the box, and the pushing plate is made of aluminum profiles. When the device works, two cartons are conveyed to the conveying mechanism of the device through other conveying equipment, the front cartons are blocked by the blocking mechanism, the rear cartons are abutted against the front cartons to complete first positioning, then the box pushing mechanism works, the push plates are driven by the box pushing cylinder to push the two cartons to the positioning baffle frame, the two cartons are positioned into a regular row at the moment, second positioning is completed, the box pushing cylinder resets, then the two cartons enter the two cartons again, the two cartons are also blocked by the blocking mechanism, then the two cartons are mutually attached, at the moment, the box pushing cylinder acts again to push the rear two cartons to the front two cartons, so that the four cartons form a four-grid shape with 2 rows and 4 boxes, finally the blocking mechanism resets, the four cartons are orderly conveyed out by the conveying mechanism, manual operation is not needed in the whole process, and the working strength of workers is greatly reduced, and production efficiency is high, through twice location, puts effectually. Wherein the push pedal is made for the aluminium alloy, and the aluminium alloy is as a common standard component on the market, and its self is used for with T type nut complex spout, then can be connected with pushing away the case cylinder conveniently through T type nut, consequently can change the push pedal according to the size of carton very conveniently, and the manufacturing of push pedal is also very simple simultaneously, only needs to cut the aluminium alloy then the operation of surperficial burring can directly be used for the installation, and the processing cost is low. The box pushing cylinder is a standard part commonly found in the market and is not described in detail here. The conveying mechanism, the box pushing mechanism and the blocking mechanism can be controlled by an external industrial computer, wherein the industrial computer is common equipment and is not described in detail herein.

Furthermore, the box pushing mechanism is also provided with guide rods connected with the push plate and a protective cover used for protecting the box pushing cylinder, and the guide rods are located on two sides of the box pushing cylinder and located on the same straight line with a piston rod of the box pushing cylinder. The guide arm is installed in the piston rod both sides, can improve the direction precision of cylinder, makes the fixed more firm between push pedal and the push pedal of push away simultaneously, covers cylinder and most guide arm through the safety cover, can prevent that the cylinder from being polluted by external dust, can also protect the cylinder not easily receive external force and damage. Wherein the box pushing cylinder is arranged on the side surface of the conveying mechanism through common brackets, screws or bolts and the like.

Furthermore, the location baffle frame include by the panel beating bend the long baffle that forms, be used for supporting the bracing piece of long baffle and be used for the fixed block of erection bracing pole, the fixed block link firmly in the conveying mechanism side. The fixed block is installed in the carriage side through the mode that links firmly such as welding, and the bracing piece is common grafting with the connected mode of fixed block, then through the screw fixation, and the bracing piece is common welding with the connected mode of long baffle, and when the long blend stop was changed to follow-up needs, only need unpack bracing piece and fixed block apart, then change new long blend stop can, simple structure, simple to operate.

Further, conveying mechanism include the conveying roller that a plurality of intervals set up, with two side-mounting boards of conveying roller complex and be used for driving the driving motor of conveying roller, the side-mounting board have the installation flange that is used for installing other equipment or part, the installation flange on be equipped with the mounting hole. The conveying roller is installed between two side-mounting boards, then the conveying roller passes through modes such as sprocket chain or gear or cam or belt and is connected with driving motor, and driving motor is common standard component on the market, and it is no longer repeated here, and the installation flange of side-mounting board can be with push away convenient the installation on side-mounting board such as case cylinder, location baffle plate frame, driving motor, and the side-mounting board bottom can also pass through threaded fastener such as screw with the frame and be connected, simple to operate, compact structure, expansibility are strong.

Furthermore, the rack is provided with two mounting brackets, and each mounting bracket comprises a side plate matched with the conveying mechanism, a bottom plate used for mounting a blocking mechanism or a driving motor and a fixing rod used for connecting the side plate and the bottom plate. The two mounting brackets are respectively provided with a driving motor and a blocking mechanism, the side plate is arranged below the side mounting plate, one end of the bottom plate is arranged on the side plate, then the driving motor or the blocking mechanism is arranged on the bottom plate, and the other end of the bottom plate is connected with the side plate on the other side through a fixing rod.

Furthermore, the long baffle is provided with an inclined section and a straight section, the length of the straight section is longer than that of the inclined section, and the inclined section is obliquely arranged towards the outer side of the conveying mechanism. The inclined section is located the conveying mechanism entrance, can guide the position to the straightway very close to the product in the conveying mechanism outside through the inclined section, then the product will directly move on conveying mechanism along the straightway, and the inclined section has played the guide effect.

Further, the blocking mechanism comprises a blocking support used for blocking the carton and a blocking cylinder used for driving the blocking support to achieve blocking operation on the carton. The blocking support stretches into and out of the gap of the conveying roller through the blocking cylinder, so that the carton is blocked and positioned, meanwhile, the operation of the conveying mechanism is not influenced, and the length of the blocking support can be adjusted according to the height of the carton.

Furthermore, the frame still include with the conveying mechanism bottom be connected two mounts in front and back, connect the connecting rod of two mounts in front and back and be used for supporting the footing of mount, the connecting rod pass through connecting piece and mount threaded connection. When installing the frame, only need to install common footing in the market in the mount bottom, then pass through threaded fastener such as screws with the top of mount and conveying mechanism's side-mounting board and connect, according to conveying mechanism's length processing connecting rod, then link together the mount at connecting rod and connecting rod both ends through connection piece and screw, simple to operate only needs just can support the conveying mechanism of different length through changing the connecting rod moreover.

Furthermore, the box pushing mechanism also comprises a connecting block for connecting the guide rod and the push plate or connecting a piston rod of the box pushing cylinder and the push plate; the connecting block is provided with a connecting hole for inserting the guide rod or the piston rod and a fixing surface for connecting the connecting piece and the push plate. Diameter that the guide rod set up unanimously with the piston rod, then insert guide rod and piston rod respectively in the connecting block of difference, it is fixed through holding screw, perhaps guide rod and piston rod end portion all are equipped with the external screw thread, be equipped with the internal thread in the connecting hole, guide rod and connecting block and piston rod and connecting block all pass through threaded connection, two guide rods can also play the effect that prevents the piston rod screw thread not hard up like this, the connecting block adds current T type nut for the screw with the fixed mode of push pedal, install T type nut in the spout of the push pedal of making by the aluminium alloy earlier, then through the screw with connecting block and T type nut fixed can, high durability and convenient installation, moreover, the steam.

Further, the blocking bracket has a flexible cushioning layer for abutting the carton. When the carton collided with flexible buffer layer, flexible buffer layer can play the cushioning effect well, prevented that the carton surface from being damaged by the collision. Wherein the flexible buffer layer is made of materials such as silica gel, latex, rubber and the like.

Compared with the prior art, the box pushing device adopting the technical scheme has the following beneficial effects:

the utility model discloses a push away following advantage of case ware device:

1: through conveying mechanism, push away the operation of putting of case mechanism and stop gear realization carton, need not manual operation, reduce workman working strength, production efficiency is high, put effectually.

2: the push plate made of the aluminum profile can be conveniently replaced according to the size of the carton, the aluminum profile only needs to be cut, then the surface deburring operation is conducted, and the installation can be directly conducted, and the processing cost is low.

Drawings

Fig. 1 is a perspective view of the present invention;

FIG. 2 is a schematic view of FIG. 1 with the protective cover removed;

FIG. 3 is a front view of FIG. 1;

FIG. 4 is a side view of FIG. 1;

FIG. 5 is a top view of FIG. 1;

FIG. 6 is a schematic view of a blocking mechanism;

fig. 7 is a schematic view of a mounting bracket.

In the figure, 1, a frame; 2. a conveying mechanism; 3. a box pushing mechanism; 4. a blocking mechanism; 5. positioning a baffle plate frame; 31. a box pushing cylinder; 32. pushing the plate; 33. a guide bar; 34. a protective cover; 51. a long baffle; 52. a support bar; 53. a fixed block; 21. a conveying roller; 22. a side mounting plate; 23. a drive motor; 221. installing a flange; 11. mounting a bracket; 12. a side plate; 13. a base plate; 14. fixing the rod; 511. an inclined section; 512. a straight line segment; 41. a blocking support; 42. a blocking cylinder; 15. a fixed mount; 16. a connecting rod; 17. footing; 18. connecting sheets; 35. connecting blocks; 411. a flexible buffer layer.

Detailed Description

The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in fig. 1-7, the carton pusher device comprises a frame 1, a conveying mechanism 2 arranged on the frame 1 for conveying cartons, a carton pushing mechanism 3 for pushing cartons, a blocking mechanism 4 for blocking cartons, and a positioning baffle frame 5 matched with the carton pushing mechanism 3; the box pushing mechanism 3 is provided with a box pushing cylinder 31 for driving a pushing plate 32 to complete box pushing operation and the pushing plate 32 for pushing the box, and the pushing plate 32 is made of aluminum profiles. When the device works, two cartons are conveyed to the conveying mechanism 2 of the device through other conveying equipment, the blocking mechanism 4 works to block the front carton, the rear carton is abutted against the front carton to complete first positioning, then the box pushing mechanism 3 works, the box pushing cylinder 31 drives the push plate 32 to push the two cartons to the positioning baffle frame 5, at the moment, the two cartons are positioned into a regular row, the second positioning is completed, the box pushing cylinder 31 resets and then enters the two cartons again, the two cartons are also blocked by the blocking mechanism 4 and then are mutually attached, at the moment, the box pushing cylinder 31 acts again to push the rear two cartons to the front two cartons, so that the four cartons form a four-grid shape with 2 rows and 2 rows of 4 boxes, finally the blocking mechanism 4 resets, the four cartons are sent out by the conveying mechanism 2 in order, and manual operation is not needed in the whole process, greatly reduce workman's working strength, production efficiency is high moreover, through twice location, puts effectually. The push plate 32 is made of aluminum profiles, the aluminum profiles serve as common standard parts on the market, the aluminum profiles are provided with sliding grooves matched with T-shaped nuts, and then the T-shaped nuts can be conveniently connected with the box pushing air cylinders 31, so that the push plate 32 can be conveniently replaced according to the size of a carton, meanwhile, the push plate 32 is very simple to manufacture, and only the aluminum profiles are required to be cut and then the aluminum profiles can be directly installed through surface deburring operation. The box pushing cylinder 31 is a standard component commonly available in the market, and is not described in detail here. The conveying mechanism 2, the box pushing mechanism 3 and the blocking mechanism 4 can be controlled by an external industrial computer, wherein the industrial computer is a common device and is not described herein again.

Specifically, the conveying mechanism 2 comprises a plurality of conveying rollers 21 arranged at intervals, two side mounting plates 22 matched with the conveying rollers 21 and a driving motor 23 used for driving the conveying rollers 21, the side mounting plates 22 are provided with mounting ribs 221 used for mounting other equipment or parts, and the mounting ribs 221 are provided with mounting holes. Conveying roller 21 is installed between two side mounting panels 22, and then conveying roller 21 is connected with driving motor 23 through the mode of sprocket chain, and driving motor 23 is common standard part on the market, and it is no longer repeated here, and side mounting panel 22's installation flange 221 can be with push away convenient the installing on side mounting panel 22 of case cylinder 31, location baffle frame 5, driving motor 23 etc. side mounting panel 22 bottom can also pass through threaded fastener such as screw with frame 1 and be connected. The chain is not shown in the drawings.

Specifically, the rack 1 has two mounting brackets 11, and each mounting bracket 11 includes a side plate 12 engaged with the conveying mechanism 2, a bottom plate 13 for mounting the blocking mechanism 4 or the driving motor 23, and a fixing rod 14 for connecting the side plate 12 and the bottom plate 13. The two mounting brackets 11 are respectively provided with a driving motor 23 and a blocking mechanism 4, the side plate 12 is arranged below the side mounting plate 22, one end of the bottom plate 13 is arranged on the side plate 12, then the driving motor 23 or the blocking mechanism 4 is arranged on the bottom plate 13, and the other end of the bottom plate 13 is connected with the side plate 12 on the other side through a fixing rod 14.

Specifically, the frame 1 further includes a front fixing frame 15 and a rear fixing frame 15 connected to the bottom of the conveying mechanism 2, a connecting rod 16 connected to the front fixing frame 15 and the rear fixing frame 15, and a bottom foot 17 for supporting the fixing frames 15, wherein the connecting rod 16 is in threaded connection with the fixing frames 15 through a connecting piece 18. When the rack 1 is installed, only the bottom feet 17 which are common in the market are needed to be installed at the bottom of the fixed frame 15, then the top of the fixed frame 15 and the side installation plate 22 of the conveying mechanism 2 are connected through threaded fasteners such as screws, the connecting rod 16 is processed according to the length of the conveying mechanism 2, then the connecting rod 16 is connected with the fixed frames 15 at the two ends of the connecting rod 16 through the connecting piece 18 and the screws, and the conveying mechanisms 2 with different lengths can be supported only by replacing the connecting rod 16.

Specifically, the box pushing mechanism 3 further comprises a guide rod 33 connected with the push plate 32 and a protective cover 34 for protecting the box pushing cylinder 31, wherein the guide rod 33 is located on two sides of the box pushing cylinder 31 and is located on the same straight line with a piston rod of the box pushing cylinder 31. Guide arm 33 installs in the piston rod both sides, can improve the direction precision of cylinder, makes the fixed more firm between push pedal 32 and the push pedal cylinder 31 of push away simultaneously, covers cylinder and most guide arm 33 through safety cover 34, can prevent that the cylinder from being polluted by external dust, can also protect the cylinder not easily receive external force to damage. Wherein the box-pushing cylinder 31 is mounted on the side of the conveying mechanism 2 by means of usual brackets and screws or bolts or the like.

Specifically, the box pushing mechanism 3 further comprises a connecting block 35 for connecting the guide rod 33 and the push plate 32 or connecting a piston rod of the box pushing cylinder 31 and the push plate 32; the connecting block 35 has a connecting hole for inserting the guide rod 33 or the piston rod and a fixing surface for connecting with the push plate 32 through a connecting member. The diameter of guide arm 33 sets up unanimously with the piston rod, then insert guide arm 33 and piston rod respectively in different connecting block 35, it is fixed through holding screw, perhaps guide arm 33 and piston rod end portion all are equipped with the external screw thread, be equipped with the internal thread in the connecting hole, guide arm 33 and connecting block 35 and piston rod and connecting block 35 all pass through threaded connection, two guide arms 33 can also play the effect that prevents the piston rod screw thread and become flexible like this, connecting block 35 adds current T type nut for the screw with the fixed mode of push pedal 32, install T type nut earlier in the spout of push pedal 32 made by the aluminium alloy, then through the screw with connecting block 35 and T type nut fixed can.

Specifically, the positioning baffle frame 5 comprises a long baffle 51 formed by bending a metal plate, a support rod 52 used for supporting the long baffle 51 and a fixing block 53 used for installing the support rod 52, wherein the fixing block 53 is fixedly connected to the side face of the conveying mechanism 2. The fixed block 53 is installed in the delivery support side through the mode that links firmly such as welding, and the connected mode of bracing piece 52 and fixed block 53 is common grafting, then passes through the screw fixation, and the connected mode of bracing piece 52 and long baffle 51 is common welding, and when the long blend stop was changed to follow-up needs, only need take bracing piece 52 and fixed block 53 apart, then change new long blend stop can.

Preferably, the long baffle 51 has an inclined section 511 and a straight section 512, the length of the straight section 512 is longer than that of the inclined section 511, and the inclined section 511 is arranged obliquely towards the outside of the conveying mechanism 2. The inclined section 511 is located at the entrance of the conveying mechanism 2, and the product located very close to the outside of the conveying mechanism 2 can be guided onto the straight section 512 through the inclined section 511, and then the product directly moves on the conveying mechanism 2 along the straight section 512, and the inclined section 511 plays a guiding role.

Specifically, the blocking mechanism 4 includes a blocking bracket 41 for blocking the carton, and a blocking cylinder 42 for driving the blocking bracket 41 to block the carton. The blocking support 41 is driven by the blocking cylinder 42 to stretch in and out in the gap of the conveying roller 21, so that the blocking and the positioning of the carton are realized, the operation of the conveying mechanism 2 is not influenced, and the length of the blocking support 41 can be adjusted according to the height of the carton.

Specifically, the stop bracket 41 has a flexible cushioning layer 411 for abutting the carton. When the carton collides with flexible buffer layer 411, flexible buffer layer 411 can play the cushioning effect well, prevents that the carton surface from being crashed. Wherein the flexible buffer layer 411 is made of silica gel, latex, rubber, etc.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.

Although the terms of the frame 1, the conveying mechanism 2, the box pushing mechanism 3, the blocking mechanism 4, the positioning baffle frame 5, the box pushing cylinder 31, the pushing plate 32, the guide rod 33, the protective cover 34, the long baffle 51, the support rod 52, the fixing block 53, the conveying roller 21, the side mounting plate 22, the driving motor 23, the mounting flange 221, the mounting bracket 11, the side plate 12, the bottom plate 13, the fixing rod 14, the inclined section 511, the straight section 512, the blocking bracket 41, the blocking cylinder 42, the fixing frame 15, the connecting rod 16, the foot 17, the connecting piece 18, the connecting block 35, the flexible buffer layer 411 and the like are used more frequently, the possibility of using other terms is not excluded. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed in a manner that is inconsistent with the spirit of the invention.

Claims

1. A carton pusher device is characterized by comprising a rack (1), a conveying mechanism (2) which is arranged on the rack (1) and used for conveying cartons, a carton pushing mechanism (3) used for pushing the cartons, a blocking mechanism (4) used for blocking the cartons, and a positioning baffle frame (5) matched with the carton pushing mechanism (3); the box pushing mechanism (3) is provided with a box pushing cylinder (31) for driving a pushing plate (32) to complete box pushing operation and a pushing plate (32) for pushing a box, and the pushing plate (32) is made of an aluminum profile.

2. The box pusher device according to claim 1, wherein the box pushing mechanism (3) further comprises a guide rod (33) connected to the pushing plate (32) and a protective cover (34) for protecting the box pushing cylinder (31), the guide rod (33) is located on both sides of the box pushing cylinder (31) and is located on the same straight line with the piston rod of the box pushing cylinder (31).

3. The box pusher device according to claim 1, wherein the positioning baffle frame (5) comprises a long baffle (51) formed by bending a sheet metal, a support rod (52) for supporting the long baffle (51), and a fixing block (53) for mounting the support rod (52), and the fixing block (53) is fixedly connected to the side surface of the conveying mechanism (2).

4. The box pusher device according to claim 1, wherein the conveying mechanism (2) comprises a plurality of conveying rollers (21) arranged at intervals, two side mounting plates (22) matched with the conveying rollers (21) and a driving motor (23) for driving the conveying rollers (21), the side mounting plates (22) are provided with mounting ribs (221) for mounting other equipment or parts, and mounting holes are formed in the mounting ribs (221).

5. A box pusher arrangement according to claim 4, characterized in that the frame (1) has two mounting brackets (11), each mounting bracket (11) comprising a side plate (12) for cooperation with the conveyor (2), a bottom plate (13) for mounting the blocking means (4) or the drive motor (23) and a fastening rod (14) for connecting the side plate (12) and the bottom plate (13).

6. A box pusher device according to claim 3, characterized in that the long flap (51) has an inclined section (511) and a straight section (512), the length of the straight section (512) being longer than the length of the inclined section (511), and the inclined section (511) is arranged obliquely towards the outside of the conveyor (2).

7. A carton pusher device according to claim 1, characterized in that the blocking means (4) comprises a blocking bracket (41) for blocking the carton and a blocking cylinder (42) for driving the blocking bracket (41) to effect a blocking operation of the carton.

8. A carton pusher device according to claim 5, characterized in that said frame (1) further comprises a front and a rear two fixed frames (15) connected to the bottom of said conveying means (2), a connecting rod (16) connecting said front and rear two fixed frames (15) and a foot (17) for supporting said fixed frames (15), said connecting rod (16) being in threaded connection with said fixed frames (15) by means of a connecting piece (18).

9. A box pusher device according to claim 2, characterized in that the box pushing mechanism (3) further comprises a connecting block (35) for connecting the guide rod (33) and the push plate (32) or the piston rod of the box pushing cylinder (31) and the push plate (32); the connecting block (35) is provided with a connecting hole for inserting the guide rod (33) or the piston rod and a fixing surface for connecting the push plate (32) through the connecting piece.

10. A carton pusher device according to claim 7, characterized in that the blocking bracket (41) is provided with a flexible cushioning layer (411) for abutting against the carton.