CN211455090U - Multi-station digital simulation production line teaching equipment - Google Patents
Multi-station digital simulation production line teaching equipment Download PDFInfo
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- CN211455090U CN211455090U CN202020220813.2U CN202020220813U CN211455090U CN 211455090 U CN211455090 U CN 211455090U CN 202020220813 U CN202020220813 U CN 202020220813U CN 211455090 U CN211455090 U CN 211455090U
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- transfer chain
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- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000004088 simulation Methods 0.000 title claims abstract description 15
- 238000012546 transfer Methods 0.000 claims abstract description 33
- 239000002994 raw material Substances 0.000 claims abstract description 22
- 238000002372 labelling Methods 0.000 claims description 32
- 238000003860 storage Methods 0.000 claims description 25
- 238000012856 packing Methods 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 7
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 13
- 230000000903 blocking effect Effects 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 8
- 238000012549 training Methods 0.000 description 5
- 230000006872 improvement Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005094 computer simulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses a digital emulation production line teaching equipment of multistation, deposit out storehouse station, filling station, spiral cover station, subsides mark station and dress box station including annular transfer chain, bottle layer board, raw materials, annular transfer chain is the rectangle structure, and the clockwise transport of annular transfer chain, the bottle layer board is connected and is used for carrying the bottle on annular transfer chain, the raw materials is deposited out storehouse station and is located annular transfer chain right side, the filling station is located annular transfer chain right front side, spiral cover station is located annular transfer chain left side front side, it is located annular transfer chain left rear side to paste the mark station, dress box station is located annular transfer chain right rear side. Compared with the prior art, the utility model the advantage lie in: compared with the prior art, the utility model the advantage lie in: this equipment simulation actual mill bottle filling line, the student can know actual production equipment debugging present situation more through study, and the production line process is simulated with the flow of annular assembly line to equipment.
Description
Technical Field
The utility model relates to a teaching equipment technical field specifically indicates a digital emulation production line teaching equipment of multistation.
Background
In industrial production, an automation control technology is a comprehensive technology integrating mechanical, electrical, electronic and computer technologies, and production equipment used in automation production is capital-intensive compared with other engineering fields. Therefore, no general teaching or training unit has economic strength to purchase a real and expensive automatic production system specially for teaching; on the other hand, even if a teaching or training unit provides a production system for students as a training device, the production system cannot be synchronized with the production level of an enterprise, so that the students need to learn basic knowledge after arriving at a post. Generally, when schools teach automation technology, only models or computer simulation can be used as a compensation means, but students cannot learn knowledge required by a real production system by using the models or the computer simulation means.
Aiming at the production line and logistics links of each product, the actual flow is also produced in an electromechanical integration mode, and in view of the current situation of university education, simulation operation training with strong authenticity cannot be realized. Therefore, a set of practical training equipment closely combined with actual production needs to be designed during teaching.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to solve above-mentioned problem, provide a multistation digital simulation production line teaching equipment.
In order to solve the technical problem, the utility model provides a technical scheme does: a multi-station digital simulation production line teaching device comprises an annular conveying line, a bottle supporting plate, a raw material storing and discharging warehouse station, a filling station, a cap screwing station, a labeling station and a box packing station, wherein the annular conveying line is of a rectangular structure, the annular conveying line conveys the raw materials clockwise, the bottle supporting plate is connected to the annular conveying line and used for conveying the bottles, the raw material storing and discharging warehouse station is positioned on the right side of the annular conveying line, used for storing the bottles, the filling station is positioned at the right front side of the annular conveying line and used for filling the bottles, the cap screwing station is positioned at the left front side of the annular conveying station, for unscrewing the bottle cap, the labeling station is positioned at the left rear side of the annular conveying line and is used for labeling the bottle, the boxing station is positioned at the right rear side of the annular conveying line, the automatic bottle packing machine is used for packing bottles into boxes, and the raw material storage and discharge warehouse station, the filling station, the cap screwing station, the labeling station and the box packing station are all provided with racks, and the racks are all provided with human-computer interfaces.
As the improvement, the annular transfer chain comprises six sections of independent transfer chains, and every section of independent transfer chain is by independent transfer chain motor control, be equipped with the motor speed regulator by the right side on the independent transfer chain, be equipped with detection sensor and block the cylinder on the independent transfer chain, the lower part both sides connection of independent transfer chain is equipped with the landing leg.
As an improvement, the raw material storage and release warehouse station comprises an XYZ linear module, a bottle clamping cylinder, a product storage area and an empty bottle storage area, wherein the XYZ linear module is connected in the upper part of the rack, the bottle clamping cylinder is connected on the XYZ linear module, the product storage area is positioned below the XYZ linear module, and the empty bottle storage area is positioned below the product storage area.
As a refinement, the filling station comprises an XYZ linear module connected in the upper part of the step, a filling head connected in the lower part of the bench, and a gas valve located in the middle part of the upper part of the bench.
The improved cap screwing station comprises an XYZ linear module, a bottle clamping cylinder, a flat support positioning mechanism, a cap feeding rotary table, a cap feeding groove and a cap feeding air nozzle, wherein the XYZ linear module is connected in the upper part of a rack, the bottle clamping cylinder is connected on the XYZ linear module in an air-tight mode, the flat support positioning mechanism is positioned below the bottle clamping cylinder, the cap feeding rotary table is positioned on the left front side of the XYZ linear module, the cap feeding groove is positioned above the cap feeding rotary table, and the cap feeding air nozzle is positioned above the cap feeding groove.
As a modification, the labeling station includes an XYZ linear module connected in an upper portion of the rack, a bottle clamping cylinder, a Z axis cylinder, a labeling machine, and a label pushing cylinder, the bottle clamping cylinder and the Z axis cylinder are connected to the XYZ linear module, the flat support positioning mechanism is located below the bottle clamping cylinder, the labeling machine is located in front of the flat support positioning mechanism, and the label pushing cylinder is located on the left side of the labeling machine.
As the improvement, the boxing station comprises a robot, a vacuum chuck jig and a bottle clamping cylinder jig, the robot is connected in the upper portion of the rack, and the vacuum chuck jig and the bottle clamping cylinder jig are located on the front side of the robot.
As an improvement, two doors are connected and arranged on four walls of the rack.
Compared with the prior art, the utility model the advantage lie in: compared with the prior art, the utility model the advantage lie in: the device simulates an actual factory bottle filling production line, students can know actual production device debugging situations through learning, the device simulates production line procedures through the flow of an annular production line, and the device integrates knowledge points such as a human-computer interface technology, a pneumatic transmission technology, a sensor detection technology and a mechanical transmission technology.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the ring conveyor line of the present invention.
Fig. 3 is a schematic diagram of the raw material stocking and discharging warehouse station of the present invention.
Fig. 4 is a schematic diagram of the raw material filling station of the present invention.
Figure 5 is a schematic view of the raw material capping station of the present invention.
Fig. 6 is a schematic view of the raw material labeling station of the present invention.
Figure 7 is a schematic view of the material boxing station of the present invention.
As shown in the figure: 1. the automatic bottle filling machine comprises an annular conveying line, 2, a bottle supporting plate, 3, a raw material storing and discharging warehouse station, 4, a filling station, 5, a cover screwing station, 6, a labeling station, 7, a boxing station, 8, a rack, 9, a human-computer interface, 10, a conveying line motor, 11, a motor speed regulator, 12, a detection sensor, 13, a blocking cylinder, 14, an XYZ linear module, 15, a bottle clamping cylinder, 16, a product storing area, 17, an empty bottle storing area, 18, a filling head, 19, an air valve, 20, a flat support positioning mechanism, 21, a cover conveying turntable, 22, a cover conveying groove, 23, a cover conveying air nozzle, 24, a Z-axis cylinder, 25, a labeling machine, 26, a label pushing cylinder, 27, a robot, 28, a vacuum sucker jig, 29 and a bottle clamping cylinder jig.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
With reference to the attached drawing 1, a multi-station digital simulation production line teaching device comprises an annular conveying line 1, a bottle supporting plate 2, a raw material storing and discharging warehouse station 3, a filling station 4, a cap screwing station 5, a labeling station 6 and a box packing station 7, wherein the annular conveying line 1 is of a rectangular structure, the annular conveying line 1 is conveyed clockwise, the bottle supporting plate 2 is connected to the annular conveying line 1 and used for conveying bottles, the raw material storing and discharging warehouse station 3 is located on the right side of the annular conveying line 1 and used for storing bottles, the filling station 4 is located on the right front side of the annular conveying line 1 and used for filling bottles, the cap screwing station 5 is located on the left front side of the annular conveying line and used for unscrewing bottle caps, the labeling station 6 is located on the left rear side of the annular conveying line 1 and used for labeling bottles, the box packing station 7 is located on the right rear side of the annular conveying line 1 and used for packing bottles, Filling station 4, spiral cover station 5, subsides mark station 6 and dress box station 7 all are equipped with rack 8, all be equipped with human-computer interface 9 on the rack 8, it is equipped with two doors to connect on the four walls of rack 8.
Combine the attached figure 2, annular transfer chain 1 comprises six sections independent transfer chains, and every section independent transfer chain is controlled by independent transfer chain motor 10, be equipped with motor speed regulator 11 by the right side on the independent transfer chain, be equipped with on the independent transfer chain and detect sensor 12 and block cylinder 13, the lower part both sides connection of independent transfer chain is equipped with the landing leg.
Referring to fig. 3, the source material storage and release station 3 includes an XYZ linear module 14, a bottle clamping cylinder 15, a product storage area 16, and an empty bottle storage area 17, the XYZ linear module 14 is connected to the upper portion of the gantry 8, the bottle clamping cylinder 15 is connected to the XYZ linear module 14, the product storage area 16 is located below the XYZ linear module 14, and the empty bottle storage area 17 is located below the product storage area 16.
With reference to fig. 4, the filling station 4 comprises an XYZ linear module 14, a filling head 18 and a gas valve 19, the XYZ linear module 14 being connected in the upper part of the bench, the gas valve 19 being connected in the lower part of the bench 8, the filling head 18 being located in the middle part of the upper part of the bench 8.
Referring to fig. 5, the cap screwing station 5 includes an XYZ linear module 14, a bottle clamping cylinder 15, a flat support positioning mechanism 20, a cap feeding turntable 21, a cap feeding groove 22 and a cap feeding air nozzle 23, the XYZ linear module 14 is connected in the upper portion of the gantry 8, the bottle clamping air nozzle is connected to the XYZ linear module 14, the flat support positioning mechanism 20 is located below the bottle clamping cylinder 15, the cap feeding turntable 21 is located at the front left side of the XYZ linear module 14, the cap feeding groove 22 is located above, and the cap feeding air nozzle 23 is located above the cap feeding groove 22.
Referring to fig. 6, the labeling station 6 includes an XYZ linear module 14, a bottle clamping cylinder 15, a Z-axis cylinder 24, a labeling machine 25, and a label pressing cylinder 26, the XYZ linear module 14 is connected in the upper portion of the stage 8, the bottle clamping cylinder 15 and the Z-axis cylinder 24 are connected to the XYZ linear module 14, the flat support positioning mechanism 20 is located below the bottle clamping cylinder 15, the labeling machine 25 is located in front of the flat support positioning mechanism 20, and the label pressing cylinder 26 is located at the left side of the labeling machine 25.
With reference to fig. 7, the boxing station 7 includes a robot 27, a vacuum chuck jig 28 and a bottle clamping cylinder jig 29, the robot 27 is connected in the upper portion of the rack 8, and the vacuum chuck jig 28 and the bottle clamping cylinder jig 29 are located on the front side of the robot 27.
The utility model discloses a theory of operation: in the raw material storage and discharge warehouse station 3, empty bottles are manually placed to an empty bottle storage position, the XYZ linear module 14 is moved to the empty bottle storage position, the bottle clamping cylinder 15 clamps the empty bottles and then the empty bottles are placed on the bottle supporting plate, and the annular conveying line 1 conveys the bottle supporting plate 2 and the bottles to the filling station 4; before reaching a filling position of a filling station 4, a bottle supporting plate 2 passes through a detection sensor 12, after the detection sensor 12 detects the bottle supporting plate 2, a blocking cylinder 13 is lifted, intercepted and positioned, an annular conveying line 1 of the station stops running, an XYZ linear module 14 moves to the position above an empty bottle opening, an air valve 19 opens an air source, liquid is pressed to a filling head 18 through a pipe by air pressure, the filling head 18 is opened for filling, the liquid flow control adopts time control, after the filling is finished, the filling head 18 is closed, the blocking cylinder 13 lowers the annular conveying line 1 of the station to start, and the bottle supporting plate 2 and bottles are conveyed to a cap screwing station 5; before reaching a cap screwing position of a cap screwing station 5, a bottle supporting plate 2 passes through a detection sensor 12, the detection sensor 12 detects the bottle supporting plate 2, a blocking cylinder 13 is prevented from rising, intercepting and positioning, an annular conveying line 1 of the station stops running, an XYZ linear module 14 moves a cap screwing head to be arranged above a cap conveying turntable 21 to grab a bottle cap, (the cap conveying turntable 21 rotates 180 degrees to continuously convey the cap to wait for next grabbing, the cap conveying rotation 21 adopts a rotation cylinder for 180 degrees, a cap conveying groove 22 adopts compressed air to blow the bottle cap, the bottle cap is manually placed on the cap conveying groove 22 in advance), after the bottle cap grabbing is completed, the XYZ linear module 14 moves the cap screwing head to be arranged above a bottle mouth, a bottle clamping cylinder 15 acts to clamp the bottle, a Z axis descends to press the bottle cap on the bottle mouth to screw the cap, the cap screwing power adopts a stepping motor, the cap screwing control is set through the torque of the stepping motor to judge whether the, the blocking cylinder 13 descends the annular conveying line 1 of the station to start, and the bottle supporting plate 2 and the bottles are conveyed to the labeling station 6; before the labeling position is attached to the labeling station 6, the bottle supporting plate 2 passes through the detection sensor 12, after the detection sensor 12 detects the bottle supporting plate 2, the blocking cylinder 13 is prevented from rising, being blocked and positioned, the annular conveying line 1 of the station stops running, the XYZ linear module 14 moves to the bottle position, the Z-axis cylinder 24 descends, the bottle clamping cylinder 15 clamps and clamps the bottle, the Z-axis cylinder 24 ascends, the XYZ linear module 14 clamps and clamps the bottle and moves to the bottle seat position, the Z-axis cylinder 24 descends to wait for labeling, the labeling machine outputs the label, the label is adsorbed (with vacuum) by the label adsorption plate, the label pushing cylinder 26 presses the label adsorption plate to the bottle body, the label is attached to the bottle body, the label pushing cylinder 26 returns to complete labeling, the Z-axis cylinder 24 ascends, the XYZ-axis linear module 14 moves to the position above the original position, the Z-axis cylinder 24 descends, the bottle clamping cylinder 15 releases the, after all labeling is finished, the blocking cylinder descends the annular conveying line of the station to start, the blocking cylinder 13 descends the annular conveying line 1 of the station to start, and the bottle supporting plate 2 and the bottles are conveyed to the boxing station 7; before a boxing station 7, bottle supporting plates 2 pass through a detection sensor 12, after the detection sensor 12 detects the bottle supporting plates 2, a blocking cylinder 13 is stopped to rise, intercept and position, an annular conveying line 1 of the station stops running, boxing is waited, a robot 27 selects a vacuum chuck jig 28, the vacuum chuck jig 28 moves to a box folding mechanism to absorb a packing box (double-insert box) sheet, moves to a box folding position, a sucker below the box folding position absorbs the packing box (sheet), the robot 27 drives the vacuum chuck jig 28 to move horizontally and upwards simultaneously to change the packing box into a rectangle, the front cylinder and the rear cylinder at the bottom of the box fold short sides at two sides, the right cylinder folds and inserts to complete box folding, the packing box is moved to a box placing position to be bottled, the robot 27 puts the vacuum chuck jig 28 back to the original position, selects a bottle clamping cylinder jig 29, clamps bottles and places the packing boxes, and the boxes are sealed in the same action, after the box sealing is finished, the product is placed back to the bottle supporting plate 2 (the bottle supporting position is compatible with two sizes of a bottle and a packing box at the same time), after the box packing is finished, the blocking cylinder 13 descends the annular conveying line 1 of the station to start, and the bottle supporting plate 2 and the bottle are conveyed to the raw material storage and discharge station 3; before 3 raw materials of storehouse station are deposited and the position of leaving warehouse to reach the raw materials, bottle layer board 2 passes through detection sensor 12, and detection sensor 12 detects bottle layer board 2 after, blocks cylinder 13 and rises to intercept and fix a position, and the annular transfer chain 1 of this station stops the operation, and linear module 14 of XYZ moves vacuum chuck to bottle and holds in the palm the product position, absorbs the outer packing of product and moves the product to product storage area 16, waits to leave warehouse, if need leave warehouse then move the product to the transfer chain of leaving warehouse on.
The present invention and the embodiments thereof have been described above, but the description is not limited thereto, and the embodiment shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should understand that they should not be limited to the embodiments described above, and that they can design the similar structure and embodiments without departing from the spirit of the invention.
Claims (8)
1. The utility model provides a multistation digital simulation production line teaching equipment, includes that annular transfer chain (1), bottle layer board (2), raw materials deposit out storehouse station (3), filling station (4), spiral cover station (5), subsides mark station (6) and dress box station (7), its characterized in that: the annular conveying line (1) is of a rectangular structure, and the annular conveying line (1) conveys clockwise, the bottle supporting plate (2) is connected to the annular conveying line (1) and used for conveying bottles, the raw material storing and discharging warehouse station (3) is positioned on the right side of the annular conveying line (1), used for storing bottles, the filling station (4) is positioned at the right front side of the annular conveying line (1), for filling bottles, the cap screwing station (5) is positioned at the left front side of the annular conveying station and used for unscrewing bottle caps, the labeling station (6) is positioned at the left rear side of the annular conveying line (1), for labeling bottles, the boxing station (7) is positioned at the right rear side of the annular conveying line (1), the automatic bottle packing machine is used for packing bottles into boxes, the raw material storage and discharge warehouse station (3), the filling station (4), the cover screwing station (5), the labeling station (6) and the box packing station (7) are respectively provided with a rack (8), and the racks (8) are respectively provided with a human-computer interface (9).
2. The multi-station digital simulation production line teaching device according to claim 1, wherein: annular transfer chain (1) comprises six sections of independent transfer chains, and every section of independent transfer chain is controlled by independent transfer chain motor (10), lean on the right side on the independent transfer chain to be equipped with motor speed regulator (11), be equipped with on the independent transfer chain and detect sensor (12) and block cylinder (13), the lower part both sides connection of independent transfer chain is equipped with the landing leg.
3. The multi-station digital simulation production line teaching device according to claim 1, wherein: the raw material storage and release warehouse station (3) comprises an XYZ linear module (14), a bottle clamping cylinder (15), a product storage area (16) and an empty bottle storage area (17), wherein the XYZ linear module (14) is connected to the upper portion of the rack (8), the bottle clamping cylinder (15) is connected to the XYZ linear module (14), the product storage area (16) is located below the XYZ linear module (14), and the empty bottle storage area (17) is located below the product storage area (16).
4. The multi-station digital simulation production line teaching device according to claim 1, wherein: the filling station (4) comprises an XYZ linear module (14), a filling head (18) and a gas valve (19), the XYZ linear module (14) is connected in the upper part of the step, the gas valve (19) is connected in the lower part of the rack (8), and the filling head (18) is positioned in the middle of the upper part of the rack (8).
5. The multi-station digital simulation production line teaching device according to claim 1, wherein: the cap screwing station (5) comprises an XYZ linear module (14), a bottle clamping cylinder (15), a flat supporting positioning mechanism (20), a cap conveying rotary table (21), a cap conveying groove (22) and a cap conveying air nozzle (23), wherein the XYZ linear module (14) is connected to the upper portion of a rack (8), the bottle clamping air nozzle is connected to the XYZ linear module (14), the flat supporting positioning mechanism (20) is located below the bottle clamping cylinder (15), the cap conveying rotary table (21) is located on the left front side of the XYZ linear module (14), the cap conveying groove (22) is located above, and the cap conveying air nozzle (23) is located above the cap conveying groove (22).
6. The multi-station digital simulation production line teaching device according to claim 5, wherein: the labeling station (6) comprises an XYZ linear module (14), a bottle clamping cylinder (15), a Z-axis cylinder (24), a labeling machine (25) and a label pushing cylinder (26), the XYZ linear module (14) is connected in the upper portion of the rack (8), the bottle clamping cylinder (15) and the Z-axis cylinder (24) are connected to the XYZ linear module (14), the flat support positioning mechanism (20) is located below the bottle clamping cylinder (15), the labeling machine (25) is located on the front side of the flat support positioning mechanism (20), and the label pushing cylinder (26) is located on the left side of the labeling machine (25).
7. The multi-station digital simulation production line teaching device according to claim 1, wherein: the boxing station (7) comprises a robot (27), a vacuum sucker jig (28) and a bottle clamping cylinder jig (29), wherein the robot (27) is connected in the upper part of the rack (8), and the vacuum sucker jig (28) and the bottle clamping cylinder jig (29) are located on the front side of the robot (27).
8. The multi-station digital simulation production line teaching device according to claim 1, wherein: and the four walls of the rack (8) are connected with two doors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020220813.2U CN211455090U (en) | 2020-02-27 | 2020-02-27 | Multi-station digital simulation production line teaching equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020220813.2U CN211455090U (en) | 2020-02-27 | 2020-02-27 | Multi-station digital simulation production line teaching equipment |
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| Publication Number | Publication Date |
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| CN211455090U true CN211455090U (en) | 2020-09-08 |
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| CN202020220813.2U Expired - Fee Related CN211455090U (en) | 2020-02-27 | 2020-02-27 | Multi-station digital simulation production line teaching equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114803976A (en) * | 2022-06-07 | 2022-07-29 | 达客智数(广州)科技有限公司 | Feeding and machining training platform and operation process |
-
2020
- 2020-02-27 CN CN202020220813.2U patent/CN211455090U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114803976A (en) * | 2022-06-07 | 2022-07-29 | 达客智数(广州)科技有限公司 | Feeding and machining training platform and operation process |
| CN114803976B (en) * | 2022-06-07 | 2024-04-26 | 达客智数(广州)科技有限公司 | Feeding processing training platform and operation process |
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