CN109262253B - Automatic assembly test machine - Google Patents
Automatic assembly test machine Download PDFInfo
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- CN109262253B CN109262253B CN201811004062.4A CN201811004062A CN109262253B CN 109262253 B CN109262253 B CN 109262253B CN 201811004062 A CN201811004062 A CN 201811004062A CN 109262253 B CN109262253 B CN 109262253B
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- steel ball
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- 238000012360 testing method Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 214
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 76
- 239000010959 steel Substances 0.000 claims abstract description 76
- 238000003825 pressing Methods 0.000 claims abstract description 74
- 238000001514 detection method Methods 0.000 claims abstract description 42
- 241001397809 Hakea leucoptera Species 0.000 claims description 35
- 238000005096 rolling process Methods 0.000 claims description 20
- 238000012546 transfer Methods 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 10
- 238000012163 sequencing technique Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 206010015856 Extrasystoles Diseases 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036544 posture Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Abstract
The invention provides an automatic assembly testing machine which adopts a cabinet (1), a control panel (2) arranged on one side of the cabinet (1), an air tightness detection device (3), a first conveying belt (4), a first mechanical arm (5), a steel ball feeding mechanism (6), a steel ball pressing mechanism (7), a marking mechanism (8), a pin sleeve feeding mechanism (9), a pin pressing mechanism (10), a pin sleeve feeding mechanism (11), a second conveying belt (12), a second mechanical arm (13) and a shifting mechanism (14).
Description
Technical Field
The invention relates to the field of machinery, in particular to an automatic assembly testing machine.
Background
The assembly line operation is adopted in the existing automobile manufacturing process, but in the part production and assembly process, the manpower is still required to participate, the assembly and test process cannot be completed at one time, the whole assembly line has certain requirements on the field and the manpower, so that the problems exist, the whole assembly and test process cannot be automatically completed, the whole process is not smooth, the efficiency is low, the requirements on personnel and the field are high, and the cost is high.
Disclosure of Invention
The invention provides an automatic assembly testing machine, which comprises a cabinet, a control panel arranged on one side of the cabinet, an air tightness detection device, a first conveying belt, a first mechanical arm, a steel ball feeding mechanism, a steel ball pressing mechanism, a marking mechanism, a pin sleeve feeding mechanism, a pin pressing mechanism, a pin sleeve feeding mechanism, a second conveying belt, a second mechanical arm and a shifting mechanism, wherein the air tightness detection device, the first conveying belt, the steel ball feeding mechanism, the shifting mechanism, the steel ball pressing mechanism, the marking mechanism, the pin sleeve feeding mechanism, the pin pressing mechanism, the pin sleeve feeding mechanism and the second conveying belt are sequentially arranged inside the cabinet from left to right, the first conveying belt is vertically arranged in the middle of the first mechanical arm, the air tightness detection device and the steel ball feeding mechanism are respectively arranged on one side, close to the first conveying belt, of two ends of the first conveying belt, the steel ball pressing mechanism is adjacent to the steel ball feeding mechanism, the steel ball pressing mechanism is arranged at one end of the first mechanical arm, the marking mechanism and the pin pressing mechanism are adjacent to each other and are arranged at one side, far away from the first mechanical arm, of the steel ball pressing mechanism, the transferring mechanism penetrates through the steel ball feeding mechanism, the steel ball pressing mechanism and the pin pressing mechanism, one end of the transferring mechanism is adjacent to the first mechanical arm, the other end of the transferring mechanism is adjacent to the second mechanical arm and between the pin bush feeding mechanisms, and the pin bush feeding mechanism is connected with the pin pressing mechanism through the pin bush feeding mechanism.
The invention provides an automatic assembly testing machine for solving the technical problems, which comprises a cabinet, a control panel arranged on one side of the cabinet, an air tightness detection device, a first conveying belt, a first mechanical hand, a steel ball feeding mechanism, a steel ball pressing mechanism, a marking mechanism, a pin sleeve feeding mechanism, a pin sleeve feeding mechanism, a second conveying belt, a second mechanical hand and a transfer mechanism, wherein the air tightness detection device, the first conveying belt, the steel ball feeding mechanism, the transfer mechanism, the steel ball pressing mechanism, the marking mechanism, the pin sleeve feeding mechanism, the pin pressing mechanism, the pin sleeve feeding mechanism and the second conveying belt are sequentially arranged in the cabinet from left to right, the first conveying belt is vertically arranged in the middle of the first mechanical hand, the air tightness detection device and the steel ball feeding mechanism are respectively arranged on one side of two ends of the first conveying belt close to the first conveying belt, the steel ball pressing mechanism is adjacent to the steel ball feeding mechanism, the first mechanical arm is arranged at one end of the steel ball pressing mechanism, the marking mechanism and the pin pressing mechanism are adjacent to each other and are arranged on one side of the steel ball pressing mechanism, the transferring mechanism penetrates through the steel ball feeding mechanism, the steel ball pressing mechanism, the marking mechanism and the pin pressing mechanism, one end of the transferring mechanism is adjacent to the first mechanical arm, the other end of the transferring mechanism is adjacent to the second mechanical arm and between the pin bush feeding mechanisms, and the pin bush feeding mechanism is connected with the pin pressing mechanism through the pin bush feeding mechanism.
The cabinet is a cubic cabinet body, a horizontal platform is fixed in the middle of the cabinet, the cabinet bodies on the left side and the right side of the horizontal platform are provided with openings, the front side and the rear side of the upper part of the cabinet are respectively provided with a perspective window body which can be opened from left to right, the lower part of the cabinet is provided with at least two door panels which can be opened from top to bottom in parallel, the upper end of each door panel is provided with at least two handles, the lower end of the cabinet is provided with at least six universal wheels, the control panel is arranged on the upper part of the outer surface of the left side of the cabinet, the air tightness detection device, the first conveying belt, the first mechanical arm, the transfer mechanism, the steel ball feeding mechanism, the steel ball pressing mechanism, the marking mechanism, the pin bush feeding mechanism, the pin pressing mechanism, the pin bush feeding mechanism, the second conveying belt and the second mechanical arm are sequentially arranged on the upper surface of the horizontal platform.
Move and carry mechanism and include driving motor, two at least slip tracks, set up atress strip, setting on the slip track are in rotatable tool, setting on the slip track are in the transposition cylinder of tool one side, two at least the slip track sets up side by side, slip track one end is fixed driving motor, driving motor with the slip track passes through the belt and connects, the tool is the platform that the middle part has the carousel, the tool can the slip track with slide on the atress strip, driving motor drive carousel in the tool.
Gas tightness detection device includes two at least fixed blocks, testing platform, two at least detection support, air supply trigeminy pieces, and the adjacent setting of shown fixed block is in on the horizontal platform of rack, testing platform downside both ends are fixed respectively the fixed block upper end, testing platform upper surface both ends are fixed respectively the testing support, testing platform can fix the piece that awaits measuring and to the piece that awaits measuring aerifys the pressurization, air supply trigeminy pieces is fixed the lower part of rack left side outer wall, gas tightness detection device sets up horizontal platform's rightmost side, gas tightness detection device with first conveyer belt with first manipulator is adjacent.
The steel ball feeding mechanism comprises a storage box, a sequencing cylinder, a material pushing cylinder, a rolling channel, a protective tube, a support and a fixed block, wherein the storage box is a hollow uncovered box body, the bottom inside the storage box is spliced by three inclined plates, three inclined plates are arranged at mutual contact points and provided with through holes, the lower end of each through hole is connected with the rolling channel, the sequencing cylinder is fixed on the outer wall of the storage box, a movable rod of the sequencing cylinder penetrates through the outer wall of the storage box and can move on the through holes, the material pushing cylinder is fixed at one end of the rolling channel, the movable rod of the material pushing cylinder can move in the rolling channel, the protective tube is connected below the other end of the rolling channel and is arched, the protective tube is fixed on the support, and the support is sequentially fixed from top to bottom on the storage box, The rolling channel, the protective pipe and the fixed block, and the lower end of the bracket is fixed on the horizontal platform of the cabinet.
The steel ball pressing mechanism comprises a first electric cylinder, a fixed support, a first pressure head, a first stress block and a second stress block, the lower end of the first stress block is fixed on the horizontal platform of the cabinet through a bolt, the upper surface of the first stress block is provided with two mutually perpendicular inclined cross sections, the lower end of the second stress block is fixed on the horizontal platform of the cabinet through a bolt and is adjacent to the first stress block, the upper surface of the second stress block is provided with an inclined cross section, the cross section of the upper surface of the second stress block is mutually perpendicular to the inclined cross section of the outer side of the upper surface of the first stress block, the fixed support is in an inverted L shape, the inner side surfaces of two ends of the fixed support are respectively fixed on the upper surfaces of the first stress block and the second stress block, the first electric cylinder is fixed on the outer surface of the fixed support, and one end of the first electric cylinder penetrates through the fixed support, the first pressure head is fixed at one end of the first electric cylinder penetrating through the fixed support.
The pressure round pin mechanism includes second pressure head, four at least bracing pieces, brace table, second electric jar, the bracing piece is adjacent to be fixed the rack on the horizontal platform, the bracing piece top is fixed respectively the four corners of brace table, brace table upper surface middle part is fixed the second electric jar, second electric jar lower extreme passes brace table and fixed the second pressure head, marking mechanism fixes down brace table one side, marking mechanism lower extreme is adjacent to the second pressure head.
Pin bush feeding mechanism includes backup pad, pay-off passageway, the backing sheet of rectangle, promotes cylinder, the finger cylinder of L shape, backup pad one end is passed through the bolt fastening and is in the rack on the horizontal platform, the backup pad perpendicular to the horizontal platform, backup pad upper end one side is through the vertical fixing of bolt the backing sheet, the backing sheet upper end is fixed promote the cylinder, it connects to promote cylinder one end pay-off passageway, pay-off passageway other end is connected the top and is provided with into the cotter mouth, it is fixed with to go into cotter mouth adjacent position the finger cylinder, the pay-off passageway is fixed backup pad upper surface.
The pin bush feeding mechanism comprises a box body, a turning plate, a limiting channel, a guide pipe, a cube-shaped support body and a turning cylinder, wherein the two sides of a bottom plate incline to the central axis, the turning plate is arranged along the central axis of the box body, the limiting channel is arranged on the outer wall along the central axis of the box body, one end of the guide pipe is fixed on the limiting channel, the cube-shaped support body is fixed at the bottom end of the box body, the turning cylinder is arranged in the support body, the support body comprises a bottom plate and a vertical rectangular plate, the bottom plate is fixed on a horizontal platform of the cabinet, the vertical rectangular plate is fixed on the bottom plate and connected into a cube, one end of the box body, which is provided with the limiting channel, is fixed on the upper surface of the support body, the box body can turn over at a certain angle, the utility model discloses a support body, including support body, stand pipe, reprint, certain angle, upset cylinder, the stand pipe is crooked downwards, the reprint is fixed the cross-section at box body axis place, the box body can for the certain angle's upset motion is done to the reprint, upset cylinder one end is connected the bottom of box body, the upset cylinder other end is fixed on the supporter inner wall.
The first manipulator can reciprocate among the air tightness detection device, the first conveying belt, the steel ball feeding mechanism and the transfer mechanism, the first manipulator comprises a first rail fixed on the horizontal platform of the cabinet, a sliding cylinder capable of sliding left and right on the first rail, a first lifting cylinder fixed downwards on the sliding cylinder, a first clamping jaw cylinder fixed at the bottom end of the first lifting cylinder and a first clamping jaw fixed at the lower end of the first clamping jaw cylinder, the second manipulator can reciprocate among the marking mechanism, the pin sleeve feeding mechanism, the pin pressing mechanism, the pin sleeve feeding mechanism, the second conveying belt and the transfer mechanism, and the second manipulator comprises a rodless cylinder fixed on the horizontal platform of the cabinet through a support, The clamping jaw device comprises a second lifting cylinder capable of sliding left and right on the rodless cylinder, a second clamping jaw cylinder fixed at the bottom end of the second lifting cylinder, and a second clamping jaw fixed at the lower end of the second clamping jaw cylinder.
The invention has the following beneficial effects: the whole assembly test process is automatically completed, the whole process is smooth and efficient, the requirements on personnel and sites are low, and the cost is low.
Drawings
FIG. 1 is a general view of an automatic assembly testing machine according to the present invention.
Fig. 2 is a schematic view of the inside of the cabinet of the present invention.
Fig. 3 is a schematic view of the airtightness detection apparatus according to the present invention.
FIG. 4 is a schematic view of the steel ball feeding mechanism of the present invention.
Fig. 5 is a schematic view of a first robot according to the present invention.
FIG. 6 is a schematic view of the ball pressing mechanism of the present invention.
Fig. 7 is a schematic view of the marking mechanism and the pin pressing mechanism of the present invention.
FIG. 8 is a schematic view of a pin sleeve feeding mechanism according to the present invention.
Fig. 9 is a schematic view of a pin bushing feed mechanism of the present invention.
Figure 10 is a schematic view of a second robot according to the invention.
Fig. 11 is a schematic view of the transfer mechanism according to the present invention.
Detailed Description
Specific embodiments of the present invention are described with reference to the above drawings.
As can be seen from fig. 1 and 2, the present invention provides an automatic assembly testing machine, which comprises a cabinet 1, a control panel 2 disposed on one side of the cabinet 1, an air tightness detection device 3, a first conveyor belt 4, a first manipulator 5, a steel ball feeding mechanism 6, a steel ball pressing mechanism 7, a marking mechanism 8, a pin bush feeding mechanism 9, a pin pressing mechanism 10, a pin bush feeding mechanism 11, a second conveyor belt 12, a second manipulator 13, and a transfer mechanism 14, wherein the air tightness detection device 3, the first conveyor belt 4, the steel ball feeding mechanism 6, the transfer mechanism 14, the steel ball pressing mechanism 7, the marking mechanism 8, the pin bush feeding mechanism 9, the pin pressing mechanism 10, the pin bush feeding mechanism 11, and the second conveyor belt 12 are sequentially disposed inside the cabinet 1 from left to right, the first conveyor belt 4 is vertically disposed in the middle of the first manipulator 5, the airtightness detection device 3 and the steel ball feeding mechanism 6 are respectively arranged at two ends of the first conveying belt 4 close to one side of the first conveying belt 4, the steel ball pressing mechanism 7 is adjacent to the steel ball feeding mechanism 6 arranged at one end of the first manipulator 5, the marking mechanism 8 and the pin pressing mechanism 10 are adjacent to each other and arranged at one side of the steel ball pressing mechanism 7 far away from the first manipulator 5, the transfer mechanism 14 penetrates through the steel ball feeding mechanism 6, the steel ball pressing mechanism 7, the marking mechanism 8 and the pin pressing mechanism 10, one end of the transfer mechanism 14 is adjacent to the first manipulator 5, the other end of the transfer mechanism 14 is adjacent to the second manipulator 13 and the pin sleeve feeding mechanism 11, and the pin sleeve feeding mechanism 11 is connected with the pin pressing mechanism 10 through the pin sleeve feeding mechanism 9.
As shown in fig. 1 and 2, the cabinet 1 is a cubic cabinet, a horizontal platform is fixed in the middle of the cabinet 1, openings are formed in the cabinet bodies on the left and right sides of the horizontal platform, see-through window bodies capable of being opened left and right are respectively arranged on the front and back sides of the upper portion of the cabinet 1, at least two door panels capable of being opened from top to bottom are arranged in parallel on the lower portion of the cabinet 1, at least two handles are arranged at the upper end of each door panel, at least six universal wheels are arranged at the lower end of the cabinet 1, the control panel 2 is arranged on the upper portion of the outer surface of the left side of the cabinet, the air tightness detection device 3, the first conveyor belt 4, the first manipulator 5, the transfer mechanism 14, the steel ball feeding mechanism 6, the steel ball pressing mechanism 7, the marking mechanism 8, the pin bush feeding mechanism 9, the pin pressing mechanism, The second conveyor belt 12 and the second manipulator 13 are sequentially arranged on the upper surface of the horizontal platform.
As shown in fig. 11, the transfer mechanism 14 includes a driving motor 1401, at least two sliding rails 1402, a force receiving bar 1403 arranged on the sliding rails 1402, a rotatable jig 1404 arranged on the sliding rails 1402, and an indexing cylinder 1405 arranged on one side of the jig 1404, wherein the at least two sliding rails 1402 are arranged side by side, the driving motor 1401 is fixed at one end of the sliding rails 1402, the driving motor 1401 is connected with the sliding rails 1402 through a belt, the jig 1404 is a platform with a turntable in the middle, the jig 1404 can slide on the sliding rails 1402 and the force receiving bar 1403, and the driving motor 1401 drives the turntable in the jig 1404.
As shown in fig. 1 and 3, the airtightness detection device 3 includes at least two fixed blocks 301, a detection platform 302, at least two detection supports 303 and an air source triple piece 304, the adjacent setting of the fixed block 301 is shown on the horizontal platform of the cabinet 1, both ends of the lower side of the detection platform 302 are respectively fixed on the upper end of the fixed block 301, both ends of the upper surface of the detection platform 302 are respectively fixed on the detection support 303, the detection platform 302 can fix a piece to be detected and inflate and pressurize the piece to be detected, the air source triple piece 304 is fixed on the lower portion of the outer wall of the left side of the cabinet 1, the airtightness detection device 3 is arranged on the rightmost side of the horizontal platform, and the airtightness detection device 3 is adjacent to the first conveyor belt 4 and the first manipulator 5.
As shown in fig. 4, the steel ball feeding mechanism 6 includes a storage tank 601, a sorting cylinder 602, a pushing cylinder 603, a rolling channel 604, a protection tube 605, a support 606, and a fixing block 607, the storage tank 601 is a hollow uncovered box, the bottom of the storage tank 601 is formed by splicing three inclined plates, through holes are provided at mutual contact points of the three inclined plates, the lower end of the through hole is connected with the rolling channel 604, the sorting cylinder 602 is fixed on the outer wall of the storage tank 601, a movable rod of the sorting cylinder 602 penetrates through the outer wall of the storage tank 601 and can move on the through hole, the pushing cylinder 603 is fixed at one end of the rolling channel 604, the movable rod of the pushing cylinder 603 can move in the rolling channel 604, the protection tube 605 is connected below the other end of the rolling channel 604, the protection tube 605 is arc-shaped, the protection tube 605 is fixed on the support 606 by the fixing block 607, the support 606 fixes the storage tank 601, the rolling channel 604, the protection pipe 605 and the fixing block 607 in sequence from top to bottom, and the lower end of the support 606 is fixed on the horizontal platform of the cabinet 1.
As shown in fig. 6, the steel ball pressing mechanism 7 includes a first electric cylinder 701, a fixing bracket 702, a first pressing head 703, a first force receiving block 704, and a second force receiving block 705, a lower end of the first force receiving block 704 is fixed on the horizontal platform of the cabinet 1 by a bolt, an upper surface of the first force receiving block 704 has two inclined cross sections perpendicular to each other, a lower end of the second force receiving block 705 is fixed on the horizontal platform of the cabinet 1 by a bolt and is adjacent to the first force receiving block 704, an upper surface of the second force receiving block 705 is provided with an inclined cross section, the cross section of the upper surface of the second force receiving block 705 is perpendicular to the inclined cross section outside the upper surface of the first force receiving block 704, the fixing bracket 702 is in an inverted L shape, inner side surfaces of two ends of the fixing bracket 702 are respectively fixed on upper surfaces of the first force receiving block 704 and the second force receiving block 705, the first electric cylinder 701 is fixed on the outer surface of the fixed bracket 702, one end of the first electric cylinder 701 penetrates through the fixed bracket 702, and the first pressing head 703 is fixed on one end of the first electric cylinder 701 penetrating through the fixed bracket 702.
As shown in fig. 7, the pin pressing mechanism 10 includes a second pressing head 1004, at least four support rods 1001, a support table 1002, and a second electric cylinder 1003, wherein the support rods 1001 are adjacently fixed on the horizontal platform of the cabinet 1, the top ends of the support rods 1001 are respectively fixed at four corners of the support table 1002, the second electric cylinder 1003 is fixed at the middle of the upper surface of the support table 1002, the lower end of the second electric cylinder 1003 passes through the support table 1002 and fixes the second pressing head 1004, the marking mechanism 8 is fixed at one side of the support table 1002 downward, and the lower end of the marking mechanism 8 is adjacent to the second pressing head 1004.
As shown in fig. 8, the pin bush feeding mechanism 9 includes an L-shaped supporting plate 901, a feeding channel 902, a rectangular supporting plate 903, a push pin cylinder 904, and a finger cylinder 905, one end of the supporting plate 901 is fixed on the horizontal platform of the cabinet 1 by a bolt, the supporting plate 901 is perpendicular to the horizontal platform, one side of the upper end of the supporting plate 901 is vertically fixed to the supporting plate 903 by a bolt, the upper end of the supporting plate 903 is fixed to the push pin cylinder 904, one end of the push pin cylinder 904 is connected to the feeding channel 902, the other end of the feeding channel 902 is connected to the upper side of the feeding channel 902 and is provided with a pin inlet, the finger cylinder 905 is fixed at a position adjacent to the pin inlet, and the feeding channel 902 is fixed.
As shown in fig. 9, the pin bush feeding mechanism 11 includes a box 1101 with two sides of a bottom plate inclined to a central axis, a turning plate 1102 arranged along the central axis of the box 1101, a limiting channel 1103 arranged on an outer wall along the central axis of the box 1101, a guide pipe 1104 with one end fixed on the limiting channel 1103, a cubic support 1105 fixed at a bottom end of the box 1101, and a turning cylinder 1106 arranged inside the support 1105, wherein the support 1105 is composed of a bottom plate fixed on the horizontal platform of the cabinet 1 and a vertical rectangular plate fixed on the bottom plate and connected to form a cube, one end of the box 1101 provided with the limiting channel 1103 is fixed on an upper surface of the support 1105, the box 1101 can perform a turning motion with a certain angle on the support 1105, a through hole is formed on an outer wall of one side of the central axis of the box 1101, and the limiting channel 1103 is fixed on the through hole, the other end of the limiting channel 1103 is connected with the guide pipe 1104, the guide pipe 1104 bends downwards, the turnover plate 1102 is fixed on the section of the central axis of the box 1101, the box 1101 can turn over relative to the turnover plate 1102 at a certain angle, one end of the turning cylinder 1106 is connected with the bottom of the box 1101, and the other end of the turning cylinder 1106 is fixed on the inner wall of the supporting body 1105.
As shown in fig. 5 and 10, the first manipulator 5 may reciprocate between the air-tightness detecting device 3, the first conveyor belt 4, the steel ball feeding mechanism 6, and the transferring mechanism 14, the first manipulator 5 includes a first rail 501 fixed to the horizontal platform of the cabinet 1, a sliding cylinder 502 capable of sliding left and right on the first rail 501, a first lifting cylinder 503 fixed downward to the sliding cylinder 502, a first clamping jaw cylinder 504 fixed to a bottom end of the first lifting cylinder 503, and a first clamping jaw 505 fixed to a lower end of the first clamping jaw cylinder 504, the second manipulator 13 may reciprocate between the marking mechanism 8, the pin bush feeding mechanism 9, the press pin mechanism 10, the pin bush feeding mechanism 11, the second conveyor belt 12, and the transferring mechanism 14, and the second manipulator 13 includes a rodless air cylinder fixed to the horizontal platform of the cabinet 1 by a bracket The cylinder 1301, a second lifting cylinder 1302 capable of sliding left and right on the rodless cylinder 1301, a second clamping jaw cylinder 1303 fixed to the bottom end of the second lifting cylinder 503, and a second clamping jaw 1304 fixed to the lower end of the second clamping jaw cylinder 1303.
The invention provides an automatic assembly test machine, which comprises a power switch, a three-color indicator light, a yellow light and a power-on state indicator light, wherein the power switch is turned on; then checking whether the emergency stop button is in a lifting state, if not, lifting the emergency stop button; then, a reset button is pressed to reset the machine to a working state, a three-color lamp can light up a green lamp after reset is finished, and a product can be put into the machine to start working by pressing a start key at this time; then, the first mechanical arm 5 is used for screening to place products at corresponding positions, only good products are sent to the steel ball feeding mechanism 6, then the steel ball pressing mechanism 7 is used for pressing steel balls, the products with pressed steel balls are marked by the marking mechanism 8, then the products are rotated on a jig by 90 degrees, and two pin sleeves are respectively pressed under the matching of the pin sleeve feeding mechanism 11 and the pin sleeve feeding mechanism 9. Finally, the pin-sleeved product is carried to the second conveyor belt 12 by the second robot 13 and then conveyed out by the second conveyor belt 12.
The principle of the air leakage test of the air tightness detection device 3 is simple, namely, whether the product is qualified or not is judged by inflating the cavity to be tested and detecting whether the air pressure in the cavity is normal or not after sealing and pressure maintaining; the first manipulator 5 grasps the product by the first clamping jaw cylinder 504, the first lifting cylinder 503 is responsible for lifting the product, and the moving cylinder 502 is responsible for placing the product at a specific position; the steel ball feeding mechanism 6 is used for disturbing the sorting of the steel balls which can be clamped through the sorting cylinder 602 so that the steel balls can smoothly flow into the rolling channel 604, the material pushing cylinder 603 is used for ensuring that only one steel ball exists in the rolling channel 604, and whether the steel ball falls to a pushing position or not can be judged before the steel ball is pushed into the protective tube 605; the steel ball pressing mechanism 7 is mainly used for driving the first pressing head 703 to press steel balls into the steel balls through the first electric cylinder 701, and the first pressing head 703 is provided with a pressure sensor, so that the pressing force of the steel balls can be accurately detected, and whether the product is qualified or not can be judged when the force changes; the pin pressing mechanism 10 drives the second pressing head 1004 to press the pin bush into the product through the second electric cylinder 1003, and the pin pressing mechanism also has the function of detecting pressure in the same way as the steel ball pressing principle; the marking mechanism 8 directly marks the appointed position of the product through the marking cylinder; the pin bush feeding mechanism 9 firstly clamps the pin bush after the pin bush enters the feeding channel 902 from the pin inlet by the finger cylinder 905, and then sends the pin bush to the pin pressing point by the pin pushing cylinder 904; the pin bush feeding mechanism 11 drives the turning plate 1102 to reciprocate by the turning plate cylinder 1106 so that the pin bushes lying in the box 1101 in correct postures smoothly flow out of the pin outlets; the transfer mechanism 14 is the core of the automatic assembly testing machine, the driving motor 1401 drives the jig 1404 to move back and forth on the slide rail, the jig 1404 completes the indexing action by driving the turntable through the indexing cylinder 1405, and the stress bar 1403 is mainly used for bearing the huge pressure from the pressure pin sleeve and the pressure steel ball, so that the slide rail is protected, and the slide rail can smoothly, accurately and stably run.
While the invention has been described in detail with reference to specific preferred embodiments thereof, it will be understood by those skilled in the art that the present invention is not limited to the details of the foregoing description, but is capable of various modifications and changes without departing from the spirit of the invention.
Claims (10)
1. An automatic assembly test machine which characterized in that: the automatic assembly testing machine comprises a cabinet (1), a control panel (2) arranged on one side of the cabinet (1), an air tightness detection device (3), a first conveying belt (4), a first mechanical arm (5), a steel ball feeding mechanism (6), a steel ball pressing mechanism (7), a marking mechanism (8), a pin bush feeding mechanism (9), a pin pressing mechanism (10), a pin bush feeding mechanism (11), a second conveying belt (12), a second mechanical arm (13) and a transfer mechanism (14), wherein the air tightness detection device (3), the first conveying belt (4), the steel ball feeding mechanism (6), the transfer mechanism (14), the steel ball pressing mechanism (7), the marking mechanism (8), the pin bush feeding mechanism (9), the pin pressing mechanism (10), the pin bush feeding mechanism (11) and the second conveying belt (12) are sequentially arranged in the cabinet (1) from left to right, first conveyer belt (4) set up perpendicularly in first manipulator (5) middle part, gas tightness detection device (3) with steel ball feed mechanism (6) set up respectively the both ends of first conveyer belt (4) are close to one side of first conveyer belt (4), it is adjacent to press steel ball mechanism (7) steel ball feed mechanism (6) sets up first manipulator (5) one end, beat mark mechanism (8) with press round pin mechanism (10) adjacent setting to be in press steel ball mechanism (7) to keep away from first manipulator (5) one side, it passes to move carries mechanism (14) steel ball feed mechanism (6), press steel ball mechanism (7) beat mark mechanism (8) press round pin mechanism (10), it is adjacent with first manipulator (5) to move carry mechanism (14) one end, it is adjacent to move the mechanism (14) other end and set up second manipulator (13) with sell cover feed mechanism (11) The pin bush feeding mechanism (11) is connected with the pin pressing mechanism (10) through the pin bush feeding mechanism (9), the steel ball feeding mechanism (6) comprises a storage box (601), a sequencing cylinder (602), a pushing cylinder (603), a rolling channel (604), a protective pipe (605), a support (606) and a fixed block (607), the storage box (601) is a hollow uncovered box body, the bottom of the storage box (601) is formed by splicing three inclined plates, the mutual contact points of the three inclined plates are provided with through holes, the lower ends of the through holes are connected with the rolling channel (604), the sequencing cylinder (602) is fixed on the outer wall of the storage box (601), a movable rod of the sequencing cylinder (602) penetrates through the outer wall of the storage box (601) and can move on the through holes, and the pushing cylinder (603) is fixed at one end of the rolling channel (604), the movable rod of the material pushing cylinder (603) can move in the rolling channel (604), the protective tube (605) is connected to the lower portion of the other end of the rolling channel (604), the protective tube (605) is arc-shaped, the protective tube (605) is fixed on the support (606) by the fixing block (607), and the storage box (601), the rolling channel (604), the protective tube (605) and the fixing block (607) are sequentially fixed on the support (606) from top to bottom.
2. The automated assembly testing machine of claim 1, wherein: the improved multifunctional cabinet is characterized in that the cabinet (1) is a cubic cabinet body, a horizontal platform is fixed in the middle of the cabinet (1), openings are formed in the cabinet bodies on the left side and the right side of the horizontal platform, perspective window bodies capable of being opened left and right are arranged on the front side and the rear side of the upper portion of the cabinet (1) respectively, at least two door plates capable of being opened from top to bottom are arranged on the lower portion of the cabinet (1) in parallel, at least two handles are arranged at the upper end of each door plate, at least six universal wheels are arranged at the lower end of the cabinet (1), the control panel (2) is arranged on the upper portion of the outer surface of the left side of the cabinet, the air tightness detection device (3), the first conveying belt (4), the first manipulator (5), the transfer mechanism (14), the steel ball feeding mechanism (6), the steel ball pressing mechanism (, The pin pressing mechanism (10), the pin bush feeding mechanism (11), the second conveying belt (12) and the second manipulator (13) are sequentially arranged on the upper surface of the horizontal platform.
3. The automated assembly testing machine of claim 2, wherein: the transfer mechanism (14) comprises a driving motor (1401), at least two sliding rails (1402), a stress bar (1403) arranged on the sliding rails (1402), a jig (1404) arranged on the sliding rails (1402) in a rotatable mode, and an indexing cylinder (1405) arranged on one side of the jig (1404), wherein the at least two sliding rails (1402) are arranged side by side, the driving motor (1401) is fixed to one end of each sliding rail (1402), the driving motor (1401) is connected with the sliding rails (1402) through a belt, the jig (1404) is a platform with a turntable in the middle, the jig (1404) can slide on the sliding rails (1402) and the stress bar (1403), and the driving motor (1401) drives the turntable in the jig (1404).
4. The automated assembly testing machine of claim 2, wherein: the air tightness detection device (3) comprises at least two fixed blocks (301), a detection platform (302), at least two detection brackets (303) and an air source triple piece (304), the fixed blocks (301) are adjacently arranged on a horizontal platform of the cabinet (1), the two ends of the lower side of the detection platform (302) are respectively fixed at the upper end of the fixed block (301), the two ends of the upper surface of the detection platform (302) are respectively fixed with the detection bracket (303), the detection platform (302) can fix a piece to be detected and inflate and pressurize the piece to be detected, the air source triple piece (304) is fixed at the lower part of the outer wall of the left side of the cabinet (1), the air tightness detection device (3) is arranged on the rightmost side of the horizontal platform, and the air tightness detection device (3) is adjacent to the first conveying belt (4) and the first mechanical arm (5).
5. The automated assembly testing machine of claim 2, wherein: the lower end of the support (606) is fixed on the horizontal platform of the cabinet (1).
6. The automated assembly testing machine of claim 2, wherein: the steel ball pressing mechanism (7) comprises a first electric cylinder (701), a fixing support (702), a first pressure head (703), a first stress block (704) and a second stress block (705), wherein the lower end of the first stress block (704) is fixed on the horizontal platform of the cabinet (1) through bolts, the upper surface of the first stress block (704) is provided with two inclined cross sections which are perpendicular to each other, the lower end of the second stress block (705) is fixed on the horizontal platform of the cabinet (1) through bolts and is adjacent to the first stress block (704), the upper surface of the second stress block (705) is provided with an inclined cross section, the cross section of the upper surface of the second stress block (705) is perpendicular to the inclined cross section of the outer side of the upper surface of the first stress block (704), the fixing support (702) is in an inverted L shape, and the inner side surfaces of two ends of the fixing support (702) are respectively fixed on the first stress block (704) and the second stress block (705) The first electric cylinder (701) is fixed on the outer surface of the fixed support (702) and one end of the first electric cylinder penetrates through the fixed support (702), and the first pressing head (703) is fixed on one end of the first electric cylinder (701) penetrating through the fixed support (702).
7. The automated assembly testing machine of claim 2, wherein: the pin pressing mechanism (10) comprises a second pressing head (1004), at least four supporting rods (1001), a supporting table (1002) and a second electric cylinder (1003), the supporting rods (1001) are adjacently fixed on the horizontal platform of the cabinet (1), the top ends of the supporting rods (1001) are respectively fixed at four corners of the supporting table (1002), the middle of the upper surface of the supporting table (1002) is fixed with the second electric cylinder (1003), the lower end of the second electric cylinder (1003) penetrates through the supporting table (1002) and fixes the second pressing head (1004), the marking mechanism (8) is downwards fixed on one side of the supporting table (1002), and the lower end of the marking mechanism (8) is adjacent to the second pressing head (1004).
8. The automated assembly testing machine of claim 2, wherein: the pin bush feeding mechanism (9) comprises an L-shaped supporting plate (901), a feeding channel (902), a rectangular supporting piece (903), a pushing cylinder (904) and a finger cylinder (905), wherein one end of the supporting plate (901) is fixed on the horizontal platform of the cabinet (1) through a bolt, the supporting plate (901) is perpendicular to the horizontal platform, the supporting piece (903) is vertically fixed on one side of the upper end of the supporting plate (901) through a bolt, the pushing cylinder (904) is fixed on the upper end of the supporting piece (903), one end of the cylinder of the pushing cylinder (904) is connected with the feeding channel (902), a pin inlet is formed in the connecting upper part of the other end of the feeding channel (902), the finger cylinder (905) is fixed at the position adjacent to the pin inlet, and the feeding channel (902) is fixed on the upper surface of the supporting plate (.
9. The automated assembly testing machine of claim 2, wherein: the pin bush feeding mechanism (11) comprises a box body (1101) with two sides of a bottom plate inclined towards the central axis, a copying plate (1102) arranged along the central axis of the box body (1101), a limiting channel (1103) arranged on the outer wall along the central axis of the box body (1101), a guide pipe (1104) with one end fixed on the limiting channel (1103), a cubic supporting body (1105) fixed at the bottom end of the box body (1101) and a turning cylinder (1106) arranged inside the supporting body (1105), wherein the supporting body (1105) comprises a bottom plate fixed on the horizontal platform of the cabinet (1) and vertical rectangular plates fixed on the bottom plate and connected into a cube, one end of the box body (1101) provided with the limiting channel (1103) is fixed on the upper surface of the supporting body (1105), and the box body (1101) can perform turning motion at a certain angle on the supporting body (1105), the utility model discloses a box body, including box body (1101), guide tube (1104), turnover cylinder (1102), turnover cylinder (1106), the one side outer wall facility at box body (1101) axis place has the through-hole, the through-hole is fixed with spacing passageway (1103), spacing passageway (1103) other end is connected guide tube (1104), guide tube (1104) downwarping, turnover (1102) are fixed the cross-section at box body (1101) axis place, box body (1101) can for turnover (1102) do the upset motion of certain angle, the bottom of box body (1101) is connected to turnover cylinder (1106) one end, the other end of turnover cylinder (1106) is fixed on supporter (1105) inner wall.
10. The automated assembly testing machine of claim 2, wherein: the first mechanical arm (5) can be in the airtightness detection device (3), the first conveying belt (4), the steel ball feeding mechanism (6) and the transfer mechanism (14) move back and forth, the first mechanical arm (5) comprises a first rail (501) fixed on the horizontal platform of the cabinet (1), a sliding cylinder (502) capable of sliding left and right on the first rail (501), a first lifting cylinder (503) fixed downwards on the sliding cylinder (502), a first clamping jaw cylinder (504) fixed at the bottom end of the first lifting cylinder (503), and a first clamping jaw (505) fixed at the lower end of the first clamping jaw cylinder (504), and the second mechanical arm (13) can be in the marking mechanism (8), the pin sleeve feeding mechanism (9), the pin pressing mechanism (10), the pin sleeve feeding mechanism (11), The second conveying belt (12) and the transferring mechanism (14) move back and forth, and the second manipulator (13) comprises a rodless cylinder (1301) fixed on the horizontal platform of the cabinet (1) through a support, a second lifting cylinder (1302) capable of sliding left and right on the rodless cylinder (1301), a second clamping jaw cylinder (1303) fixed at the bottom end of the second lifting cylinder (503), and a second clamping jaw (1304) fixed at the lower end of the second clamping jaw cylinder (1303).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811004062.4A CN109262253B8 (en) | 2018-08-30 | 2018-08-30 | Automatic assembly test machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811004062.4A CN109262253B8 (en) | 2018-08-30 | 2018-08-30 | Automatic assembly test machine |
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| CN109262253A CN109262253A (en) | 2019-01-25 |
| CN109262253B true CN109262253B (en) | 2021-07-09 |
| CN109262253B8 CN109262253B8 (en) | 2021-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811004062.4A Expired - Fee Related CN109262253B8 (en) | 2018-08-30 | 2018-08-30 | Automatic assembly test machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110220694A (en) * | 2019-03-20 | 2019-09-10 | 上海明氏自动化技术有限公司 | A kind of check valve sealing pushing detection device |
| CN110231163A (en) * | 2019-03-20 | 2019-09-13 | 上海明氏自动化技术有限公司 | A kind of check valve detection machine |
| CN111780925A (en) * | 2020-06-30 | 2020-10-16 | 昆山科森智能装备有限公司 | Automatic detection system for precision part |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10267128A (en) * | 1997-03-21 | 1998-10-09 | Seiwa:Kk | Automatic o-ring mounting device |
| KR100828793B1 (en) * | 2006-12-15 | 2008-05-09 | 현대자동차주식회사 | An apparatus for assembling valve in vehicle engine |
| CN201944132U (en) * | 2011-03-11 | 2011-08-24 | 无锡理昌科技有限公司 | Ball feeding device of steel ball assembling device |
| CN204019089U (en) * | 2014-08-27 | 2014-12-17 | 浙江巨力电机成套设备有限公司 | The drill chuck automatic assembly equipment of electric hand drill |
| CN204277390U (en) * | 2014-12-05 | 2015-04-22 | 苏州慧捷自动化科技有限公司 | Magnetic sensor plastic, copper sheathing pressure-mounting device |
| CN204771470U (en) * | 2015-03-20 | 2015-11-18 | 广州市创智机电设备有限公司 | Machine is screwed up to five displacements |
| CN108331846A (en) * | 2017-07-06 | 2018-07-27 | 南通广野自动化系统工程有限公司 | A kind of masses' EA888 bearing bridge assembly machines |
| CN107695658B (en) * | 2017-10-19 | 2023-07-25 | 银川合宜科技有限公司 | Steel ball pressing device and crankshaft production equipment |
| CN108127399B (en) * | 2017-12-29 | 2023-10-17 | 杭州高品自动化设备有限公司 | Check valve assembly detection line |
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2018
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| CN109262253B8 (en) | 2021-08-24 |
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Effective date of registration: 20210622 Address after: 518000 area B, 2nd floor, building 4, Tongfu Industrial Zone, Jiangshi community, Gongming street, Guangming New District, Shenzhen City, Guangdong Province Applicant after: Shenzhen Fangzheng electromechanical Co.,Ltd. Address before: 518000 unit a, 4th floor, building 5, phase 4, 4th Industrial Zone, heshuikou community, Gongming office, Guangming New District, Shenzhen City, Guangdong Province Applicant before: SHENZHEN WEICHUANGCHENG TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20210701 Address after: 518000 unit a, 4th floor, building 5, phase 4, 4th Industrial Zone, heshuikou community, Gongming office, Guangming New District, Shenzhen City, Guangdong Province Applicant after: SHENZHEN WEICHUANGCHENG TECHNOLOGY Co.,Ltd. Address before: 518000 area B, 2nd floor, building 4, Tongfu Industrial Zone, Jiangshi community, Gongming street, Guangming New District, Shenzhen City, Guangdong Province Applicant before: Shenzhen Fangzheng electromechanical Co.,Ltd. |
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Page: The title page Correction item: Patentee|Address|Patent agency|Agent Correct: SHENZHEN WEICHUANGCHENG TECHNOLOGY Co.,Ltd.|518000 unit a, 4th floor, building 5, phase 4, 4th Industrial Zone, heshuikou community, Gongming office, Guangming New District, Shenzhen City, Guangdong Province|Hangzhou Jubang Intellectual Property Agency Ltd. 33269|Peng Youyi False: Shenzhen Fangzheng electromechanical Co.,Ltd.|518000 area B, 2nd floor, building 4, Tongfu Industrial Zone, Jiangshi community, Gongming street, Guangming New District, Shenzhen City, Guangdong Province|N/A Number: 28-02 Volume: 37 |
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