CN211389353U

CN211389353U - Demoulding agent production spraying all-in-one

Info

Publication number: CN211389353U
Application number: CN201922042486.6U
Authority: CN
Inventors: 王虎
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-11-13
Filing date: 2019-11-13
Publication date: 2020-09-01
Anticipated expiration: 2029-11-13

Abstract

The utility model relates to a demoulding agent production and spraying integrated machine, which comprises a plurality of raw material boxes for placing demoulding agent production raw materials respectively; the stirring boxes are respectively communicated with the discharge ends of the raw material boxes and are used for conveying the lubricating oil, the water and the additives into the stirring boxes according to a specified proportion and stirring; the pressure tank is communicated with the output end of the stirring box; the heater is communicated with the output end of the pressure tank, the output end of the heater is connected with a spraying hose, and a spray head is arranged at the tail end of the spraying hose; the utility model has the advantages of reasonable design, can realize the production and the online spraying of release agent, reduce the off-the-shelf cost of enterprise's use release agent, at the spraying in-process, through the shower nozzle blowout and with the mode of little oil dripping on the mould surface, the position is accurate, and the spraying quality is high, has avoided the waste of release agent.

Description

Demoulding agent production spraying all-in-one

Technical Field

The utility model relates to a building materials production auxiliary assembly technical field especially relates to a release agent production spraying all-in-one.

Background

At present, no matter in the production process of concrete aerated blocks, building interlocking blocks, decorative concrete blocks, multifunctional blocks and combined wall blocks, release agents are needed to be used for block demolding, and the current building material production enterprises purchase the release agents by themselves, so that the cost is relatively high, and the burden is increased for the enterprises.

Disclosure of Invention

In order to solve the defects in the prior art, the utility model aims to provide a release agent production spraying all-in-one machine for building materials enterprises can make the release agent by oneself and accomplish the spraying in step and use.

The utility model provides a technical scheme that its technical problem adopted is:

the utility model provides a release agent production spraying all-in-one which characterized in that includes:

the raw material boxes are respectively used for placing the raw materials for producing the release agent; and

the stirring boxes are respectively communicated with the discharge ends of the raw material boxes and are used for conveying the lubricating oil, the water and the additives into the stirring boxes according to a specified proportion and stirring; and

the pressure tank is communicated with the output end of the stirring box; and

the heater is communicated with the output end of the pressure tank, the output end of the heater is connected with a spraying hose, and the tail end of the spraying hose is provided with a spray head.

The upper part of the stirring box is also provided with a metering box, the output end of the metering box is communicated with the stirring box, and the input end of the metering box is communicated with one of the raw material boxes.

Still included a frame, installed in the frame raw material tank, agitator tank, overhead tank and heater, the frame bottom is equipped with the walking wheel.

The pressure tank is provided with an exhaust valve or/and a safety valve connected with the pressure tank, and the pressure tank is also communicated with the output end of the air pump through a pressure control valve.

And an automatic exhaust valve and a drain valve which are connected with the heater are arranged on the heater.

And the pipelines between the raw material box and the stirring box and between the stirring box and the pressure tank are respectively provided with a delivery pump or/and an electromagnetic valve, and the delivery pump and the electromagnetic valve are installed and fixed on the frame or directly fixed on the pipeline.

And a filter is further arranged on the pipeline between the raw material box and the stirring box and is connected in series on the corresponding pipeline or is independently arranged and fixed on the rack.

And the pressure tank or/and at least one raw material tank are/is also provided with a liquid level meter connected with the pressure tank or/and the raw material tank.

Still included level sensor, level sensor installs respectively on agitator tank, batch meter and at least one raw material tank.

The device also comprises a control box and an audible and visual alarm which are arranged on the frame, wherein the control box is respectively and electrically connected with the audible and visual alarm, the stirring box, the heater, the delivery pump, the electromagnetic valve and the liquid level sensor.

The utility model has the advantages that: structural design is reasonable, can realize the production and the online spraying of release agent, has reduced the off-the-shelf cost of enterprise's use release agent, and at the spraying in-process, through the shower nozzle blowout and with the mode of tiny oil drop on the mould surface, the position is accurate, and the spraying quality is high, has avoided the waste of release agent.

Drawings

The present invention will be further explained with reference to the drawings and examples.

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic diagram of the system of the present invention.

In the figure: the device comprises a frame 100, traveling wheels 101, a liquid level meter 102, a liquid level sensor 103, a delivery pump 104, a filter 105, a push handle 106, an electromagnetic valve 107, a stirring tank 200, a control tank 300, an audible and visual alarm 301, a first raw material tank 400, a second raw material tank 500, a first drain valve 501, a third raw material tank 600, a metering tank 601, a pressure tank 700, an exhaust valve 701, a safety valve 702, a pressure control valve 703, an air pump 704, a heater 800, an automatic exhaust valve 801, a second drain valve 802, a spraying hose 900 and a spraying head 901.

Detailed Description

The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.

According to the figures 1 and 2: the embodiment provides a release agent production spraying all-in-one, includes:

the rack 100 is welded by metal profiles, the rack 100 is assembled according to the installation position and shape of each component, so that each component can be assembled and fixed at the upper part of the rack 100, the control box 300, the raw material box, the stirring box 200, the pressure tank 700 and the heater 800 are installed on the rack 100, wherein the stirring box 200 is positioned in the middle, the raw material box and the control box 300 are respectively installed at the left side, the pressure tank 700 and the heater 800 are respectively installed at the right side, and the heater 800 is positioned at the outer side of the pressure tank 700 and is connected with each other;

the bottom of the rack 100 is provided with a travelling wheel 101 for enabling the rack 100 to be pushed and pulled manually to finish travelling, the whole machine is convenient to move, and meanwhile, a push handle 106 is welded on the left side of the all-in-one machine, so that the all-in-one machine is convenient to pull and use;

the raw material tank includes: a first stock tank 400 for holding lubricating oil therein; the interior of the second raw material tank 500 is used for placing water, and the bottom of the second raw material tank 500 is provided with a first drain valve 501 connected with the second raw material tank for draining water so as to prevent the water from freezing at low temperature; a third raw material box 600 for placing an additive therein; the first material tank 400 is provided with a large volume, the second material tank 500 and the third material tank 600 are provided with a relatively small volume, which is consistent with the adding proportion of the lubricating oil, the water and the additives, the material with a large dosage is provided with a relatively large volume, and the material with a small dosage is provided with a relatively small volume.

The stirring box 200 comprises a box body, a stirring support and a motor, wherein the box body of the stirring box 200 is respectively communicated with the discharge ends of the first raw material box 400, the second raw material box 500 and the third raw material box 600 and is used for conveying lubricating oil, water and additives into the stirring box 200 according to a specified proportion for stirring;

further, the upper portion of the stirring tank 200 is further provided with a metering tank 601, an output end of the metering tank 601 is communicated with the stirring tank 200, and an input end of the metering tank 601 is communicated with the third raw material tank 600.

The pressure tank 700 is communicated with the output end of the stirring box 200, and the release agent obtained after stirring is conveyed into the pressure tank 700 to be pressurized, the pressure is kept at about 4kg, and the spraying operation of the release agent is realized through the pressure; the pressure tank 700 is provided with an exhaust valve 701 and a safety valve 702 which are connected with the pressure tank 700, the pressure tank 700 is also communicated with an air pump 704 through a pressure control valve 703, and the exhaust valve 701, the safety valve 702 and the pressure control valve 703 are respectively used for guaranteeing the use safety of the pressure tank 700 and simultaneously guaranteeing the internal pressure stability.

The heater 800 is communicated with the output end of the pressure tank 700, the output end of the heater 800 is connected with a spraying hose 900, the tail end of the spraying hose 900 is provided with a spray head 901, the heater 800 is mainly used for heating the release agent discharged from the pressure tank 700, the fluidity and the pressure value of the release agent are guaranteed, the release agent is finally sprayed out from the spray head 901 in a small oil drop mode, and the spray head 901 is sprayed on the surface of the release agent in a sector shape, so that the final using effect is achieved;

the heater 800 is provided with an automatic exhaust valve 801 and a second drain valve 802 connected with the heater, wherein the automatic exhaust valve 801 is used for automatically exhausting gas in the heating process; the second drain valve 802 is used in a stopped state, and when the temperature is low, the release agent in the heater 800 may be delaminated, and at this time, the delaminated release agent needs to be directly discharged from the bottom of the heater 800.

Furthermore, the transfer pumps 104 are respectively arranged on the pipelines between the first raw material tank 400, the second raw material tank 500, the third raw material tank 600 and the stirring tank 200 and between the stirring tank 200 and the pressure tank 700, wherein the transfer pump 104 for transferring raw materials is directly fixed on the pipeline, the transfer pump 104 has low transfer requirement and can only use low-power transfer pump, the transfer pump 104 for transferring the release agent is installed and fixed on the frame 100, the transfer pump 104 needs to transfer the release agent to the pressure tank 700 in a short time, so that the power requirement is high, the corresponding transfer pump 104 has large volume and is not suitable for being fixed on the pipeline, so the transfer pump 104 is independently fixed on the frame 100, and the use effect of the transfer pump is guaranteed.

The pipelines between the first raw material tank 400, the second raw material tank 500, the third raw material tank 600 and the stirring tank 200 are also provided with filters 105, wherein the filters 105 of the second raw material tank 500 and the third raw material tank 600 are connected in series on the corresponding pipelines because the consumption of water and additives is small and the amount of impurities to be filtered is small, and the filters 105 can adopt Y-shaped filters; and filter 105 of first raw materials case 400 sets up alone and the installation is fixed in frame 100, and this filter 105 adopts a funnel structure to install the filter screen rather than the wall connection in the upper portion of funnel, the funnel is installed on agitator tank 200 upper portion, makes lubricating oil can flow into agitator tank 200 inside through the funnel bottom, and lubricating oil in first raw materials case 400 passes through delivery pump 104 and carries to the filter screen of funnel on, and lubricating oil gets into agitator tank 200 after the filter screen filters.

Still be equipped with level gauge 102 rather than being connected on pressure tank 700, first raw material tank 400, the second raw material tank 500, level gauge 102 adopts the transparent pipe and vertically sets up, level gauge 102 both ends respectively with pressure tank 700, first raw material tank 400, the inside intercommunication of second raw material tank 500 for show the inside liquid level height of pressure tank 700, first raw material tank 400, the inside of second raw material tank 500, make things convenient for the staff to carry out relevant operation according to the liquid level condition.

Above-mentioned release agent production spraying all-in-one has still included a plurality of level sensor 103, level sensor 103 is installed respectively at agitator tank 200, batch meter 601, first raw material tank 400, on second raw material tank 500 and the third raw material tank 600, level sensor 103 includes highest spacing respectively, it is minimum spacing for obtain the liquid level height of liquid material, can realize liquid level monitoring on the one hand, too high or low the time can realize reporting to the police when crossing at the liquid level, on the other hand can pass through the measurement that level sensor 103 control raw materials added.

The automatic stirring and heating device further comprises a control box 300 and an audible and visual alarm 301, wherein the control box 300 is installed on the rack 100, a PLC (programmable logic controller) is arranged inside the control box 300 and used for data programming and controlling execution of all actions, the audible and visual alarm 301 is installed on the upper portion of the pressure tank 700, the control box 300 is respectively electrically connected with the audible and visual alarm 301, the stirring box 200, the heater 800, the conveying pump 104 and the liquid level sensor 103 and used for acquiring a liquid level signal, controlling the working state of the stirring box 200 and the heater 800 and sending an alarm signal through the audible and visual alarm 301.

When the integrated demolding agent production and spraying machine is used, the conveying pump 104 of the first raw material box 400 directly conveys lubricating oil into the stirring box 200, the liquid level sensor 103 in the stirring box 200 feeds the addition amount of the lubricating oil back to the control box 300, and when the highest limit is reached, the control box 300 stops adding the lubricating oil; the second raw material tank 500 conveys water into the stirring tank 200, and a metering pump is directly adopted as the conveying pump 104 of the second raw material tank 500 and is used for ensuring the addition amount of the water; the third raw material box 600 conveys the additive into the metering box 601, the additive amount is fed back to the control box 300 through the liquid level sensor 103 of the metering box 601, when the highest limit is reached, the control box 300 stops the addition of the additive, and simultaneously the electromagnetic valve 107 at the output end is controlled to be opened, at the moment, the additive flows into the stirring box 200 under the action of gravity, and for the addition of the raw materials, the addition can be completed in the stirring box by adopting a plurality of liquid level sensors 103;

then the raw materials are stirred by the stirring box 200, after the stirring is finished, the raw materials are conveyed into the pressure tank 700, high-pressure air is conveyed into the pressure tank 700, the pressure is gradually increased to 4kg, then the heater 800 is started, when the spray head 901 is opened, the release agent in the pressure tank 700 is sprayed out from the spray head 901 through the heater 800 under the pressure, and at the moment, the spraying operation can be carried out in the mold.

The above is only the preferred embodiment of the present invention, as long as the preferred embodiment is realized by the same means, the objective technical solution of the present invention all belongs to the protection scope of the present invention.

Claims

1. The utility model provides a release agent production spraying all-in-one which characterized in that includes:

the pressure tank is communicated with the output end of the stirring box; and

2. The mold release agent production and spraying all-in-one machine as claimed in claim 1, wherein: the upper part of the stirring box is also provided with a metering box, the output end of the metering box is communicated with the stirring box, and the input end of the metering box is communicated with one of the raw material boxes.

3. The mold release agent production and spraying all-in-one machine according to claim 1 or 2, characterized in that: still included a frame, installed in the frame raw material tank, agitator tank, overhead tank and heater, the frame bottom is equipped with the walking wheel.

4. The mold release agent production and spraying all-in-one machine as claimed in claim 1, wherein: the pressure tank is provided with an exhaust valve or/and a safety valve connected with the pressure tank, and the pressure tank is also communicated with the output end of the air pump through a pressure control valve.

5. The mold release agent production and spraying all-in-one machine as claimed in claim 1, wherein: and an automatic exhaust valve and a drain valve which are connected with the heater are arranged on the heater.

6. The mold release agent production and spraying all-in-one machine as claimed in claim 1, wherein: and the pipelines between the raw material box and the stirring box and between the stirring box and the pressure tank are respectively provided with a delivery pump or/and an electromagnetic valve, and the delivery pump and the electromagnetic valve are installed and fixed on the frame or directly fixed on the pipeline.

7. The mold release agent production and spraying all-in-one machine as claimed in claim 1, wherein: and a filter is further arranged on the pipeline between the raw material box and the stirring box and is connected in series on the corresponding pipeline or is independently arranged and fixed on the rack.

8. The mold release agent production and spraying all-in-one machine as claimed in claim 1, wherein: and the pressure tank or/and at least one raw material tank are/is also provided with a liquid level meter connected with the pressure tank or/and the raw material tank.

9. The mold release agent production and spraying all-in-one machine as claimed in claim 1, wherein: still included level sensor, level sensor installs respectively on agitator tank, batch meter and at least one raw material tank.

10. The mold release agent production and spraying all-in-one machine as claimed in claim 1, wherein: the device also comprises a control box and an audible and visual alarm which are arranged on the frame, wherein the control box is respectively and electrically connected with the audible and visual alarm, the stirring box, the heater, the delivery pump, the electromagnetic valve and the liquid level sensor.