CN211268510U

CN211268510U - No-discharge soaking system

Info

Publication number: CN211268510U
Application number: CN201922274306.7U
Authority: CN
Inventors: 郑环宇; 高树聪; 陈昊; 杨冬; 高树满; 姚磊; 任昊天; 刘容旭; 韩建春; 孙美馨
Original assignee: Beijing Luoke Machinery Co ltd; Heilongjiang Province Green Food Science Research Institute
Current assignee: Beijing Luoke Machinery Co ltd; Heilongjiang Province Green Food Science Research Institute
Priority date: 2019-12-17
Filing date: 2019-12-17
Publication date: 2020-08-18
Anticipated expiration: 2029-12-17

Abstract

A non-discharge soaking system belongs to the technical field of bean product production. The upper end of the bean soaking groove is provided with a water inlet device, the lower end of the bean soaking groove is provided with a water discharging device, a stirring paddle of the stirring device is arranged at the lower end of an inner cavity of the bean soaking groove, a discharge port at the bottom of the bean soaking groove is communicated with a feed port of the conveying device, and the water inlet device comprises a water inlet pipe, an overflow port, a pneumatic water inlet valve, a liquid level sensor and a temperature sensor; the bean soaking tank is provided with an overflow port, the outlet of the water inlet pipe is communicated with the overflow port, the water inlet pipe is provided with a pneumatic water inlet valve, the liquid level sensor and the temperature sensor are both arranged on the bean soaking tank, and the bean soaking control system controls the pneumatic water inlet valve and the pneumatic water drain valve through signals transmitted by the liquid level sensor and the temperature sensor. The utility model discloses can real time monitoring intake and ambient temperature, choose for use different bubble beans time and bubble beans mode according to different seasons, improve the quality of bubble beans and save the manual work.

Description

No-discharge soaking system

Technical Field

The utility model belongs to the technical field of the bean products production, especially, relate to a no discharge soaking system.

Background

In the process of preparing the bean product, soybeans are cleaned and soaked at constant temperature. The existing process has two modes, namely manual soaking and automatic soaking, but the influence of the environment on the soaking process is not considered, so that the quality of the manufactured finished product is different.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a no emission system of soaking for solve the problem that exists among the above-mentioned background art.

The utility model adopts the technical proposal that: a non-discharge soaking system comprises a frame, a bean soaking tank, a drainage device, a stirring device, a water inlet device, a conveying device and a bean soaking control system; the bean soaking tank is fixed on the frame, the upper end of the bean soaking tank is provided with a water inlet device, the lower end of the bean soaking tank is provided with a water discharging device, a stirring paddle of the stirring device is arranged at the lower end of an inner cavity of the bean soaking tank, a discharge port at the bottom of the bean soaking tank is communicated with a feed port of the conveying device, and the water inlet device comprises a water inlet pipe, an overflow port, a pneumatic water inlet valve, a liquid level sensor and a temperature sensor; the bean soaking tank is provided with an overflow port, the outlet of the water inlet pipe is communicated with the overflow port, the water inlet pipe is provided with a pneumatic water inlet valve, the liquid level sensor and the temperature sensor are both arranged on the bean soaking tank, and the bean soaking control system controls the pneumatic water inlet valve and the pneumatic water drain valve through signals transmitted by the liquid level sensor and the temperature sensor.

The beneficial effects of the utility model reside in that:

the utility model discloses can real time monitoring intake and ambient temperature, choose for use different bubble beans time and bubble beans mode according to different seasons, improve the quality of bubble beans and save the manual work.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a left side view of FIG. 1;

FIG. 3 is a top view of FIG. 1;

wherein: 1-a frame; 2-bean soaking tank; 3-climbing an escalator; 4-a drainage device; 5-a stirring device; 6-a water inlet device; 7-conveying device.

Detailed Description

As shown in fig. 1 to 3, a non-discharge soaking system comprises a frame 1, a bean soaking tank 2, a drainage device 4, a stirring device 5, a water inlet device 6, a conveying device 7 and a bean soaking control system; the bean soaking tank 2 is fixed on the frame 1, the upper end of the bean soaking tank 2 is provided with a water inlet device 6, the lower end of the bean soaking tank 2 is provided with a drainage device 4, a stirring paddle of the stirring device 5 is arranged at the lower end of an inner cavity of the bean soaking tank 2, a discharge hole at the bottom of the bean soaking tank 2 is communicated with a feed inlet of a conveying device 7, and the water inlet device 6 comprises a water inlet pipe 6-1, an overflow port 6-2, a pneumatic water inlet valve, a liquid level sensor and a temperature sensor; the bean soaking tank 2 is provided with an overflow port 6-2, the outlet of the water inlet pipe 6-1 is communicated with the overflow port 6-2, the water inlet pipe 6-1 is provided with a pneumatic water inlet valve, the liquid level sensor and the temperature sensor are both arranged on the bean soaking tank 2, and the bean soaking control system controls the pneumatic water inlet valve and the pneumatic water drain valve through signals transmitted by the liquid level sensor and the temperature sensor. The liquid level sensor can monitor the height of the liquid level in real time; the temperature sensor can adjust the bean soaking time and the bean soaking mode in different times and different seasons according to the water temperature and the field environment.

And a pneumatic drainage valve is arranged on the drainage device 4.

The stirring device 5 is a pneumatic stirrer, and a pneumatic motor of the pneumatic stirrer takes an air compressor as a power source. The device operates in a pneumatic mode, and compressed air of the device is filtered by the filter, so that water pollution cannot be caused. The stirring device 5 can roll and stir the soybeans in the soybean soaking tank 2 regularly and repeatedly. Not only has the function of cleaning, but also can ensure that the soybeans are soaked more uniformly.

The bean soaking groove 2 is made of stainless steel 304, and four sides of the bean soaking groove 2 are designed in an arc shape. Without sanitary dead angle

The conveying device 7 is a conveying auger and is controlled by a discharge valve.

The working process is as follows: the bean soaking control system controls the bean soaking process. After the soybeans enter the soybean soaking groove 2, water is supplemented through the water inlet device 6 according to set initial time, and water supplementing is stopped when the water is supplemented to a set liquid level position. If the liquid level sensor fails, the redundant water flows out from the overflow port 6-2, and the sensor is arranged at the overflow port 6-2, so that the system gives an alarm. The soybean in the soybean soaking tank 2 is washed by the stirring device 5 according to the set number of washing times, and the sewage is discharged from the drainage device 4 after the washing is completed. And after the washing is finished, injecting clean water again, and starting to execute the bean soaking program. And selecting proper bean soaking time according to the actually measured room temperature and water temperature. After the soybean soaking time is up, the stirring device 5 is started firstly, the soaked soybeans are stirred again, and the blockage of a discharge hole caused by soybean soaking is avoided. After the stirring is completed, the pneumatic drain valve of the drainage device 4 is opened to drain the water, and after the water is drained, the drainage valve is opened and the conveying device 7 is started to convey the soybeans out. The technology required for bean soaking is set through the bean soaking control system, and the bean soaking time and the water consumption are adjusted in real time according to seasonal changes and the water temperature.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A non-draining soaking system, characterized in that: comprises a frame (1), a bean soaking tank (2), a water discharging device (4), a stirring device (5), a water inlet device (6), a conveying device (7) and a bean soaking control system; the bean soaking tank (2) is fixed on the rack (1), a water inlet device (6) is arranged at the upper end of the bean soaking tank (2), a drainage device (4) is arranged at the lower end of the bean soaking tank (2), a stirring paddle of the stirring device (5) is arranged at the lower end of an inner cavity of the bean soaking tank (2), a discharge port at the bottom of the bean soaking tank (2) is communicated with a feed port of a conveying device (7), and the water inlet device (6) comprises a water inlet pipe (6-1), an overflow port (6-2), a pneumatic water inlet valve, a liquid level sensor and a temperature sensor; the bean soaking device is characterized in that an overflow port (6-2) is formed in the bean soaking groove (2), an outlet of the water inlet pipe (6-1) is communicated with the overflow port (6-2), a pneumatic water inlet valve is installed on the water inlet pipe (6-1), the liquid level sensor and the temperature sensor are installed on the bean soaking groove (2), and the bean soaking control system controls the pneumatic water inlet valve and the pneumatic water drain valve through signals transmitted by the liquid level sensor and the temperature sensor.

2. The emission-free steeping system as claimed in claim 1 wherein: and a pneumatic drain valve is arranged on the drainage device (4).

3. The emission-free steeping system as claimed in claim 1 wherein: the stirring device (5) is a pneumatic stirrer, and a pneumatic motor of the pneumatic stirrer takes an air compressor as a power source.

4. The emission-free steeping system as claimed in claim 1 wherein: the bean soaking groove (2) is made of 304 stainless steel materials, and four sides of the bean soaking groove (2) are designed in a circular arc mode.

5. The emission-free steeping system as claimed in claim 1 wherein: the conveying device (7) is a conveying auger.

6. The emission-free steeping system as claimed in claim 1 wherein: the non-discharge soaking system further comprises a climbing staircase (3), and the climbing staircase (3) is installed on the rack (1).