CN211353800U - Automatic soaking system for food raw materials - Google Patents
Automatic soaking system for food raw materials Download PDFInfo
- Publication number
- CN211353800U CN211353800U CN201922119829.4U CN201922119829U CN211353800U CN 211353800 U CN211353800 U CN 211353800U CN 201922119829 U CN201922119829 U CN 201922119829U CN 211353800 U CN211353800 U CN 211353800U
- Authority
- CN
- China
- Prior art keywords
- soaking
- raw materials
- food raw
- soaking pool
- aeration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Beans For Foods Or Fodder (AREA)
Abstract
The utility model discloses an automatic system of soaking of food raw materials belongs to food processing technology field, and it includes: a frame; the feeding mechanism is arranged above the rack and used for conveying the food raw materials to a feeding position; the soaking pool is arranged below the rack and provided with a feeding hole and a discharging hole, and the opening of the feeding hole faces the feeding position; the aeration pipeline is provided with an air outlet end, and the air outlet end is arranged at the lower part of the soaking pool; and the discharging mechanism is arranged below the discharging port of the soaking pool. The aeration pipeline blows air to the lower part of the soaking pool, the fluctuation of water flow in the soaking pool is driven, and the water flow drives the food raw materials to turn, so that the food raw materials are uniformly soaked, manual operation is not needed, the manual labor is reduced, and the soaking efficiency is improved; the problem of current soak device need artifical food raw materials that stirs, cause unnecessary manpower extravagant, lead to manufacturing cost to a bit high is solved.
Description
Technical Field
The utility model belongs to the technical field of food processing, specifically speaking relates to an automatic system of soaking of food raw materials.
Background
In the process of processing fried legume products, it is almost inevitable to soak the legume products with water. The soybeans can be recovered from a dormant state only by soaking, and during the soaking process, the soybeans can generate well-known nutrients such as protein, fat, carbohydrate and the like, and can also generate more physiological nutrients such as oligosaccharide, vitamin, isoflavone and the like. In the soaking process in the prior art, a groove type soaking pool is generally adopted, a proper amount of water is added into the groove type soaking pool, raw materials such as broad beans or soybeans are manually poured into the soaking pool, beans have an imbibition effect in the soaking process, food raw materials need to be manually turned and turned in the soaking process, so that the food raw materials are uniformly soaked, and the mode of turning a large amount of bean products wastes time and labor; the soaking water temperature cannot be controlled, and the production rhythm can be adjusted only according to the actual water temperature, so that the working efficiency is influenced; in addition, after the food raw materials are soaked, the food raw materials need to be manually fished out of the pool, the labor intensity is large, and the production cost and the quality are difficult to control.
Chinese patent application No. CN201410740957.X discloses a soybean soaks circulating device, including soak device, sediment device, filter pressing device, sterilizing equipment, the temperature control device who connects gradually, soak device with temperature control device links to each other, connects through pipeline between every equipment. The device can lead water to be recycled infinitely, reduces the waste of water resources, leads the soybeans to be cleaned in place, does not mix impurities, and does not influence the flavor of the product; however, the device still needs to turn over the food raw materials manually, which causes unnecessary manpower waste and causes higher production cost.
SUMMERY OF THE UTILITY MODEL
1. Problems to be solved
The food raw materials are required to be manually turned by the conventional soaking device, so that unnecessary labor waste is caused, and the problem of high production cost is caused. The utility model provides an automatic food raw material soaking system, wherein a soaking pool is arranged on a frame, and is provided with a feed inlet and a discharge outlet; and then the aeration pipeline is arranged in the soaking pool, the aeration pipeline is provided with an air outlet end which is arranged at the bottom of the soaking pool, the aeration pipeline blows air to the lower part of the soaking pool, the fluctuation of water flow in the soaking pool is promoted, and the water flow drives the food raw materials to turn, so that the food raw materials are uniformly soaked, the manual operation is not needed, the manual labor is reduced, and the soaking efficiency is improved.
2. Technical scheme
In order to solve the above problems, the utility model adopts the following technical proposal.
An automatic food ingredient steeping system comprising:
a frame;
the soaking pool is arranged on the rack and is provided with a feeding hole and a discharging hole; and
and the aeration pipeline is provided with an air outlet end, and the air outlet end is arranged at the bottom of the soaking pool.
Preferably, the soaking pool comprises an upper part and a lower part, the upper part is a cylindrical cavity structure, the lower part is a conical cavity structure, the upper part and the lower part are integrally formed, and the aeration pipeline extends to the side wall of the conical cavity structure along the length direction of the cylindrical cavity structure.
Preferably, the air outlet end of the aeration pipeline is close to the discharge port, the air outlet end is a notch and is inclined relative to the radial direction of the aeration pipeline, and the notch faces the discharge port.
Preferably, a plurality of vent holes are formed in one side, close to the air outlet end, of the pipe body of the aeration pipeline.
Preferably, a liquid level meter is arranged in the soaking pool.
Preferably, still include feed mechanism, feed mechanism includes:
the lifting machine is arranged on one side of the rack and is used for transporting food raw materials;
the automatic weighing hopper is arranged on the hoister through a bracket and used for weighing the food raw materials; and
and the carrying trolley is movably arranged on the rack and is used for carrying the measured food raw materials to the feed inlet of the soaking pool.
Preferably, the feeding mechanism further comprises a lifting crane for transporting the food ingredients into the elevator.
Preferably, the system further comprises a temperature control system, wherein the temperature control system comprises:
a temperature sensor disposed within the soak tank;
and the heat-preservation interlayer is arranged on the periphery of the soaking pool and is respectively communicated with the water delivery pipeline and the drainage pipeline.
More preferably, the soaking device further comprises a discharging mechanism which is arranged below the discharging hole of the soaking pool.
3. Advantageous effects
One or more technical solutions in the present application have at least one or more of the following technical effects:
(1) the utility model provides an automatic food raw material soaking system, wherein a soaking pool is arranged on a frame, and is provided with a feed inlet and a discharge outlet; then the aeration pipeline is arranged in the soaking pool, the aeration pipeline is provided with an air outlet end, the air outlet end is arranged at the bottom of the soaking pool, air is blown to the lower part of the soaking pool through the aeration pipeline, the fluctuation of water flow in the soaking pool is promoted, and the water flow drives the food raw materials to turn, so that the food raw materials are uniformly soaked, the manual operation is not needed, the manual labor is reduced, and the soaking efficiency is improved;
(2) the utility model discloses install the lifting machine in frame one side for transport food raw materials to the automatic weighing fill, the automatic weighing fill is used for weighing food raw materials weight, the floor truck is used for carrying the food raw materials after the measurement to the material loading position, whole material loading process need not artificial intervention, reduces artifical intensity of labour, promotes production efficiency;
(3) the aeration pipeline extends to the side wall of the conical cavity structure towards the length direction of the cylindrical cavity structure, so that the aeration pipeline is not influenced when food raw materials enter the soaking pool, the aeration pipeline is arranged at the lower part of the soaking pool, aeration is carried out from the bottom, water flow fluctuation in the soaking pool which is blown from the bottom can be realized, the food raw materials in the whole soaking pool can be stirred, and the food raw materials are soaked more uniformly;
(4) the utility model is characterized in that the periphery of the soaking pool is provided with a heat preservation interlayer which is communicated with the water delivery pipeline and the drainage pipeline, and the temperature of the soaking pool is kept constant by injecting hot water into the water delivery pipeline or discharging hot water into the drainage pipeline;
(5) the utility model discloses in establish the end of giving vent to anger of aeration pipe as the incision, the incision is for the radial slope of aeration pipe, and the incision is towards the discharge gate, can be when unloading, to discharge gate aeration, the aeration direction is towards the discharge gate, blows the food raw materials near the discharge gate and stirs, prevents that food raw materials from plugging up the discharge gate; a plurality of vent holes are formed in one side, close to the air outlet end, of the tube body of the aeration pipeline, so that the aeration range in the soaking pool is enlarged, and the food raw material overturning efficiency is improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic structural view of a soaking pool in an embodiment of the present invention.
In the figure: 10. a frame; 20. a hoisting crane; 30. a hoist; 40. an automatic weighing hopper; 50. carrying the trolley; 60. a soaking pool; 601. a feed inlet; 602. a discharge port; 70. an aeration pipe; 701. a vent hole; 702. cutting; 703. a positioning member; 704. an air valve; 705. a pipe body; 80. a discharging mechanism; 90. a food material.
Detailed Description
Make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, will combine the attached drawing in the embodiment of the present invention below, to the technical scheme in the embodiment of the present invention clearly, completely describe, obviously, the embodiment described is a partial embodiment of the present invention, rather than whole embodiment. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It will also be noted that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
It should also be noted that the terms "a," "an," "two," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
The utility model has the following basic concept that a soaking pool is arranged on a frame, and is provided with a feed inlet and a discharge outlet; and then the aeration pipeline is arranged in the soaking pool, the aeration pipeline is provided with an air outlet end which is arranged at the bottom of the soaking pool, the aeration pipeline blows air to the lower part of the soaking pool, the fluctuation of water flow in the soaking pool is promoted, and the water flow drives the food raw materials to turn, so that the food raw materials are uniformly soaked, the manual operation is not needed, the manual labor is reduced, and the soaking efficiency is improved.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Example 1
Referring to fig. 1-2, the present embodiment provides an automatic food material soaking system, which includes a frame 10, a feeding mechanism, a soaking pool, an aeration pipe 70 and a discharging mechanism.
The frame 10 mainly plays a supporting role, and is used for bearing parts such as a feeding mechanism, a soaking pool 60, an aeration pipeline 70 and the like.
The soaking pool 60 is arranged on the frame through a bracket, and is provided with a feeding hole 601 and a discharging hole 602; further, the soaking pool comprises an upper part and a lower part, the upper part is of a cylindrical cavity structure, the feed port 601 is arranged at the upper end of the cylindrical cavity structure, and the opening of the feed port faces the feeding position; the lower part is a conical cavity structure, the discharge port 602 is arranged at the bottom end of the conical cavity structure, the upper part and the lower part are integrally formed and made of stainless steel, and the aeration pipeline 70 extends to the side wall of the conical cavity structure along the length direction of the cylindrical cavity structure.
The aeration pipeline 70 is a section of stainless steel or carbon steel pipe, and its end of giving vent to anger is close to the discharge gate, and the end of giving vent to anger in this embodiment is incision 702, just the incision 702 orientation the discharge gate 602, when food raw materials unloading, through the incision 702 to the discharge gate aeration, prevent that food raw materials from plugging up the discharge gate, increase unloading speed. The aeration pipelines 70 can be divided into a plurality of groups, and are fixed in the soaking pool through a positioning piece 703, and an air valve 704 is arranged on the pipe body 705 and is used for controlling the on or off of aeration through the air valve 704. It should be noted that different aeration times are set according to the requirements of different food raw materials 90, so that the problems of hardening and uneven soaking after water absorption and expansion of the food raw materials during soaking are solved, and the stability of the product quality is improved.
Furthermore, a plurality of vent holes 701 are formed in one side, close to the air outlet end, of the pipe body 705 of the aeration pipeline 70, the vent holes are circular, the diameter of each vent hole is 5-6mm, the circle centers of the vent holes 701 face the food raw materials, the vent holes can increase the aeration range in the soaking pool, and the food raw materials turnover efficiency is improved. It will be understood by those skilled in the art that the shape of the vent holes may also be square, oval or other irregular shapes, and is not limited herein. In the embodiment, the food raw material 90 refers to soybeans, and the vent holes face different directions, so that the gas influence range is enlarged, and the phenomenon that the swelled soybeans are blocked around the gas outlet end to influence the stirring range and the stirring effect of rising gas on the soybeans is avoided. Because the air vent is towards different directions, can push away the soybean that is close to the steeping cistern inner wall and keep away from, avoid near soybean overstock inflation back, block up between aeration pipe and steeping cistern inner wall, form and receive dirty region.
Further, a liquid level meter (not shown), a water inlet pipe and a water discharge pipe are provided in the soaking tank 60, and the liquid level meter is used for detecting the liquid level of the soaking tank 60. It should be understood by those skilled in the art that when the water in the steeping cistern is less, for example, the water level for immersing the food material 90 is just reached, and at this time, the aeration pipe performs aeration, the fluctuation of the water flow in the bubbling steeping cistern is slow, and the aeration effect is not good, so the applicant has conducted experiments, and found that the liquid level generally needs to be higher than the food material by more than 50cm, and the aeration effect is good, and in this embodiment, it is preferable that the tuning fork level gauge detects, and when the tuning fork level gauge operates, the tuning fork level gauge is free from the influence of the liquid characteristics, such as flow, turbulence, bubbles, foam. The water inlet pipeline and the drainage pipeline are respectively provided with a water pump and an electromagnetic valve, and the liquid level meter, the water pump and the electromagnetic valve are respectively connected with the PLC board; when the liquid level gauge detects that the liquid level descends, the PLC board controls the electromagnetic valve of the water inlet pipeline to be opened, controls the electromagnetic valve of the drainage pipeline to be closed, opens the water pump again to add water into the soaking pool until the liquid level sensor monitors that the liquid level is normal, and the PLC board controls the electromagnetic valve of the water inlet pipeline to be closed, so that the water level process in the soaking pool is automatically controlled.
The feeding mechanism mainly comprises a hoisting crane 20, a lifting machine 30, an automatic weighing hopper 40 and a carrying trolley 50. Wherein the hoist trolley 20 is installed at one side of the frame for transporting the food materials; the hoisting crane 20 hoists the food raw materials to the upper part of the hopper of the hoisting machine 30, the food raw materials are hoisted into the automatic metering hopper 40 through the hoisting machine 30, the automatic metering hopper 40 is installed at the air outlet end of the hoisting machine through a bracket, the automatic metering hopper 40 can automatically calculate the amount of the food raw materials according to the amount of the food raw materials required by the soaking pool 60 and a single set amount, after the single set amount is full, the emptying device is automatically opened, the food raw materials are sent into the carrying trolley 50, the automatic metering hopper 40 is mature in the prior art, and the detailed description is omitted.
The carrying trolley 50 is movably arranged on a rack rail, a photoelectric sensor is arranged in the carrying trolley 50, the carrying trolley 50 is controlled through a PLC (programmable logic controller) and is used for carrying the measured food raw materials to a feeding position, the feeding position is a position on the rack 10 corresponding to the position right above a feed inlet of each soaking pool 60, a light source is arranged on the feeding position, so that the photoelectric sensor of the carrying trolley 50 can identify each feeding position, the carrying trolley 50 automatically calculates the carrying times of the food raw materials in a target soaking pool 60 according to the quantity of the single food raw materials and the quantity of the single food raw materials, carries the food raw materials into the target soaking pool, and puts the food raw materials into the soaking pool 60, the whole feeding process does not need manual intervention, the manual labor intensity is reduced, and the production efficiency is improved; the process of controlling the carrying cart 50 by the PLC is well-developed in the prior art and will not be described herein.
The temperature control system comprises a temperature sensor and a heat-insulating interlayer, and the temperature sensor is arranged in the soaking pool; the heat-preservation interlayer is arranged on the periphery of the soaking pool and is respectively communicated with the water pipeline and the drainage pipeline, and when the temperature sensor detects that the soaking temperature of the food raw materials does not meet the process requirement, hot water is injected into the water pipeline or drained into the drainage pipeline, so that the food raw materials reach the temperature of the process requirement.
The discharging mechanism 80 is arranged below the discharging port of the soaking pool, the discharging mechanism 80 can be a variable frequency speed-adjusting conveying mesh belt, the feeding amount of the next production procedure can be effectively controlled through adjusting the speed of the discharging mesh belt, and the stability of the product production of the next procedure can be effectively controlled.
It will be understood by those skilled in the art that the foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (8)
1. An automatic food ingredient soaking system, comprising:
a frame;
the soaking pool is arranged on the rack and is provided with a feeding hole and a discharging hole; and
the aeration pipeline is provided with an air outlet end, and the air outlet end is arranged at the bottom of the soaking pool; the soaking pool comprises an upper part and a lower part, wherein the upper part is of a cylindrical cavity structure, the lower part is of a conical cavity structure, the upper part and the lower part are integrally formed, and the aeration pipeline extends to the length direction of the cylindrical cavity and extends to the side wall of the conical cavity.
2. The automatic food material steeping system as claimed in claim 1, wherein the outlet end of the aeration pipe is adjacent to the discharge outlet, and the outlet end is a slit inclined with respect to a radial direction of the aeration pipe, the slit facing the discharge outlet.
3. The automatic food ingredient soaking system of claim 2, wherein the body of the aeration conduit has a plurality of vent holes formed in a side thereof adjacent to the outlet end.
4. The automatic food ingredient soaking system of claim 1 wherein a level gauge is disposed within the soaking pool.
5. The automatic food ingredient soaking system of any one of claims 1-4, further comprising a feeding mechanism, the feeding mechanism comprising:
the lifting machine is arranged on one side of the rack and is used for transporting food raw materials;
the automatic weighing hopper is arranged on the hoister through a bracket and used for weighing the food raw materials; and
and the carrying trolley is movably arranged on the rack and is used for carrying the measured food raw materials to the feed inlet of the soaking pool.
6. The automatic food material steeping system of claim 5 wherein the feeding mechanism further comprises a hoist crane for transporting the food material into the elevator.
7. The automatic food ingredient soaking system of claim 1, further comprising a temperature control system, the temperature control system comprising:
a temperature sensor disposed within the soak tank;
and the heat-preservation interlayer is arranged on the periphery of the soaking pool and is respectively communicated with the water delivery pipeline and the drainage pipeline.
8. The automatic food raw material soaking system according to claim 1, further comprising a discharge mechanism disposed below a discharge port of the soaking tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922119829.4U CN211353800U (en) | 2019-11-28 | 2019-11-28 | Automatic soaking system for food raw materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922119829.4U CN211353800U (en) | 2019-11-28 | 2019-11-28 | Automatic soaking system for food raw materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211353800U true CN211353800U (en) | 2020-08-28 |
Family
ID=72149261
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922119829.4U Active CN211353800U (en) | 2019-11-28 | 2019-11-28 | Automatic soaking system for food raw materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211353800U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112641046A (en) * | 2021-01-08 | 2021-04-13 | 重庆芝麻官实业股份有限公司 | A high-pressure type soak device for broad bean production and processing |
-
2019
- 2019-11-28 CN CN201922119829.4U patent/CN211353800U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112641046A (en) * | 2021-01-08 | 2021-04-13 | 重庆芝麻官实业股份有限公司 | A high-pressure type soak device for broad bean production and processing |
| CN112641046B (en) * | 2021-01-08 | 2023-04-28 | 重庆芝麻官实业股份有限公司 | A high pressure formula soak device for processing of carob production |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107135967A (en) | A kind of liquid state fermentation automation feeding system and feeding method | |
| CN211353800U (en) | Automatic soaking system for food raw materials | |
| CN205409051U (en) | Automatic stockline waterline device is bred to beasts and birds | |
| CN110864788B (en) | Quantitative weighing equipment is used in fertilizer processing | |
| KR100398769B1 (en) | Manufacturing apparatus for germinating brown rice | |
| CN214413832U (en) | Multifunctional fish feeding machine | |
| CN205873155U (en) | Assembly line is soaked in material automation | |
| CN212414613U (en) | Automatic processing equipment of sauce braised food | |
| CN105366825B (en) | A kind of drawing-in type inverted umbrella-shaped surface aerator | |
| CN210901156U (en) | Be applied to material pouring device of chocolate biscuit production | |
| CN211268510U (en) | No-discharge soaking system | |
| CN209885708U (en) | In a wretched state dish processing is with compounding device convenient to evenly spill material | |
| CN109464938A (en) | A kind of processing technology and method of high efficiency water paint production equipment | |
| CN207604464U (en) | A kind of Multifunctional tea conveyer | |
| CN209185197U (en) | Bud streamline equipment on a kind of rice bud disk | |
| CN208742375U (en) | A kind of livestock feed agitating device | |
| CN111631341A (en) | Automatic processing equipment of sauce braised food | |
| CN216363206U (en) | Automatic bait feeding device for aquaculture | |
| CN206978018U (en) | Guide rail adjustable band Brush type liquid manure machine | |
| CN218681889U (en) | Organic coarse cereals soaking device | |
| CN218831858U (en) | Soybean soaking and grinding equipment | |
| CN211185660U (en) | Chocolate biscuit production equipment | |
| CN206119057U (en) | Interval circulation continuous production soaks jar | |
| CN220334148U (en) | Rice metering filling device | |
| CN220897624U (en) | Scallop hatching device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |