CN208410217U - A kind of light cellular partition board automated production equipment - Google Patents
A kind of light cellular partition board automated production equipment Download PDFInfo
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- CN208410217U CN208410217U CN201820275596.XU CN201820275596U CN208410217U CN 208410217 U CN208410217 U CN 208410217U CN 201820275596 U CN201820275596 U CN 201820275596U CN 208410217 U CN208410217 U CN 208410217U
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- production equipment
- mould bases
- partition board
- automated production
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Abstract
The utility model discloses a kind of light cellular partition board automated production equipment, which includes central control system, feed proportioning system, stirring casting system, the mould bases vehicle circulatory system, dismounting mould five big systems composition.The production equipment line can control each system by central control room, and light weight board is quickly prepared, and can improve the production efficiency of lightweight bulkhead, reduce substandard products caused by human factor.
Description
Technical field
The utility model relates to a kind of lightweight bulkhead automatic production device, especially a kind of automatic metaplasia of light cellular partition board
Produce equipment.
Background technique
Currently, domestic construction industry development is rapid, demand of the people to construction material is continuously improved, it is traditional with cement,
Partition made of sandstone and brick is due to its quality weight so that it is difficult to use in high-rise building, and this kind of plate due to
Consumptive material is more, pollutes the defects of big, and production cost also remains high.Therefore, lightweight bulkhead is universal in building trade demand.
Lightweight bulkhead is a kind of high-performance building internal partition of new generation of industrialized production, it is compound by multiple building materials and
At, instead of traditional brick, it has environmental protection and energy saving pollution-free, light-weight aseismatic, fire prevention, heat preservation, sound insulation, quick construction it is obvious
Advantage.Lightweight bulkhead uses cement, sand and granules of polystyrene and a small amount of inorganic chemistry auxiliary agent, and cooperation full-automatic efficient is strong
Light-weight aggregate Special agitating system processed introduces the stable stomata of air formation sandwich layer honeycomb in whipping process and further produces to mitigate
Product bulk density not only reduces material cost, but also can reach ideal heat preservation and soundproof effect.
The utility model is intended to design a kind of lightweight bulkhead automatic production line, which can pass through central control room
Each system is controlled, light weight board is quickly prepared, the production efficiency of lightweight bulkhead can be improved, human factor is reduced and makes
At substandard products.
Summary of the invention
In view of the shortcomings of the prior art, the utility model provides a kind of light cellular partition board automated production equipments, special
Sign is that the production equipment includes central control system, feed proportioning system, stirring casting system, the mould bases vehicle circulatory system, dismounting mould
Five big systems composition.
Wherein, central control system includes control room, high-low pressure control cabinet, computer, programmable logic device (PLC), work
Control machine, monitoring system.
Central control system is interconnected all hardware by computer and software systems, has all devices increasingly automated
Operating function substantially reduces artificial investment, improves device efficiency.
Feed proportioning system includes self-measuring device and automatic charging device.
Self-measuring device includes the self-measuring device of water, sand, EPS particle, cement material, and it is automatic to have all materials
Measure automatic charging function.
Wherein water self-measuring device includes that water pump, automatic weighing device, water pump and automatic weighing device are connected by water pipe
It connects；
Sand self-measuring device includes loading machine, batch hopper, elevator, automatic weighing system.Sandstone by loading machine into
Enter batch hopper, automatic weighing system is then lifted by elevator, reaches the weighing requirement of setting.
Expandable polystyrene (EPS) particle self-measuring device: boiler, expandable polystyrene (EPS) prefoaming machine,
Storage bin, air blower and pipeline, automatic weighing system.Expandable polystyrene (EPS) is pre- in expandable polystyrene (EPS)
It foams in hair machine, has lightweight performance, automatic weighing system is entered by air blower and pipeline, reach setting quality.
Cement self-measuring device includes cement bin, screw conveyor, automatic weighing system.Cement passes through screw conveyor
Automatic weighing system is entered, setting quality is reached.
Stirring casting system includes mixer system, storage tank, automatic pouring system, vibration device.
Specific stirring system includes steel framework platform, blender, automatic lubricant pump；The high 5-15 of steel framework platform
Rice.
Being distributed as two sets of stirring blades of forward-reverse spiral shape in not shutdown status, agitating shaft after blender booting can be quick
Uniform stirring material, blender are equipped with automatic spindle lubricating system, can timed lubrication shaft head seal part.The stirring week of every tank material
Phase can preset the time, reach when the time, and Dump gate automatically opens the material that will be stirred and is discharged in storage tank, discharge process
For time control.Height metering device is installed in storage tank, when material reach a certain height in storage tank, blender discharging
Door cannot open discharging.
Storage tank: it is made of tank body, agitating device, three discharge valves, maintenance door and Quimby pump etc..
Tank volume 4-10m3, tank body lower section have agitating device to stir material ceaselessly to guarantee the mobility of material；Most
There are two sets of screw pumps to connect by butterfly valve with tank body below；Tank body is equipped with individual Dump gate and cleaning door further below, convenient for clear
Reason；Screw pump by automatic pouring system control work.
Automatic pouring system: it is made of transverse shifting railcar, the motor moved up and down and big frame and control system.
Railcar is run by gear rack actuating device back and forth in orbit by computer control, and two pour head and are fixed on
Transverse shifting in railcar controls it by pneumatic device and is downwardly into slip casting in mould bases vehicle pouring hole, controlling after the completion of slip casting
Rise automatically under the control of system and sensor and continues heel row slip casting.Vibrating spear is provided in railcar, which can
Keep the material in railcar uniform.
Vibration device: it is made of hydraulic device, dither and big frame.
Hydraulic device installs polyurethane on the walking beam contacted with mould bases vehicle from the both sides Automatic-clamping mould bases vehicle of mould bases vehicle
Rubber block is vibrated by 6-8 platform dither.Time of vibration 30 seconds or so, vibration was completed rear fixture and is unclamped automatically again
Position.
The mould bases vehicle circulatory system
The system includes the composition such as mould bases vehicle, ferry bus, track, and every Bench mould support vehicle has fixed stand, passes through
Ferry bus realizes automatic operating.
Mould bases vehicle: including vehicle frame, traveling wheel, partition, aluminum dipping form, extractor hood, electric clamping device composition.
Ferry bus: it is constituted including vehicle frame, horizontal drive apparatus, lateral driver device, driving device is equipped with frequency converter.It is raw
Producing line arranges two ferry buses, and one conserves for returning to station after pouring, and another mould bases vehicle for that will conserve transports
Demoulded to ingot stripper, it is die-filling after send station back to again.Ferry bus is poured by slide wire power supply, and passes through signal cable and electricity
Brain connection, controls it by computer and hauls out and transport each station for mould bases vehicle.
Track: being made of 12 ㎏ rail steels and rack gear, parks for ferry bus operation and mould bases vehicle.
Dismount modular system
The system is made of mould bases vehicle tipper and demoulding tipper
Mould bases vehicle tipper: it is made of rack, hydraulic cylinder, hydraulic station, electric control system etc..
When having conserved mould bases vehicle and running to mould bases vehicle tipper, by worker's manual control hydraulic system, mould bases vehicle is turned over
Turn 90 ° of demouldings.It manual cleaning mould bases vehicle and reinstalls aluminum dipping form and silicic acid cover board after demoulding and compresses, by manual control hydraulic pressure system
System makes it be flipped up 90 ° into upright state, is transported back original station waiting by controller control ferry bus and poured.
It demoulds tipper: by rack, hydraulic cylinder, hydraulic station, pulling the groups such as chain and driving device, electric control system
At.
Manual control, pull chain and driving device by mould bases vehicle plate and aluminum dipping form be dragged to demoulding tipper together
On, by hydraulic cylinder by plate compact, plate transhipment is carried out by fork truck after then bottom plate is integrally overturn 90 ° by another set hydraulic cylinder
To warehouse.Manual control demoulds tipper and resets.
The utility model compared with the prior art for, high degree of automation can significantly reduce human cost, prepare simultaneously
Partition quality out is stablized, and light weight board can be quickly prepared, and improves the production efficiency of lightweight bulkhead, reduces human factor and causes
Substandard products.
Detailed description of the invention
Fig. 1 light cellular partition board automated production equipment schematic diagram
1 storage bin；2 steel framework platforms；3 self-measuring devices；4 blenders；5 storage tanks；6 railcars；7 mould bases vehicles；8
Track；9 vibration devices
Specific embodiment
The utility model provides a kind of light cellular partition board automated production equipment, it is characterised in that the production equipment includes
Central control system, feed proportioning system, stirring casting system, the mould bases vehicle circulatory system, dismounting mould five big systems composition.
Central control system includes control room, high-low pressure control cabinet, computer, PLC, industrial personal computer, monitoring system.
Central control system is interconnected all hardware by computer and software systems, has all devices increasingly automated
Operating function substantially reduces artificial investment, improves device efficiency.And important control system can formula to plate and construction
Technique is adjusted, and produces the partition of different performance.
Feed proportioning system includes self-measuring device and automatic charging device.
Self-measuring device includes the self-measuring device of water, sand, EPS particle, cement material, and it is automatic to have all materials
Measure automatic charging function.
Wherein water self-measuring device includes that water pump, automatic weighing device, water pump and automatic weighing device are connected by water pipe
It connects；
Sand self-measuring device includes loading machine, batch hopper, elevator, automatic weighing system.Sandstone by loading machine into
Enter batch hopper, automatic weighing system is then lifted by elevator, reaches the weighing requirement of setting.
Expandable polystyrene (EPS) particle self-measuring device: boiler, expandable polystyrene (EPS) prefoaming machine,
Storage bin, air blower and pipeline, automatic weighing system.Expandable polystyrene (EPS) is pre- in expandable polystyrene (EPS)
It foams in hair machine, has lightweight performance, automatic weighing system is entered by air blower and pipeline, reach setting quality.
Cement self-measuring device includes cement bin, screw conveyor, automatic weighing system.Cement passes through screw conveyor
Automatic weighing system is entered, setting quality is reached.
After central control system sets the formula of partition, feed proportioning system can measure required original according to order
Material, and putted the raw materials into stirring running gate system by feeding apparatus.
Stirring casting system includes mixer system, storage tank, automatic pouring system, vibration device.
Specific stirring system includes steel framework platform, blender, automatic lubricant pump；The high 5-15 of steel framework platform
Rice, such platform height can smoothly complete the preparation of standard separator.
Being distributed as two sets of stirring blades of forward-reverse spiral shape in not shutdown status, agitating shaft after blender booting can be quick
Uniform stirring material, blender are equipped with automatic spindle lubricating system, can timed lubrication shaft head seal part.The stirring week of every tank material
Phase can preset the time, reach when the time, and Dump gate automatically opens the material that will be stirred and is discharged in storage tank, discharge process
For time control.Height metering device is installed in storage tank, when material reach a certain height in storage tank, blender discharging
Door cannot open discharging.
Storage tank: it is made of tank body, agitating device, three discharge valves, maintenance door and Quimby pump etc..
Tank volume 4-10m3, tank body lower section have agitating device to stir material ceaselessly to guarantee the mobility of material；Most
There are two sets of screw pumps to connect by butterfly valve with tank body below；Tank body is equipped with individual Dump gate and cleaning door further below, convenient for clear
Reason；Screw pump by automatic pouring system control work.
Automatic pouring system: it is made of transverse shifting railcar, the motor moved up and down and big frame and control system.Rail
There are two pouring head, pouring head transverse shiftings in railcar on road vehicle.
Railcar is run by gear rack actuating device back and forth in orbit by computer control, and two pour head and are fixed on
Transverse shifting in railcar controls it by pneumatic device and is downwardly into slip casting in mould bases vehicle pouring hole, controlling after the completion of slip casting
Rise automatically under the control of system and sensor and continues heel row slip casting.Railcar under computer, automatically begins to quantitatively pour
Operation is infused, while the vibrating head on shake table vibrates to the material being poured in is poured.After mould bases vehicle casting complete, ferry bus is by mould
Unwheeling sends back to former station automatically and is conserved.
Vibration device: it is made of hydraulic device, dither and big frame.
Hydraulic device installs polyurethane on the walking beam contacted with mould bases vehicle from the both sides Automatic-clamping mould bases vehicle of mould bases vehicle
Rubber block is vibrated by 6-8 platform dither.Time of vibration 30 seconds or so, vibration was completed rear fixture and is unclamped automatically again
Position.
The mould bases vehicle circulatory system
The system includes the composition such as mould bases vehicle, ferry bus, track, and every Bench mould support vehicle has fixed stand, passes through
Ferry bus realizes automatic operating.
Mould bases vehicle: it is made of vehicle frame, traveling wheel, partition, aluminum dipping form, extractor hood, electric clamping device etc..
Ferry bus: it is made of vehicle frame, horizontal drive apparatus, lateral driver device, driving device is equipped with frequency converter.Production
Line arranges two ferry buses, and one conserves for returning to station after pouring, and another for the mould bases vehicle conserved to be transported to
Ingot stripper demoulded, it is die-filling after send station back to again.Ferry bus is poured by slide wire power supply, and passes through signal cable and computer
Connection, controls it by computer and hauls out and transport each station for mould bases vehicle.Ferry bus is under computer by the empty mould on station
Unwheeling is dragged on ferry bus, and automatic running is to pouring platform position.
Track: being made of 12 ㎏ rail steels and rack gear, parks for ferry bus operation and mould bases vehicle.
Dismount modular system
The system is made of mould bases vehicle tipper and demoulding tipper
Mould bases vehicle tipper: it is made of rack, hydraulic cylinder, hydraulic station, electric control system etc..
When having conserved mould bases vehicle and running to mould bases vehicle tipper, by worker's manual control hydraulic system, mould bases vehicle is turned over
Turn 90 ° of demouldings.It manual cleaning mould bases vehicle and reinstalls aluminum dipping form and silicic acid cover board after demoulding and compresses, by manual control hydraulic pressure system
System makes it be flipped up 90 ° into upright state, is transported back original station waiting by controller control ferry bus and poured.
It demoulds tipper: by rack, hydraulic cylinder, hydraulic station, pulling the groups such as chain and driving device, electric control system
At.
Manual control, pull chain and driving device by mould bases vehicle plate and aluminum dipping form be dragged to demoulding tipper together
On, by hydraulic cylinder by plate compact, plate transhipment is carried out by fork truck after then bottom plate is integrally overturn 90 ° by another set hydraulic cylinder
To warehouse.Manual control demoulds tipper and resets.
Claims (8)
1. a kind of light cellular partition board automated production equipment, it is characterised in that: equipment include central control system, feed proportioning system,
Casting system, the mould bases vehicle circulatory system, dismounting mould five big systems composition are stirred, the central control system includes control room, height
Low-voltage power distributing cabinet, computer, programmable logic device (PLC), industrial personal computer, monitoring system；The feed proportioning system includes automatic gauge
Device and automatic charging device.
2. a kind of light cellular partition board automated production equipment as described in claim 1, it is characterised in that: stirring casting system packet
Include mixer system, storage tank, automatic pouring system, vibration device；The mixer system includes steel framework platform, stirring
Machine, automatic lubricant pump；Steel framework platform is 5-15 meters high.
3. a kind of light cellular partition board automated production equipment as claimed in claim 2, it is characterised in that: automatic pouring system packet
The railcar for including transverse shifting, the motor moved up and down, two pour head and are fixed on transverse shifting in railcar, pneumatic device control
System pours head and is downwardly into slip casting in mould bases vehicle pouring hole.
4. a kind of light cellular partition board automated production equipment as claimed in claim 2, it is characterised in that: vibration device includes liquid
Pressure device, dither.
5. a kind of light cellular partition board automated production equipment as described in claim 1, it is characterised in that: the mould bases vehicle circulatory system
Including mould bases vehicle, ferry bus, track composition.
6. a kind of light cellular partition board automated production equipment as claimed in claim 5, it is characterised in that: mould bases vehicle includes vehicle
Frame, traveling wheel, partition, aluminum dipping form, extractor hood, electric clamping device；Ferry bus includes vehicle frame, horizontal drive apparatus, laterally driven
Device.
7. a kind of light cellular partition board automated production equipment as described in claim 1, it is characterised in that: dismounting modular system includes
Mould bases vehicle tipper and demoulding tipper.
8. a kind of light cellular partition board automated production equipment as claimed in claim 7, it is characterised in that: mould bases vehicle tipper packet
Including rack, hydraulic cylinder, hydraulic station, electric control system；Demoulding tipper include rack, hydraulic cylinder, hydraulic station, pull chain and
Driving device, electric control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820275596.XU CN208410217U (en) | 2018-02-27 | 2018-02-27 | A kind of light cellular partition board automated production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820275596.XU CN208410217U (en) | 2018-02-27 | 2018-02-27 | A kind of light cellular partition board automated production equipment |
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| Publication Number | Publication Date |
|---|---|
| CN208410217U true CN208410217U (en) | 2019-01-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820275596.XU Active CN208410217U (en) | 2018-02-27 | 2018-02-27 | A kind of light cellular partition board automated production equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189211A (en) * | 2018-02-27 | 2018-06-22 | 万卓（武汉）新材料有限公司 | A kind of light cellular partition board automated production equipment |
| CN114378937A (en) * | 2022-01-15 | 2022-04-22 | 王珏 | Pulping and grouting integrated equipment for assembly type building wallboard system |
-
2018
- 2018-02-27 CN CN201820275596.XU patent/CN208410217U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189211A (en) * | 2018-02-27 | 2018-06-22 | 万卓（武汉）新材料有限公司 | A kind of light cellular partition board automated production equipment |
| CN114378937A (en) * | 2022-01-15 | 2022-04-22 | 王珏 | Pulping and grouting integrated equipment for assembly type building wallboard system |
| CN114378937B (en) * | 2022-01-15 | 2024-03-01 | 王珏 | Assembled building wallboard system pulping and grouting integrated equipment |
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