CN215472128U - Multifunctional concrete production device and multifunctional wallboard production line - Google Patents
Multifunctional concrete production device and multifunctional wallboard production line Download PDFInfo
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- CN215472128U CN215472128U CN202120470047.XU CN202120470047U CN215472128U CN 215472128 U CN215472128 U CN 215472128U CN 202120470047 U CN202120470047 U CN 202120470047U CN 215472128 U CN215472128 U CN 215472128U
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Abstract
The utility model relates to the technical field of template production, in particular to a multifunctional concrete production device and a multifunctional wallboard production line, it is including storing measurement system, foaming system and mixing system, it includes super lightweight aggregate ground storage bin to store measurement system, super lightweight aggregate measuring bin, the storehouse is stored to a plurality of gelled material, the gelled material weighing hopper, a water pitcher, a hydrogen peroxide jar, a plurality of additive tanks and a liquid metering tank, super lightweight aggregate ground storage bin and super lightweight aggregate measuring bin intercommunication, a plurality of gelled material storage bins and gelled material weighing hopper intercommunication, a water pitcher, a hydrogen peroxide jar and a plurality of additive tank and liquid metering tank intercommunication, mixing system includes platform balance chassis, the agitator tank, rabbling mechanism and inverter motor, super lightweight aggregate measuring bin, the gelled material weighing hopper, liquid metering tank and foaming machine communicate with the agitator tank feed inlet respectively. The device provided by the utility model has the advantages of simple structure, small occupied area, low cost, high efficiency and flexible production.
Description
Technical Field
The utility model relates to the technical field of templates, in particular to a multifunctional concrete production device and a multifunctional wallboard production line.
Background
Currently, with the national emphasis on environmental protection in building construction, the trend of building industrialization and the national requirements on greening and energy conservation of wall materials are promoted, and the light concrete and foam concrete have more and more extensive applications. The lightweight concrete is mainly used for manufacturing novel energy-saving enclosure structures, can be divided into ultra-lightweight aggregate concrete, physical foamed concrete, chemical foamed concrete and the like according to production processes, and is also combined with other components to produce lightweight partition walls and external wall insulation boards in various composite forms, such as common lightweight composite sandwich insulation partition boards, lightweight partition wall battens, cement foamed insulation boards and the like. The other main application is to be used as roof foam concrete, foam concrete road base for highways and pit backfill.
No matter which application, the stirring and pumping machine, and the matching mechanical equipment such as a foaming machine and the like can be left. Generally, the lightweight aggregate concrete is mixed by a common concrete mixer, a mixing system with a low rotating speed is needed when the high-density foam concrete is produced by a physical foaming process, and the shape and the distance of mixing blades are different from those of the common mixer. When the chemical foaming process is used for producing the foam concrete with lower density, a high-rotating-speed stirring system is adopted, and the unloading is required to be completed instantly within 10 seconds after a certain chemical agent is added. Several different stirring systems and separate rails and molds are typically required to produce a product for several different processes. When the product of the process type is used for roadbed filling and roofing cast-in-place heat insulation layer of field operation, the field arrangement of various process equipment can not be met, the protection performance on machinery is poor during field pouring, the problem of material conveying is difficult to solve, and particularly, the typical dust pollution of field mixed concrete is caused by the fact that the equipment is not easily prepared. Even in a factory, a plurality of single devices and production lines thereof are common, the combination is often lagged behind, the factory occupies a large area, the resource consumption is large, and the waste of construction and device cost is caused.
When the lightweight aggregate concrete and the foam concrete are used for lightweight composite wallboards produced in factories, the raw materials are cement, fly ash, construction waste, polyphenyl granules, sand, water, additives, calcium silicate boards and the like. The coal ash is solid waste after coal combustion, the construction waste is a pollution source influencing the environment, the polyphenyl particles are light chemical products, the metering difficulty is high, the performances of different additives are different, the process requirement during addition is high, and the complex performances of various materials have high requirements on equipment. The production process of the light composite wallboard needs to be as low as possible in noise, free of gas emission, free of waste water and capable of recycling solid waste. This places high demands on the stirring and conveying system.
Aiming at the requirements, the research has creatively designed and manufactured a set of multifunctional lightweight concrete stirring device and a multifunctional template production line through bold innovation, and can meet the requirements of various production processes such as ultra-lightweight aggregate concrete, lightweight thermal insulation particle concrete, physical foaming concrete, chemical foaming concrete and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a multifunctional concrete production device and a multifunctional wallboard production line which have the advantages of simple structure, small occupied area, low cost and high efficiency and can be flexibly produced.
The utility model is realized by the following technical scheme:
the utility model provides a multi-functional concrete apparatus for producing, its stores metering system, foaming system and mixing system, it includes ultralight aggregate ground storage bin, ultralight aggregate measuring bin, a plurality of gelled material storage bin, gelled material weighing hopper, a water pitcher, a hydrogen peroxide jar, a plurality of additive metering tank and a hydrogen peroxide metering tank to store metering system, communicate through ultralight aggregate belt conveyor between ultralight aggregate ground storage bin and the ultralight aggregate measuring bin, communicate through screw conveyer respectively between gelled material storage bin and the gelled material weighing hopper, water pitcher and a plurality of additive jar communicate with corresponding additive metering tank respectively, hydrogen peroxide jar and hydrogen peroxide metering tank intercommunication, foaming system includes foaming agent tank and the foaming machine that communicates through the foaming pipeline with the foaming agent jar, mixing system includes platform scale, foaming system includes platform scale, Install agitator tank on platform balance weight chassis, install rabbling mechanism and the rotatory inverter motor of drive rabbling mechanism and speed reducer in the agitator tank, ultralight aggregate metering bin, cementitious material weighing hopper, a plurality of additive metering tank, hydrogen peroxide solution metering tank and foaming machine communicate with the agitator tank feed inlet respectively, and first delivery track is installed to the agitator tank below, installs slurry storage storehouse and foaming mould pouring truck on the first delivery track.
Preferably, a flowmeter is arranged on the foaming pipeline.
Further, pneumatic valves are respectively arranged among the ultra-light aggregate metering bin, the cementing material metering hopper, the liquid metering tank and the stirring tank.
The utility model provides a multifunctional wallboard production line, includes foaming template pouring maintenance production line and ultralight aggregate template pouring maintenance production line, its characterized in that, it includes above-mentioned arbitrary a multifunctional concrete apparatus for producing, foaming template pouring maintenance production line includes the annular second delivery track with first delivery track intercommunication, installs foaming pre-curing station, foaming curing kiln, foaming panel cutting mechanism, foaming mould maintenance mechanism, cleans fat liquoring mechanism and foaming mould installation mechanism on the second delivery track in proper order, ultralight aggregate template pouring maintenance production line includes stores the pressure notes material machine of storehouse discharge gate through the pressure notes pipeline intercommunication with thick liquids, ultralight aggregate mould car, ultralight aggregate maintenance kiln, ultralight aggregate mould car maintenance mechanism and ultralight aggregate wallboard cutting mechanism with pressure notes material machine intercommunication.
Further, the ultralight aggregate mould car comprises a vertical mould car and a horizontal mould car, wherein the vertical mould car, the horizontal mould car and the injection press are communicated through a tee joint and are provided with a delivery pump and a delivery valve.
Further, a third conveying track is arranged between the vertical mould car and the horizontal mould car and the ultra-light aggregate curing kiln.
Preferably, the pressure injection pipeline is provided with a pressure injection valve.
The utility model has the advantages of
The multifunctional concrete production device and the multifunctional wallboard production line protected by the utility model have the following advantages:
1. the structure is simple, and the occupied area is small;
2. the investment is less, the manual use is reduced, and the production cost and the operation cost are saved;
3. the production of various production processes of ultra-light aggregate concrete, light heat-insulating particle concrete, physical foaming concrete, chemical foaming concrete and the like can be met, the production process can be used for producing light plates in factories and mixing on site in construction, the production is flexible and changeable, and one machine has multiple purposes.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic plan view of the present invention;
in the figure, 1, a platform balance chassis, 2, a hydrogen peroxide tank, 3, an additive tank, 4, a metering bin support frame, 5, a stirring tank, 6, a speed reducer, 7, a slurry storage bin, 8, a pressure injection machine, 9, a screw conveyor, 10, a hydrogen peroxide metering tank, 11, an ultra-light aggregate belt conveyor, 12, a foaming machine, 13, a foaming agent tank, 14, an additive metering tank, 15, an ultra-light aggregate ground storage bin, 16, an ultra-light aggregate metering bin, 17, a cementing material storage bin, 18, a cementing material metering hopper, 19, a water tank, 20, a first conveying rail, 21, a second conveying rail, 22, a foaming curing kiln, 23, a foaming plate cutting mechanism, 24, a foaming mold curing mechanism, 25, a foaming mold mounting mechanism, 26, a foaming mold pouring truck, 27, a vertical mold truck, 28, a horizontal mold aggregate truck, 29, ultra-light curing, 30 and a third conveying rail are adopted.
Detailed Description
A multifunctional concrete production device comprises a storage metering system, a foaming system and a stirring system;
the storage metering system comprises an ultra-light aggregate ground storage bin 15, an ultra-light aggregate metering bin 16, a plurality of cementing material storage bins 17, a cementing material metering hopper 18, a water tank 19, a hydrogen peroxide tank 2, a plurality of additive tanks 3, a plurality of additive metering tanks 14 and a hydrogen peroxide metering tank 10, wherein the ultra-light aggregate ground storage bin is communicated with the ultra-light aggregate metering bin through an ultra-light aggregate belt conveyor 11, the cementing material storage bins are respectively communicated with the cementing material metering hopper through screw conveyors 9, the water tank and the additive tanks are respectively communicated with the corresponding additive metering tanks, and the hydrogen peroxide tank is communicated with the hydrogen peroxide metering tank; a plurality of gelled material storage bins share a gelled material weighing hopper, and a water tank and an additive tank share a liquid measuring tank, so that the multifunctional concrete production device has the advantages of simpler structure, less occupied area, less investment, lower machine purchasing cost and operation cost.
The foaming system comprises a foaming agent tank 13 and a foaming machine 12 communicated with the foaming agent tank through a foaming pipeline;
the stirring system comprises a platform scale underframe 1, a stirring tank 5 arranged on the platform scale underframe, a stirring mechanism (not shown) arranged in the stirring tank, a variable frequency motor driving the stirring mechanism to rotate and a speed reducer 6; the variable frequency motor can adjust the stirring speed at any time according to the requirements so as to adapt to the requirements of different production processes.
The ultra-light aggregate metering bin, the cementing material metering hopper, the liquid metering tank and the foaming machine are respectively communicated with a feed inlet of the stirring tank, a first conveying rail is arranged below the stirring tank, and a slurry storage bin 7 and a foaming mold pouring truck 26 or a pressure injection machine 8 are arranged on the first conveying rail. The ultra-light aggregate measuring bin, the cementing material measuring hopper and the liquid measuring tank can be supported by a measuring bin supporting frame 4 fixedly arranged on the platform balance underframe, and the production processes of ultra-light aggregate concrete, heat preservation particle concrete, physical foaming concrete and chemical foaming concrete can be completed by sharing one set of stirring system.
Optimally, a flowmeter is arranged on the foaming pipeline, so that the foaming agent can be conveniently added according to a set proportion.
Furthermore, pneumatic valves are respectively arranged among the ultra-light aggregate metering bin, the gel material metering hopper, the liquid metering tank and the stirring tank, so that conversion of different raw materials is conveniently realized.
A multifunctional wallboard production line comprises a foaming template pouring and curing production line and an ultra-light aggregate template pouring and curing production line, the multifunctional concrete production device comprises any one of the above multifunctional concrete production devices, the foaming template pouring and curing production line comprises an annular second conveying rail 21 communicated with the first conveying rail 20, a foaming pre-curing station (not shown) sequentially arranged on the second conveying rail, a foaming curing kiln 22, a foaming plate cutting mechanism 23, a foaming mold curing mechanism 24, a cleaning and oiling mechanism (not shown) and a foaming mold mounting mechanism 25, the ultra-light aggregate template pouring and curing production line comprises a pressure injection machine communicated with a slurry storage bin discharge port through a pressure injection pipeline, an ultra-light aggregate mold vehicle communicated with the pressure injection machine, an ultra-light aggregate curing kiln 29, an ultra-light aggregate mold vehicle curing mechanism and an ultra-light aggregate wallboard cutting mechanism.
Further, the ultralight aggregate mold trolley comprises a vertical mold trolley 27 and a horizontal mold trolley 28, the vertical mold trolley, the horizontal mold trolley and the injection molding machine are communicated through a tee joint and provided with a delivery pump and a delivery valve, and different templates can be conveniently produced according to requirements.
Further, a third conveying track 30 is arranged between the vertical mould car and the horizontal mould car and the ultra-light aggregate curing kiln, so that the production efficiency can be further improved.
Optimally, the pressure injection valve is arranged on the pressure injection pipeline, so that the pressure injection amount of the slurry can be conveniently controlled according to the requirement.
When the ultra-light aggregate is used for producing light concrete, the ultra-light aggregate placed in an ultra-light aggregate ground storage bin is metered through an ultra-light aggregate metering bin and then enters a stirring tank, meanwhile, cementing materials such as cement, fly ash and the like in a cementing material storage bin are conveyed into the cementing material metering bin through a closed bolt conveyor connected with a tank body and then enter the stirring tank, water in the water tank is metered through a liquid metering tank according to a set proportion and then is added into the stirring tank, then various additives are metered through the liquid metering tank according to a set proportion and then are respectively added into the stirring tank, a variable frequency motor drives a stirring mechanism to rotate, the materials are fully mixed and stirred until the materials are set for time, and then the materials fall into a slurry storage bin below the stirring tank for storage. And meanwhile, the pressure injection valve can be opened, the pressure injection machine works, the materials are directly pressure injected into the ultralight aggregate mold vehicle through the pressure injection machine, and then the ultralight aggregate mold vehicle is conveyed into an ultralight aggregate curing kiln for curing.
When the physical foaming concrete is produced, raw materials such as physical cement, fly ash or quick-hardening cement and the like placed in a cementing material storage bin are measured by a cementing material measuring hopper and then enter a stirring tank, water in the water tank is measured by a liquid measuring tank according to a set proportion and then is added into the stirring tank, then various additives are measured by the liquid measuring tank according to a set proportion and then are respectively added into the stirring tank, a foaming agent in the foaming agent tank is measured by a flow meter and then enters the stirring tank through a foaming machine, a variable frequency motor drives a stirring mechanism to rotate, the materials are fully mixed and stirred for a set time, meanwhile, the foaming machine forms fine closed-cell foam through the foaming machine after being measured by the flow meter and then is sprayed into the stirring tank, the variable frequency motor drives the stirring mechanism to continuously rotate, and the materials are fully mixed and stirred for a set time, the material falls into the slurry storage bin below the stirring tank for storage. And meanwhile, the pressure injection valve can be opened, the pressure injection machine works, the materials are directly pressure injected into the ultralight aggregate mold vehicle through the pressure injection machine, and then the ultralight aggregate mold vehicle is conveyed into an ultralight aggregate curing kiln for curing.
When producing chemical foaming concrete, remove the thick liquids storage storehouse along first delivery track, leave the agitator tank below, and remove foaming mould pouring truck to the agitator tank below. The cement of placing in the gelled material storage bin, raw and other materials such as rapid hardening cement are measured through the gelled material weighing hopper and are gone into in the agitator tank, add the water in the water tank into the agitator tank after the measurement of liquid metering tank according to the proportion of setting for again, then add various additives into the agitator tank respectively after the measurement of liquid metering tank according to the proportion of setting for again, inverter motor drive rabbling mechanism is rotatory, mix the stirring to the material after the settlement time, add into the agitator tank after the measurement of hydrogen peroxide solution in the hydrogen peroxide solution jar through the liquid metering tank according to the proportion of setting for again, then inverter motor increases the rotational speed and stirs fast and open the door fast and unload to shorter regulation time. After the stirred material falls into the foaming mold pouring truck, the foaming mold pouring truck moves into the foaming curing kiln along the second conveying rail for curing, then moves to a mold removing station for mold removal along the second conveying rail, then moves to a plate cutting mechanism along the rail for cutting according to a set size, moves to a storage position for finished product storage, and meanwhile, after the foaming mold pouring truck moves to the foaming mold curing mechanism and cleans the oiling mechanism for mold cleaning and assembly, returns to the lower part of the stirring tank to be in place for next round of manufacturing or returns to an undetermined station for next production.
The foaming mould pouring truck can be provided with a plurality of sets of circulating and staggered use, and the production efficiency is further increased.
Because a multi-functional concrete apparatus for producing, three kinds of production technology of ultralight aggregate concrete, physics foaming concrete, chemistry foaming concrete, share one set of mixing system to two cementing material storage storehouses share a cementing material weighing hopper, a water pitcher, a hydrogen peroxide tank and a plurality of additive jar share a liquid metering tank, make multi-functional concrete apparatus for producing structure fairly simple, and take up an area of fewly, the input is few, purchase quick-witted cost and running cost all are than low, and can realize the accurate measurement of various raw materialss.
And through the setting of inverter motor for stirring mechanism can adjust stirring speed as required at any time, in order to adapt to the needs of different production technology.
Simultaneously through the setting of various valves, can easily realize the conversion of different technology raw materials to first delivery track is installed to the agitator tank below, installs thick liquids on the first delivery track and stores storehouse and foaming mould casting car, and thick liquids are stored storehouse and foaming mould casting car and can be easily removed and replace according to the technology needs, and the while is with foaming template pouring maintenance production line and the cooperation of ultralight aggregate template pouring maintenance production line, further realizes the production of corresponding template.
The foaming curing kiln, the ultralight aggregate curing kiln, the mold curing mechanism and the cutting mechanism can be shared by a foaming template pouring curing production line and an ultralight aggregate template pouring curing production line, and the wallboard to be cured can enter from different tracks.
In conclusion, the multi-functional concrete apparatus for producing that this application protected, simple structure, it is few to take up an area of, with low costs, efficient, and can be as required at the nimble conversion between ultralight aggregate concrete, physics foaming concrete, chemistry foaming concrete and the corresponding template production technology.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a multi-functional concrete apparatus for producing, its characterized in that, is including storing measurement system, foaming system and mixing system, it includes super lightweight aggregate ground storage bin, super lightweight aggregate measurement storehouse, a plurality of gelled material storage bin, gelled material weighing hopper, a water pitcher, a hydrogen peroxide jar, a plurality of additive metering tank and a hydrogen peroxide metering tank to store measurement system, communicate through super lightweight aggregate belt conveyor between super lightweight aggregate ground storage bin and the super lightweight aggregate measurement storehouse, communicate through screw conveyer respectively between gelled material storage bin and the gelled material weighing hopper, water pitcher and a plurality of additive jar communicate with corresponding additive metering tank respectively, hydrogen peroxide jar and hydrogen peroxide metering tank intercommunication, foaming system includes foaming agent jar and the foaming machine that communicates through the foaming pipeline with the foaming agent jar, mixing system includes platform balance chassis, Install agitator tank on platform balance weight chassis, install rabbling mechanism and the rotatory inverter motor of drive rabbling mechanism and speed reducer in the agitator tank, ultralight aggregate metering bin, cementitious material weighing hopper, a plurality of additive metering tank, hydrogen peroxide solution metering tank and foaming machine communicate with the agitator tank feed inlet respectively, and first delivery track is installed to the agitator tank below, installs slurry storage storehouse and foaming mould pouring truck on the first delivery track.
2. The multifunctional concrete producing device according to claim 1, wherein a flow meter is installed on the foaming pipe.
3. The multifunctional concrete production device according to claim 1, wherein pneumatic valves are respectively installed between the ultra-lightweight aggregate metering bin, the gelled material metering hopper, the liquid metering tank and the stirring tank.
4. A multifunctional wallboard production line is characterized by comprising a foaming template pouring and curing production line, an ultralight aggregate template pouring and curing production line and the multifunctional concrete production device as claimed in any one of claims 1 to 3, wherein the foaming template pouring and curing production line comprises an annular second conveying rail communicated with the first conveying rail, a foaming pre-curing station, a foaming curing kiln, a foaming plate cutting mechanism, a foaming mold curing mechanism, a cleaning and oiling mechanism and a foaming mold mounting mechanism which are sequentially mounted on the second conveying rail, the ultralight aggregate template pouring and curing production line comprises a pressure injection machine communicated with a slurry storage bin discharge port through a pressure injection pipeline, an ultralight aggregate mold vehicle communicated with the pressure injection machine, an ultralight aggregate curing kiln, an ultralight aggregate mold vehicle curing mechanism and an ultralight aggregate wallboard cutting mechanism.
5. The multifunctional wallboard production line of claim 4, wherein the ultra-lightweight aggregate mold car comprises a vertical mold car and a horizontal mold car, the vertical mold car and the horizontal mold car are communicated with the injection molding machine through a tee joint, and a delivery pump and a delivery valve are installed between the vertical mold car and the horizontal mold car.
6. The multifunctional wallboard production line of claim 5, wherein a third conveying track is installed between the vertical mould car and the horizontal mould car and the ultra-light aggregate curing kiln.
7. The multifunctional wallboard production line of claim 4, wherein the injection pipe is equipped with an injection valve.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202120470047.XU CN215472128U (en) | 2021-03-04 | 2021-03-04 | Multifunctional concrete production device and multifunctional wallboard production line |
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| CN202120470047.XU CN215472128U (en) | 2021-03-04 | 2021-03-04 | Multifunctional concrete production device and multifunctional wallboard production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115010453A (en) * | 2022-05-13 | 2022-09-06 | 江苏新盈装配建筑科技有限公司 | Novel foam concrete wallboard and production system and process thereof |
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2021
- 2021-03-04 CN CN202120470047.XU patent/CN215472128U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115010453A (en) * | 2022-05-13 | 2022-09-06 | 江苏新盈装配建筑科技有限公司 | Novel foam concrete wallboard and production system and process thereof |
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